RU2610004C1 - Charge for manufacture of expanded aggregate - Google Patents

Charge for manufacture of expanded aggregate Download PDF

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Publication number
RU2610004C1
RU2610004C1 RU2016104178A RU2016104178A RU2610004C1 RU 2610004 C1 RU2610004 C1 RU 2610004C1 RU 2016104178 A RU2016104178 A RU 2016104178A RU 2016104178 A RU2016104178 A RU 2016104178A RU 2610004 C1 RU2610004 C1 RU 2610004C1
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manufacture
charge
coal
ground
portland cement
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RU2016104178A
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Russian (ru)
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Юлия Алексеевна Щепочкина
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Юлия Алексеевна Щепочкина
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/04—Silica-rich materials; Silicates
    • C04B14/10—Clay
    • C04B14/12—Expanded clay
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/04—Silica-rich materials; Silicates
    • C04B14/22—Glass ; Devitrified glass
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04—Waste materials; Refuse
    • C04B18/12—Waste materials; Refuse from quarries, mining or the like
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02—Treatment
    • C04B20/04—Heat treatment
    • C04B20/06—Expanding clay, perlite, vermiculite or like granular materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/04—Clay; Kaolin
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/06—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
    • C04B38/063—Preparing or treating the raw materials individually or as batches
    • C04B38/0635—Compounding ingredients
    • C04B38/064—Natural expanding materials, e.g. clay
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/06—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
    • C04B38/063—Preparing or treating the raw materials individually or as batches
    • C04B38/0635—Compounding ingredients
    • C04B38/0645—Burnable, meltable, sublimable materials
    • C04B38/068—Carbonaceous materials, e.g. coal, carbon, graphite, hydrocarbons
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/132—Waste materials; Refuse; Residues
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Civil Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Detergent Compositions (AREA)

Abstract

FIELD: chemistry.
SUBSTANCE: invention relates to manufacture of expanded aggregates for concrete. Charge for manufacture of the expanded aggregate comprises as follows, wt %: montmorillonite clay 84.5-85.0, coal, ground and screened through sieve №2.5 - 2.0-3.0, silica glass, ground and screened through sieve №2.5 - 7.0-9.0, portland cement 3.0-5.0, sulphate soap, stirred in water at 40-45°C, 0.5-1.0.
EFFECT: improved durability of expanded aggregate.
1 tbl

Description

Изобретение относится к производству пористых заполнителей для бетонов.The invention relates to the production of porous aggregates for concrete.

Известна шихта для производства пористого заполнителя, содержащая, мас. %: глину монтмориллонитовая 35,0-38,0; уголь 5,0-6,0; доломит 36,0-50,0 [1].Known mixture for the production of porous aggregate containing, by weight. %: montmorillonite clay 35.0-38.0; coal 5.0-6.0; dolomite 36.0-50.0 [1].

Задачей изобретения является повышение прочности пористого заполнителя, полученного из шихты.The objective of the invention is to increase the strength of the porous aggregate obtained from the mixture.

Технический результат достигается тем, что шихта для производства пористого заполнителя, содержащая глину монтмориллонитовую, уголь, дополнительно содержит размолотое и просеянное через сетку №2,5 кварцевое стекло, портландцемент и сульфатное мыло при следующем соотношении компонентов, мас. %: глина монтмориллонитовая 84,5-85,0; размолотой и просеянный через сетку №2,5 уголь 2,0-3,0; размолотое и просеянное через сетку №2,5 кварцевое стекло 7,0-9,0; портландцемент 3,0-5,0; сульфатное мыло, размешанное в теплой воде с температурой 40-45°C, 0,5-1,0.The technical result is achieved in that the mixture for the production of porous aggregate containing montmorillonite clay, coal, additionally contains quartz glass, Portland cement and sulfate soap, ground and sieved through a mesh No. 2.5, in the following ratio of components, wt. %: montmorillonite clay 84.5-85.0; coal 2.0–3.0 milled and sifted through mesh No. 2.5; ground and sifted through a grid No. 2.5 quartz glass 7.0-9.0; Portland cement 3.0-5.0; sulfate soap, mixed in warm water with a temperature of 40-45 ° C, 0.5-1.0.

В таблице приведены составы шихты для производства пористого заполнителяThe table shows the composition of the mixture for the production of porous aggregate

Figure 00000001
Figure 00000001

В составе шихты для производства пористого заполнителя используют глины монтмориллонитовые, включающие Al-монтмориллонит и Fe-монтмориллонит (нонтронит).Montmorillonite clays, including Al-montmorillonite and Fe-montmorillonite (nontronite) are used in the mixture for the production of porous aggregate.

Сульфатное мыло - продукт сульфатно-целлюлозного производства, мазеобразное вещество с плотностью 935 кг/м3 темно-коричневого цвета, обладающее сернистым запахом [2].Sulphate soap is a product of sulphate-cellulose production, a greasy substance with a density of 935 kg / m 3 of dark brown color, with a sulfurous odor [2].

Компоненты дозируют в требуемых количествах. Кварцевое стекло (бой) и уголь по отдельности размалывают, просеивают через сетку №2,5, смешивают с добавлением портландцемента. Сульфатное мыло размешивают в теплой (40-45°C) воде. Подготовленные компоненты добавляют в глину монтмориллонитовую и смешивают. Из полученной смеси с влажностью 18-26% формуют гранулы размером 20-40 мм, которые сушат до влажности не более 6% и обжигают при температуре 1050-1150°C.The components are dosed in the required amounts. Quartz glass (battle) and charcoal are individually ground, sieved through a No. 2.5 mesh, mixed with Portland cement. Sulfate soap is stirred in warm (40-45 ° C) water. The prepared components are added to the montmorillonite clay and mixed. From the resulting mixture with a moisture content of 18-26%, granules with a size of 20-40 mm are formed, which are dried to a moisture content of not more than 6% and fired at a temperature of 1050-1150 ° C.

Источники информацииInformation sources

1. SU 1161500, C04B 31/00, 1985.1. SU 1161500, C04B 31/00, 1985.

2. Кудяков А.И., Свергунова Н.А., Иванов М.Ю. Зернистый теплоизоляционный материал на основе модифицированной жидкостекольной композиции. - Томск: Изд-во ТГАСУ, 2010. - С. 80.2. Kudyakov A.I., Svergunova N.A., Ivanov M.Yu. Granular insulating material based on a modified liquid glass composition. - Tomsk: Publishing house of TGASU, 2010 .-- S. 80.

Claims (2)

Шихта для производства пористого заполнителя, содержащая глину монтмориллонитовую, уголь, отличающаяся тем, что дополнительно содержит размолотое и просеянное через сетку №2,5 кварцевое стекло, портландцемент и сульфатное мыло при следующем соотношении компонентов, мас.%:A mixture for the production of porous aggregate containing montmorillonite clay, coal, characterized in that it further contains quartz glass ground and sifted through a mesh No. 2.5, Portland cement and sulfate soap in the following ratio, wt.%: глина монтмориллонитоваяmontmorillonite clay 84,5-85,084.5-85.0 размолотый и просеянный через сетку №2,5 угольcoal grinded and sifted through a grid No. 2.5 2,0-3,02.0-3.0 размолотое и просеянное через сетку №2,5 кварцевое стеклоquartz glass ground and sifted through a grid No. 2.5 7,0-9,07.0-9.0 портландцементPortland cement 3,0-5,03.0-5.0 сульфатное мыло, размешанное в теплой воде с температурой 40-45°Csulfate soap mixed in warm water at a temperature of 40-45 ° C 0,5-1,00.5-1.0
RU2016104178A 2016-02-09 2016-02-09 Charge for manufacture of expanded aggregate RU2610004C1 (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU682475A1 (en) * 1978-03-27 1979-08-30 Симферопольский Филиал Украинского Научно-Производственного Проектно-Технологического И Конструкторского Объединения "Укрнистромпроект" Raw mix for the manufacture of expanded clay
SU775077A1 (en) * 1978-11-10 1980-10-30 Симферопольский Филиал Украинского Научно-Производственного Проектно- Технологического И Конструкторского Объединения "Укрнистромпроект" Method of claydite production
SU1161500A1 (en) * 1982-02-08 1985-06-15 Ташкентский Ордена Дружбы Народов Политехнический Институт Им.А.Р.Бируни Charge for producing porous aggregate
US5015606A (en) * 1984-04-19 1991-05-14 Effem Gmbh Lightweight ceramic material for building purposes
RU2391322C1 (en) * 2009-06-03 2010-06-10 Юлия Алексеевна Щепочкина Mixure for making porous filler
RU2473485C1 (en) * 2011-10-24 2013-01-27 Юлия Алексеевна Щепочкина Charge for production of porous filling agent
WO2013093509A2 (en) * 2011-12-24 2013-06-27 Michael Evans Aggregates

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU682475A1 (en) * 1978-03-27 1979-08-30 Симферопольский Филиал Украинского Научно-Производственного Проектно-Технологического И Конструкторского Объединения "Укрнистромпроект" Raw mix for the manufacture of expanded clay
SU775077A1 (en) * 1978-11-10 1980-10-30 Симферопольский Филиал Украинского Научно-Производственного Проектно- Технологического И Конструкторского Объединения "Укрнистромпроект" Method of claydite production
SU1161500A1 (en) * 1982-02-08 1985-06-15 Ташкентский Ордена Дружбы Народов Политехнический Институт Им.А.Р.Бируни Charge for producing porous aggregate
US5015606A (en) * 1984-04-19 1991-05-14 Effem Gmbh Lightweight ceramic material for building purposes
RU2391322C1 (en) * 2009-06-03 2010-06-10 Юлия Алексеевна Щепочкина Mixure for making porous filler
RU2473485C1 (en) * 2011-10-24 2013-01-27 Юлия Алексеевна Щепочкина Charge for production of porous filling agent
WO2013093509A2 (en) * 2011-12-24 2013-06-27 Michael Evans Aggregates

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