RU2707669C1 - Mobile multifunctional repair complex - Google Patents

Abstract

FIELD: machine building.SUBSTANCE: invention relates to repair means, in particular, to mobile means. Mobile multifunctional repair complex includes vehicle (1) equipped with crane-manipulator unit (2), on frame of which body-van (4) is installed, detachable cargo container (3), in which in transport position there is a tire fitting equipment for wheel repair. Body-van is equipped with hydraulic telescopic supports (5) and is divided by soundproof partition into at least two compartments, in one of which there is an electrical unit, and in the other one there is a process equipment and a tool. Removable boards (6) are arranged on body-van roof in transport position.EFFECT: invention expands capabilities of mobile multifunctional repair complex.1 cl, 5 dwg

Description

The invention relates to repair means, and more specifically to mobile multifunctional repair complexes.

Currently, the issue of operational repair and maintenance of equipment that is in operation far from stationary repair shops remains an issue. This primarily relates to tracked and wheeled vehicles in places of mass use in the construction of industrial facilities, roads, overpasses, bridges, etc., as well as to military equipment that has failed from military damage.

Mobile repair shops should be sufficiently mobile, autonomous and multifunctional, with the aim of being able to carry out the maximum types of repair work and work related to their material and technical support without involving other repair and vehicles.

A utility model is known (RF patent No. 100465), the essence of which is that a mobile repair complex containing at least one main self-propelled chassis and at least one trailer, on which are areas with technological equipment for work for the repair of special equipment and engineering weapons, as well as additional self-propelled chassis and trailers on which additional equipment is located to ensure the performance of these works and which are equipped with coupling units to provide cheniya transportation system as a whole or in parts, depending on the complexity of repair.

The main disadvantage of this complex is the large number of vehicles included in it with trailers equipped with specialized technological equipment, as well as a significant number of maintenance personnel, which makes it economically costly and inefficient.

Known mobile repair shop (RF patent 2245805), designed for monitoring, diagnostics, repair and maintenance of technical systems in their places of operation. The workshop is equipped with a self-propelled vehicle with a housing fixed on it with the ability to move, equipped with workstations, equipment, accessories and spare parts and an awning in the form of a continuous coating of waterproof fabric or film that is resistant to climatic factors.

The main disadvantages of this workshop are the lack of lifting equipment for installation (dismantling) work, as well as the lack of the possibility of transportation with the help of the workshop (without involving other vehicles) to the repair site of large-sized units and assemblies, spare parts, and fuels and lubricants.

Known mobile tire assembly complex for repair and maintenance of vehicles (RF patent No. 97304), containing a van body mounted on a vehicle, in the working compartment of which there is repair equipment, which includes a tire fitting, balancing machine, disk dressing machine, vulcanizer and a set of additional equipment and tools.

The main disadvantage of this complex is its narrow specialization. The equipment of the complex provides only wheel repair and maintenance of wheel equipment.

As a prototype adopted workshop repair engineering weapons MRIV (manual for the device and operation. Military publishing house of the USSR Ministry of Defense. Moscow - 1974).

The workshop consists of a car equipped with a winch and a removable jib crane, as well as a trailer. A van body is installed on the frame of the car, with technological equipment and tools placed in it for carrying out current and secondary repairs, and maintenance of wheeled and tracked vehicles. To drive technological equipment (machines, stands, diagnostic equipment, technological equipment, repair equipment and equipment for maintenance), an electric generator with a capacity of 8 kW is installed in the box body, and an electric welding machine is installed on the trailer.

The equipment included in the workshop allows you to deploy several specialized posts:

- mechanical work;

- electric welding works;

- repair of machinery and assemblies;

- repair of electrical equipment;

- Maintenance.

With the help of a jib crane installed in the working position in the front of the car frame and a standard traction winch, also located in the front of the frame, installation (dismantling) of heavy units and assemblies of the repaired machines is carried out.

The main disadvantages of this workshop are:

- using a jib, it is very difficult and unsafe to carry out installation (dismantling) work with units and assembly units during machine repair. At the same time, during installation and dismantling operations with the help of a jib, in order to ensure the movement of the car with the load, the power supply of the technological equipment located in the box body is disconnected from the electric generator. For this reason, the technological equipment located in the box body is idle during installation and dismantling;

- the need to attract additional vehicles for the evacuation of damaged and faulty equipment to the repair site, as well as for delivery to the repair site of spare parts, components, assemblies and fuels and lubricants. The use of the repair shop itself for these purposes is impractical, since in this case the technological equipment located in the box body will not function;

- in the workshop there is no tire fitting equipment for wheel repair. The failure of the wheels is one of the most widespread malfunctions arising from the operation of wheeled vehicles and requiring great labor to eliminate it;

- the presence of a trailer with an electric welding machine as part of the repair shop significantly reduces its mobile qualities. In addition, the requirements for the workshop car driver are increasing, as special training is required to drive a vehicle equipped with a trailer, which is not always possible.

An object of the invention is to expand the technological capabilities of a repair shop by including tire fitting equipment for repairing wheels in its composition; ensuring the transformation of the base car into a vehicle for the evacuation of faulty equipment and transportation to the repair site of units, assemblies, spare parts, fuels and lubricants and faulty wheels, etc .; equipping the vehicle with a crane-manipulator for safe installation and dismantling work with heavy units during the repair of equipment, as well as placing directly in the van a power unit of the required capacity for uninterrupted power supply to all consumers that are part of the process equipment, including electric welding equipment.

The solution to the technical problem is achieved by the fact that a mobile multifunctional repair complex includes a car equipped with a crane-manipulator installation, on the frame of which a van body with technological equipment and tools placed in it, a removable cargo container in which the tire fitting equipment is located in the transport position for repair wheels. In operating position, tire fitting equipment is deployed directly to the processing station.

The body of the van is equipped with hydraulic telescopic supports and is divided by a soundproof partition into at least two compartments, one of which has an electrical unit, and the other has technological equipment (machines, stands, technological equipment, repair equipment and maintenance equipment) and a tool . On the roof of the van body in transport position, removable car sides are placed.

At the places of repairs and maintenance, the van body and the cargo container are dismantled from the car and the following technological posts are deployed using the equipment included in the complex:

- metalwork, turning and mechanical work;

- electric welding works;

- repair of machinery and assemblies;

- repair of electrical equipment;

- repair of hydraulic equipment;

- wheel repair;

- Maintenance.

In the van body, the posts of locksmith, mechanical and turning works, and the rest of the posts are deployed around the van body.

At the indicated posts, equipped with the necessary technological equipment, apparatus and tools, a wide range of works is carried out on repair and maintenance of wheeled and tracked vehicles. At the same time, a car with mounted removable sides can be used as a tow truck for the delivery of failed automotive equipment to work stations, and (or) as a vehicle for the transport of automobile wheels, components, assemblies, spare parts and fuel and lubricants materials to the place of repair. With the help of a crane, mounting and dismantling works are carried out more accurately and safely directly on faulty equipment samples.

In order to expand the capabilities of the mobile multifunctional repair complex by the type of repairs being carried out, it can be supplemented by a car with a van body installed on it, inside which technological equipment for repair, for example, electronic systems of tracked and wheeled vehicles and painting equipment, is placed.

The invention is illustrated by drawings, which depict:

in FIG. 1 - mobile multifunctional repair complex, general side view;

in FIG. 2 is a front view of a van body with hydraulic bearings;

in FIG. 3 is a general view of a box body (sectional view) with equipment placed;

in FIG. 4 is a general view of an electric plant located in a box body;

in FIG. 5 is a general view of a car converted into a vehicle (tow truck);

The proposed mobile multifunctional repair complex includes a car 1 (Fig. 1), equipped with a crane-manipulator 2, a removable cargo container with tire fitting equipment 3, a van body 4. Hydraulic telescopic supports 5 are installed at the corners of a van body 4 (Fig. 1 and Fig. 2).

The car 1 is additionally equipped with removable sides 6, fixed in the transport position on the roof of the box body 4 (Fig. 1).

The van body 4 is divided by a soundproof partition 7 (Fig. 3) into at least two compartments, one of which contains an electric unit 8 (Fig. 4) mounted on a support frame 9 with skids 10. In the other compartment along the passage left and right placed workbenches 11 (Fig. 2), cabinets 12 and mezzanines 13, in (on) of which technological equipment 14 (machines, stands, technological equipment, repair equipment and maintenance equipment) was installed (placed), tools.

When the car is converted into a vehicle or into a tow truck, detachable sides 6 (Fig. 5) are removed from the roof of the box body 4 and mounted on the frame of the car 1.

The complex is equipped with one of the well-known in its design and commercially available tire and technological equipment (machines, stands, technological equipment, repair equipment and equipment for maintenance), having the required technical characteristics.

The proposed device operates as follows.

Using a crane-manipulator 2 (Fig. 1), a removable cargo container 3 equipped with tire fitting equipment is installed and fixed in front of the cargo platform of vehicle 1. Then, the van body 4 with the help of hydraulic telescopic supports 5 rises to a height that allows the car to enter under the van body. When lowering the supports 5, the van 4 is mounted on the platform of the vehicle 1 and is fixed (Fig. 1 and Fig. 2).

In the transport position, a car with a removable cargo container and a box body placed on it in accordance with the length, width and height complies with the Traffic Rules of the Russian Federation.

In the places of repair organization, the van body and cargo container are removed from the car in the reverse order of their loading. At the same time, the box body is installed on a flat platform and is centered using hydraulic telescopic supports 5. The sides 6 are installed on the sides and behind the cargo platform and thereby the car is transformed into a vehicle and (or) a tow truck (Fig. 5).

Removable technological and tire fitting equipment are unloaded from the cargo container 3 (Fig. 1) and the wagon body 4 and placed at the processing posts in the area of the wagon body installation. Power consumers with electricity, including electrical equipment located at the posts, is provided from the electric unit 8 (Fig. 4). Moreover, the electric unit can work both in the compartment of the box body, which is fenced off by the soundproof partition 7 (Fig. 3), and can be moved with the help of skids 10 (Fig. 4) to the required distance from the box body 4, thereby providing more favorable ergonomic conditions the work of the staff of the complex.

Using the claimed technical solution allows you to:

- to carry out the maximum types of repair work of failed wheeled and tracked vehicles through the use of various technological equipment included in the complex;

- promptly deliver to the place of repair work the entire set of technological equipment located in a box body and cargo container by using only one car and thereby reduce the number of vehicles currently used to transport existing analogues of technological equipment;

- loading (unloading) and delivery of units, assemblies, spare parts, fuels and lubricants and faulty wheels through the use of a car transformed into a truck, while not limiting the operation of the processing equipment included in the complex;

- to evacuate faulty and damaged wheeled vehicles to the place of repair, using the vehicle of the complex as a tow truck;

- to carry out safe installation (dismantling) of heavy units and assemblies using a crane-manipulator directly during the repair of equipment, without interfering with the operability of other technological posts;

- to provide uninterrupted power supply to all consumers from an electric unit of sufficient power installed in a separate compartment of a box body or placed at a distance from it, thereby ensuring favorable ergonomic conditions for staff to work;

- to make wheel repairs by including tire fitting equipment in the complex, and its placement in a separate removable cargo container facilitates installation (dismantling) at the place of repair work.

Claims (2)

1. A mobile multifunctional repair complex, including a car, on the frame of which a van body with technological equipment and tools located in it is installed, characterized in that the car is equipped with a crane, and the van body is equipped with hydraulic telescopic supports and is separated by a soundproof partition along at least two compartments, in one of which an electric unit is installed with the ability to move to the required distance from the box body, while on the frame The vehicle is equipped with a removable cargo container with tire fitting equipment, and removable car sides are placed on the roof of the box body. 2. A mobile multifunctional repair complex according to claim 1, characterized in that the complex is supplemented by at least one car, in the van body of which there is equipment for repairing electronic systems and painting work.

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