RU2581169C1 - Mixture for making porous aggregate - Google Patents

Mixture for making porous aggregate Download PDF

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Publication number
RU2581169C1
RU2581169C1 RU2015120047/03A RU2015120047A RU2581169C1 RU 2581169 C1 RU2581169 C1 RU 2581169C1 RU 2015120047/03 A RU2015120047/03 A RU 2015120047/03A RU 2015120047 A RU2015120047 A RU 2015120047A RU 2581169 C1 RU2581169 C1 RU 2581169C1
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Prior art keywords
mixture
porous aggregate
coal
production
quartz sand
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RU2015120047/03A
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Russian (ru)
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Юлия Алексеевна Щепочкина
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Юлия Алексеевна Щепочкина
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/04Silica-rich materials; Silicates
    • C04B14/10Clay
    • C04B14/104Bentonite, e.g. montmorillonite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/04Silica-rich materials; Silicates
    • C04B14/10Clay
    • C04B14/12Expanded clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/04Clay; Kaolin
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/1305Organic additives
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/16Lean materials, e.g. grog, quartz
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/06Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
    • C04B38/063Preparing or treating the raw materials individually or as batches
    • C04B38/0635Compounding ingredients
    • C04B38/064Natural expanding materials, e.g. clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/06Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
    • C04B38/063Preparing or treating the raw materials individually or as batches
    • C04B38/0635Compounding ingredients
    • C04B38/0645Burnable, meltable, sublimable materials
    • C04B38/068Carbonaceous materials, e.g. coal, carbon, graphite, hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • C04B20/04Heat treatment
    • C04B20/06Expanding clay, perlite, vermiculite or like granular materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Civil Engineering (AREA)
  • Detergent Compositions (AREA)

Abstract

FIELD: construction.
SUBSTANCE: invention relates to production of porous aggregates for concrete. Mixture for making porous aggregate contains, wt.%: montmorillonite clay 91.5-92.5, ground and sieved through sieve no. 2.5 coal 1.0-1.5, quartz sand 5.0-7.0, sulphate soap, blended in warm water with temperature of 40 to 45 °C, 0.5-1.0.
EFFECT: technical result is higher strength of porous aggregate made from this mixture.
1 cl, 1 tbl

Description

Изобретение относится к производству пористых заполнителей для бетонов.The invention relates to the production of porous aggregates for concrete.

Известна шихта для производства пористого заполнителя, содержащая, мас.%: глина монтмориллонитовая 35,0-38,0; уголь 5,0-6,0; доломит 36,0-50,0 [1].A known mixture for the production of porous aggregate, containing, wt.%: Clay montmorillonite 35,0-38,0; coal 5.0-6.0; dolomite 36.0-50.0 [1].

Задачей изобретения является повышение прочности пористого заполнителя, полученного из шихты.The objective of the invention is to increase the strength of the porous aggregate obtained from the mixture.

Технический результат достигается тем, что шихта для производства пористого заполнителя, содержащая глину монтмориллонитовую, уголь, дополнительно содержит кварцевый песок и сульфатное мыло при следующем соотношении компонентов, мас.%: глина монтмориллонитовая 91,5-92,5; размолотый и просеянный через сетку № 2,5 уголь 1,0-1,5; кварцевый песок 5,0-7,0; сульфатное мыло, размешанное в теплой воде с температурой 40 - 45оС, 0,5-1,0.The technical result is achieved in that the mixture for the production of porous aggregate containing montmorillonite clay, coal, additionally contains quartz sand and sulfate soap in the following ratio of components, wt.%: Montmorillonite clay 91.5-92.5; coal 1.0–1.5 milled and sifted through mesh No. 2.5; silica sand 5.0-7.0; sulphate soap, stir in warm water at 40 - 45 ° C, of 0.5-1.0.

В таблице приведены составы шихты для производства пористого заполнителя.The table shows the composition of the mixture for the production of porous aggregate.

КомпонентыComponents Состав, мас.%:Composition, wt.%: 1one 22 33 Глина монтмориллонитоваяMontmorillonite clay 92,592.5 92,092.0 91,591.5 Размолотый и просеянный через сетку № 2,5 угольCoal grinded and sifted through mesh No. 2.5 1,51,5 1,251.25 1,01,0 Кварцевый песокQuartz sand 5,05,0 6,06.0 7,07.0 Сульфатное мыло, размешанное в теплой воде с температурой 40 - 45оСSulphate soap mixed in warm water with a temperature of 40 - 45 о С 1,01,0 0,750.75 0,50.5 Прочность на сжатие, МПаCompressive strength, MPa ~3~ 3 ~3~ 3 ~3~ 3

В составе шихты для производства пористого заполнителя используют глины монтмориллонитовые, включающие Al-монтмориллонит и Fe-монтмориллонит (нонтронит).Montmorillonite clays, including Al-montmorillonite and Fe-montmorillonite (nontronite) are used in the mixture for the production of porous aggregate.

Сульфатное мыло - продукт сульфатно-целлюлозного производства, мазеобразное вещество с плотностью 935 кг/м3 темно-коричневого цвета, обладающее сернистым запахом [2].Sulphate soap is a product of sulphate-cellulose production, a greasy substance with a density of 935 kg / m 3 of dark brown color, with a sulfurous odor [2].

Компоненты дозируют в требуемых количествах. Кварцевый песок смешивают с размолотым и просеянным через сетку №2,5 углем, сульфатное мыло размешивают в теплой (40-45°С) воде. Подготовленные компоненты добавляют в глину монтмориллонитовую и смешивают. Из полученной смеси с влажностью 18-26% формуют гранулы размером 20-40 мм, которые сушат до влажности не более 6% и обжигают при температуре 1050-1150°С.The components are dosed in the required amounts. Quartz sand is mixed with crushed and sifted charcoal through a No. 2.5 mesh; sulphate soap is mixed in warm (40-45 ° C) water. The prepared components are added to the montmorillonite clay and mixed. From the resulting mixture with a moisture content of 18-26%, granules with a size of 20-40 mm are formed, which are dried to a moisture content of not more than 6% and fired at a temperature of 1050-1150 ° C.

Источники информацииInformation sources

1. SU 1161500, С04В 31/00, 1985.1. SU 1161500, C04B 31/00, 1985.

2. Кудяков А.И., Свергунова Н.А., Иванов М.Ю. Зернистый теплоизоляционный материал на основе модифицированной жидкостекольной композиции. - Томск: Изд-во ТГАСУ, 2010. - С. 80.2. Kudyakov A.I., Svergunova N.A., Ivanov M.Yu. Granular insulating material based on a modified liquid glass composition. - Tomsk: Publishing house of TGASU, 2010 .-- S. 80.

Claims (1)

Шихта для производства пористого заполнителя, содержащая глину монтмориллонитовую, уголь, отличающаяся тем, что дополнительно содержит кварцевый песок и сульфатное мыло при следующем соотношении компонентов, мас.%:
глина монтмориллонитовая 91,5-92,5 размолотый и просеянный через сетку № 2,5 уголь 1,0-1,5 кварцевый песок 5,0-7,0 сульфатное мыло, размешанное в теплой воде с температурой 40 - 45оС, 0,5-1,0
A mixture for the production of porous aggregate containing montmorillonite clay, coal, characterized in that it additionally contains quartz sand and sulfate soap in the following ratio of components, wt.%:
montmorillonite clay 91.5-92.5 coal grinded and sifted through mesh No. 2.5 1.0-1.5 quartz sand 5.0-7.0 sulphate soap, stir and warm water with a temperature 40 - 45 o C, 0.5-1.0
RU2015120047/03A 2015-05-27 2015-05-27 Mixture for making porous aggregate RU2581169C1 (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU682475A1 (en) * 1978-03-27 1979-08-30 Симферопольский Филиал Украинского Научно-Производственного Проектно-Технологического И Конструкторского Объединения "Укрнистромпроект" Raw mix for the manufacture of expanded clay
SU775077A1 (en) * 1978-11-10 1980-10-30 Симферопольский Филиал Украинского Научно-Производственного Проектно- Технологического И Конструкторского Объединения "Укрнистромпроект" Method of claydite production
SU1161500A1 (en) * 1982-02-08 1985-06-15 Ташкентский Ордена Дружбы Народов Политехнический Институт Им.А.Р.Бируни Charge for producing porous aggregate
US5015606A (en) * 1984-04-19 1991-05-14 Effem Gmbh Lightweight ceramic material for building purposes
RU2481285C1 (en) * 2012-02-09 2013-05-10 Юлия Алексеевна Щепочкина Mixture for producing porous aggregate
RU2514475C1 (en) * 2013-03-13 2014-04-27 Юлия Алексеевна Щепочкина Charge for production of porous filler
RU2538576C1 (en) * 2014-02-25 2015-01-10 Юлия Алексеевна Щепочкина Charge for porous filler production

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU682475A1 (en) * 1978-03-27 1979-08-30 Симферопольский Филиал Украинского Научно-Производственного Проектно-Технологического И Конструкторского Объединения "Укрнистромпроект" Raw mix for the manufacture of expanded clay
SU775077A1 (en) * 1978-11-10 1980-10-30 Симферопольский Филиал Украинского Научно-Производственного Проектно- Технологического И Конструкторского Объединения "Укрнистромпроект" Method of claydite production
SU1161500A1 (en) * 1982-02-08 1985-06-15 Ташкентский Ордена Дружбы Народов Политехнический Институт Им.А.Р.Бируни Charge for producing porous aggregate
US5015606A (en) * 1984-04-19 1991-05-14 Effem Gmbh Lightweight ceramic material for building purposes
RU2481285C1 (en) * 2012-02-09 2013-05-10 Юлия Алексеевна Щепочкина Mixture for producing porous aggregate
RU2514475C1 (en) * 2013-03-13 2014-04-27 Юлия Алексеевна Щепочкина Charge for production of porous filler
RU2538576C1 (en) * 2014-02-25 2015-01-10 Юлия Алексеевна Щепочкина Charge for porous filler production

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