RU99929U1 - THERMOSTABILIZED FISH PRODUCTS PRODUCTION LINE - Google Patents

Abstract

 1. The production line of thermostabilized fish products, consisting of a defroster in series, or defrosting racks, or bathtubs, ambassador tanks and / or devices, portioning machines and / or tables, a unit for the preparation of auxiliary and packaging materials, devices for packing raw materials and prepared materials in consumer containers, seaming machines, temperature pasteurization or sterilization devices, labeling devices, as well as tape and / or plate and / or roller transporters, and / or inclined troughs and / or pipelines connecting them with each other, characterized in that the device temperature pasteurization or sterilization composition comprises in its feedback node low frequency electromagnetic waves. ! 2. The production line of thermostabilized fish products according to claim 1, characterized in that it further comprises a unit for exposure to low-frequency electromagnetic waves in front of devices for packing raw materials and prepared materials into consumer containers.

Description

The utility model relates to the food industry, and in particular to devices for the production of food products, for example from fish.

There are many product lines known for microbiological stabilization. Some of them are single units, others consist of separate modules interconnected by various conveying devices (Sitnikov E.D., Graduate design of plants for processing fruits and vegetables. - 2nd ed., Revised. And add. - M .: Agropromizdat, 1990 - 223 pp .; V.M. Chupakhin Technological equipment for fish processing enterprises. - 4th ed., Revised and additional - M .: Food industry, 1976 - 472 pp.)

For example, the canned sterilization line is known (application for the invention of the Russian Federation No. 93027109/13 dated 05/11/1993, authors Batov V.A., Maltsev V.N .; publ. BI dated 01.27.1996). The line contains autoclaves and roller conveyors of baskets transporting radially arranged, a can loading device, a can unloading device, a centrally located rotary platform and a conveyor for transferring empty baskets from the unloading device to the can loading device. The turntable receives baskets with raw canned food from the loading device and transfers them to the autoclave. After sterilization, the turntable receives from the autoclave baskets with sterilized canned food and transfers them to the can unloading device, the conveyor sends empty baskets from the unloading device to the can loading device.

Such a line, in comparison with others, has lower material consumption, has structural simplicity and improved operational properties.

The disadvantage of this line is the need to use hard processing modes of the product and, as a result, the inability to obtain the target product with high nutritional value.

The closest in technical essence and the achieved result is the line for the production of canned fish (Handbook on technological equipment of fish processing industries for production. Edited by A.A. Romanov, vol. 1-M .: Food industry, 1979, S. 240) . This line consists of a preparatory and cutting section, including blocks for defrosting, washing and cutting fish; technological area, including devices for salting and thermal, flavoring of fish, for example frying, filling and seaming machines; a sterilization section, including meshless autoclaves, with automation of loading, unloading and sterilization of cans; as well as a section for the commercialization of cans.

Such a line is structurally reliable and efficient from the point of view of the organization of the production process.

The disadvantage of the line of the prototype is its high structural complexity and higher material consumption.

The technical task to be solved in this utility model is to create a line providing the possibility of obtaining a microbiologically stable product with increased nutritional value, while reducing energy costs for production, while the line should retain constructive simplicity, reliability and not high material consumption.

This problem is solved due to the fact that the inventive line consisting of defroster or defrosting racks or bathtubs, ambassador tanks and / or devices, portioning machines and / or tables, a unit for the preparation of auxiliary and packaging materials, devices for packing raw materials and prepared materials in consumer packaging, seaming machines, temperature pasteurization or sterilization devices, labeling devices, as well as tape and / or plate and / or roller conveyors Orters and / or inclined troughs and / or pipelines connecting them to each other, characterized in that the temperature pasteurization or sterilization device in its composition contains a node for exposure to low-frequency electromagnetic waves.

A schematic illustration of an example of the inventive line is shown in figure 1.

The line works as follows.

Frozen fish raw materials are fed to defroster 1, where it is thawed. The thawed raw materials are conveyed by conveyor 2 to the ambassador vat 3, where its ambassador takes place. Then, through the conveyor 4, the salty semi-finished product goes to the portioning tables 5. At the same time, filling and side dishes are made in accordance with the recipe and technical regulations and the packaging is sanitized in accordance with the recipe and technical regulations. Portioned salted semi-finished product, filled and garnished, as well as sanitized tar materials through connecting conveyors, chutes or pipelines 7 are fed to the seaming machine 8. After the seaming machine, the cans with products are placed in the thermal stabilization device 9. In this device, the product is subjected to simultaneous temperature and electromagnetic waves of low frequency.

The combination of various influences allows you to not use the hard processing modes of the semi-finished product to achieve the required microbiological stability of the final product. And thereby reducing energy costs for the production.

In the target product manufactured on the claimed line compared to the product made on the prototype line, the proteins undergo less deep denaturation changes, thermolabile vitamins are preserved to a large extent, the cellular structure of the fibers is not destroyed, which helps preserve their own juices and thereby reduces the loss of minerals , vitamins, water soluble proteins. As a result, such a product has a higher nutritional value.

The line itself has minimal differences from classical designs, which allows the use of machines and devices that are time-tested and proven on the positive side. Distinctive blocks can be made of standard units and assemblies. As a result, the inventive line is structurally simple, reliable and does not increase its material consumption compared to the prototype.

Claims (2)

1. The production line of thermostabilized fish products, consisting of a defroster in series, or defrosting racks, or bathtubs, ambassador tanks and / or devices, portioning machines and / or tables, a unit for the preparation of auxiliary and packaging materials, devices for packing raw materials and prepared materials in consumer containers, seaming machines, temperature pasteurization or sterilization devices, labeling devices, as well as tape and / or plate and / or roller transporters, and / or inclined troughs and / or pipelines connecting them with each other, characterized in that the device temperature pasteurization or sterilization composition comprises in its feedback node low frequency electromagnetic waves. 2. The production line of thermostabilized fish products according to claim 1, characterized in that it further comprises a unit for exposure to low-frequency electromagnetic waves in front of devices for packing raw materials and prepared materials into consumer containers.