RU2679171C2 - Station for automatic alignment of construction mixtures and laying of floor tiles, station for automatic alignment of construction mixtures and station for automatic laying of floor tiles - Google Patents

Abstract

FIELD: construction.SUBSTANCE: invention relates to construction, in particular to preparation of horizontal surface of buildings and for the further laying of floor coverings and laying of floor tiles. Technical result is achieved by the fact that a station for automatic alignment of construction mixtures and laying floor tiles includes a frame, mounted on the wheelbase, and a motor mechanism, while the frame consists of at least two elements that form a single structure, and in one case one element enters inside the other, in another case, the frame is made with the possibility of folding on 90° up or to the side, on the frame from the rear side in the direction of movement there is an additional wheelbase, raised above the floor surface with the possibility of lowering, a receiver-trap is installed on the frame, receiving a horizontally directed laser beam, on the bottom of the frame there is a telescopic alignment rule and final smoothing rule, also has a carriage for laying tiles, consisting of a floor tile of a rising movable platform fitted with a limiter of movement and at least two wheels. Also, the technical result is achieved due to the fact, that the station for automatic leveling of building mixtures includes a frame mounted on the wheelbase, and a motor mechanism, and the frame consists of at least two elements forming a single structure, in one case one element enters inside the other, in another case, the frame is made with the possibility of folding on 90° up or to the side, on the frame from the rear side in the direction of movement there is an additional wheelbase, raised above the floor surface with the possibility of lowering, a receiver-trap is installed on the frame, receiving horizontally directed laser beam; on the lower part of the frame there is a telescopic alignment rule and final smoothing rule. Also, the technical result is achieved by the fact that the station for automatic laying of the floor tile includes a frame, mounted on the wheelbase, and a motor mechanism, while the trolley for laying tiles has a rising movable platform provided with a limiter of a floor tile movement.EFFECT: technical result is the speed of applying a building mixture and the speed of laying floor tiles.13 cl, 9 dwg

Description

Technical field

The claimed solution relates to the field of construction, in particular for the preparation of the horizontal surface of buildings and for further laying of floor coverings and laying of floor tiles.

When carrying out repair and construction works, in particular, when preparing the surface for laying tiles, it becomes necessary to evenly apply and level the building mixture, in particular, tile adhesive.

When carrying out work on the application and leveling of building mixtures, in particular, tile adhesives for the further installation of floor coverings, for example tiles, it is important to distribute the mixture evenly, with a uniform layer forming a flat surface. This will increase the adhesion strength of the filled coating with the building mixture, in particular, tile adhesive, because due to the uniform, uniform distribution between the mixture and the floor covering, there is no empty space.

It should also be noted that laying floor tiles requires specialized labor and is a very time-consuming process, causing an increase in cost. Therefore, it is necessary to find a system that makes it possible to lay floors in a short time without the need for skilled workers.

State of the art

There are various solutions to this problem in the form of devices designed for the automated alignment of building mixtures and laying floor tiles.

For example, patent WO2000056998 “SCREEDING MACHINE”, E01C19 / 42, E04F21 / 24, a security device for automated leveling of the screed, can be considered an analogue of the claimed solution. This device moves along rails, the distance between which can vary.

The disadvantage of this analogue is the difficulty of its use in rooms with complex geometry, including irregular shapes or with columns or other decorative structures that impede the free passage of the leveling device, as well as the inability to pass doorways.

Another drawback of this solution is the impossibility of its use for applying and leveling other building mixtures with the exception of screeds, in particular tile glue (http://www.wipo.int WO2000056998).

Also known from the prior art is the solution protected by patent ES2530509 "Máquina regleadora para nivelar bases de suelos" E04F21 / 24, B24B7 / 18, B24B27 / 00, B25J5 / 00, B25J 9/10. This solution includes a device for automated leveling of the screed. The solution protected by this patent is a crawler-mounted device that moves around the room due to an electric motor. The present patent has several disadvantages. So, one of the significant disadvantages of the patent ES2530509 is the small size of the device, which does not allow one-time processing of the entire area of the room. Another disadvantage of the device is damage to the leveling surface when making a turn, as well as when moving along a plane, due to the violation of the integrity of the leveled surface by the power cord stretching behind the device. Another disadvantage is the lack of protection of the energized power supply. The wire stretches behind the device and therefore can be damaged by sharp elements of building structures, or wound on a movable leveling element of the device. Damage or winding of the wire can lead to breakdown of the device and can also pose a danger to the life and health of the operator controlling its operation (http://www.wipo.int ES2530509).

Also known from the prior art is the solution protected by patent RU 2373350 “AUTOMATIC DEVICE FOR LAYING FLOORS FROM TILES” E04F 21/20. This solution includes a device for automated laying of floor tiles. The solution protected by this patent contains a bridge crane equipped with means for gripping, leveling and moving one or several tiles simultaneously and made with the possibility of moving along a plane parallel to the floor, on a pair of rails or rails, essentially coplanar with each other and located along two directions perpendicular to each other. In addition, the device contains a means of capturing - moving - positioning tiles, containing a horizontal shaft rotating around its longitudinal axis. Moreover, on the shaft there are two parallel handles perpendicular to its axis of rotation. A significant drawback of this solution is the complexity of its design. (http://www1.fips.ru RU 2373350)

Disclosure of the invention.

The technical task of the claimed invention is the development of such a group of devices that will allow during construction and repair work to quickly and evenly, in a single homogeneous layer, apply the building mixture, in particular tile adhesive, to the floor surface, with the ability to adjust the height of the rule relative to the surface roughness on which is applied glue, and automatically lay floor tiles, including in rooms with columns and complex geometry, excluding the damage is already aligned surface, and also excluding the occurrence of conditions dangerous to the life and health of the operator controlling the operation of the device.

The task of applying a building mixture, in particular tile adhesive, is achieved by performing a device consisting of a frame (1) mounted on a wheelbase (2) of FIG. 1 with a telescoping rule (6) of leveling and final smoothing of FIGS. 1-6.

The wheelbase (2) due to which the claimed solution is advanced consists of at least two wheels and can be equipped with an engine.

The design of the device, in the case of using an electric motor to move it, eliminates the contact of the energized power wire with a moving leveling element of the device. The claimed result is achieved by removing the power wire beyond the movement of the moving elements of the device.

The installation height of the rule (6) of FIG. 1 of FIG. 2 relative to the wheelbase (2), unlike analogues, has the ability to be adjusted using a lifting mechanism (8).

In the particular case of execution, the installation height of rule (6) of FIG. 2 with respect to the wheelbase (2) is automatically adjusted using an electric motor (8.1), which receives signals from the laser level receiver. A receiver-trap (3) mounted on the frame receives a horizontal laser beam (9), and in case of a fixed deviation of the beam up or down from the horizon, it sends a signal to the electric motor (8.1).

The frame (1) of the claimed solution is made in the form of a single structure consisting of at least two elements, for example, profile pipes, and can vary in length due to the fact that one element (1.2) enters the other (1.1). An element of smaller diameter (1.2) can be made hollow. Resizing allows you to use the device in rooms with complex geometry or with columns or other decorative elements that prevent the free passage of the station for automatic alignment of building mixtures across the entire width of the room.

The telescopic rule of leveling and final smoothing (6) is made in the form of a single structure consisting of at least two elements, for example, profiles, and can vary in length due to the fact that one element enters the other. Resizing allows you to use the device in rooms with complex geometry or with columns or other decorative elements that prevent the free passage of the station for automatic alignment of building mixtures across the entire width of the room.

When extending the frame (1) with the rule (6) to the maximum length, the device can level the building mixture, in particular, tile adhesive, over a significant area, for example, over the area of the entire room, which allows you to perform the whole amount of work once.

The frame with the rule has the ability to be folded thereby allowing you to bypass the columns or carry out work in rooms with complex terrain.

The frame (1) is made with the possibility of folding 90 ^about up or to the side. On the frame (1), Fig 5. on the reverse side in the direction of travel is an additional wheelbase (10), raised above the floor surface. An additional wheelbase (10) is lowered, ensuring the stability of the device when folding Fig.6. or raising Fig. 7 of a part of the device’s frame when bypassing columns or carrying out work in rooms with complex terrain.

The frame (1) is thus folded in FIG. 6, so that both its parts are parallel to each other. When lifting part of the frame of Fig.7. between the raised element (1.2) and the floor surface an angle of 90 degrees is formed.

In a particular case, a movable carriage (5) with spatulas (5.3) of FIG. 1, FIG. 3 can be placed on the frame, leveling the building mixture, in particular, tile adhesive before passing the rule (6).

In the particular case, the movement of the movable carriage (5) is due to the electric motor.

In the particular case of the movable carriage (5) has additional blades (5.1) of figure 3, leveling the surplus of the building mixture, in particular, tile adhesive collected by spatulas.

In the particular case, the spatulas are made in the form of movable fins (5.2) of Fig. 4.

The task to automate the process of laying floor tiles is achieved by performing a device consisting of a trolley (11) mounted on a wheelbase equipped with a movable platform (12) with a limiter (16) of Fig. 8.

The cart for laying tiles (11) is a single design with a station for automatic leveling of building mixtures.

In the particular case, the cart for laying tiles (11) is a separate, independent design.

In a particular case, a skating rink (17) of FIG. 9 is attached to the tile carriage (11), leveling the floor covering and ensuring uniform immersion of the tile in the tile adhesive.

Brief Description of the Drawings:

All figures in the drawings are shown schematically.

figure 1 - station for automatic alignment of building mixtures, in particular, tile glue. General form;

figure 2 - system for maintaining the level of the layer;

figure 3 is a special case of the carriage with additional blades;

figure 4 is a special case of the carriage with spatulas in the form of movable fins;

5 is an additional wheelbase;

6 is a frame in the folded state;

Fig.7 - frame in a raised state;

Fig - cart for laying tiles;

Fig.9 is a special case of the execution of the cart for laying tiles, equipped with a leveling roller.

A brief description of the structural elements:

1 - frame;

1.1 - profile pipe of larger diameter;

1.2. - profile pipe of smaller diameter;

2 - wheelbase;

3 - receiver-trap;

4 - guide;

5 - carriage with spatulas;

5.1 - additional blades;

5.2. - spatulas made in the form of movable fins;

5.3. - spatulas;

6 - telescopic rule of leveling and final smoothing;

7 - laser;

8 - lifting mechanism;

8.1 - electric motor;

9 - a laser beam;

10 - additional wheelbase;

11 - trolley for laying tiles;

12 - movable platform;

13 - floor tiles laid out on a movable platform;

14 - laid floor tiles;

15.1 - not leveled building mix;

15.2 - leveled mortar

16 - limiter;

17 - pressure roller.

18 - the direction of movement of the station.

SUMMARY OF THE INVENTION

The claimed station for automatic leveling of the building mixture and laying floor tiles consists of a frame (1) mounted on a wheelbase, a wheelbase (2), a telescopic leveling and final smoothing rule (6), a wheelbase trolley (11) and a moving platform (12 ) with limiter (16). The frame (1) is made in the form of a single structure consisting of at least two elements, for example, profile pipes, and can vary in length due to the fact that one element (1.2) is included in another element (1.1).

The wheelbase (2) due to which the claimed solution is advanced consists of at least two wheels and can be equipped with an engine.

Moreover, the design of the device, in the case of using an electric motor to move it, eliminates the contact of the energized power wire with the moving leveling element of the device (5). The claimed result is achieved by removing the power wire beyond the movement of the moving elements of the device.

On the lower part of the frame (1), a telescopic rule for leveling and final smoothing (6) is established. When the station passes through an uneven building mixture (15.1), rule (6) makes it equalize for further laying of the floor covering.

The height of the installation of rule (6) relative to the wheelbase has the ability to be adjusted using a lifting mechanism.

In the particular case of execution, the height of the installation of rule (6) relative to the wheelbase (2) is automatically adjusted by means of an electric motor (8.1), which receives signals from the receiver of the laser level. A laser (7) mounted on the floor surface sends a horizontal beam (9) to a receiver-catcher (3) mounted on the frame. The receiver-trap (3) receives the laser beam (9), and in the case of fixing the deviation of the beam up or down from the horizon, sends a signal to the electric motor (8.1), raising or lowering the frame of the device.

On the frame (1), on the reverse side in the direction of travel there is an additional wheelbase (10) raised above the floor surface.

In the process, the claimed station moves through the premises and reaches an obstacle, for example, a column, a decorative element, a bend of the wall that prevents its further passage, its frame is shifted by the entry of an element with a smaller diameter (1.2) into an element with a large diameter (1.1). When the smaller element (1.2) fully enters the larger (1.1), the additional wheelbase (10) is lowered, providing additional stability of the device when folding Fig.6. or raising Fig. 7 of a part of the device’s frame when bypassing columns or carrying out work in rooms with complex terrain.

The frame (1) is thus folded in FIG. 6, so that both its parts are parallel to each other. When lifting part of the frame of Fig.7. between the raised element (1.2) and the floor surface an angle of 90 degrees is formed.

In a particular case, a carriage (5) with spatulas (5.3) is placed on the frame. The carriage (5) moves along the frame (1) in a horizontal plane and performs the primary leveling of the building mixture, in particular, tile adhesive. In a particular case, additional blades (5.1) can be placed on the carriage (5), leveling the excess of the building mixture, in particular, tile adhesive, collected by spatulas. In the particular case, spatulas placed on the carriage (5) can be made in the form of movable fins (5.2). In the particular case, the carriage (5) can be driven by an electric motor.

The cart for laying tiles (11) is a single design with a station for the automated leveling of the building mixture.

In the particular case, the cart for laying tiles (11) is an independent device. Laying tiles is as follows: on a horizontal position of the movable platform is laid floor tiles. Laying of the tile (13) occurs due to the removal of the limiter (16) and the simultaneous raising of the movable platform (12), as a result of which the tile (13) moves under the influence of gravity along an inclined movable platform (12). The limiter can be folded, lowered or shifted. In this case, the trolley (11) continues to move.

In the particular case, the tile-laying trolley is equipped with a roller (17), leveling the floor covering and ensuring uniform immersion of the tiles in the tile adhesive.

The claimed station for automatic leveling of the building mixture consists of a frame (1) mounted on a wheelbase, a wheelbase (2) and a telescopic leveling and final smoothing rule (6). The frame (1) is made in the form of a single structure consisting of at least two elements, for example, profile pipes, and can vary in length due to the fact that one element (1.2) is included in another element (1.1).

The wheelbase (2) due to which the claimed solution is advanced consists of at least two wheels and can be equipped with an engine.

Moreover, the design of the device, in the case of using an electric motor to move it, eliminates the contact of the energized power wire with the moving leveling element of the device (5). The claimed result is achieved by removing the power wire beyond the movement of the moving elements of the device.

On the lower part of the frame (1), a telescopic rule for leveling and final smoothing (6) is established. When the station passes through an uneven building mixture (15.1), rule (6) makes it equalize for further laying of the floor covering.

The height of the installation of rule (6) relative to the wheelbase has the ability to be adjusted using a lifting mechanism.

In the particular case of execution, the height of the installation of rule (6) relative to the wheelbase (2) is automatically adjusted by means of an electric motor (8.1), which receives signals from the receiver of the laser level. A laser (7) mounted on the floor surface sends a horizontal beam (9) to a receiver-catcher (3) mounted on the frame. The receiver-trap (3) receives the laser beam (9), and in the case of fixing the deviation of the beam up or down from the horizon, sends a signal to the electric motor (8.1), raising or lowering the frame of the device.

On the frame (1), on the reverse side in the direction of travel there is an additional wheelbase (10) raised above the floor surface.

In the process, the claimed station moves through the premises and reaches an obstacle, for example, a column, a decorative element, a bend of the wall that prevents its further passage, its frame is shifted by the entry of an element with a smaller diameter (1.2) into an element with a large diameter (1.1). When the smaller element (1.2) fully enters the larger (1.1), the additional wheelbase (10) is lowered, providing additional stability of the device when folding Fig.6. or raising Fig. 7 of a part of the device’s frame when bypassing columns or carrying out work in rooms with complex terrain.

The frame (1) is thus folded in FIG. 6, so that both its parts are parallel to each other. When lifting part of the frame of Fig.7. between the raised element (1.2) and the floor surface an angle of 90 degrees is formed.

In a particular case, a carriage (5) with spatulas (5.3) is placed on the frame. The carriage (5) moves along the frame (1) in a horizontal plane and performs the primary leveling of the building mixture, in particular, tile adhesive. In a particular case, additional blades (5.1) can be placed on the carriage (5), leveling the excess of the building mixture, in particular, tile adhesive, collected by spatulas. In the particular case, spatulas placed on the carriage (5) can be made in the form of movable fins (5.2). In the particular case, the carriage (5) can be driven by an electric motor.

The claimed station for automatic laying of floor tiles consists of a cart on a wheelbase (11) and a movable platform (12) with a limiter (16). Trolley for laying tiles (11).

Laying tiles is as follows: on a horizontal position of the movable platform is laid floor tiles. Laying of the tile (13) occurs due to the removal of the limiter (16) and the simultaneous raising of the movable platform (12), as a result of which the tile (13) moves under the influence of gravity along an inclined movable platform (12). The limiter can be folded, lowered or shifted. In this case, the trolley (11) continues to move.

In a particular case, the trolley for laying tiles is equipped with a pressure roller (17), leveling the floor covering and ensuring uniform immersion of the tiles in the tile adhesive.

Claims (13)

1. The station for the automatic alignment of building mixtures and laying floor tiles includes a frame mounted on a wheelbase, and a motor mechanism, characterized in that the frame consists of at least two elements forming a single structure, and in one case one element goes inside the other, in another case, the frame is capable of folding 90 ° upwards or sideways, on the frame on the rear side in the direction of travel there is an additional wheelbase raised above the floor surface with the possibility of lowering, on the frames The receiver-trap that receives a horizontally directed laser beam is installed; the telescopic rule for leveling and final smoothing is located on the lower part of the frame; it also has a tile laying trolley, consisting of a rising movable platform and at least two wheels equipped with an edge restraint on the floor tiles. 2. The station according to claim 1, characterized in that the trolley for laying tiles additionally has a pressure roller. 3. The station under item 2 is characterized in that the frame is additionally equipped with a movable carriage with spatulas. 4. The station under item 3 is characterized in that the movable carriage additionally has blades. 5. The station under item 3 is characterized in that the carriage is driven by an electric motor. 6. The station under item 3 is characterized in that the spatulas placed on the carriage are made in the form of movable fins. 7. The station for automatic leveling of building mixtures includes a frame mounted on a wheelbase and a motor mechanism, characterized in that the frame consists of at least two elements forming a single structure, and in one case one element goes inside the other, in another case the frame made with the possibility of folding 90 ° up or sideways, on the frame from the rear side in the direction of travel there is an additional wheelbase raised above the floor surface with the possibility of lowering, a catch-receiver is installed on the frame Tel receiving horizontally directed laser beam, on the lower frame part is disposed generally telescopic leveling and final smoothing. 8. The station under item 7 is characterized in that the frame is additionally equipped with a movable carriage with spatulas. 9. The station under item 8 is characterized in that the movable carriage further has blades. 10. The station under item 8 is characterized in that the carriage is driven by an electric motor. 11. The station under item 8 is characterized in that the spatulas placed on the carriage are made in the form of movable fins. 12. The station for automatic laying of floor tiles includes a frame mounted on a wheelbase, and a motor mechanism, characterized in that the cart for laying tiles has a rising movable platform equipped with an edge limiter for the movement of floor tiles. 13. The station for automatic laying of floor tiles according to claim 12 is characterized in that the trolley for laying tiles is equipped with a pressure roller.

Images