RU46630U1 - DEVICE FOR FORMING CONFECTIONERY GOODS - Google Patents

Abstract

Usage: in the confectionery industry for jigging confectionery, in particular cookies, cakes, flat cakes, raw gingerbread, marshmallows, soufflé, etc.

The technical result achieved by using the invention: the creation of a device design with unified nodes, allowing quick installation-dismantling of the device mechanisms to expand its functionality

The inventive device includes mounted on the housing 1 bins 3.4, equipped with mechanisms for pumping the confectionery mass 16 and jigging chamber 15 with interchangeable nozzles, a horizontal belt conveyor 2 for moving the pallet with sits, mounted on the mechanism of vertical reciprocating movement 8, the transmission unit functional mechanisms 5 and functional mechanisms of string cutting 6 and supply of filling 7, placed in the same zone during their alternate installation - dismantling . The filling mechanism 7 is made in the form of a hopper 26 with an agitator 27, equipped with a feeder 28 with piston dispensers 37 and nozzles 39, in the inner cavity of which a rotary distributor key 30 is mounted, with grooves regulating the filling process. The rotation of the key-distributor 30 and the cycle of operation of the piston dispensers 37 is carried out under the influence of the articulated-lever gears 40 41, one of which is 40, interacts with the crank 19 of the motion transmission unit to the functional mechanisms 5. With the same crank 19, when dismantling the mechanism 7 and installing in the same area of the string cutting mechanism 6, the frame 23 interacts, carrying the string 24.

P. f-ly - 3. Number of figures - 9. Ill. - Figure 3

Description

The inventive utility model relates to devices for molding and depositing confectionery products, in particular cookies, cakes, flat cakes, raw gingerbread cookies, marshmallows, soufflés, etc.

A device for depositing confectionery products is known, including a hopper with a mechanism for pumping confectionery masses, equipped with a removable matrix with channels forming the confectionery products, a horizontal conveyor for moving the pallet to the bunker and then moving it one step further, a table with a cam mechanism for cyclic raising and lowering, designed to submission of the pallet to the bunker. The formation of the body of the confectionery occurs due to the simultaneous injection of the confectionery mass through the forming channels and the slow lowering of the table for a certain distance. Further, to separate the formed bodies of the confectionery from the remaining in the forming channels of the confectionery mass, the table with the pallet drops sharply down. (I)

A disadvantage of the known device is low productivity, as well as the inability to use it for molding various confectionery products with filling or products decorated with a pattern on top, etc.

A device for depositing confectionery products is known, including a hopper with a mechanism for pumping confectionery masses with channels forming the confectionery products, a horizontal conveyor, a filling supply device made in the form of a valve dispenser, the outlet channel of which is located in the center of the forming channel for the confectionery masses. The valve dispenser is connected to the piston filling dispenser, which is connected through the gate to the periodic filling supply to the filling hopper. The functional units of the device are controlled by means of a shaft with cams kinematically connected with the engine. (Ii)

The disadvantage of this device is the inability to use it for molding combined confectionery, for example, two-color cookies with filling, cookies containing filling and decorated with a pattern on top, etc.

A device for forming confectionery products is known, including interchangeable bins equipped with mechanisms for pumping confectionery masses with matrices with interchangeable extrusion nozzles, the configuration of the working channels of each of which determines the shape of the confectionery planted, a horizontal conveyor for sequential movement by a step mounted on a vertical reciprocating mechanism movement, which is mounted with support on the device body against the hopper in the center of gravity zone of the conveyor a. When jigging detachable products, a wire cutting mechanism is provided for separating the formed confectionery bodies from the confectionery mass remaining in the forming channels. The installation allows you to produce two-tone baking, cake and cakes. (III)

The disadvantage of this device is the limited technological capabilities of the device, limiting the assortment of manufactured products, for example, the device does not allow to plant two-color confectionery products with filling on top or inside.

The task to which the claimed utility model is directed is to expand the technological capabilities of the device, contributing to the diversity of the assortment of formed confectionery

The technical result that can be obtained by implementing the inventive utility model is the creation of a device design with unified nodes that allow quick installation and dismantling of the device mechanisms to expand its functionality.

To achieve a technical result in solving the problem in a device for forming confectionery products, including removable hoppers mounted on the housing, equipped with mechanisms for pumping confectionery masses and matrices with interchangeable nozzles, the configuration of the working channels of each of them determines the shape of the confectionery planted, a horizontal conveyor belt for moving a pallet with sedimented products mounted on a vertical reciprocating mechanism, motion transmission unit

functional mechanisms, the output element of which is made in the form of a crank, and the functional mechanism of string cutting, the drive element of which interacts with the crank, additional seats are made on the body, the device is equipped with, installed on additional seats in the area of the dismantled functional string cutting mechanism, a functional feed mechanism fillings made in the form of a hopper with a mixer, equipped with a feeder with piston dispensers and nozzles, in the inner cavity of which A rotary distributor key is mounted on the surface of which two rows of grooves are made, alternately in contact with the loading, connected to the hopper, injection, connected to the dispensers, and jigging, connected to nozzles, zones of the internal cavity of the feeder, and hole moulders, while the rotary grooves key - distributor are distributed on the surface of the latter evenly and in pairs with the orientation of the grooves from each pair at an angle to each other, a rotary key - distributor by means of articulated lever gears with Yazan motion transmission unit with the crank mechanisms and functional dosing piston mounted in bores formed in the feeder, and number of nozzles, the vapor grooves on the key - the distributor, and the metering piston molders holes corresponds to the number of replaceable nozzles.

Also, to achieve a technical result in solving the problem in a device for molding confectionery, the piston dispensers of the filling mechanism are equipped with an element for regulating the position of the pistons relative to the cylinders, made, for example, in the form of a strap, and each hole moulder and each nozzle are mounted on the feeder with the possibility of regulation and are equipped with elements for fixing the departure.

In addition, the number of nozzles, pairs of grooves on the dispensing key, piston dispensers and hole molders is chosen equal to the number of working channels of interchangeable nozzles.

The indicated features of the claimed utility model are essential and interconnected causally with the formation of a set of essential features sufficient to achieve a technical result.

These distinctive features are new, since their use in the prior art, analogues and prototype was not found,

which allows us to characterize the proposed utility model according to the criterion of "novelty"

A single set of new essential features with common known essential features allows us to solve the problem of ensuring the multi-assortment of the production of confectionery products and to achieve a new technical result in improving the design of the device for molding confectionery products, which characterizes the proposed technical solution by significant differences from the prior art, analogues and prototype.

The essence of the utility model is illustrated by drawings, where:

figure 1 - presents a General view of the device, modification A,

figure 2 - device, side view of figure 1;

figure 3 - device, modification A, view of the upper zone of the device;

figure 4 - device, modification B, view of the upper zone of the device;

5 is a device, a view of the upper zone of the housing;

6 is a filling supply mechanism, a General view;

7 is a filling supply mechanism, a section along BB-6

Fig. 8 is a kinematic diagram of the drive of the filling mechanism, the suction phase,

Fig.9 is a kinematic diagram of the drive mechanism of the filling, the jigging phase.

The inventive utility model is illustrated by a specific implementation example, which clearly demonstrates the possibility of achieving this set of essential features of a given technical result.

A device for forming confectionery products includes a housing 1 (Fig. 1), a horizontal belt conveyor 2 for sequential movement of a pallet, removable hoppers 3, 4 placed above the conveyor, a motion transmission unit to functional mechanisms 5. Mounted on modification 1 is a functional string mechanism cutting 6, in modification B (figure 3) is a functional mechanism for supplying the filling 7.

The horizontal belt conveyor 2 is placed on the vertical reciprocating mechanism of the conveyor 8

On the housing 1, there are also the drives of the main components and mechanisms and the control system (not shown in FIG.). The device control system is built on the basis of a controller programmed by the operator through a terminal located on the device control panel.

The frame 9 of the conveyor 2 in the zone of the conditional transverse plane of symmetry of the conveyor is made with a console oriented in the direction of the casing wall, and the conveyor 2 itself is equipped with a gear motor that drives the conveyor belt and a sensor (not shown in Fig.) That determines during operation the borders of the pallet.

Under the console along the nearest vertical panel of the housing 1, a vertical reciprocating movement of the conveyor 8 is mounted, which is made, for example, in the form of a support column 10 fixed to the housing 1, on which a transmission element of the vertical reciprocating movement of the conveyor is mounted by means of bearing bearings, for example, rail - slider 11, kinematically connected by means of a gear with a gear motor 12 mounted on a rack 10. Rail - slider 11 is rigidly fixed at one end and transporter console 2.

The soft dough bins 3, 4 are each made in the form of a loading funnel 13, 14, each of which rests on a jigging chamber 15, in which roll mechanisms for pumping confectionery masses 16 are mounted.

In the lower part of the jigging chamber 15 (FIG. 2), a replaceable nozzle block is mounted, the configuration of the working channels 17 of each of which determines the shape of the confectionery to be planted. The nozzle block is kinematically coupled to a drive for driving each of the nozzles.

The unification of the designs of the hoppers by the connecting dimensions allows the use, instead of the hopper for soft dough 3 or 4, of the hopper for batter, which uses a gear mechanism for pumping confectionery masses (not shown in Fig.).

The motion transmission unit to the functional mechanisms 5 is made in the form of a crank 19 mounted on the housing 1 and kinematically connected with a motor reducer (not shown in Fig.).

On the housing 1, there are seats for functional string cutting mechanisms 6 and filling 8 (FIG. 5) - for string cutting 6 there is a seat 20 for mounting a rack with axis 21 on it, and a seating 22 is provided for the filling 8.

In modification A, when depositing two-color confectionery products and the formation of detachable confectionery products, the device is equipped with a functional string cutting mechanism 6 (Fig. 3), which is suspended on

axis 21 mounted in a rack mounted on the seat 20, and is made in the form of a frame 23, bearing a cutting string 24, for example, a wire. The frame 23 has on its beam guides 25, interacting with the crank 19 of the transmission unit of the functional mechanisms 5.

In modification B, when depositing two-color confectionery with a filling, the device is equipped with a functional mechanism for feeding the filling 7, which is mounted on the seat 22. The functional mechanism for feeding the filling 7 is made (Fig. 6) in the form of a funnel-shaped hopper 26 with a mixer 27, equipped by the feeder 28 in the inner cavity 29 of which the rotary distributor key 30 is mounted. The inner cavity 29 of the feeder 28 is divided into three zones by means of the rotary distributor key 30 (Figs. 7, 8): loading 31, injection 32, cage 33. On the surface of the rotary distributor key 30 are made pairwise located at an angle to each other grooves 34, 35, the number of pairs of which corresponds to the number of nozzles of the bins 3, 4. The angle of inclination of the grooves 34, 35 is selected from the condition that when turning key distributor 30 they alternately in contact with the boot 31, the injection 32 and jigging 33 zones of the internal cavity 30 of the feeder 28. The boot zone 31 is in contact with the hopper 26, the injection zone 32 is in contact with the bores made in the housing of the feeder, in which the pistons are placed 36 of the dispenser cylinders 37, the deposition zone 33 is in contact with the channels 38 in which the nozzles 39 are mounted. The rotary key - distributor 30 is connected via the articulated lever transmission 40 to the crank 19 of the drive unit of the functional mechanisms 5, and by means of the articulated-lever transmission 41 with piston dispensers 37. The number of piston dispensers 37 and nozzles 39 corresponds to the number of nozzles of the bins 3, 4. Each piston dispenser 37 is configured to control the piston stroke to determine the volume of deposited mass of the filling, for example, using Dinh all dispensers 37 strips 42 ,. The nozzles 39 are rigidly fixed in the channels 38 by means of a threaded connection and can be oriented towards the test bins 3, 4 or in another technologically expedient direction. Each of the nozzles 39 is made with the possibility of controlling the departure using a telescopic connection, while the length of the nozzle 39 is determined by the distance between adjacent rows of deposited confectionery. Fixation of the departure of each of the nozzles 39 relative to the feeder 28

carried out by inserts 43 and screws 44. In addition, hole moulders 45 are mounted on the feeder 28 with the possibility of adjusting its take-off.

The device operates as follows.

In the loading funnels 13, 14 of the bins 3.4, laid the confectionery mass. A pallet is installed on the conveyor belt 2, the position of which relative to the vertical axis of the working channels 17 is checked by a sensor.

At the command of the conveyor belt control system 2, the pallet begins to be moved. When moving the pallet to the jigging position of the products, the conveyor, using the element 11 of the vertical reciprocating mechanism 8, for example, the slider 12, rises to its original position, determined by the control system. Then, the confectionery mass from the bins 3, 4, using the mechanisms for pumping the confectionery masses 16, enters the internal cavity of the jigging chamber 15 and is uniformly squeezed out through the working channels 17 of interchangeable nozzles in the form of bundles set on a pallet. The shape of the deposited blanks is determined by the configuration of the working channels 17 and the specified mode of movement of the mechanisms of the device, in particular the mechanisms for pumping confectionery masses 16, nozzles with working channels and the mechanism of vertical reciprocating movement of the conveyor 8. In the production of two-color confectionery, for example, cookies, in bins 3 and 4 a dough of various colors and / or recipes is laid.

At the end of the jigging process, the conveyor belts are moved to the jigging position of the next row of products and the jigging process is repeated.

In modification A, when depositing cut-off confectionery, the control system after the extrusion process of a number of blanks ends includes a motion transmission unit 5 to the functional string cutting mechanism 6, while the crank 19 makes a revolution kinematically transmitting the motion to the frame 23, which is transformed into a plane-parallel reciprocating motion of the cutting strings 24, due to which a piece of blanks from bundles of extrudable mass is carried out.

In modification B, when depositing two-color confectionery with filling, simultaneously with the depositing of confectionery, the feed

fillings to / into these products, with the filling coming from the hopper 26 into the loading zone 31 of the internal cavity 30 of the feeder 28. Under the influence of the crank 19 and the articulated lever transmission 40, the distributor key 30 is rotated 90 °, while the grooves 34 open for the filling a pumping zone 32 in contact with the piston cavities of the dispensers 37. Simultaneously with the rotation of the distributor key 30 by means of an articulated lever transmission 41, the pistons move, sucking the filling from zone 31 into the piston cavities of the dispensers 37 in an amount determined by the position of the pores neck 36 relative to the cylinder bodies. Further, under the influence of the crank 19 and the articulated lever transmission 40, the distributor key 28 is rotated 90 ° in the opposite direction, overlapping the loading zone 31 with the grooves 34, 35 and opening the deposit zone 33 and the injection zone 32 of the internal cavity 30 of the feeder 28. At the same time, under by the action of the articulated-lever transmission 41 from the pistons 36 of the dispensers 37, the filling is pushed into the discharge zone 32 and, through rotating grooves 35, flows into the deposit zone 33 and then through the channels 38 and nozzles 39 into the holes prepared by means of moulders 45 previously deposited confectionery.

At the end of the jigging process and the filling, the conveyor belt moves to the jigging position of the next row of products and the process is repeated.

The proposed constructive embodiment of the device expands its technological capabilities, contributing to the diversity of the assortment of formed confectionery products, through the use of standardized units that allow quick installation and dismantling of the device mechanisms.

The claimed invention meets the condition of patentability "industrial applicability", since its implementation is possible using existing means of production using known technological operations.

Sources of information:

I. SU, A.S. USSR # 1009399, A 23 G 3/12;

II. SU, a.s. USSR № 747459, A 23 G 3/12,

III. Jigging machine for cookies MD 393 Type C Fast company POLIN. (see the catalog 2001 ITO (Italian Trade Organization) "Department of Equipment for the Production of Cookies and Confectionery".

Claims (2)

1. A device for forming confectionery products, including removable hoppers mounted on the housing, equipped with mechanisms for pumping confectionery masses and matrices with interchangeable nozzles, the configuration of the working channels of each of which determines the shape of the confectionery product to be planted, a horizontal conveyor belt for moving the pallet with the goods to be deposited, mounted on vertical reciprocating movement mechanism, motion transmission unit to functional mechanisms, cat output element The horn is made in the form of a crank, and a functional string cutting mechanism, the drive element of which interacts with the crank, characterized in that additional seats are made on the body, the device is equipped with a functional filling feed mechanism installed on additional seats in the area of the dismantled functional string cutting mechanism, made in the form of a hopper with a stirrer, equipped with a feeder with piston dispensers and nozzles, in the inner cavity of which a swivel is mounted the distributor beam, on the surface of which two rows of grooves are made, alternately in contact with the loading, connected to the hopper, forcing, connected to the dispensers, and jigging, connected to nozzles, zones of the internal cavity of the feeder, and hole moulders, while the grooves of the rotary distributor key are distributed on the surface of the latter evenly and in pairs with the orientation of the grooves from each pair at an angle to each other, the rotary distributor key is connected via an articulated lever gear to the crank of the assembly before chi motion mechanisms and functional dosing piston mounted in bores formed in the feeder, and number of nozzles, the vapor grooves on the key-way valve, piston metering and molders holes corresponds to the number of replaceable nozzles. 2. The device for molding confectionery products according to claim 1, characterized in that the piston dispensers of the filling mechanism are provided with an element for adjusting the position of the pistons relative to the cylinders, made, for example, in the form of a strap, and each hole moulder and each nozzle are mounted on a feeder with the possibility of regulation and are equipped with elements for fixing the departure.