RU2575897C2 - Production of two-component alloy containing copper and silicon and device to this end - Google Patents

Abstract

FIELD: metallurgy.

SUBSTANCE: claimed process placing the preformed stock mix containing the aforesaid compounds of metals as the water suspension inside the applied device. Physical fields are generated in said device applied to all zones of its inside containing said initial stock mix. Said physical fields recover the metals and non-metals from the initial ore to a solid structural body composed of the alloy proper.

EFFECT: simplified production.

2 cl, 5 dwg, 3 ex

Description

The invention relates to those areas of non-ferrous metallurgy in which they are processed into metal alloys containing copper and silicon, as well as others, which are part of the synthesized using this kind of technology, finished products that form the latter, components that are also present in them in the form of appropriate impurities, to the extent used during their subsequent processing, of raw materials, as well as to devices providing the possibility of implementing the above methods.

At present, a technical solution is known, during the implementation of which elements are extracted - copper and silicon, from previously obtained waste residues that spontaneously form during the synthesis of the so-called "organochlorosilanes".

When performing the above-mentioned known technology, it is “automatically” ensured that the “solid substance” synthesized during its implementation as an “intermediate product” of processing is presented in the form of intermetallic phases, in particular Cu ₃ Si and Cu ₂ Si ₂ .

However, the compounds of copper and silicon obtained by carrying out this well-known method noted here earlier, for their intended purpose, are usually not used, and then pass through another additional operation of the so-called “leaching” as a result of which the aforementioned comprehensive education, formed at the very initial stages of carrying out such a processing process, and consisting of these two "main" components, as it were, "divided" into two separate, basic about half (respectively, for elements Cu and Si).

Used to obtain the above-mentioned “incidentally formed” copper and silicon compounds, this well-known process, also as one of its most “main” components, also includes the preliminary operation on the processed volume of the initial raw material carried out by using aggressive aqueous solutions for this purpose containing, as one of the “main” components of their formulation, some “strong” mineral inorganic acid (mainly “ Lorna ").

Upon completion of this previously noted “main” operation, the above components, that is, copper and silicon, are ultimately almost completely recovered from the total mass of processed waste, i.e. pass into the composition of the leach solution, and the resulting "secondary" solid final slag phase, as it were, falls into an insoluble precipitate; and in the future it is already used primarily as an “inert aggregate” in the construction industry.

It should also be noted that during the implementation of the well-known technology indicated here below, the accumulated “solid” organic synthesis residues, during which further complex compounds of copper and silicon are synthesized, are previously “agglomerated” (that is, “pressed” "Tablets" using the appropriate "sticky" binder).

After completion of this operation, the mass of “agglomerate” thus formed ultimately enters the smelting furnace.

The process of its transfer to the liquid phase is carried out, as a rule, in electrical apparatus for plasma heating, using power “working” graphite electrodes.

As noted earlier, the intermediate product obtained in a liquid melt, represented by complex compounds of copper and silicon, after its completion in the “solid” phase, is subsequently “leached” into any of the “strong” mineral inorganic acids (H ₂ SO ₄ ; HNO ₃ ; HCl).

The copper dissolved in the "active" mineral acid is subsequently extracted directly from the volume of this aggressive process fluid using any known method, for example, cementation.

(See patent 1Sh No. 2098501 "Method for processing residues from the synthesis of organochlorosilanes and / or chlorosilanes with the extraction of silicon and copper" C22B 7/00, published October 12, 1997, hereinafter referred to as the analogue).

However, based on all this information set forth in the description of the above known invention, it obviously follows that the intermediate product obtained in accordance with the technology noted above, that is, the corresponding complex compounds of copper and silicon, cannot be involved in their direct industrial use, quality of the finished final useful product, due to the lack of the latter set of mandatory for this, their own physical, mechanical and chemical characteristics.

In addition, the very need to use in the synthesis of such complex compounds based on copper and silicon, high-temperature liquid melts consisting of the previously obtained "agglomerate", in turn, formed from all the above components, inevitably leads to a sharp increase in costs used in the implementation the process of their manufacture, "technological" electrical energy.

All of the above has a "very" negative impact on all technical and economic indicators characterizing the degree of effectiveness of this known above process, an analogue used in processing raw materials, in the case of its wide direct use, in the conditions of existing industrial production.

In another, also known at the present time, method for producing a copper-silicon alloy, for a sharp increase in the level of this finished product, its main technical characteristics, with a foregone conclusion on the synthesis of the latter, the following set of necessary significant distinctive technological methods is used.

In particular, upon receipt of the so-called "hardening substrate", consisting mainly of copper, silicon, chromium and nickel, the technological process of its manufacture in this technical solution is carried out as if in two "main" stages.

That is, at the very first stage, the preform is cast first, the volume of which includes copper-nickel-silicon two-phase alloy.

The composition of the latter is presented as follows:

nickel - 6%;

silicon - 1-2%;

chromium - 0.3 ÷ 0.8%;

copper, the rest is up to 100%.

At the second, almost completely completing the processing process, its “final” stage, this, the aforementioned known technology, the necessary mechanical processing of the workpiece mentioned above is performed with the formation of the body volume of this part, which is later used for its intended purpose - the “substrate”, and also the subsequent additional heat treatment of this structural element manufactured in such a way is performed, with obtaining in its constituents the total mass of “elementary” “layers”, a kind of “two component "microstructure", as if entirely constructed using separate, "paired cells" having their own overall dimensions that fit within the range of 1 to 1000 microns.

Subsequent use, which includes all of the above elements (copper, silicon, and other technological additives, this kind of “two-phase combined substrate”, significantly increases the total service life of this, made on the basis of its use, and which is directly responsible for the result obtained with its use prefabricated unit, necessary for its further normal operational functioning, constructive "especially loaded" parts.

As noted earlier, and formed in the manner indicated above, that is, using a well-known prototype technology to achieve this goal, such a copper-silicon combined substrate, which already has a whole set of its own “specific” positive characteristics, has, among other things, and good indicators, as if knowingly determining its sufficiently high thermal conductivity. Changes in the value of the latter, as shown by experimental verification, occur in a wide range, the boundaries of which are from 80 to 400 W / m · K.

(See patent RU No. 2317346 "Copper-Nickel-silicon two-phase hardening substrate" C22C 9/06; published on 02/20/2008 - hereinafter the prototype).

However, this previously noted well-known method is a prototype for the manufacture of a multicomponent alloy based on the predominant use of copper and silicon in its composition, like other currently existing technical solutions - analogues, it has the same set of organic inherent in it, and quite significant, technical flaws, namely:

- In the course of the above process of manufacturing the necessary finished product, the raw material passes, as evident from the description of the invention described in the text, the prototype of the information, through at least two “main” stages, which are the necessary main components of this stage used to achieve the purpose indicated here, the technology for processing the latter.

In view of the presence of such a “specific” peculiarity of the very first, used in the preparation of the aforementioned multicomponent Cu-Si compositions, this two-stage well-known process, as it is said, of its “starting and very initial” stage, i.e. such as the urgent need for the implementation of the latter, with the obligatory use of a “high-temperature melt", formed from the main components used directly in it and used for this, and also taking into account the fact that the very operation of synthesizing such a finished final product is carried out directly directly from the volume of the same, very heated liquid substance, consisting entirely of all of the raw materials noted above, it becomes as if possible, based on this listed here above, arrive at the following final conclusion. The latter will consist in the fact that the auxiliary technological systems used to implement this well-known method of processing raw materials, metal equipment, as well as auxiliary technological systems serving its work, will again and almost inevitably have a high degree of intrinsic structural complexity, and, consequently, view of this and a fairly significant financial cost.

Among other things, the physical and mechanical characteristics necessary for the successful implementation of the process of further industrial operation of the product, consisting of the alloy noted earlier, are formed only after the complete completion of the second, final "finishing" stage of the technology for its processing. That is, only if made of the above-mentioned multicomponent Cu-Si alloy, such a critical part itself went through an additional heat treatment operation (that is, through heating in a special electric furnace, and subsequent "instant" cooling in the volume of the "quenching bath", etc. etc.).

Thus, when conducting a review of this well-known technical solution - a prototype, we can come to the final conclusion that the consumption of the quantity of technological energy consumed for its implementation, as in the case of using other well-known analogues, remains unacceptably high, and it it itself has a “strikingly straightforward”, “irrational” organization of its own, used in the process of its direct implementation, and inherent in it alone, its own technically “infrastructure” urs "(that is, simply put, this technology is always, in fact, mostly a multi-step, rather complex and high-cost processing method.

In addition to all of the previously mentioned application of the above-mentioned known method of manufacturing a two-component Cu-Si alloy, in the end, it still does not provide a finished finished product having sufficiently high intrinsic physical and mechanical characteristics, as well as quite consistent with the latter, refractoriness, electrical conductivity and chemical resistance .

The necessary technical result achieved by using this invention is the formation, when carrying out the proposed method for producing a two-component alloy of copper and silicon, of a complex of necessary and most optimal conditions for its industrial implementation, the very fact of the presence of which would allow the synthesis of this substance directly from compounds of the above elements included in the composition used in the process of direct recovery of such components, we produce using their initial ore raw materials, with the simultaneous formation at the final stages of the implementation of the above technology for the processing of raw materials, the finished product, which is an annular columnar crystalline formation, which should also have high intrinsic physical and mechanical characteristics, and also quite consistent with the latter, indicators of its chemical resistance, electrical conductivity and refractoriness, and besides everything, I have already listed nnogo above, further reducing the degree and carrying out the constructive complexity of the process used in this method of processing technology used noted earlier, the original gangue, of this device.

The achievement of the above technical result is ensured primarily by the fact that at the very initial stages of the processing process, the initial ore raw material mixture, consisting of compounds of the metals and non-metals listed above, is placed in the internal volume of the technological device used for the process of processing it.

In the same apparatus, the processing physical fields are generated that are superimposed on all zones in its cavity containing the processed raw material placed in them. Using these same physical fields, the process of restoring the components of the two-component alloy synthesized in this way and entering directly into its total volume, the components from the starting compounds used for this ale, their raw material, is carried out.

The use of the same “processing” physical fields, firstly, ultimately provides a “strong” connection obtained from the raw material mixture used in the processing, individual, previously recovered from it, the main circulating elementary fragments, into an integral monolithic crystalline structure, then there is in this finished product itself, presented in the form of an annular columnar structural formation, consisting mainly of this two-component alloy.

Secondly, you should also pay special attention to the fact that in the process of implementing the proposed method, the mixing of the entire initial total amount of raw material and its constituent individual layers, which is carried out directly during processing, is necessarily carried out. At the same time, the components of this already finished final product are accumulated in the device area located in the impact zone of the physical fields used in the processing of raw materials indicated above. Upon completion of the processing process noted above, the final finished monolithic structural formation is also unloaded from the cavity of this used technological device.

As containing the compounds of copper and silicon, the feedstock, when performing the proposed technology, use is made of a liquid aqueous suspension obtained by introducing into a predetermined volume of water with subsequent distribution of a mixture of particles of copper and silicon ore in it. The dispersion of the solid components included in the composition of the latter is in the range of 0.001-0.008 mm, and their total amount in the total volume of this aqueous suspension corresponds to a value of 40-70%.

Used to obtain the above combined raw material mixture, its individual source, ore rocks form the latter when they are contained in its composition: 50-65% copper ore; silicon rock, respectively, the rest is up to 100%.

The two-component alloy based on Cu and Si obtained at the end of the processing process itself is formed in the form of an annular columnar monolithic structural formation, consisting mainly of the above elements, i.e. copper and silicon.

As the physical fields acting on the processed raw products, “toothed, with their individual components and arranged in a row elements having the shape of an isosceles triangle”, the tension of which corresponds to a value of 1.0 × 10 ⁵ ÷ 1.5 × 10 ⁵ A / m, and the frequency of their oscillations is 5-20 units. changes in the magnitude of the supplied pulses flowing within one minute, and the “processing” clusters formed by these physical fields, consisting of force lines belonging to them, repeat the configuration that is as close as possible to the shape of the spatial formation obtained by rotating the elongated rectangle that rotates relative to its own central longitudinal axis of symmetry.

At the same time, the process of forming the finished product in the form of an annular columnar structural formation is carried out on a metal spacer rod, which acts as a “seed”, located directly in the center of the mobile working chamber used to place the feedstock. On its lateral outer surface at the very first stage of processing, a continuous annular layer is deposited, which is represented by “sticky” slag waste formed during processing. Then, on this kind of fixing small particles of the previously obtained two-component alloy, a kind of “substrate”, the necessary finished product itself is synthesized.

As already mentioned earlier, the formation of the body volume of the latter is carried out in the form of an annular columnar structural formation, which mainly consists of all the above components represented by the “main” elements that make it up, that is, mainly copper and silicon, as well as a relatively small amount of impurities formed from compounds of the same components, and in addition also iron.

When carrying out processing of the source material using the proposed method for its implementation, the raw materials used are preloaded into a mobile working chamber hermetically isolated from the remaining volume of the device body.

The latter, when executed, also performs a longitudinal reciprocating movement along the cavity of this body, using the "round-trip" directions, and also it performs angular rotations relative to its own central axis of symmetry.

The above-mentioned angular rotations that make up this chamber, the structural elements are first carried out along a circular path, the outline of which coincides with the clockwise movement of the chronometer’s dial — in the very initial straight segment of the path it performs, and in the opposite direction, i.e. counterclockwise, this, respectively, at the end of the processing cycle, the same, but already the opposite.

The very arrangement of the areas of formation of the "triangular gear" magnetic fields is made using three, or a multiple of this number, any other number of spiral-shaped installation cylindrical lines. The latter "encircle" the outer surface of the device body, in the cavity of which the working chamber with the mass of the processed raw material loaded into it performs a longitudinal reciprocating movement.

In addition to all of the above, when implementing the proposed technology, the generation zone of processing “gear triangular” magnetic fields, which its working chamber continuously moves in the cavity of the device’s body, periodically crosses, is removed from each other by the same installation distance, and the number of areas in which the formation of the latter is carried out is from nine to eighteen units per each used to place them, I spiral around the main body of the device, the installation path.

The process of “direct” restoration of everything that enters the body volume, newly obtained in the device cavity, structural formation, the main components that form it and form the last, its main elements, is carried out by supplying to the generators the total mass of the processed raw materials, individual layers of their original material, ordinary atmospheric, compressed air.

The carbon element always present in the composition of the gases containing this component, the very presence of which in the volume of ordinary atmospheric air and allows, in the future, the formation of these, aforementioned, kind of pressure jets ”to pass directly through the cavity of the mobile working chamber, and as if “created”, in turn, from such a volatile product noted earlier.

Mixing the entire volume used to obtain a copper-silicon alloy, raw material, is carried out directly in the process of moving it in the internal volume of the "slowly""creeping" through the cavity of the device casing, the working chamber, which, as it were, makes a continuous "screw", reciprocating longitudinal transfer of the processed source ore rock in the direction from the back of the device to its front, and then vice versa. The above operation is performed by “crushing” and “squeezing” from one region of the volume of the cavity of the working chamber into another, which make up the total processed mass of raw materials, its individual microports, which flows under the influence of blows created by the intersecting jets of compressed air supplied to the latter. The receipt of this "gas" product to the above-mentioned zones for basing the latter is carried out under excess pressure, the value of which corresponds to a value of 0.4 ÷ 6.0 kgf / cm ² .

The very same kind of "piercing" into the constituent mass of raw materials the individual layers of this material, jet air flows, are formed using specially provided for the implementation of this action, blowing elements - nozzles. The latter are also evenly fixed on three installation spiral lines, which are laid between the corresponding turns of the curves used to place the “processing” magnetic generators.

Used to achieve the above goal, the blowing elements, which supply under pressure consisting of the above product and directed directly to the volume of the feedstock, such "crossed" gas flows, have both tangential and radial tilt angles of 30-45 ° in relative to the surface of the device on which this processed material is currently located.

The loading of the raw materials used for processing into the finished end product, as well as the unloading of a fully finished columnar annular structural formation, at the end of the processing process, is carried out in a separate, removable cap cap designed to perform the above technological transitions - compartment attached to the fixed the main body of the device.

The device itself, designed to implement a method for producing an alloy based on copper and silicon from an aqueous suspension of particles containing compounds of these ore elements, includes a body consisting of two parts. One of the parts of this case is removable and is made in the form of a cap cap that fits into the fixed, main cylindrical shell-body. The connection of these individual parts of the assembly case of the device is carried out using annular flat mounting flanges, and the length of the fixed element of the above structural is 80-85% of the total corresponding value of the same overall size of the latter. The rest of its total length falls on this removable part itself - the cap. In addition, a movable working chamber is installed in the cavity of the fixed part of the device’s composite body, kinematically connected by means of the latter, structural parts of the roller running directly to the external drive of the motion transmission, the presence of which, ultimately, allows it to be reciprocated longitudinal movement along the internal cavity of this assembly case of the device, in the directions "there and back", with simultaneously performed rotation of the components its structural elements relative to its own central axis of symmetry.

The direction of such rotation changes to the exact opposite at the time when the mobile working chamber returns from the final position it occupied by this node to its original original position.

This working chamber itself is formed by left and right restrictive “piston-like” cheeks, fixed directly to the roller. Between the above parts of the composite working chamber, a spacer rod is mounted - a seed used to deposit on its lateral outer surface the finished product obtained at the end of the processing process.

At the same time, the restrictive cheeks of the working chamber, which are moved inside the cavity of the assembly case of the device, perform the functions of a double piston in it and have sealing seals on their outer side surface.

It should also be noted that focusing magnetic nozzles, as well as blowing nozzles used to conduct the formation of compressed air jets entering the internal volume of this component of the assembly unit, are passed through the walls of the fixed part of the casing, and in addition, respectively, “beam” clusters of magnetic lines of field lines generated by focusing nozzles having the configuration of radial "round" ray-logs elongated along a straight line.

The arrangement of both those and other structural elements of this device is made on the “encircling” its body, cylindrical spiral lines

The number of such installation curves encircling the device’s body used to secure each of the above parts, or the power unit, is three, or any other number that is a multiple of this value, their units. The number of “processing” magnetic circuits placed on each of these curved paths, which include focusing nozzles, is from nine to eighteen pieces.

Evenly spaced on similar in shape and using the same number of them very similar to the installation spirals adjacent to them, located, in turn, between the turns used to accommodate the “processing” magnetic circuits, curved mounting lines, the blowing nozzles have as radial and tangential tilt angles of 30-45 ° with respect to the outer surface of the housing on which they are fixed.

The working elements of the “processing” magnetic generators themselves are made in the form of plates joined together, made of magnetically conductive material, with the formation of a closed F-shaped magnetic circuit during their installation.

In the volume of the components of this assembly, its individual parts, three electrical windings of the coil are placed - both in the left and right halves of this circuit.

The total number of such coil windings located in each processing circuit is thus six. The “power” electrical elements of this technological magnetic circuit noted above fulfill the function of solenoids in it.

Each such individual winding-coil magnetic field is connected to its own “pseudophase” external source of electrical power. The arrival of the “stacked packets” generated by this external power source from electrical impulses, each of which has the shape of a “triangular tooth”, is made to these separate solenoids with an angular displacement of the electrical signals constituting such packets with respect to similar, but supplied to neighboring windings - coils, and also to generators placed on the adjacent adjacent exactly the same installation spirals.

The magnitude of this aforementioned angular displacement of the electrical signals generated in this way is 120 °. In the lower horizontal transverse crossbar of each F-shaped magnetic generator, that is, in the “fixing” recess in it, the shank of the cylindrical focusing nozzle is pressed in, the opposite end of which is inserted into the mounting sleeve, passed through the walls of the fixed part of the housing, hole. The aforementioned nozzle also has a magnetic force line of the processing physical fields that is formed on its lower end part and collects into a “tight beam” a cavity-recess made in the form of a cavity with the configuration of a spatial rotation hyperboloid.

The “curvilinear recesses” obtained in places of “through” passage through the walls of the housing of the mounting sleeves with focusing magnetic nozzles, as well as blowing nozzles, formed “absolutely automatically”, directly on the inner side surface of its cavity, equipped with “smoothing” washers . The latter are made either of pressed directly into the volume of these recesses; magnetic conductive powder - in the case where magnetic focusing nozzles are placed there, or are made in the form of split petal membranes of elastic rubber, tightly fixed near the outlet openings supplying compressed air, blowing nozzles.

In addition to all of the above, in the left and right halves of the fixed part of the prefabricated housing of this device, exhaust pipes are mounted that are used to discharge into the external atmosphere the excess gas volumes accumulated in the mobile working chamber equipped with pressure reducing valves. The operation of these "bypass" elements is carried out in the case when the amount of excess pressure generated in the volume of the mobile working chamber, volatile compounds, exceeds its optimal value specified by the processing technology.

Again, it should be noted that at the points of intersection of the body of these nozzles with the lateral inner surface of the fixed body, plastic perforated smoothing washers are also mounted, which ensure the smooth flow of the sliding process in these areas of the right and left restrictive cheek pistons that are part of the working chamber, and also the conclusion through the holes in the above details, through holes of perforation, of excess gas volumes filling it.

It is also necessary to point out that in the upper part of the removable cap of the device used, there is a loading hopper, the internal volume of which is through a through hatch located in the area of its installation, made in this very part of the device’s body, which communicates with the cavity located directly under it , a mobile working chamber, occupying at the time of filling it with the raw material mass, as it were, the initial starting position, just before the start of the subsequent processing cycle.

Based on all the above features of the implementation of the proposed method, and also taking into account the fact of a constant impact on the procedure for its implementation, the entire set of the previously noted significant distinctive technical features characterizing the whole specificity of the design used in the implementation of this technology, the most “processing »Of the device, taking all this into account, we can come to the final conclusion that it is objectively recorded by any outside observer the fact of a strong influence on the entire course of the process of processing the source raw material, taking place and described in detail here, of objective physical factors created by external servicing the work of the apparatus used, its power technical systems, and allows you to radically change the basic scheme of the implementation of the proposed method of implementing the formation of the necessary finished product. That is, the very thing obtained in the apparatus used after the complete completion of the entire processing cycle, an annular columnar crystalline formation. The latter, in the above case, as it were, consists entirely of the main, deposited in the cavity of this unit, forming the body of the latter, its “main” elements, that is, copper and silicon. The components of this completely finished final product listed here are distinguished during the processing of the initial raw material containing ore compounds of all the compounds mentioned here earlier and necessary for carrying out the process of its formation, the constituent elements of this two-component alloy synthesized in the device used again.

Due to the fact that there is an unconditional influence of all the above obvious circumstances, the previously mentioned technology begins to acquire the following, inherent only to it, quite characteristic differences.

First, the latter should definitely include the fact that the very initial stage of the implementation of the proposed method includes the stage of the so-called "ultrafine grinding" of "large" pieces of source ores containing copper and silicon compounds.

During its implementation, any known methods of crushing lumpy ore material known in industrial production are used, for example, performed using conventional ball mills. When applied to achieve this goal, the aforementioned device, which is widely used in industrial production, pieces of the initial raw material used in the proposed technological process were “ground” with the help of the latter, until “powder-like” ore particles were obtained from them, having overall dimensions ranging from 0.001 to 0.008 mm.

The implementation of the above operation to "grind" large lumps of rock, obtaining from them the "secondary", "microscopic" particles and provides, in the future, the possibility of forming from the thus formed "powder", synthesized, in turn, from the total mixture the smallest and most diverse intrinsic components containing copper and silicon compounds, a kind of "dry residue", entirely consisting of all of the above, solid raw materials.

The two-component “dry residue” used in the processing process, obtained in this way, includes copper ore - 50-65%, and silicon rock - respectively, the rest, up to 100%.

As noted earlier, these "main" components of such an initial raw material mixture, immediately before the crushing operation of the ore, "block-like" lumpy material used in its composition, also pass, respectively, through the "preliminary dosage" stage, at the end of which the further the receipt of the necessary for the processing of these ore components in a predetermined, strictly defined mutual ratio, ensuring the preservation of their technological percentage holding, in the total amount used in its implementation, of such an initial product.

This technological transition itself, that is, the preliminary dosage stage, is most often carried out by weighing the different raw materials that make up the raw mix (respectively, copper and silicon rocks).

From the “ultrafine grinding” obtained by this kind of “fine-grained powder”, consisting of the previously formed total set of such microscopic solid particles of copper and silicon rock, this “two-component” alloy used for processing raw materials is further manufactured liquid, homogeneous, not stratified into separate components for a sufficiently long period of time, a mud-like mass - that is, the water raw material itself is created again Vaya suspension.

In order to synthesize the latter, it will only be necessary to add the required amount of water (30-60% of the total mass of this solid material) to the "powder" volume, which consists of small particles of all the previously mentioned ore rocks, thus obtained. After performing such an action, the two-component substance thus prepared (a mixture of “microscopic” solid particles plus ordinary water) is thoroughly mixed.

To implement this technological transition, any industrial equipment designed for the implementation of the above goal can be used, for example, an ordinary paddle mechanical mixer. A homogeneous “mud-like” portion of the volume of the aqueous suspension formed at the end of its holding, consisting of these two components listed above, is then placed in the cavity of the loading hopper 2, which is part of the removable cap part of the composite case, which is most used during the processing process, of such a technological device. From the cavity of the loading hopper 2, a water suspension, through the through hole “B” (see FIG. 1), which is available in the removable sleeve cap 4, by gravity enters the internal space of the mobile working chamber located directly under the above-mentioned unit of the device, and formed by the cheeks restricting it on the right and left sides — by pistons 3, that is, by the structural elements of this separate “assembly” unit, which are directly included in the processing apparatus used in the processing.

Upon completion of the operation, the complete withdrawal of all that previously filled the volume of the feed hopper 2 of the raw material mass 1 into the previously marked cavity of the mobile working chamber, in the following, the following actions are performed.

Immediately and simultaneously connected to external power sources that generate and feed “gear triangular” electrical impulses, all of their power windings-coils 13 that are part of the F-shaped magnetic generators 11.

The roller 8 is set in motion, and makes the structural components making up the working chamber move in the direction from their initial starting “initial” left position to the front “right” part of the fixed half of the prefabricated housing 6 used during processing of this device. Simultaneously with the execution of the above longitudinal translational movement, carried out at a speed of 40-60 mm / min, the details of the working chamber also make additional angular rotations relative to its own longitudinal central axis of symmetry (2-4 rpm). In addition, to the external, supplying compressed air under excessive pressure, the line (0.4-6 kgf / cm ² ); connected and placed on the spirals "D" passing between the respective turns of the installation curves of the lines "G", with the generators 11 fixed on them, blowing nozzles 10.

Thus, starting the treatment cycle, the working chamber with the “processed” material 1 “caught” between the “piston-shaped” restriction cheeks 3 forming it, is pushed “to the right” from the cavity of the cap removable cap 4, and passes after this action, directly into the internal volume of the stationary parts of the housing 6 (see Fig. 1). As the depth of penetration of the mobile working chamber directly into the above cavity of this collection unit 6 increases, it is placed in the last raw material 1 and is subjected to a constantly amplifying force acting from the side as individual layers of the initial product “penetrating” into the mass “intersecting” between themselves by jets of compressed air discharged from the nozzles 10, or by magnetic focusing nozzles 14 of the “beam” cylindrical “beams” “K” (see FIG. 3). Due to the fact that all the above structural elements are placed on the spirals “G” and “D” encircling the outer side surface of the housing 6 (3 units + 3 units), the internal cavity with the speed of the “turtle” “crawling” along the entire length of the housing 6 of the device of this working chamber with the raw material 1 processed into a two-component alloy placed there, when performing its movement, inevitably “falls” into the zone of influence of all these “external” artificially created, processing the initial product, power energies ethical formations.

The above-mentioned spatial technological systems, consisting of the last separate “power” “physical” elements, always have the same, strictly maintained own configuration, oriented in a certain way relative to the trajectory line that the working chamber “paves” when carrying out its longitudinal translational “ screw "movement on the inner surface of the precast housing of the device. That is, taking into account the fact of the existence of the action of the above circumstances, we can with a high degree of confidence assume the following:

- after a certain fairly short period of time has elapsed in the space separating the left and right restrictive “piston-shaped” cheeks 3 of this assembly, a whole set of factors begins to act, formed using all of the previously listed and used as part of the design of the proposed device, artificially created there power spiral formations.

Firstly, when considering the features of the course of this processing process, it is also necessary to note that the mass of processed raw materials 1 on the bottom covering it, at the time the mobile working chamber performs this kind of longitudinal translational movement, which is carried out from the initial, initial positions, in the direction of the front "right" end of the precast building 6, a real "flurry" "collapses", which, in turn, consists of a kind of forming it and elementary, forming which, in turn, are directed from “intersecting” air “strikes” directed at a wide variety of spatial angles.

This type of flow of influence from the side of the air flows generated by the jet nozzles 10 is explained, first of all, by the “initially” chosen scheme for their installation on the housing 6 (that is, by their placement along the spiral line “D” encircling the device’s body and at “oblique” angles in relation to the surface of the housing, on which they are fixed).

Experiencing itself, as it were, a constantly increasing “pressure” from the side of the latter, resting at the very bottom of the working chamber, a compact “heap” of the feedstock, in the literal sense of the word, “scatters in all directions” with high speed, “being divided” when this on separate "small", previously constituting it, microportions. These, thus obtained from the original, previously assembled into a “single pile”, raw material 1, and formed during its “crushing”, new “microscopic fragments”, are picked up by a kind of “powerful” that forms between the corresponding planes of the restrictive right and left cheeks 3 "Vortex" tornado "" E ", and, after that, they begin to carry out forcibly defined by its action, artificially defined circulation, in forming this spiral-shaped flow" E "and generated using blowing nozzles 10, amounted to They are the newly formed, "spinning" around its axis of symmetry, gas formation "E", and its individual jets entering directly into it.

It should also be remembered that due to the ongoing and continuously carried out application of the above “series”, represented as if generated directly in the processing zone by a kind of “external air attacks”, torn from the place of their “initial basing”, and distributed across all incoming into the useful volume of the working chamber in its individual regions, the “smallest” portions of the starting material 1, in the end, will inevitably be transformed into aerosol bubbles formed from small “foamy” gas formations, as well as and slit film coating on the outside fluid, and in addition, and directly adhered onto its surface, microscopic particles of ore material.

As already noted above, almost the entire volume of this kind of aerosol foam obtained in the manner indicated above continues to flow continuously between the cheeks 3 bounding the cavity of the mobile working chamber, and directed along the “E” vortex flow, a kind of orienting spiral, as it were specially supported from the outside, forced, artificially formed in the above zones, its constantly renewed continuous circulation.

The previously noted nature of the transfer of the constituents of this “aerosol” cloud, of its individual layers, is maintained throughout the entire period of time during which the working chamber is moved in the device casing 6 in a round-trip direction.

In the process of performing this, as noted earlier, forced, and specially created directly in the processing zones, artificial circulation, already previously obtained in the cavity of the mobile working chamber of the “foamed” mass, entirely consisting of elementary aerosol bubbles forming it, placed directly on the latter, microparticles ore, without fail, as it were, they “will” come across “piercing” through and through, the volume of the cavity of the body 6, and, therefore, making up the separation space between in the cheeks 3 mobile working chamber of its individual regions, straight cylindrical and radially rotating "beam" cluster "K", belonging to the device created in gear "triangular" magnetic fields.

The fact of the constant effect of this circumstance during the processing of raw material 1, again, inevitably leads to the inevitable emergence of a number of new, intensively affecting and transforming the structure of the original ore components of the raw material processing physical factors.

In fact, each separately taken such kind of foam elementary aerosol bubble is an “autonomous transport vehicle”, in the process of making its own complex “screw”, periodically repeating spatial movement along a curved, three-coordinate path, as if “tearing itself” through exposed straight to meet it "Processing" "stockade", consisting again of spaced apart in a spiral, individual, forming the last "logs" - that is, "bunch" clusters located rad in the cavity of the device itself, and densely stretched directly in its constituent zones, and also having the configuration of straight cylindrical, rotating around its central longitudinal axis of symmetry, structural formations created using magnetic field lines connected in a “single tight tourniquet” , in turn, belonging to the processing physical fields.

Among other things, the “height” of those exposed directly on the path of such a cloud of “aerosol foam”, given to him from outside the technological movement, and as though they were a kind of “physical” for him, however, easily overcome by an obstacle, all built along the trajectory at once the movement carried out by him, the “stockade” (magnetic generators 11 are mounted on three mounting spirals “G” encircled by the housing 6), moreover, it continuously changes its own value (each such “log” also vibrates).

That is, any separate magnetic “enclosure” included in this kind of “power” log, in turn, either “increases” its length, then again “resets” this parameter to practically “zero”, and with all this, it also “ rotates "around its own longitudinal axis of symmetry. The stability and constancy of the action of the above “specific” occurring directly in the processing zone, the phenomenon is supported, first of all, due to the fact that the “force” solenoids 13 sent from the electric pulses that create the processing magnetic fields have the shape of an “isosceles” triangle ”(see Fig. 5 - pseudophases a, b, c), and are also served with angular displacement relative to each other.

In addition, the components “erecting” “fences” erected on the path of displacement of individual aerosol bubbles of this kind, single logs also have mounting displacements relative to similar, but exactly the same “picket fences” (supplied the pulses on the solenoids 13 are also shifted in each pseudophase a, b, c sent to the solenoids by an angle of 120 ° - see Fig. 5).

The straightness of the outlines of the 14 “bundle” clusters (cylindrical logs) generated by the 11 magnetic field lines generated by the focusing nozzles is ensured by the use of the so-called “concentrating” the latter, “M” recesses made in the form of a recess in the form of a spatial rotation hyperboloid ( see Fig. 3).

Based on the foregoing, we can come to the final conclusion that it’s as if they were “pushing through” with “great difficulty” through a kind of “three-way” technological complex constructed directly from the above magnetic paths formed of the above magnetic fences, individual elements of which the same, they also periodically change their “initial” height, and “rotate” around their central longitudinal axis of symmetry, all these “microscopic” particles of the processed raw materials inevitably pass through “solid “wreath” applied directly along them, using the entire possible set of spatial directions of their impact, as well as continuously changing their own value, generated by these “palisades”, their individual “logs”, and as if consisting of “created” in this zone itself, powerful "power" energy "strokes". Under the strong influence of the latter, which are directly included in the composition of the "transport aerosol" bubbles "aimed" at the "film coating" and adhered tightly to the above, a kind of "adhesive base", microscopic solid particles from the original ore rock, forming their total volume , “Elementary” molecules, which contain those that form this synthesized “alloy”, its “main” components, as it were, “break” into separate “fragmentary” fragments. At the same time, all kinds of valence bonds — both ionic and covalent — that previously connected their constituent elements are “destroyed”.

Obtained from these various molecules, the individual atoms that previously entered them - fragments, under the influence of the powerful, continuously performed external energy influence noted earlier, rearrange their original initial structure - the electrons they have move from lower orbits relative to their core to higher , and their spin moments themselves change. As a result of all this, that is, already in the final, final version of the "structural adjustment" used in the implementation of the processing process, these initial molecular compounds located directly in the zone of technological transformations and obtained in the above manner, the atoms are "fragments", are converted into positively charged, or negatively charged particles - that is, into ions. But this kind of technological complex, as if formed from a “vibrating peak” of a kind of “jack hammers” (this tool is the power flows generated by the magnetic circuits 11 and sent through the nozzles 14), “breaks”, and also turns into a set of “activated of fragments ”is not only compounds contained in solid raw particles and processed into an alloy of metals and non-metals, but also“ breaks ”the gas molecules in the same zone containing the necessary element - a reducing agent, that is, carbon. The latter, as already noted earlier, is part of the “volatile” gases (CO ₂ ; CH ₄ ) that are necessarily present in atmospheric air and form it.

The appearance of the C ⁺⁴ carbon ion synthesized in the above manner, that is, a substance with the pronounced properties of the reducing component, in the immediate vicinity of activated by using powerful magnetic fluxes and previously obtained “fragmentation” fragments containing charged metal and silicon particles, provides "Strong" connection released during the destruction of the original molecules, oxygen atoms, which subsequently instantly form strong valence bonds with the above element volume of the reducing agent, and ultimately, the latter with "high speed" are removed from the processing area, turning into a new volatile gas compound.

Formed in this way, newly arising and “accumulated” volumes of light gas subsequently leave the cavity of the working chamber at times when it moves through the installation areas of the exhaust pipes 18 (Fig. 1) equipped with pressure reducing valves 19. When triggered, they are tuned to a specific "Optimal" and a predetermined technological overpressure filling the cavity of the working chamber, portions of already "unnecessary" volatile compounds are sent through the upper end of the exhaust pipe 18, directly into the surrounding device used, the outdoor atmosphere.

These very newly arising in the above manner, the “main” components of the produced “combined” alloy, are formed directly from the ores that are contained in the ore and recovered from the compounds present there, which are necessary for this, and which are created in the area of processing the period of its implementation, while still “microscopic” crystallization centers, mainly consisting of the finished product obtained in the cavity of the working chamber.

Under the influence of the “vortex flow” continuously circulating in the volume of this prefabricated unit and the artificially generated “vortex flow” there, such “microcrystals” at this, so to speak, “starting” processing stage, move in it so far only in the direction from its left cheek 3 right, and then vice versa, as if carrying out a kind of process of “free planning right in the thickness of the individual components of this flow, its spiral air jets.

It is imperative to pay additional attention to the fact that, when conducting a more detailed examination of the features of the technology for the formation of these, as if without any noticeable "difficulties", floating in this "E" tornado and its gas layers, small crystalline “Seed-nuclei”, that is, a kind of “elementary” components of the future new annular columnar structural formation synthesized directly in the cavity of the working chamber, the presence of de Corollary another, but very significant circumstances to facilitate, so to speak, the process of "smooth" appearance of "white light".

Separated in the cavity of the mobile working chamber by the “spiral-shaped hurricane” created there, individual “aerosol foam” bubbles carrying microparticles used in ore processing, moving in the latter using a complex set of curved spatial paths, repeatedly change their position relative to their own three-coordinate axis of symmetry. Moreover, such "foamy" bubbles also constantly shift relative to the points of their initial location, moving at this moment in time "here and there", "here" from the direction of the "most intense" influence exerted on them by the specially created directly in the area of conduct restoration of the "main" components of this "two-component" alloy, its basic elements, that is, a kind of "power resulting technological vector". generated directly in the zones of the conduct. The impact of the latter is, as it were, the “most necessary”, “predetermining” factor, the presence of which ensures, in the long run, the quite successful “completion” of the above operation. It is quite clear that this phenomenon, noted here earlier, is “registered” in the same internal volumes of the space of the device used during the processing of raw materials, where all these “foam bubbles” themselves are located in a given period of time.

“Figuratively speaking”, each individual, such “processed” into a finished final product, raw material particle at the moment of applying a “powerful” power processing blow on it, “substitutes” one “side” for it, then the other, and continuously rotates at the same time, it provides an occasion directly under it, of all its own volume constituting its “microlayers” of the initial raw material.

Due to the action of the aforementioned factor, the magnetic fluxes generated in the device acquire the most optimal conditions for free access to all elementary structural formations of these solid microparticles, and thereby guarantee the achievement of the highest possible rate of conversion of all incoming in the last initial compounds forming and forming them, into this necessary finished product itself.

As noted earlier, this kind of “free air” “planning” of newly emerged crystalline nuclei from a two-component alloy synthesized in the aforementioned manner, in vortex-like jet streams, continues until the mass of the latter becomes so significant that the force of gravity acting on them does not begin to significantly exceed the aerodynamic lifting force created by the vortex formation.

This kind of conversion of the smallest grains of the alloy into larger “larger granules” becomes possible due to the presence of the influence of two immediately, which ensure the inevitable implementation of this factor in practice, and simultaneously existing processes.

In accordance with the very first of the above, “fluttering like a butterfly”, directly in the thickness of the aerosol cloud, each such separate “grain” of this two-component alloy inevitably fastens on its outer surface other, smaller solid “ore "Particles, appropriately placed at the same moment in time, on the most" small-sized "aerosol bubbles located nearby. The latter, encountering a solid “huge” crystalline grain flying at them “directly in the forehead” at high speed, simply “collapse”, “throwing” it directly onto its body, which were previously attached to the surface of this “gas-liquid” bubble and “ on itself ”before that, ore microparticles. As a result of the completion of a number of such numerous “collisions”, the outer surface of the “crystalline nucleus" soaring "in the air currents is covered with a kind of" fur coat "consisting of a" microportion "scattered around it on other and neighboring aerosol bubbles, and as a result of the previously noted action, densely “stuck” directly directly to it, the original ore rock.

Due to the fact that the process of its movement continues to take place in swirling air streams covering the “embryo” from all sides, the latter crosses repeatedly and periodically with its whole body created by installation spirals radially located along the installation spirals used in the device and piercing its “beam” clusters of magnetic field lines of physical fields generated there, a kind of “processing” and “densely hung” in the volume of the working chamber itself, “a cylindrical vibrating technological fringe. "

The aforementioned processes of conversion of the ore rock layers contained in the “adhering” to the body of the crystalline nucleus, consisting of compounds that are part of the synthesized alloy of its original components, continue to be carried out there, in full accordance with the same technological scheme already examined here. As a result of all this, the “enveloping” body is transported by the “grain” vortex flows from the previously obtained alloy, the raw “fur coat” ultimately turns into a full-fledged metal coating uniformly distributed over the entire outer surface of the latter. Located directly under the very "base" of this, formed from "microscopic" particles of ore material, enveloping the body of this "grain", a "fur coat", a kind of "new metal film", and the adjacent "surface" layers of the previously obtained crystalline nucleus, in this case, they perform the function of “substrate - seed”, on which the process of its further growth is carried out. Ultimately, the “alloy crystal" flying through the cavity of the mobile working chamber, as a result of all this, significantly increases its initial overall dimensions, and, consequently, its volume and its own mass.

Simultaneously with the previously noted scheme for “growing” larger “alloy flakes” from any “raw dust” formed earlier in the processing zone of the raw material, there is another, “second mechanism” for synthesizing similar, large-sized structural formations. The latter is carried out as follows.

When performing complex spatial displacements in a limited cavity of a mobile working chamber, that is, in its internal volume, by “small”, “crystal grains” from a two-component alloy just created there, situations inevitably arise when these “microscopic” crystalline “grains” as if directly, so to speak, “head-on-head” collide with each other. Since in the zone of such “mutual collisions”, as a rule, clusters of magnetic lines of force are placed, collected in “dense cylindrical bundles,” that is, there is always a kind of “processing fringe” created by the magnetic circuits included in the device 11 and focusing nozzles 14, then these “smallest” “embryos” that “came across” each other, as a result of all this, “stick together” under the influence of the above-mentioned power connecting “tools” to each other, forming as a result a new, compound structure. It is quite clear that it has large linear dimensions, relative to those that had the initial ones that make it up now, after the fact of the occurrence of the above event has been completed, its individual “single” formations.

In practice, the above-mentioned mechanisms of the formation of large-sized “scaly” structures from any “seed dust” that appears in the raw material processing area, occur “jointly” and at the same time, which ensures the transformation of microscopic “crystalline” crystals directly in it seeds ”, in a kind of“ prefabricated ”large-sized structures synthesized from those obtained in the processing zone,“ lumps ”from the finished end product.

Since the above “combined” “glued” formations are no longer able, due to a serious increase in their own weight, to continue the process of their “free” “soaring” in the jets of the eddy air flow “E” created in the cavity of the mobile working chamber, the latter under the action forces of gravity "stone" fall vertically down, and reach the most extreme, "lower" horizontal level of their possible subsequent placement in the body of this device. On the outer lateral surface of the rod - the seed 7, installed directly along the longitudinal axis of symmetry of the device, at this point in time a "continuous" annular layer "G" has formed (see Fig. 2), consisting of "incidentally" formed during direct recovery of elements included in the volume of the alloy from these ore compounds, “sticky” slag waste. The latter, as a rule, consist of 80-85% of the volume of slag included in the above “tailings” obtained and accumulated in the same zone, i.e. the so-called multicomponent non-metallic waste synthesized from compounds of Al, Si, Fe, Mg, Ca, etc.

This intermediate layer “Zh” enveloping the outer surface of the rod — the seed 7 — appears there primarily due to the fact that in the central zone of the working chamber, solid ore particles placed in it are practically not affected by aerodynamic forces created mainly by “peripheral” jets swirling in her vortex air flow "E". That is, this core - seed 7 is placed, as it were, in the very "eye of the storm", where the "calm" reigns always. Possessing good “adhesive” ability, small “light” particles of slag waste synthesized in the working chamber under the influence of air flows created in its cavity and directed from its periphery to the center of the air (from the high pressure zone in the region of maximum discharge) are almost always carried out in it own radially directed movement, which, ultimately, collects them together, so to speak, into “enlarged associates”, and forces them to “stick together” into the encircling rod - the seed 7 of the “continuous” annular layer oh "F" (see Fig. 2). The latter has a rather "loose" structure, and subsequently easily disconnects into composite "separate" parts when removing the finished product having the shape of an annular columnar formation "I" from the device casing (see Fig. 2).

Similar processes take place when receiving in a device consisting of all of the above and its individual elements forming it, this very one, necessary for further industrial use, a two-component finished product. That is, a sufficiently large part of the strongly “sprouted” crystalline nuclei from the two-component alloy synthesized in the manner described above, in the used device, falls vertically downward, falling directly onto the outer surface of the annular “catching” layer located in the center of the chamber and formed there earlier. from slag waste “G”, and subsequently “get stuck” on its “sticky” plane in contact with them, creating at the same time “secondary zones” of “flow” of further growth in the volume of this, forming relaxing there, the “new” annular columnar structural formation “And”.

Other "grains" that have moved there, consisting of a two-component alloy synthesized in this way, begin to use these "pieces" of the finished final product, which previously fell into the above-mentioned "region", as a kind of "support substrate - base" that provides all the necessary conditions for their further growth to take place and, ultimately, the formation through the "merger" of all these individual "grains", as it were, of an integral "monolith", the "construction" of which is carried out on the basis of predominant use in honors "building material" synthesized in the device "core" elements - Cu and Si, and the same members of the latter, small amounts of impurities - additives.

A somewhat different picture is observed when alloy grains that increase their own initial mass, due to the action of a complex of negative factors, “fly” “past the target” - that is, “fall” vertically downward, without “colliding” "Nowhere along the entire path of the last movement, directly with the" body "of the central spacer rod - the seed 7, and, ultimately," fall "into the lowest region of the fixed part of the housing 6.

Once on its very “bottom”, they can either “fall” directly onto the petals of a split smoothing washer 17 (see Fig. 4), covering the nozzle 10 orifice, or “find themselves” on the surface of a kind of gap separating such evenly distributed along the lateral outer surface of the assembly 6, included in its composition, supplying compressed air blowing elements 10.

In the first embodiment of such a spatial arrangement of these “scales”, a jet of compressed air “beating” under a sufficiently high pressure, bending the radial petals of the smoothing washer 17 to the side (see Fig. 4), immediately throws those who have landed in this zone “with force” , "Grains of alloy", at an oblique angle in the direction of the plane on which they lay, and also up.

As a result of the implementation of the above own displacement, the direction of which is determined by the available tangential and radial angles of inclination of the blowing nozzles 10 installed on the encircling spiral “D”, and the metal particle made of such an alloy “caught” by the “impact” of the air stream will subsequently either is again “thrown out” into the central region of the working chamber and then, as a result of this, it will again be “glued” to the crystalline formation of “I” growing in this zone, or will come into direct contact with with the surface bounding the cavity of the moving working chamber from one of its sides, the piston cheek 3. With this “collision”, the metal “grain of alloy” bounces, and again, or “bounces” from the plane of this element of the device, and moves to the central “core” ”Of the working chamber, filled with an“ I ”structural formation growing there, or again falls into the lowest region of the housing 6. In this case, the cycle of“ movement ”of this“ grain ”of two-component alloy, performed inside the cavity by a mobile worker her camera, repeated in exactly the same way. Having fallen on the “dividing isthmus” between the nozzles 10 installed in the device’s case, “grains of alloy” are sooner or later pushed out from the place of their “initial basing” by the surface of the continuously and progressively moving cheek-piston 3 of the working chamber, which, moreover, "Scrolls" around its own longitudinal axis of symmetry.

Thus, even this part of the “bottom” of the housing 6, consisting of a two-component alloy, “granule-like” grains, is “retracted” to those parts of its surface through which the jets of compressed air entering the volume of the working chamber are “passed”.

Finding ourselves in the above-mentioned zones of the surface of the housing 6, and this accumulation of “grains” from the finished end product obtained in the working chamber will go through the entire cycle of self-movements previously disassembled, consisting of the last “rebounds” and “rebounds”, which, ultimately as a result, by virtue of the action of the ordinary laws of statistical probability, the latter will take the necessary final position, fixed right in the thickness of the cultivated monolithic structural formation “I”.

All the previously noted processes for the formation of an annular columnar structural formation of “I” on the seed rod 7 (see Fig. 1) continue throughout the entire period of time during which the working chamber is moved in the “back and forth” direction, corresponding to the size of which, in connection with the above, is 15-20% of the total value of this parameter, which determines the total length of the device used to move it. Based on the need to create the most optimal conditions for the most efficient completion of the process of processing the feedstock, the choice of the value of the speed of its longitudinal feed (40-60 mm / min) was made. Angular rotations performed by the latter, around its own central longitudinal axis of symmetry, the working chamber makes with an insignificant angular speed - only 2-4 rpm.

When reversing in the opposite direction (the “reverse” segment of the path of its movement performed by the working chamber), the “seed-rod” 7 “wraps” onto its outer side surface, the newly formed separate layers of the two-component alloy forming around it, thereby increasing the degree of uniformity of the distribution obtained in these zones, their own thicknesses, during deposition of the latter along the entire length of the body synthesized in the manner described above, directly in this mobile working chamber , The new circular columnar structural formation "I".

So, having reached its most extreme, final forward “right” position, and having received the appropriate commands from the external power supply and control unit used as part of the device, the working camera begins to move in the “opposite direction”, that is, it already performs at the above moment in time, its movement towards the rear, “left” part of the housing 6 of this device, carrying it out until it again takes the same initial position in the cavity of the cap removable cap 4, in which she found I am at the very “first”, “starting” stage of the processing process. In the process of performing the aforementioned part of the cycle of this kind of “reverse transfer” of this working unit of the device, which is produced at the same speed as the direct one, so to speak, the processes of “final completion” of the formation of the resulting columnar annular cylindrical formation “AND ”, Which now consists of a completely finished two-component alloy. That is, in fact, a “finishing” refinement of its configuration and composition to the “final condition” required by the processing technology is carried out.

Having moved to the leftmost “loading” position, and having again taken its initial starting position there, upon completion of the previously noted technological action, the working chamber of the device thus completes the entire cycle of the process of processing the feedstock into the desired finished product.

Accordingly, at this "finishing" stage, the following are disconnected: the drive that ensures the longitudinal reciprocating and rotational movement of the working chamber, the solenoids 13 of the magnetic generators 11 are de-energized, and the nozzles 10 are disconnected from the external supplying compressed air line. Then, from the back of the housing 6, due to the release of the "pressed" to each other flanges 5, the detachable cap 4 is detached and leans to the side.

After all this, accordingly, the piston-like bounding jaw 3 is unscrewed to the support arms of the seed rod 7, the lock nut 9, and this element of the above-mentioned composite assembly of the device, without any special difficulties, can be easily removed from the corresponding end of the roller 8 (see Fig. 1).

Obtained during the processing, the annular columnar structural formation “I”, entirely consisting of a previously formed two-component alloy, due to the presence of an intermediate loose layer of slag waste “Ж”, is “free”, i.e. without the urgent need to apply any sufficiently significant effort, it collides with the outer surface of the seed rod 7, and is sent to be used for its intended purpose.

Thus, the cycle of processing the feedstock, upon completion of the previously noted operation, can be considered on this, finally completed.

The processes of conducting “direct reduction” of the elements making up a two-component alloy of elements from their ore compounds, carried out using powerful magnetic fluxes artificially created directly in the processing zone, are performed in full accordance with the following schemes for performing the necessary structural transformations of the initial components used:

CO ₂ → C ⁺⁴ + 2O ^-2 ;

CH ₄ → C ⁺⁴ + 4H ⁺ + 8e;

SiO ₂ → Si ⁺⁴ + 2O ^-2 ;

CuFeS ₂ → CuS + FeS;

2CuS + 3O ₂ → 2CuO + 2SO ₂ ;

FeS + O ₂ → FeO + SO;

CuO + C + ⁴ → Cu + ² + CO + 6e;

FeO + C + ⁴ → Fe + ² + CO + 6e;

Fe ₂ O ₃ + C ⁺⁴ → 2Fe ⁺² + CO + 2O ^-2 + 4e;

CO + CO → 2C ⁺⁴ + 2O ^-2 + 4e;

Si + ⁴ + 2O ^-2 → SiO ₂ ;

H ₂ O → 2H ⁺ + O ^-2 ;

^{Si +4 + 4H + + 8e →} SiH _4;

Si + ⁴ + 4e → Si ⁰ ;

Cu + ² + 2e → Cu ⁰ ;

Fe + ² + 2e → Fe ⁰ ;

Si ⁰ → Si + ⁴ + 4e;

H ⁺ + H ⁺ + 2e → H ₂ ;

2H ⁺ + O ^-2 → H ₂ O;

C ⁺⁴ + 2O ^-2 → CO ₂ ;

SO + SO → 2S + ² + 2O ^-2 ;

2S ⁺⁴ + 2O ^-2 + 2e → 2SO ₃ ;

SO ₃ + H ₂ O → H ₂ SO ₄ ;

SO → S + ² + O ^-2 ;

S ⁰ → S ⁺⁴ + 4e;

S ⁺⁴ + 2O ^-2 → SO ₂ ;

Cu ⁺² + Si ⁺⁴ + 6e → Cu ⁰ xSi ⁰ ;

Fe ₂ O ₃ + SiO ₂ + Al ₂ O ₃ → Fe ₂ O ₃ × SiO ₂ × Al ₂ O ₃ ;

where e is an electron or unit charge with a negative value of the intrinsic valency obtained in the process of ionizing the atoms entering into the raw materials and forming them.

Thus, having made a fairly complete examination of all the features of the process of “direct restoration” of the components of the “annular” columnar structural formation, its “main” elements, from their ore compounds, we can ultimately come to the final conclusion that directly in the area processing, when performing the proposed method for manufacturing the previously noted two-component alloy, both direct and reverse molecular transformations of the raw materials therein are continuously proceeding onents with a shift of the chemical equilibrium developing in it towards the formation in this area, a kind of crystalline monolithic mass, consisting of a set of components from the base material, which, in turn, is predominantly represented by the "main" elements, copper and silicon, as well as those emanating into the surrounding device used, the external atmosphere, emitted in the process of performing the complex of these reactions, microvolumes noted earlier volatile azoobraznyh products (CO _2; H ₂ O; H ₂ ; SO ₂ ; SiH ₄ ).

Based on all this, their rather detailed analysis performed earlier allows us to state that it was obtained from carbon-containing molecules that make up the atmosphere and include this component (CO ₂ ; CH ₄ ) of gases during the course of “magnetic strikes” applied to them , the carbon element C ⁺⁴ , in the end, takes away from the corresponding compounds of copper and silicon, the atomic oxygen released during the decomposition of these components is “tightly” “attached” to the latter. In addition to direct ones, as was previously reported, reverse reactions also occur in the treatment zone, during which volatile gas compounds are formed which, under the conditions of this powerful and continuously performed “field” energy effect, have a minimum of their internal energy (H ₂ O ; CO ₂ ; H ₂ ; SO ₂ ; SiH ₄ , etc.).

Due to the influence of the whole complex of conditions indicated above, the new structural crystalline formation thus obtained is a stable, columnar monolith with one and the same predetermined spatial configuration with respect to the influence of all these external, artificially created force factors. , the individual components of which do not go into connection with other active components located next to them, under the conditions of this intensively conducted external energy impact.

The characteristic features of crystallization of the individual, included in this, annular columnar formation of metallic and nonmetallic components, should, first of all, include the fact that the very formation of such structural elements forming it and the above mentioned is clearly defined by a kind of “main” technological parameter the processing process, that is, the magnitude of the tension formed in the zone of the conversion of the source metal and non-metal compounds into a fully finished final The product generated there are “triangular gear” magnetic fields. Thus, the guarantee of the appearance of the possibility of its “stable” production is determined, first of all, by the urgent need for strict adherence, established by the technology for processing raw materials, to the lower limit of the range of possible changes in the value of this, its “setting” parameter (the tension in the processing zone should always have a value of ≥1.0 × 10 ⁵ A / m, and the vibration frequency during the synthesis of this two-component alloy used by processing "triangular" physical fields can correspond Only consider the value of 20-40 units of changes in the magnitude of the supplied electrical signals conducted within one minute.

In general, it should be considered that the previously mentioned specific features, as it were “organically” inherent in the process performed in the above manner, as if processing technologies seem to allow simulating the conditions of the so-called “melting zone”. That is, the implementation of the process of growing a two-component crystal in the volume of the working chamber constantly moving in the cavity of the body of the device, making angular rotations around its own longitudinal axis of symmetry, supplying “gear triangular” pulses having angular displacements relative to each other and in neighboring ones supplying them composed packages, pseudophases, ultimately, and provides the formation obtained in the device of a new monolithic structure in the form of a columnar ring integral crystalline formation, consisting solely of the “main” elements included in it — metal and non-metal (Cu; Si and only a very insignificant amount of additive impurities also included in the resulting alloy).

Other substances are pollutants, in the same way necessarily present in the composition of the initial raw material mixture, in the form of a kind of “unnecessary” additives, obtained in exactly the same way from compounds that form the last elements also entering the earth’s crust, in “forced” order will also be transformed into new crystalline formations, in the subsequent of which “incidentally” and synthesized appearing upon completion of the processing process, finely divided loose slag waste. The latter are usually grains of yellow-brown color with a greenish tint, with overall dimensions from 0.1 to 1.3 mm. The composition of these "tailings" is for the most part represented by ferroaluminosilicates, as well as sulfur, iron and calcium compounds (80-85% of the total mass obtained during the processing of the volume of slag accumulated in the device). The above set of substances sent to “waste” can be used after “grinding” and “mixing” them with water, to form products consisting of electrical insulating, refractory ceramics.

In the role of the feedstock for the implementation of the proposed method can be various concentrates of ore rocks, the volume of which, as one of the “main” constituents of the last and “main” components, includes a wide variety of copper and silicon compounds. Their processing can be carried out without involving any additional operations for their preliminary "post-treatment" or other intermediate preparation.

The processing of the raw feed water suspension, carried out in accordance with the proposed technology, is carried out with the intensity of the “tooth triangular” magnetic fields measured directly in the cavity of the working chamber used, amounting to 1.0 × 10 ⁵ ÷ 1.5 × 10 ⁵ A / m. The oscillation frequency of these, used for processing the initial ore materials, power formations, is in the range from 5 to 20 units of change in the magnitude transmitted through the solenoids of the processing magnetic circuits of the "triangular gear" electrical impulses conducted within one minute.

When performing the proposed method for processing raw materials, i.e. during the process of obtaining an alloy based on copper and silicon from the main ore material used in the implementation of the proposed technology, a technological magnetic system mounted on three encircling the outer side surface of the device’s body, in turn, consisting of F-shaped magnetic circuits, in the lower parts of which there were devices passed through the walls of this assembly unit, focusing nozzles placed, in turn, in the installation sleeves. The number of such magnetic generators fixed on each installation spiral passing through the device casing was from nine to eighteen units.

The F-shaped magnetic contours that process the raw materials are mounted on the surface of the device’s body in such a way that the focusing nozzle in them, located in the mounting cavity of the mounting sleeve, passes through the case walls in a radial direction relative to the longitudinal axis of symmetry of this assembly (i.e., at an angle 90 ° to the installation spiral line).

The angles at which the blasting nozzles 10 were fixed were equal to 30-45 ° (the same slope of these "installation angles" was used relative to the housing surface on which these structural elements of the device were mounted). The installation of these nozzles 10 mentioned above on the device case was carried out in exactly the same way as the processing magnetic circuits 11, that is, also using three mounting spirals. Before entering the process of producing a multicomponent metal alloy, 60 liters of the initial raw material mass were loaded into the feed hopper 2, which was directly included in the removable flap cap 4. The latter consisted of two-component (“dry residue” plus water) “mud-like” water suspension obtained by mixing small, consistency of powder, particles of copper and silicon ore in a given volume of water. The solid components used in the composition of this initial raw material product, forming the so-called “powder-like powder base” in it, were obtained from the “nearest” concentrating plants, where “enriched” concentrates were made from open pit ore mined nearby. The latter, in turn, should have been used as a kind of finished finished product designed to meet the relevant needs of the current metallurgical production.

Before the preparation of the raw water suspension began, an operation was carried out to preliminary break down the ore concentrates that make up the above, that is, separate and large pieces, into fine particles (a kind of “dust”), carried out using a conventional ball mill.

Immediately before this transition, that is, “crushing” of large-sized “lumps” of the initial ore rock, or “monolithic” rods from previously restored “ultrapure silicon” Si, obtained earlier during the so-called “zone melting” process, the “batching” operation was carried out "Included in the composition of the" dry residue ", that is, all of the above" basic ", its solid components, which ensures the formation of the" total "volume of the latter, with the specified processing technology, the approximate percentage in it, its initial components, the "main" components (respectively, Cu and Si compounds).

The smallest ore particles of the feedstock obtained during the “ultrafine grinding” had overall dimensions in the range from 0.00 G to 0.008 mm. The processing time of the above volume of raw materials using this kind of “three-helix” magnetic system containing appropriate processing magnetic generators with radial focusing nozzles and using the previously noted range of magnetic field strengths averaged 30-42 minutes. The yield of the finished two-component alloy, based on the use of 60 liters of raw aqueous suspension for its production, reached a value of 20 kg to 24 kg (30% -35%) of the total value used in processing its volume). These indicators come close enough to the theoretically possible limit that determines the total amount of copper material and bicomponent alloy produced from the initial mass of the raw material, with the percentage of copper and silicon compounds indicated below, used in the processing process and including these components used above ore rocks.

When conducting a more detailed consideration of all the "specific" features of the proposed method, processing the previously noted "composite" raw material product, we must also pay attention to the presence of an action factor that influences the course of its implementation, which is the following, which is not obvious, but quite significant . Namely, the fact that the “passing” obtained during the processing of raw materials, the new “volatile” silicon-based gas compound - SiH ₄ (“silane”), is an almost complete analogue of “natural gas” “methane” (CH ₄ ), and in this regard, it has an almost identical set of its own physicochemical properties with respect to this substance. That is, this gas is “combustible,” and its excessive accumulation in sufficiently large volumes can lead to a “powerful” explosion. "

Therefore, used in the implementation of the proposed process of processing the feedstock, that is, the device used for its implementation must necessarily have a sufficiently efficient exhaust ventilation system serving its work.

The proposed method for producing the above two-component alloy is carried out at "ordinary" room temperatures (17-27 ° C), and the processing of the volume of the feedstock is carried out under the influence of jets of atmospheric compressed air sent directly to it, sent to the zones of the necessary structural transformations, under excessive pressure value of only 0.4 ÷ 6.0 kgf / cm ² .

The technological regimes assigned for the processing of initial raw materials are the intensity of the “gear triangular” magnetic fields, the frequency of fluctuations of the magnitude of these fields — current pulses, processing time, the amount of excess pressure in the volumes of compressed air supplied to the raw material (etc. , etc.), are assigned on the basis of considerations of the formation of the most optimal conditions for accelerated flow specified by the technology for producing a two-component alloy, structural transformations in odyaschih of the gangue compounds of metals and non-metals, in itself this is necessary to prepare a final product.

The percentage of the “dry residue” in the mixture, formed from solid particles used to obtain a two-component alloy of the initial ore rocks, as part of the raw water suspension used for the processing process, is determined based on the presence of the following factors.

When the concentration of the main component constituting this kind in the latter is less than 40%, the raw material used automatically turns into “poor”, which negatively affects the efficiency of the process of processing the initial ore rocks, since the yield of the required finished finished product is significantly reduced. With an increase in its content above a value of 70%, the processed raw material sharply reduces the indicators determining the degree of its plasticity. This, ultimately, significantly complicates the process of moving it from the volume of the loading hopper into the cavity of the mobile working chamber, as well as the subsequent transfer of the constituent mass of the processed raw materials, microporities from the same material, along the processing magnetic field generation zones located in it.

The sizes of particles used to obtain an aqueous suspension of ore rocks, the dimensions of which are determined by a value of only 0.001 ÷ 0.008 mm, are determined on the basis of the need to form, with their use, a “stable” plastic mud-like raw material mass.

The latter should not be stratified into its individual components for the time period necessary for the complete completion of the processing process.

To perform the process of obtaining an alloy based on copper and silicon, carried out using the proposed method, a mixture was used consisting of ore concentrates containing both copper and silicon compounds (chalcopyrite and quartzite, respectively, or particles from pure previously reduced from it starting compound, silicon, Si)

Used as the main raw material components to obtain the necessary processed material used in the future, ore rocks contained in their composition:

I Chalcopyrite concentrate:

1. CuFeS ₂ (chalcopyrite) - 52.6%;

2. The group represented by compounds of elements - impurities (Be; Ti; Tl; Sb; Te; Zn) - 1.86%;

3. Ca compounds; Fe; Al; Si; Na; K; S; Mg; H ₂ O - the rest, up to 100%.

II Silicon ore:

1. Quartzite (with silicon oxide) SiO ₂ - 97.8%;

2. Al compounds; Ca; Mg; Fe - the rest, up to 100%.

Or, instead of “quartzite”, powdered fine-grained silicon Si (0.001-0.008 mm) was used as the main component, obtained by crushing “monolithic” rods containing the above substance in their volume, manufactured in turn using the so-called “zone melting” method ".

The degree of purity of the relative content of the "main" Si element, in the total mass of such an initial product, reaches 99.9999% (six nines).

Before grinding all of these two ore rocks described above, they were pre-dosed to ensure that the percentage of the latter in the total mass used to prepare the viscous initial aqueous suspension of the so-called "dry residue" in the following amounts:

- copper ore - 50-65%;

- silicon ore (SiO ₂ or Si) - the rest, up to 100%.

When carrying out all the experiments described below to obtain a two-component alloy based on copper and silicon, using the proposed method to achieve this goal, we used almost the same type of raw material containing all the “main” components listed above, those used in the alloy manufacturing process mentioned above “Basic” formulations, including, and so to speak, the necessary “elementary” components of the finished final product, that is, the copper and silicon compounds having the same, are given nny herein above, the initial composition.

Before starting the preparation of a raw water suspension loaded into a processing device, the lumps of the initial ore components used in it were crushed using a ball mill to obtain “powdery” particles from these bulk materials that were previously included in these large-sized formations, the dispersion of which corresponded to 0.001-0.008 mm.

The finished product formed in the cavity of the device used, at the end of the processing process, was a columnar ring structural formation consisting mainly of copper and silicon, and in addition, some kind of “tails” —fine grains — were formed from the contaminants used in the ore. slag waste.

Milled into small particles, that is, to the state of “powder”, containing copper and silicon compounds, as well as impurities - additives, the initial ore rocks were then poured with a predetermined processing technology by the volume of water and mixed in it until all of the above raw materials were obtained products of a homogeneous, viscous plastic mud-like suspension.

After manufacturing the latter, the total mass of such a mud-like plastic substance formed during this operation was loaded directly into the receiving hopper of the technological device used to obtain the two-component alloy.

Further, the process of implementing the proposed method is illustrated using a number of examples below.

Example 1. In the feed hopper 2, having a volume of 60 l, was placed an aqueous suspension containing a raw material mixture, which included:

1. Copper ore (chalcopyrite) - 50%;

2. Quartzite (SiO ₂ ) - the rest, up to 100%.

The content of this so-called “dry residue” formed using the above raw “ore” materials, in the total volume obtained with its use, of this kind, grape-like substance, was 40% (24 kg). The remaining mass of the load was represented by ordinary liquid water H ₂ O - 60% or 36 liters.

After the loading operation of the initial processed material 1 was completed and the operation of releasing the inner cavity of the hopper 2 from it was completed, from where the “mud-like” water suspension through the through hatch “B” by gravity entered directly directly into the space of the mobile working chamber, the following was switched on simultaneously:

- an external drive of the device, providing for the reciprocating longitudinal movement of the roller 8, as well as the kinematically associated with the working chamber itself, with the simultaneous implementation of the "accompanying" angular rotations around its own Central longitudinal axis of symmetry;

- all windings-coils 13 included in the magnetic circuits were connected to the electronic circuit present in the corresponding electrical circuit of an external source of electrical supply, the presence of which ensured the supply to the above-mentioned “power” elements of “prefabricated” pulse packets, each of which had the shape of an "isosceles triangle"

- through all the blowing nozzles 10 located on the housing 6 of the device began to be supplied with streams of compressed air.

Its receipt to the above-mentioned blowing elements 10, from the external supply line of the above product, in this example, the line was produced under an overpressure of 0.4 kgf / cm ² . The tension generated in the cavity of the working chamber and having the form of a kind of spiral-shaped “cylindrical” “fringe”, “serrated triangular” magnetic fields, corresponded to a value of 1.5 × 10 ⁵ A / m.

The frequency of arrival of pulses having the configuration of an “isosceles triangle” on the winding coils of 13 generators 11 was 40 units. electrical signals generated within one minute.

The mobile working chamber was moved from the left zone of the "boot" to the front "right" end of the housing 6 of the device, and then back to its original starting position, at a speed of 40 mm / min. Moreover, she also made revolutions around her own central longitudinal axis of symmetry. The number of the latter was 4 rpm. When performing the transition from the “direct segment of the travel path” of the working chamber to the “reverse” one, the direction of rotation of the structural components making it was reversed, which changed to “directly opposite”.

The time of the entire processing cycle of the starting raw material 1 in the total result was 42 minutes (0.7 hours).

The raw material mass 1 moving, as it were, "back and forth" together with the movable working chamber, under the influence of the "magnetic irradiation" carried out in the device, formed by the generators 11 and the focusing nozzles 14, was transformed into a columnar ring crystalline formation "I" upon completion of the processing process. The latter was deposited directly on the slag waste layer “Ж”, covering the lateral surface of the seed spacer rod 7, and consisted entirely of the Cu and Si elements listed above, as well as a small amount of impurity additives included in it — Fe, SiC, SiO ₂ .

The color cast of the resulting monolithic formation was grayish yellow. The mass of the finished product thus obtained was consistent with a value of 13.6 kg. The weight of the processing of fine-grained slag waste amounted to 7.8 kg. The rest of the mass of the original raw material was spent on the formation of volatile gas compounds that were "thrown" from the device cavity directly into the outside atmosphere.

Example 2. The processing of the mass of the feedstock was carried out in full accordance with the same scheme as was indicated in example 1.

The initial raw liquid mixture contained in its composition a "dry residue", which, in turn, was formed:

1. Copper ore (chalcopyrite concentrate) - 55%;

2. A powder consisting of “pure” silicon Si previously reconstructed by the “zone melting” method (the degree of purity of the content of this main component in particles of this kind of “powder” is 99.9999%) - the rest is up to 100%.

The amount entirely of the above ore rocks, this “dusty powder” solid substance, determined relative to the total used total volume of the aqueous suspension, had a value of 70% (42 kg). The remaining mass of this product was water - 30% or 18 liters. The air supply to the processed raw materials was carried out under an excess pressure of 6.0 kgf / cm. The working chamber was moved with the source material loaded into it at a speed of 60 mm / min, and the angular rotation of the structural elements included in it was carried out at a value of this parameter corresponding to 2 rpm.

The tension generated in the volume of the working chamber and forming there a spiral-shaped cylindrical magnetic fringe - the “palisade” of physical fields corresponded to 1.0 × 10 ⁵ A / m. The number of 13 gear generators of 11 triangular triangular electric pulses passed through the coil windings was equal to the value of 30 units transmitted through the magnetic generators of these electrical signals, produced within one minute.

The processing time under these conditions corresponded to a period of 36 minutes (0.6 hours). The weight of the columnar ring structural formation obtained at the end of this process, consisting of the metals and non-metals listed above, was 27.8 kg. The remaining volume of processed raw materials was spent on the formation of slag - 9.8 kg; as well as volatile gas compounds thrown into the outside atmosphere.

The color shade of the ring monolith obtained in the used device can be described as “dull yellow”.

Example 3. The processing of the preformed and based on the use of particles of the original ore rocks of the raw aqueous suspension was carried out according to the same scheme as was already indicated in examples 1, 2.

The main difference between the process of obtaining, in accordance with the proposed technological scheme of the most synthesized in the device, this finished final product was that the following change was made to the formulation of the starting material used in its implementation:

The latter consisted in the fact that the amount of powdered “ultrapure” silicon Si used in its composition was 35%, and the remaining mass of the initial “dry residue” used to form the aqueous suspension, respectively, was copper ore - 65% ”(chalcopyrite).

The ultrapure silicon Si used in the composition of the latter, in turn, was prefabricated using the so-called "zone melting" method, and the degree of purity in the content of this "main" element synthesized by means of its implementation, a monolithic rod, which was subsequently ground to the smallest “powdery” particles, reached a value of 99, 9999% (“six nines”).

The very amount of this “dry residue” in the entire volume of the initial raw water suspension used in the processing of the products, formed, in turn, from microscopic solid particles included in its total total mass of ore materials used for this, amounted to 60% of its total volume, or 36 kg. The remaining part of the mass of this raw material suspension was represented by ordinary water H ₂ O - 40% (24 liters).

The supply of compressed air through the blowing nozzle 10 was carried out under an overpressure of 4 kgf / cm ² .

The longitudinal movement of the working chamber along the housing of the device was carried out at a feed rate of 50 mm / min. The angular rotation speed of its constituent elements corresponded to a value of 2.8 rpm.

The intensity of the processing magnetic fields generated in the volume of the working chamber was 1.2 × 10 ⁵ A / m. The number of 13 “triangular gear pulses” suppressed to the coil windings, the oscillation frequency of the processing physical fields conducted from an external electric power source to the windings — coils of magnetic generators, amounted to 30 units, which were supplied to these elements from outside the signals within one minute.

As a result of the processing process of the used feedstock, carried out for 33 minutes (0.55 hours) on the spacer rod - seed 7, a columnar ring formation was formed, including Cu and Si in its composition. The weight of the crystal thus obtained was 22.8 kg.

The remaining mass of raw materials used to obtain the finished end product was spent on the formation of finely dispersed slag waste of 8.9 kg, as well as volatile gas compounds sent to the external atmosphere. The color tone of the formed formation corresponded to “yellow”.

Of all the examples presented above, it is clearly seen that the formation of an alloy based on copper and silicon, stably synthesized in the device used in the form of a “standard” columnar annular monolithic formation, possessing good indices of its own refractoriness obtained during its manufacture, and in addition, also high electrical conductivity, and the corresponding latter, chemical resistance, can be successfully implemented using widespread and long-standing s to meet the respective needs of the existing steel production, ore concentrates, without holding it for any additional operations on their post-treatment or any other pre-processing.

This ring-shaped single crystal obtained in the used device itself, as it were, consists of “tightly” “stuck together” small “grains”, which are a kind of “oval” “plates”, with overall dimensions of 1.5–3 mm;

The thickness of the columns formed by using the proposed technology, columnar annular structural formation, its own "monolithic" walls, usually fluctuates within, not exceeding 1.5-3%.

The aforementioned crystalline spatial monolithic formation easily breaks up into separate pieces, which are previously its constituent “grains,” when even minor mechanical forces are applied to it.

Obtained during the implementation of the proposed processing method, among others, included in this two-component alloy, an example additive, also taking an active part in the formation of the body of the ring-shaped crystalline formation made in the device in this way, that is, the compounds and elements Fe, SiO listed here _2, SiC, as apparent from analysis of the formulation should be applied starting ore rocks, present in an amount in the past as accidentally caught in their total weight extraneous vesche TV - pollutants. If they are not included in the composition of the ore materials used, due to the fact that certain features of the geological formation used in the development of quarry raw materials are in effect, a small amount of rock may be included in the composition of this raw material mixture, the composition of which includes these ones mentioned above, components, molecular compounds.

In the cases indicated above, such a technological method was not used, since in the composition of the used ore rocks the previously mentioned “necessary” “additive elements” and compounds were, as it were, initially turned on as if automatically.

Manufactured in accordance with the previously noted technological scheme for processing the feed ore, a two-component alloy that includes “basic” elements, copper, silicon, and other incidentally formed during the process of direct reduction, admixture additives, has the following set of its own technical characteristics :

1. Obtained in the form of an annular columnar monolithic structural formation, this two-component alloy contains the following components and compounds in the following percentage ratio (see the technological scheme for manufacturing the alloy, shown in example 1):

1. Cu - 56%; Si - 18%; SiC - 1.6%; Fe - 1.2%; SiO ₂ - the rest, up to 100%;

2. The volumetric volume of the manufactured two-component alloy d is 5.8 g / cm ³ ;

3. The melting temperature Tm is 2600 ° C;

4. The specific volume electric resistance p - 17.4 Η · Οm · m;

5. The compressive strength σv is 710 kgf / mm ² ;

6. Tensile strength σρ - 410 kgf / mm ² ;

7. The elastic modulus Ε - 6.2 × 10 ³ kgf / mm ² ;

8. Specific heat capacity - 280 J / kg · K;

9. The hardness of the outer surface of the HRC, units - 78;

10. A sample made of the two-component alloy made in the above manner does not enter into any reaction with a 30% aqueous solution of concentrated “strong” inorganic acids (H ₂ SO ₄ ; HNO ₃ ; HCl) while maintaining this previously obtained in accordance with the data Example No. 1 of a crystalline monolithic structural formation in the above "aggressive" environments, over a period of time of at least 120 hours. The exact same picture is observed in the case of "immersion" containing in its composition, this two-component alloy mentioned above, of the same exact experimental sample, in an aqueous solution of KOH or NaOH alkali, at a concentration of 300 g / liter of the components noted earlier (duration tests - the same 120 hours).

Obtained in accordance with the technological scheme shown in example 2 (that is, when using a raw recipe that includes, as the second, “most” main component, the so-called “pure silicon”, Si - 45% (used as if instead of ordinary “quartzite” a completely finished final product, contains the following elements and compounds in its composition in the following amounts:

1. Cu - 54%; Si - 23%; SiC - 2.1%; Fe - 1.5%; SiO ₂ - the rest, up to 100%;

2. The specific volume of the manufactured two-component alloy d is 7.1 g / cm ³ ;

3. The melting temperature Tm - 8620 ° C;

4. The specific volume electric resistance p - 15.2 Η · Οm · m;

5. The compressive strength σv is 580 kgf / mm ² ;

6. Tensile strength σр - 440 kgf / mm ² ;

7. The elastic modulus Ε - 5.6 × 10 ³ kgf / mm ² ;

8. The specific heat is 249 J / kg · K;

9. The hardness of the outer surface of the HRC, units - 76;

10. Obtained in accordance with the processing flow chart shown in Example 2, a sample from such a two-component alloy based on the use of Cu-Si elements does not react with a 30% aqueous solution of concentrated "strong" inorganic acids, or even a mixture of them ( H ₂ SO ₄ ; HNO ₃ ; HCl), with the exposure of this previously manufactured test product in the above manner, in such an extremely aggressive environment for at least 120 hours. The exact same picture is observed in the case of “dipping” containing the above two-component alloy, an experimental sample, in an aqueous solution of alkali metal hydrates, i.e. KOH or NaOH, respectively, when the content of the substances indicated here is not less than 300 g / liter (the duration of the tests is the same, 120 hours).

It was made in full accordance with the data given in example No. 3 (that is, in the case of using a raw material recipe that includes the so-called pure silicon Si as the second, main and "main" component, instead of the usual "quartzite" SiO ₂ , in an amount of 35%, and a fully formed finished final product, contains the following components and compounds in its composition in the following percentage ratios:

1. Cu - 59%; Si - 21%; SiC - 2.4%; Fe - 1.8%; SiO ₂ - the rest, up to 100%;

2. The specific volume of the manufactured two-component alloy d is 7.4 g / cm ³ ;

3. The melting point Tm is 8470 ° C;

7.1 g / cm ³ ;

4. Specific volume electric resistance p - 14.4 Η · Οm · m;

5. The compressive strength σv is 610 kgf / mm ² ;

6. Tensile strength σр - 490 kgf / mm ² ;

7. The elastic modulus Ε - 6.3 × 10 ³ kgf / mm ² ;

8. The specific heat is 253 J / kg · K;

9. The hardness of the outer surface of the HRC, units - 38;

10. The indicators of "chemical resistance" obtained in accordance with the data of example No. 3, a two-component alloy of Cu-Si, is fully consistent with the similar ones given earlier in examples 1; 2.

The characteristic features of all these types of Cu-Si alloys made in the aforementioned manner (examples 1; 2; 3) should, first of all, be their pronounced electrical discharge erosion resistance, which is manifested in the case of instantaneous rupture of “switching” ones operating under intense current load power contacts of elements.

For example, in the case of "instantaneous rupture" of electrical contacts made on the basis of the use of such types of Cu-Si alloys (examples 1; 2; 3), carried out in just one second, at a distance of 100 mm, separating these structural elements of the used electrical apparatus, "spontaneously" formed during their "opening", the "electric arc" does not leave any noticeable, even when using the external "inspection", magnifying optical devices, "craters", "notches", "burns" on ra adjacent to each other, this kind of "neighboring" planes, the above assembly units of this electrical unit.

Applied at the time of carrying out the “load” tests noted earlier, to the above, passing a significant electric current through itself during the operation of the apparatus, to the contact group, the electric voltage was, at the time of this immediate instantaneous break in the power circuit connected to it consumers, a value of 1 kV, and the current strength in this case corresponded to a value of 16 A.

The value of the specific volumetric electrical resistance, which are made on the basis of the proposed Cu-Si alloys, electric power contact elements exceed the corresponding indicators provided even in the case of using to achieve the same similar purpose, expensive technical silver Ag.

You should also pay attention to the fact that the structural parts consisting of the above two-component Cu-Si alloy obtained using the proposed method are well machined using standard metal-cutting and press-forging equipment.

In the future, in the materials presented below, structural principles are set forth, in accordance with which this technological device used to carry out the proposed processing method is carried out.

The presence of the latter, in turn, ensures that the necessary positive effect is obtained in the process of using this unit.

The drawings show a device for implementing the proposed method for producing a two-component alloy based on copper and silicon.

In FIG. 1 is a longitudinal section - a diagram of the device, with the main ones installed on its body, providing the process of processing the feedstock functional, serving the above technology, its power structural units.

In FIG. 2 is a cross-sectional view of the device housing along Α-A, passing directly through its mobile working chamber, with a columnar structural formation formed in it consisting of a two-component alloy.

In FIG. 3 - image of the node I (see Fig. 2), on which an enlarged scale shows the installation of the F-shaped power magnetic circuit 11 on the housing 6 used in the processing process of the technological device

In FIG. 4 - node II (see. Fig. 2), with the image fixed on the outer side surface of the housing 6 of the device, the blowing nozzle 10, which feeds into the cavity of the latter, jets of compressed air.

In FIG. 5 - a diagram of the supply of "tooth triangular" current pulses sent to each of the constituent magnetic circuits 11 of the windings - coils 13 that perform the functions of solenoids in these magnetic generators is presented.

On all these figures, in turn, are indicated:

Pos. 1 - the initial raw material substance, with the use of which the necessary finished finished product is obtained - a two-component alloy synthesized from Cu and Si elements.

Pos. 2 - loading hopper, into the cavity of which the processed feedstock, containing in its composition particles of the used feed ore, is placed just before the start of the processing process.

Pos. 3 - the right and left bounding “cheeks” of the “twin” movable piston forming the cavity of the working chamber, in the volume of which the process of restoration of the alloying metals and non-metals from their initial ore compounds proceeds.

Pos. 4 - a removable cap, in the cavity of which the working chamber is loaded with the raw material processed in it, as well as after its dismantling, and the finished products are unloaded after the processing process is completed.

Pos. 5 - a set of flat annular connecting flanges with quick-detachable threaded fasteners, by means of which the removable cap cap 4 is docked with the device body 6, as well as its dismantling after the end of the processing of the original raw material.

Pos. 6 - the case of the device - that is, its stationary part, made in the form of a cylindrical shell, on the outer surface of which all power units serving the processing process are fixed, and in its inner cavity a screw reciprocating longitudinal movement of the mobile working chamber is performed. The volume of the internal usable space in the latter is formed between the right and left piston-shaped restrictive cheeks 3.

Pos. 7 - the central spacer rod - the seed, on which the obtained in the volume of the mobile working chamber, the products of the processing of raw materials, are deposited, and also with the help of which the left and right restrictive cheeks 3 are fixed and fixed in a predetermined position, in turn, included in the composition of this translational moving and rotating body 6, of the above, assembly.

Pos.8 - a running roller attached to the left cheek of the working chamber, under the influence of which the latter can make a reciprocating longitudinal movement in the cavity of the housing 6, and also perform angular rotations around its own central longitudinal axis of symmetry.

Pos. 9 - a fixing nut, mounted on a threaded shank — a bolt made at the very end of the spacer rod — a seed 7, when “unscrewing” of which the most favorable conditions are created for carrying out, as it were, significantly “facilitated” “removal” of the left restrictive piston-like cheek 3 of the mobile working chamber and, thereby, the formation of conditions for free access to the final products of the processing process obtained in it is ensured.

Pos. 10 - a blowing nozzle mounted on the outer side surface of the housing 6, and passing through its walls, and installed there in compliance with the specified technological parameters of the angles of inclination of the tangential β ° and radial α °, the value of which corresponds to a value of 30-45 °.

Pos. 11 - F-shaped "power" magnetic circuits, providing when connected to an external source of supply of "gear triangular" electrical impulses, the formation of magnetic fluxes in their working elements 12, which, in turn, enter the body of the focusing nozzle 14.

Pos. 12 - working elements made in the form of plates, during the mutual docking of which the body of the F-shaped processing magnetic generator 11 is formed.

Pos. 13 - windings - coils mounted directly in the body volume of the working elements 12 themselves, and performing the functions there creating individual magnetic fields of electric solenoids.

Pos. 14 - pressed directly into the mounting technological hole in the body of the magnetic circuit 11, the focusing nozzle, with the help of which cylindrical “beam” clusters of magnetic field lines — “K” beams “elongated” in length directed directly into the internal volume of the housing 6 are formed.

Pos. 15 is an installation round sleeve rigidly fixed directly to the outer side surface of the housing 6, the inner cavity of which communicates with the volume of this device, and a threaded thread is made in its upper part. With the help of the latter, the inner surface of the installation sleeve is connected with the external end thread of the frequent, most focusing cylindrical nozzle 14, intended for installation in the same area.

Pos. 16 - curved washer - "liner", ensuring the filling of the volume "automatically" obtained when installing the F-shaped magnetic circuit 11 of the recess, directly adjacent to the inner side surface of the cavity of the housing 6, and allowing due to its presence to completely eliminate the appearance on the borders of this cavity, protruding sharp edges (that is, it “smoothes” it when fixing the above element, as if “flush” with the plane of the inner cavity of this housing 6). The curved washer 16 is made of pressed directly into the last mass, consisting of small crumbs of magnetically conductive metal (for example, including sawdust of cobalt or cast iron shavings).

Pos. 17 - almost the same as in the previous case, the “smoothing” washer, the installation of which is also carried out in a curved recess, “spontaneously” formed when installing the body of the blowing nozzle 10 passing through the walls of the housing 6. The material for making this kind of “leveling” any sufficiently slippery plastic can serve as an element - for example, elastic sheet rubber. This washer also has diverging "petals" diverging from its central opening to the periphery, which bend down from its own "core - base", at the moment of passage of compressed air sent there through the cavity of the blowing nozzle 10.

Pos. 18 - pipe for the withdrawal from the internal cavity of the working chamber of the device of newly arising there in the process of direct reduction of metals and non-metals, portions of new volatile gas compounds obtained there, as well as excess volumes of compressed air received therein accumulated in these zones.

Pos. 19 - pressure reducing valves, the opening of which is carried out at times when the overpressure in the working chamber begins to exceed the optimal limits for the value of this physical parameter specified by the processing technology.

Pos. 20 - front end wall overlapping the cavity of the stationary part of the precast housing 6, with a hole made in the center for the passage of the body of the roller 8 moving in it.

In turn, in the images shown in FIG. 1 - FIG. 5, the letters indicate:

“A”, “b”, “c” - FIG. 5, individual pseudophases involved in the process of supplying electric power and “addressed” directed to the windings of the coil 13 of the magnetic circuits 11, and, in turn, consisting of sets of “triangular triangular” current pulses arranged in a certain order and forming them.

In - hole - a hatch connecting the cavity of the loading hopper 2 with the internal volume of the working chamber formed by the left and right bounding "cheeks" 3.

G - installation cylindrical spiral lines laid on the outer side surface of the housing 6, on which are located the processing magnetic circuit 11.

D - the same kind of spiral curves used to fix the blowing nozzles 10, supplying a stream of compressed air to the raw material.

Ε - formed in the internal cavity of the housing 6, as well as in the volume of the mobile working chamber, a vortex-shaped jet air gas stable formation - "tornado".

And - obtained on the outer lateral surface of the "spacer" seed rod 7, a columnar annular structural formation consisting of a two-component alloy.

G - a loose continuous layer formed on the outer plane of the same seed rod 7, synthesized from fine-grained “sticky” slag waste formed “along the way” during processing of the initial ore raw materials.

K - formed in the form of rectilinear cylindrical “beam” formations, clusters of 11 lines of force generated by magnetic circuits, which, in turn, belong to the power-processing physical fields created in the processing zone using focusing nozzles 14.

M is the cavity — cavity, made at the lower end of the focusing nozzle 14, with the configuration that maximally matches the outlines of the spatial rotation hyperboloid, and is designed to generate beam clusters of magnetic field lines, the shape of which almost completely duplicates the one obtained from the rotation around its own central longitudinal axis symmetry of an elongated rectangle, a kind of volumetric formation (i.e. imitates the shape of a figure made in the form of a round segment , “Three-coordinate” cylinder).

α ° - radial tilt angles (30-45 °), with the use of which the blasting nozzles 10 are fixed on the surface of the housing 6.

β ° - respectively, the tangential angles (30-45 °) of the same elements, determined relative to the lateral outer surface of the same assembly unit 6 of the device on which they are placed.

t ₁ t ₂ - segments along the abscissa axis (see Fig. 5), specifying the relative angular displacement of the components of the "pseudophase"a;b;at; separate, forming them, "triangular gear" impulses.

Based on all of the above, it would be inevitable that we should definitely also stop at the necessary clarifications that directly relate to the “specific” design features of the execution of the processing unit used for the processing of the used feedstock itself.

As can be clearly seen from the drawings presented in this application, the receipt of annular columnar structural formations “I”, consisting, as it were, almost exclusively from the elements listed above - i.e. copper and silicon, flows directly into the cavity of the mobile working chamber formed by the right and left bounding cheeks 3 belonging to it.

Its total length is usually 1/5 relative to the total value of the same dimension, which, in turn, determines the “base value” of the entire corresponding similar parameter of the above, this prefabricated structure. The piston-shaped cheeks 3 are fastened in such a component assembly as noted earlier by “stringing” them onto the roller 8. During the installation of the latter in the “regular”, constant position, the structural elements listed here are “passed” along the lateral outer surface of this parts, and reach the persistent end shoulders of the rod - the seed 7. Upon reaching the end position indicated here, they are finally fixed in it with locking threaded nuts 9 (see Fig. 1). The twisting of these fasteners 9 is carried out according to the thread made on the corresponding sections of the surface of the roller 8 (not shown). In addition, on the outer side surface of the restrictive piston-shaped cheeks 3, forming the cavity of the working chamber with the annular columnar structural formation "I" grown in its volume, plastic sealing elements are installed to insulate its volume from its external environment (not shown in the seal drawing) . Upon completion of the processing process, having completed the entire cycle of its longitudinal helical movements in the “round-trip” directions, this working chamber finally again falls into the same loading cavity of the removable cap 4 where it used to be , and again occupies in it the initial fixed, “extreme position”

The removable cap 4, after the "placement" of the above "assembly unit" in it, and the complete stop of all external motion transmission drives used in the device, as well as auxiliary systems serving its operation, is disconnected from the fixed part of the housing 6. This kind of " disassembly "of this unit is carried out by releasing the coupling flat annular flanges 5, carried out by loosening and moving to the original position used in the structure of this site, quick-release fasteners (not shown in cauldron). After the “cap” 4 was “dropped”, the nut was untwisted with the help of which the “left” restrictive cheek 3 was fixed. The latter, in turn, without any special “difficulties”, upon completion of all the transitions listed above, is easily removed from the corresponding end of the roller 8, thereby opening up free access to an annular columnar structural formation located on the rod, the seed 7, consisting of the previously obtained two-component alloy. This is a crystalline monolith “I”, without particularly noticeable efforts, it can be moved to the left, and then subsequently completely removed from the volume of the technological apparatus used for its manufacture.

The roller 8, providing a “helical” longitudinal movement of the working chamber during the processing of the initial raw material mixture, is connected to the corresponding external drive, the presence of which allows the necessary changes in its angular positioning, as well as translational longitudinal movement of the constituent components cavity cavity 6, in the direction of "there - back". That is, first to the front "right" end of the housing 6, and then from it, in the opposite direction, as if bringing this node closer to the very back, "left" part of the device used.

To carry out the installation of the processing magnetic circuits 11, a set of curved lines is used, consisting of three installation spirals “G”. Blowing nozzles 10, in a similar manner, are also fixed on the corresponding three curved trajectories "D", laid between the individual turns that make up the installation lines "G".

In order to prevent premature failure of the left and right restrictive cheeks 3 mounted on the outer lateral surface, plastic sealing seals, at the joints where the power units 10 and 11 are docked, with the walls of the housing 6, the following technique is additionally applied.

In the zone of formation of the curvilinear depression, "spontaneously" obtained at the intersection of the above elements 10 and 11 of this design, with the lateral inner surface of the cavity of the fixed part of the housing 6, additional "smoothing" washers 16 and 17 are placed.

Their surface facing the volume of the cavity of the housing 6 has a shape that completely copies the configuration of the curved cylindrical inner side surface of this assembly. That is, in the places of their own installation, they with their mass “hermetically” overlap the mounting holes obtained during their passage, located on the corresponding surface of the cavity of the housing 6, and the kind of cutting “edges” formed there, and at the same time form “stuffed” there patch ", providing" perfect "coincidence and" alignment "between adjacent" adjacent "planes (that is, connecting them" flush ").

In this case, the washer 16 is made of a finely dispersed metal powder pressed into the aforementioned curvilinear recess, having a low value of its specific magnetic resistance (for example, the latter can be made of small particles of cobalt or cast iron).

The “smoothing” washer 17 in order to ensure the passage of 10 jets of compressed air formed in the nozzles is made in the form of separate elastic rubber petals extending from the “central point”, which “open” at the time of supplying the above product, and “close” back under the influence of the “lateral” outer surface “pressing” on them, passing along the body cavity and having “sliding” “sealing” plastic seals of the bounding cheek 3. The most “successful” material for manufacturing above the structural member will be a solid rubber.

In the same way, the docking areas, the exhaust gases of the nozzles 18 with the internal cavity of the housing 6, are formed. In the area of the appearance of exactly the same curved grooves during installation of the latter, smoothing plastic washers are again placed, but in this particular version of their design, they will be equipped with through perforation holes large enough to allow the passage of microvolumes of volatile gas compounds, but at the same time too "small" to allow passage of solid particles through them It is activated in the working chamber rock ore (in the drawing assembly provides not above).

The installation of blowing nozzles 10 is carried out, as already noted, on three spiral cylindrical lines "D" with the formation of tangential β ° and radial α ° angles of inclination to the outer surface of the housing 6 at the points of their attachment. The value of the above angles is 30-45 °.

The installation of magnetic F-shaped circuits 11 is carried out in exactly the same way, that is, using three cylindrical spiral lines “G” laid on the outer surface of the housing 6. The number of power nodes located on each of these three curved trajectories “G” is from nine to eighteen units.

Fastening of the F-shaped generators is carried out using the installation sleeves 15, the mounting internal cavity of which is provided with a thread in its upper part (not shown in the drawing). The bushings 15 during the process of their placement, passing through the walls of the housing 6, forming an angle equal to 90 ° relative to its outer "convex" surface.

The assembly 11 itself, consisting of an F-shaped magnetic circuit, and a focusing nozzle 14 pressed into its lower part, also has a fixing mounting thread made on the outer side surface of the above element 14. At the time of the final fixing of the latter directly on the body housing 6, it is "screwed" into the sleeve 15, occupying the desired end position specified by the device design (mating threads are not shown in the drawing).

Available at the very bottom of the focusing nozzle 14, that is, at its very end, a cavity recess "M", when the latter is turned on, with a common electrical circuit, provides the formation of a physical field with strongly elongated in length, constituting it magnetic, "radially radial "lines of force" K ", creating a cavity of the body of a kind of" processing spiral beam cylindrical fringe ".

Each of the windings -coils 13, which are part of the F-shaped contour, is connected to its “pseudophase” (or “a”; or “b”; or “c” - see Fig. 5) of an external power source that supplies it through the corresponding electronic circuit contained in it, sets of packets of “gear triangular” pulses, electric current.

Each component last, this separate impulse has corresponding displacements - segments t ₁ t ₂ ; marked in FIG. 5, with respect to the same generated in adjacent "pseudophases" (the external power supply is not shown in the drawing).

The installation of the device’s case with all the assembly units located on it, on the technological base used during fixing, is carried out using a system consisting of ordinary mounting racks (these elements are not shown in the drawing).

For fixing in the “standard” position specified by the processing technology, as well as for the subsequent disconnection of cap 4, a quick-release fastener system is used (not shown in the drawing).

The Central hole in the front end cover - plug 20, through which the drive roller 8, has installed on its inner side surface, sealing seals (not shown). Their presence provides isolation of the internal cavity of the fixed part of the prefabricated housing 6 from the external atmosphere, and at the same time, does not prevent the execution of the corresponding translations, both translational and rotational, used as part of the device a kind of "traction" element, that is, the above-mentioned roller 8.

The work of the proposed device when performing the processing of the original ore raw materials, proceeds as follows:

After completion of the operation to fill the cavity of the feed hopper 2, fixed in the upper part of the removable cap cap 4, with the initial raw material 1, as well as at the end of the process of its "emptying", carried out through the through hatch "B" (see Fig. 1), which it is ensured by “spontaneous” leakage of a viscous aqueous suspension placed in it, which is a kind of “thick liquid”, the latter, subsequently, flows directly from there directly into the internal volume of the mobile working chamber, formed between for the right and left bounding cheeks constituting it 3. After completing all the “starting” transitions listed in the wound, the following are switched on:

- an external drive to move the roller 8 (in the drawing, an external drive is not shown). At the same time, the beginning of the implementation of structural elements that are part of the above assembly, i.e. mobile working chamber, translational and rotational movements,

- all electric windings are connected to the external power source — coils 13, which are the main “power” component of the F-shaped magnetic circuits 11, which are in turn located on three cylindrical spirals “G” encircling the outer surface of the housing 6. Blowing nozzles 10, mounted in exactly the same way on the surface of the fixed part of the assembly 6, on the like above, and also using the same number of units used, curved lines “D”, are connected to the external supply at the same time compressed air under excessive pressure, supply line (not shown in the drawing).

Thus, having a rigid kinematic connection with the roller 8, the working chamber with the processed raw material 1 placed in its cavity is advanced from the internal volume of the removable cap cap 4, leaving the loading area, and begins to perform the process of longitudinal translational and rotational movement in the internal cavity of the fixed part of the housing 6, into which it ends up, ultimately, directly from there, and is “pushed”. The outline of the path of movement of the processed raw material 1, which is picked up by the piston-shaped cheeks 3, located in the cavity of the aforementioned structural unit, moving from the feed loading zone to the very front end of the housing 6, completely duplicates this configuration, which is formed during this kind of movement along the inner surface of the housing 6, laid the last, spatially curved path.

The aforementioned three-coordinate spiral line, due to the presence of the elements that make up the working chamber, the fact that they immediately act on two types of movement, both translational and rotational, ultimately, is a segment of a multi-turn helical spiral that is very elongated in length. Since the “camera” position thus moved to a new “spatial” position, the working chamber inevitably opens up access to its internal volume by jets of compressed air formed by blowing nozzles 10 mounted on the outer surface of the housing 6, which have both radial α ° and tangential angles of inclination β °, then a whole hail of a kind of “air strikes” generated in the area of the latter “crossing” falls upon the “bulk mass” of raw material 1 located at the very bottom of the node indicated above by spatial angles; flows from this gas product.

The presence of this kind of “behavior” features in the processing zone of the above “air” “flows” created in the cavity of the working chamber is provided by the mandatory influence on the course of this process of the previously mentioned specific design factors used in the structure of the “power” elements (that is, installation blowing nozzles 10 along the spiral lines “D” encircling the outer surface of the housing 6 of the case, their radial α ° and tangential β ° inclination angles - see Fig. 1, Fig. 2, Fig. four).

Under the influence of the continuous intensive force action continuously indicated above, the volume of this “bulk mass” of the processed raw materials 1 is divided into small, previously constituting it, “microportions”, which are “pulled apart” in all directions by the vortex stream formed by the same air jets “ E ”(tornado). Falling under the influence of the “raging” currents in the body of the “E” vortex, these separate, elementary microvolumes drawn directly from the general “heap”, firstly, are transformed into small bubbles of gas-liquid “foam” aerosols, and, secondly, spread throughout the cavity of the mobile working chamber, uniformly filling almost all its parts, with the exception of the central zone, where a kind of small discharge is created (“eye of the storm”).

Entirely transformed in the above manner into this kind of “aerosol cloud”, the mass of raw material 1 continues to perform complex curvilinear helical movement over all the inner zones of the housing 6 of the previously mentioned device, carrying it out together and simultaneously with the latter used and hermetically isolated from others volumes of the space surrounding it, by the cavity of the mobile working chamber of the same apparatus.

Synchronously with all this, it is revealed that there is one more effect on the used processed raw material, which is necessary to obtain the finished final product specified by the processing technology and also artificially created in this device that specifically affects the applied raw material, an external force factor.

The whole point lies precisely in the fact that when all winding coils 13 included in the magnetic generators 11 included in the device are included in the external electric network, since they perform the functions of solenoids directly in the volume of the working elements 12 themselves, in which, in fact, and the installation of these structural elements of the processing conforming contours themselves was carried out, individual magnetic fields are created almost instantly.

Due to the fact that the body of each generator 11 has a configuration of halves folded on top of each other - the eyes of the letter F, these newly created "individual" fields merge into a single total circuit used for the processing process. Thus, the total magnetic flux circulating in a closed F-shaped loop of the body of the processing circuit 11, is generated immediately by six windings. Each of them, a single winding - coil 13, is connected to its own, supplying “triangular gear” pulse packets only for it, by a circuit-circuit of an external power source (not shown in the drawing).

Due to all this, the total field obtained in each magnetic generator 11 will have all the same characteristic features that are inherent in the latter, similar to individual physical fields (the basic parameters of such a combined force structure are changed in strict accordance with the schedule that records the behavior “Gear triangular” function, and also we must also take into account the fact that this total energy field formation formed in this way necessarily has an angle th offset belonging to it "beam" clusters of magnetic lines of force, with respect to adjacent, etc.).

In connection with the fact that the upper tail of the focusing nozzle 14 is pressed into the lower crossbar of each F-shaped contour 11 (see Fig. 3), at the lower end of which a collection of magnetic force lines is made into a single dense, cylindrical segment - “beam "K" and the cavity "M" concentrating them, having the form of a spatial rotation hyperboloid, then the total magnetic flux sent to it and received from six windings-coils 13 generates a technological processing physical field in the body of this nozzle 14, outlined of clusters of field lines in which they have the indicated in FIG. 2; FIG. 3 "special" configuration.

Since the uniform arrangement of all magnetic generators 11 is carried out immediately on three spirals “G” encircling the body of the body 6, and the number of such processing circuits placed on each of this curve of the installation line “G” is a number equal to nine to eighteen units, the presence the influence of all the above factors, ultimately, inevitably leads to the fact that in. the cavity of the housing 6 of the device, as it were, forms a kind of “stationary” force formation consisting of radially directed from the surface of the installation zone — the base, directly directly to the center of the housing, of cylindrical rotating magnetic clusters “K”, that is, we can say that a spatial technological processing system is being created (see Fig. 2). The latter is a kind of "three-dimensional spiral" power cylindrical "fringe", consisting of individual logs assembled into a single "stockade". The number of such processing placed in the internal volume of the case 6 and consisting of “bundle”, assembled into a “single spiral”, artificially created magnetic formations - spatial structures, respectively, is shown in FIG. 1, FIG. 2, FIG. 3 embodiment of the device, in total, it is at least three units.

It should also be noted that the “technological” systems included in the above technological processing systems used for the recovery of metals and non-metals from their ore compounds are magnetic “beam” clusters, which are a kind of cylindrical force formations - “logs”, periodically change their own geometric parameters (supplied to power the windings - coils 13, electrical pulses have the form of a kind of "cutting edge" of the saw with "triangular teeth", and are shifted relative to each other CAA for a certain, predetermined offset angle - see Figure 5)...

That is, the components of such “barriers - fringe”, their individual elements - “logs”, then “stretch” in height, then on the contrary, sharply “shorten”. Moreover, each “forming” the above “three-lane” “fence”, a separate “picket fence”, in the process of changing the height of its constituent elements and forming its last, performs this periodically renewed, kind of oscillatory cycle for conducting “variation” nominal value, such as the “overall parameter” noted earlier, with a shift in the time of its execution, relative to the same as it, but adjacent, carried out in the adjacent, similar to this, installation spirals “G” (see paragraph the order of the supply of "gear triangular" pulses - Fig. 5).

The very possibility of carrying out the above actions is ensured primarily by the fact that the single pulses used in the supplying pseudophases “a”, “b”, “c” are offset relative to the same pulses as the latter by angles of approximately 120 ° - segments t ₁ ; t ₂ in FIG. 5.

As a result of the joint action of all the specific features listed above, the formation of power structural formations that process raw materials, "carried away" by "vortex" flows belonging to the jet spiral air flow "E" (see Fig. 1), and the "smallest" air-liquid aerosols bubbles formed in the cavity of the working chamber of the "raw cloud" move along with it along the entire fixed part of the housing 6. Moreover, the above components of such a "foam formation »As if forcibly“ dragged ”through quite often placed on the way of their movement, barrage log“ lines ”- magnetic fences (that is, through the processing cylindrical“ fringe ”).

On the basis of such “transport bubbles” formed in the cavity of the working chamber and moving in it, a kind of “transport bubbles”, and small particles of the ore compounds being processed directly adhering directly to them tightly attached to them during the implementation of the above “foam” “components” ", Of this kind of" punching "through the spiral-shaped" magnetic fence "noted earlier, at this point in time, it is as if applying a kind of" crushing processing series ", consisting of s, from different directions, and vigorously carried out, the power of energy shocks.

Since the movement of these "microscopic" ore components proceeds along rather complex spatial curved "swirling" paths, the individual rock layers that make up their body are always in the most optimal position for further structural transformation when access to the last microvolumes of raw materials is penetrating these particles of "magnetic rays - logs", it turns out to be almost nothing shielded. That is, the microvolumes from the initial compounds that make up small particles of the ore rock are “pierced through” by the processing, rotating cylindrical magnetic beam clusters “K”, and this action is performed using the entire range of directions of their possible spatial effects.

All of the above, greatly facilitates the process of "direct" restoration of the components of the annular columnar structural formation, its "main" elements, from the "glued" to the above "film" base, from the smallest particles of their ore compounds, and also provides an increase in the value of the specific percentage in the body of the latter, the “basic” elements forming it - Cu and Si, and also allows you to get a fairly high degree of completeness carried out in The above process, a kind of “release" of these components from the feedstock. That is, ultimately, the application of all the above techniques and guarantees the receipt directly into the body of the newly synthesized in the process of processing a new crystalline monolithic structural formation, and, as it were, predominantly components, the resulting volume of all necessary for the successful completion of its formation and included in its total mass, the “main basic” of its building “elements” (Cu, Si).

So, when carrying out the transfer of “microscopic” particles of initial ore rocks carried away by “flying” aerosol foam bubbles through an artificially created and having the specified processing technology, own “special” configuration magnetic “processing” spatial structure, in jets of the “Tornado” “E” jets , as if absolutely “spontaneously” and almost inevitably, the smallest crystalline “nuclei” are formed, consisting of the listed metals and non-metals, Cu; Si and additives.

The appearance, so to speak, of the "white light" of microscopic "grains" noted earlier, entirely consisting of these elements listed above, is ensured, first of all, by the obligatory presence in the surrounding "small" ore particles passing through the cavity of the working chamber of volumes filling it air, ions of the element - reducing agent, that is, a kind of "champion" in the framework of this specialization: carbon C ⁺⁴ . The latter is generated from molecules containing the aforementioned component of gases, which are always present in the composition of ordinary atmospheric air, which is supplied to the treatment zone under slight excess pressure.

The presence of the very fact of this occurrence, which is necessary in the future for the “bonding” of the “liberated” during decomposition of a compound containing metal or nonmetal, atomic oxygen, a reducing ion, is again ensured by a “crushing” shock effect exerted by those directly exposed to Ways of “span” of gas streams entering the vortex formation “E” concentrated on a narrow spatial section, power processing clusters, consisting of collected in separate barriers log ", ie a kind of “beams” “K”, formed, in turn, from magnetic field lines belonging to the processing physical fields.

Like ore microscopic particles, “bumping” into this spiral-shaped energy palisade, carbon-containing gas molecules “separate” into separate fragments, while ensuring delivery to the processing zone of the “basic” metal and non-metal ions necessary for the “release” of them from their ore compounds - a reducing agent (the latter, as has already been noted before, is generated upon decomposition into separate constituents of gases CO ₂ ; CH ₄ ).

The very subsequent movement of such layers that again appeared in the bulk of the "aerosol cloud" in the spiral vortex flow "E" of the above crystalline nuclei, due to the continuous "growth" of these formed entirely from a two-component alloy, a kind of "seeds", continuously flowing in the same treatment zone, continues until their total mass becomes so large that these "vortex jet flows" will no longer have the opportunity to continue to support such, constantly increasing their overall dimensions and the total volume of the "grain", so to speak, by weight. The latter, as a result of this, cease their “free” “hovering” in the layers making up the “E” vortex flow, and then they are already moving under the influence of gravitational forces from the highest level occupied by these “grains” that belongs to the “aerosol cloud” located in this region as close as possible to its lowest part. The process of increasing, as it were, “spontaneously” “formed” “crystals” of copper and silicon, that is, the last obtained their “initial dimensions”, proceeds under the influence of two immediately “simultaneously accompanying” this technology for synthesizing the above finished finished product , carried out from the original ore compounds, and actively affect the progress of its implementation, significant factors.

Firstly, during the movement of aerosol bubbles directly in the jets of an “air tornado” forming directly in the cavity of the working chamber, these components of the “aerosol foam” inevitably collide with “flying” through these same regions of the above “vortex” that reappeared in them and still very small crystalline "nuclei".

In the process of carrying out such a mutual “frontal collision”, these “transport” aerosol bubbles, “flying” directly onto these solid “block-like” grains of a two-component alloy, inevitably collapse, and the microscopic ore particles placed on their liquid shell - the film “are thrown” when this directly onto the outer surface of a “large-sized" crystal made of an alloy of Cu, Si that “crashed” into this bubble.

As a result of all this, the latter is covered, as it were, with a "raw coat" consisting of such small ore components "thrown" directly onto his body. Since the process of magnetic irradiation of all moving "E" moving in a jet vortex formation and the suspended microscopic ore particles - components present in it, does not stop there, this kind of specifically obtained "raw shell" is subsequently almost inevitably converted into a full metal coating. The latter "grows" on the outer layers of such a crystal consisting of this two-component alloy, using them as a kind of substrate-base for carrying out its subsequent formation. That is, at the same time, the initial "embryo", acquiring this kind of additional "combined" layer that is built up directly on its body, consisting of elements Cu and Si; inevitably and as if “absolutely automatically”, thus increasing its original overall dimensions.

Secondly, during the periodically performed “flight” between the restrictive cheeks 3 of the working chamber, its small crystalline “grains”, consisting of a two-component alloy, also acquire a rather high degree of probability of a “point” getting into the “final” situation, when which they inevitably come into each other, in a kind of close mutual contact (ie, as if their "forced frontal oncoming" collision occurs).

At the moment of implementation of the above “mutual” dense “emergency” “contact”, their subsequent “magnetic bonding” is inevitable, and, as an indispensable consequence, arising from the fact that this circumstance exists, the formation of the smallest crystalline “fragments” from these stuck together , larger, composite structure.

It is quite clear that both of the above factors of enlarging the “microscopic” “nuclei from a two-component alloy” work in parallel and simultaneously. That is, as the length of the path along which the working chamber moves from its original initial position, towards the front end of the housing 6, sooner or later, all small “fragments”, consisting of new crystalline nuclei synthesized directly in the cavity of the Cu alloy, Si, will thus, without fail, be transformed into large-sized monolithic granules.

The latter, as already noted earlier, upon completion of the process of their own enlargement, due to the continuous influence of gravitational forces, tend to move from the upper level of their “initial” location, to the lowest zone of the device used for processing.

Performing the above-mentioned vertical movement in the processing area, some of the thus formed sufficiently massive metal “flakes” can “inadvertently” meet the “contact” plane of the seed rod previously deposited on the lateral outer surface of the seed 7, loose layer “Ж” formed from previously obtained in areas of magnetic "radiation", finely dispersed "sticky" slag waste. Due to the fact of the effect of such a “random hit”, these “overgrown” granules, again, with a rather high degree of probability, may simply be “tightly” glued into the enveloping seed-rod 7 “solid” trapping non-metallic formation “G” (see Fig. 2), which has sufficiently pronounced indicators of its own adhesion.

On these so-called “adhering” particles of the Cu, Si alloy, due to the constantly increasing influence of the technological factors listed above, the process of formation of more and more new body components of the monolithic structural formation obtained there, and metallic particles included in its total mass, will steadily continue layers, based on the use for the implementation of this "growth", surrounding the latter on all sides, the volumes of "aerosol foam".

The very process of deposition on the outer side surface of the seed rod 7 of the above "intermediate slag layer" "Zh", which is formed at the "start" stage of the implementation of the proposed processing technology, proceeds as follows.

Due to the fact that in the course of the operation of “direct reduction” of metals and non-metals from the ore containing the last particles of the processed ore, which are also directly included in their composition, various kinds of compounds — impurities from other elements present in the same place — contaminants, and the “tail” crystals obtained in exactly the same way are also transformed, ultimately, into “grains” of non-metallic “slag waste,” due to the fact of the constant effect of this circumstance, in the cavity enyaemoy during processing of the mobile working chamber and the following characteristic pattern will be observed.

Consisting of particles of non-metallic waste sticking together, aggregated lumps obtained in the processing zone of slag associates, making a “flight” in the thickness of the same “tornado” “E” of air flows, and moving into them under the influence of the same force factors noted earlier , from the peripheral regions of the vortex “E”, to its core-center, sooner or later, this kind of “incidentally formed” directly in the cavity of the working chamber, the “tail” structural formations, ultimately, without fail, will turn out to be s "forcibly" displaced directly into the zone "is constantly kept calm tranquility."

Due to the fact that the above-mentioned “substantially expanded” slag “associates” adhere well to any surface that comes into close contact with them, they will thus form, on the peripheral lateral parts of the body of the rod, a seed 7, loose a continuous intermediate non-metallic “adhesive” layer “G”, on which, subsequently, “capture” and “fixation” of granules obtained in the vortex flows of this two-component alloy moving downward along the vertical are performed. In addition, large targets that are flying past the target, that is, the outer surface of the rod — seeders 7, from the above alloy, again, maybe a little earlier, or a little later they will be, as it were supposed to be, deliberately, “abandoned” "Directly to the plane of the growing annular crystalline monolithic structure" And "(see Fig. 2).

The very fact of the obligatory occurrence of this event is determined, first of all, by the presence of a strong influence of the next action, which determines the inevitability of the moment of its practical implementation, an essential technical circumstance.

Flies past the rod — seeders 7, “grains” of “grains” made of a Cu, Si alloy in the jets of a vortex — ultimately fall either directly onto the nozzle 10 covering the outlet, a split lobe membrane — washer 17 (see Fig. 4) , or will be fixed on the "intermediate" section - the "isthmus" adjacent to this zone itself, the surface of the bottom of the housing 6. Both those and other "pieces" of the alloy will be mandatory, moved progressively moving and periodically making angular turns surface limited tion cheeks 3, with "source" places of their initial "home", directly to the central, jetting compressed air outlet opening provided in the center of the above structural member 17.

Since the pressure created in the cavity of the working chamber by the blowing nozzles 10 of the air flows is quite high (overpressure corresponds to a value of 0.4-6.0 kgf / cm), metal “fragments” of such an alloy Cu, Si that have fallen into their last jets, in the literal sense of the word, they are simply “kicked out” of the zone of their “intermediate” location, and are thrown up and to the side at oblique angles α ° and β °.

When they encounter any obstacle on the trajectory of such a flight, for example, the surface of a moving cheek - piston 3, these pieces of a two-component alloy Cu, Si bounce off it and “sharply” change, as a result, the original direction of their movement. In this case, a rather high degree of probability arises again that these metal “fragments” thrown up and to the side will be thrown directly onto the outer surface of the “And” ring-shaped formation grown on the rod — seed 7. Indeed, in this central zone of the working chamber, in which the latter is formed, unlike all the others located on its periphery, “calm calm” always reigns, because it is in this area that the so-called “eye of the storm” is located. If, even after this single “jump” is completed, a piece of the Cu, Si alloy again flies past the outer surface of the ring-shaped column formation “I” grown in the device, the previously indicated cycle of its repeated “tosses” and rebounds will continue until this event nevertheless, it will not turn into “practically realized”.

Having finally got to the outer surface of the annular columnar formation “I” formed in the cavity of the working chamber, when performing a series of such “bounces” and flights, individual granules from this alloy “stick” tightly to his body, and continue together with the components of this monolith and the “base” layers that had previously settled on its body, to carry out the joint process of its further growth.

An increase in the degree of uniformity of the distribution of thickness of the metal columns forming the annular columnar structural formation “I” along its entire length, as well as an increase in the level of indicators characterizing the purity of its outer side surface during its formation, is ensured by the constant execution of a series of turns carried out with a fairly small angular velocity (2-4 rpm), around its central longitudinal axis of symmetry.

To eliminate the very possibility of the occurrence of “random gross” errors obtained by this newly synthesized cylindrical columnar formation, of a circular annular shape, on the “second”, already “inverse” segment performed by the latter, its movement along the surface of the body cavity 6, the direction of rotation of the spatial crystalline body the monolith “And” changes to the exact opposite (it is “reversed”).

All of the above events, recorded directly in the cavity of the mobile working chamber, occur and proceed in its internal volume throughout the entire cycle of movement carried out by it, along the body of this technological device used for processing. When this assembly unit reaches the extreme front “right” position; (that is, at this moment in time, the straight segment of the path of its movement has been completely completed), the corresponding directional limit switch (not shown in the drawing) is activated, and the translational longitudinal movement of the working chamber begins to be carried out as if carrying out the transfer of its constituent structural elements, approximating the last to the very back, "left" part of the housing 6 of this device.

The direction of the angular displacement of the structural parts making up the aforementioned chamber around its own central longitudinal axis of symmetry, at this point in time, as already mentioned above, also changes to the opposite (i.e., turns are performed counterclockwise to the chronometer).

Thus, during the second, “final” stage of the cycle of one’s own reverse movement, in the volume of the working chamber, the last stages of the process of forming the body synthesized on the rod — the seed 7 of the columnar “I” ring formation — are completely completed, ensuring the necessary processing technology high-quality "conditions". That is, at this stage of processing, it is as if a “finishing” “refinement” of this already almost completely finished final product is made, until the design documentation specified by it is received, and “essential” for its further operation of the main technical parameters.

Ultimately, moving in the opposite direction, the working chamber again returns to its original, original, position occupied by it. That is, it again falls into the cavity of the removable cap 4, in which its volume was previously loaded with the processed raw material 1.

In the process of “passing” the corresponding areas of the housing 6 by the working chamber, along the way, periodic “bleeding” of the volumes of newly obtained in the process of recovering metals and non-metals from the particles of the original ore, volatile gas compounds, and also excessively received portions accumulated in its internal cavity was also performed supplied "from the outside" to the same, compressed air. To carry out this operation, we used outlet pipes 18 fixed on the housing 6 of this device, the cavity of which was connected to the volume of the working chamber at the moments of operation of the pressure reducing valves 19. The latter “opened” if the overpressure in the cavity of the mobile working chamber exceeded the optimal value of this parameter defined by processing technology.

The opening of the pressure reducing valves 19, in the end, provided an emission unnecessary for the process of forming the annular columnar formation of “I” and the excess gas volumes accumulated in the cavity of the working chamber directly into the external atmosphere surrounding this device.

Since on the lateral outer surface of the right and left restrictive piston-shaped cheeks 3 included in the mobile working chamber, it is planned to install elastic, “slippery” seals to seal its volume, to prevent their premature failure (seals are not shown in the drawing) , in the manufacture of the proposed device additionally used the following design methods.

Formed in the places of installation communicating with the internal volume of the housing 6 and used in the device structural elements 10; fourteen; 18 curvilinear recesses, which are obtained as if by themselves when mutually intersecting the “mating” curved surfaces of the bodies of revolution contacting each other, are filled with “smoothing” washers (see Fig. 3 - position 16; Fig. 4 - position 17). The latter are made in the form of petal “elastic” membranes with a “hole” in the center, installed in the region where the lower outlet openings of the blowing nozzles 10, as well as the outlet pipes 18 are located, and elastic material is used as the material for their manufacture.

When mounting the focusing nozzles 14 in the cavity of the mounting sleeves 15 (see Fig. 3), the above “curved” recesses on the inner surface of the housing 6 are filled “tightly” pressed into these cavities formed in the previously noted zones of the recess — cavities, consisting of small “ferromagnetic” particles of cobalt or cast iron (washer pos. 17 - Fig. 3).

And in this, and in another case, the use of the above structural elements allows you to completely eliminate the very possibility of forming on the inner side surface of the housing 6, at the points of its intersection with the surface of nodes 10, 14, 18 of "extremely undesirable" sharp "cutting" edges. It turns out, as it were, “by itself”, that all the mating zones of the latter with the housing 6 seem to be “flush” with neighboring sections of its inner surface, and have “absolutely smooth” planes at the points of the possible passage of the limiting cheeks existing on the lateral outer surface - pistons 3 and their own sealing seals.

Installation of the F-shaped magnetic generators 11 with the focusing nozzles 14 located on their lower part, the surface of the housing 6 is carried out using the mounting hollow sleeves 15, which are rigidly fixed directly on it, and due to the use of the fastening threads made on the mating surfaces of the above contacting parts (see Fig. 3). In order to increase the accuracy of the mutual fixation of the structural components assembled into a single “power” unit, 2 “locking” lock nuts can be strung on the “mounting thread” that is present on the outer surface of the focusing nozzle 14 (the above performance features of these parts are not reflected in the drawing).

So, after a movable working chamber with a columnar annular structural formation obtained in its internal volume, as if consisting entirely of a set of elements included in the latter and listed above, will fully occupy its original initial position in the volume of a removable cap 4, and the fact When this event occurs, an appropriate signal will be received from the sensor used to fix the end position (for example, from the limit switch), all technological systems operating the aforementioned installation, they are disconnected from the external power sources used (i.e., the motion drive stops working; electric circuits for supplying energy, magnetic generators, supplying jets of compressed air blowing nozzles).

In the future, from the housing 6, due to the "detachment" of the annular flat docking flanges 5, carried out by means of quick-release fasteners (not shown in the drawing), the cap cap 4 is removed. Then the lock nut 9 is unscrewed, securing to the threaded neck the roller 8 is a piston-shaped “left” cheek 3, and the latter is “pulled out” from its previous position in the aforementioned assembly. In this case, free access is opened to the ring-shaped crystalline formation “I” formed in the working chamber (see FIG. 2), and the latter is removed from the cavity of this device without any special difficulties.

Comfortable conditions for dismantling the monolithic annular structural columnar formation previously obtained in the apparatus of this consisting of an alloy of Cu, Si are provided, first of all, by the fact that between the inner side surface of the “through” hole formed along its very center and the rod is seeded 7, the “intermediate loose layer” “G” is placed (see Fig. 2), which consists entirely of slag waste accumulated in this area.

After removing the columnar ring formation “I” from the device, partially filling the “central landing hole” contained in it, finely divided grains consisting of non-metallic slag are easily “shaken out” when even slight mechanical impact is applied to them.

The processing cycle on this can be considered completely completed. It is imperative to additionally dwell on the fact that the power supply windings can be connected — coils 13 of electric pulse generators 11, which form the latter, power supplies (not shown in the drawings) are equipped with corresponding electronic circuits, by means of which these signals are generated in the form of “gear triangles ”, and they are assembled into a kind of stacked packets (ie, as if in a“ pseudophase ”), the components of which individual elements have corresponding angular displacements relative to similar neighboring ones ( see Fig. 5), as well as the latter, they include auxiliary electric circuits that make it possible to adjust the magnitude of the intensity and frequency of oscillations in the processing zone, the “triangular” magnetic fields that arise there (that is, the magnitude of the current, voltage, frequency filing "gear triangular" electrical signals).

As noted earlier, by performing the above changes in the main technological parameters of the processing of the used raw material mixture, consisting of raw ore materials, in the end, it creates the opportunity to obtain a finished final product that has predetermined technical specifications for the drawing, its own high-quality technical indicators and positive properties.

The technical and economic indicators characterizing the degree of effectiveness of the processing performed with its use, recorded in the process of use to achieve the above goals when applying this type of constructive embodiment of the proposed device, made it possible to determine the following:

With a device length of 1.5 meters and its width, taking into account the dimensions of the systems serving its operation, of 1.2 m, as well as a case diameter of 0.44 m, and if it is operated in 3 shift modes, it is ensured obtaining 0.7 ÷ 0.8 tons of a two-component alloy, including copper; silicon and "concomitant" impurities additives, carried out within one day. Electricity consumption per tonne obtained in accordance with the proposed technology of this two-component alloy is 2.7-3.2 thousand kW / h.

Given all of the above, you can ultimately come to the following final conclusion. Using the proposed method for producing a two-component alloy, as well as the device ensuring its implementation, allows a significant reduction in the amount of electric energy involved in the processing of the feedstock into the finished product and necessary for this. That is, the combined use of the proposed technical solutions creates the most optimal conditions for the implementation of the reduction of its consumption, immediately by 8-15 times in relation to the amount that must be used to obtain a practically similar product, but produced using high-temperature liquid melts consisting of included in the composition of the previously finished finished material, its “basic” elements, which are formed, moreover, with the involvement of fairly complex techniques to achieve this goal systems created from various kinds and purposes, melting and chemical aggregates.

In addition, if the processing process is carried out in accordance with the proposed method, the latter proceeds during only one technological transition, and “volley” emissions of harmful substances are not produced inevitably accompanying those carried out in accordance with "Classical" metallurgical scheme, methods for obtaining similar in composition, final finished products.

It should also be noted that this two-component alloy itself, which is fully suitable for subsequent industrial use, is formed in the form of an annular columnar cylindrical formation, which has almost never changing, inherent configuration, and overall dimensions, which includes the entire list of necessary for its construction, the "basic" elements, which also rigidly maintain a high, previously achieved, level of stability of the percentage, in the total mass of the image itself which is the body of the latter, and obtained using the proposed processing method, the “combined" final product.

Among other things, these crystalline formations formed in full accordance with the proposed technological scheme based on the use of copper and silicon have a whole range of fairly high physical and mechanical characteristics, as well as the very latest chemical resistance, electrical conductivity and refractoriness.

The ring cylindrical columnar structural formations made of the Cu, Si alloy made using the proposed technology can be quite successfully used to meet the corresponding needs of the existing industrial production, without carrying out any operations for their “final” refinement.

In addition to all the other positive indicators listed above, this finished product consisting of copper and silicon, manufactured using the proposed processing method, is also distinguished by a rather "pronounced" resistance to the action of the so-called "electrical erosion" that occurs at the moment of “instantaneous” rupture of the current-conducting connections, consisting of “paired” contact elements of high-voltage and low-voltage electric devices.

The introduction of the proposed processing process, as well as the technological device used during the execution, carried out under the conditions of the current time, and the current metallurgical production, does not require significant investment, and is not associated with the need to use substantial labor and financial costs, and as well as the long periods of time necessary for the implementation of mandatory preliminary preparation of production.

The selection of materials and components included in the composition of the proposed device was made taking into account the possibility of using the same, widespread and used in equipment designed to perform similar to the above exactly the same technologies as the latter. This proposed device itself is characterized by a high degree of simplicity of its design, and as a result, it has quite good indicators characterizing its own operational reliability.

Claims (2)

1. A method of producing a two-component copper-silicon alloy from an aqueous suspension of ore particles containing copper and silicon compounds, including the generation of magnetic fields superimposed on portions of the processed raw material, the recovery of copper and silicon from the ores with continuous mixing of the raw material, followed by accumulation and formation of the product in the form of an annular columnar structural formation, consisting of a two-component alloy containing copper and silicon, and its unloading, while as a source of raw materials use an aqueous suspension containing particles of ore material with a dispersion in the range of 0.001-0.008 mm and in the amount of 40-70% of the volume of the aqueous suspension, and the raw material used to obtain alloys contains 55-65% of copper rock and ore containing pure silicon or silicon oxide, the rest is up to 100%, while toothed triangular magnetic fields are used as magnetic fields, with a strength of 1.0 · 10 ⁵ ÷ 1.5 · 10 ⁵ A / m, an oscillation frequency of 20-40 pulse units per one minutes that form clusters in the form of lines of force having a configuration as close as possible to the shape of the spatial formation obtained by rotating a elongated rectangle that rotates about its own longitudinal axis of symmetry, while the process of restoration and formation of the said annular columnar formation of a two-component copper-silicon alloy is carried out on a metal rod located in a sealed movable working chamber located in the housing and making reciprocating movements and at the same time m making angular rotations by the body relative to its own longitudinal axis of symmetry with the supply to the layers of the raw material mass of gas jets consisting of compressed atmospheric air and carbon as a reducing agent present in the composition of compressed gases with mixing of the raw material by transferring it into the internal volume of the working chamber, and then due to crushing and subsequent extrusion of individual microporities of the feedstock flowing under the influence of impacts created by intersecting jets of compressed air, by step overpressure of 0.4-6.0 kgf / cm ² . 2. A device for producing a two-component copper-silicon alloy from an aqueous suspension of ore particles containing copper and silicon compounds, comprising a housing consisting of two parts, one of which is removable and made in the form of a removable cap cap connected with fixed ring annular flanges its base in the form of a cylindrical shell, with the formation of a prefabricated unit, while the length of the fixed base of the prefabricated unit is 80-85% of its entire length, while a sealed mobile the working chamber, which is made with the possibility of reciprocating movement, and the housing is made to rotate relative to its own longitudinal axis of symmetry, and the working chamber is equipped with left and right cheeks in the form of pistons mounted on the roller, and between them a metal rod is mounted through the walls fixed assembly basement omitted focusing magnetic nozzles generating clusters of magnetic field lines, mounting sleeves and blowing nozzles designed for the intake of compressed air jets into the body cavity and having both radial and tangential angles of inclination of 30-45 ° relative to the surface of the body, and exhaust pipes are installed in the left and right halves of the fixed base of the prefabricated assembly to bring the accumulated in the working chamber into the external atmosphere excess gas volumes, and in the upper part of the removable cap there is a feed hopper of raw material, the volume of which is connected through the through hatch in this part of the housing with the cavity of the working chamber located under it .

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