RU2523524C1 - Device for manufacture of dough goods with filling - Google Patents

Abstract

FIELD: food industry.

SUBSTANCE: device for manufacturing filled dough goods with filling comprises a body, a folding mechanism and a goods receptacle appliance. The body is designed to be volumetric; in the lower rectangular-shaped base the front butt-end part of the body is designed to be positioned higher than the rear one with a partition inside the body parallel to the body upper part with a smooth slant with the butt-end parts so that to form windows in the front and the rear parts of the body. Groves are made on the inner lateral sides of the body at the partition level that are parallel to the body upper part and limited with the body butt-end wall in the front and with vertical projections - in the rear, the projections positioned at an equal distance on the inner lateral sides of the body rear window. The goods folding mechanism is designed in the form of a slider with projections on lateral sides, matching the inner grooves of the body, with a handle in the upper part and a rotary axle mounted in the front part with a clearance relative to the partition upper part. In the slider lower part, on top of the rotary axle, a tape is placed, one of its ends permanently fixed in the partition upper front part while the other end is attached to the upper part of the bar installed between the vertical projections so that to enable the tape tensioning when the slider is in the terminal front position. The goods receptacle appliance is designed in the form of a receptacle tray installed in the lower front butt-end part of the body.

EFFECT: invention enables enhancement of adhesion and density without ruptures of the folded product base and to ensure smoothness and softness of the goods with filling that are rolled in the course of folding which expands the device functional capabilities.

4 dwg

Description

The invention relates to the field of technology for the production of food products, can be used in everyday life, small-scale production, in public catering establishments for wrapping products with fillings of thinly rolled dough, pancakes, sandwiches from thin Armenian lavash, as well as for wrapping dolma, stuffed cabbage using young grape leaves, cabbage leaf, beetroot leaves, young bean leaves, as well as leaves of plantain, nettle.

A known method and device for the production of a food product molded in the form of a continuous strip, and a conveyor belt used for production. The device comprises a closed tape having an external closed forming tape and an internal closed forming tape located inside the external closed forming tape, the central part of the external closed forming tape and the central part of the inner closed forming tape are connected. The device also contains input and output guide rollers for supporting the closed tape for moving, a plurality of guide elements, forming means located on the sides of the external closed tape of the molder at the input part of the span to bring together the sides of the external closed tape of the forming. A continuous strip of material of the outer layer of the product is placed on a seamless closed conveyor belt, and on top of it is a continuous strip of filling material. The movement of the tape is supported by the input and output rollers. When the tape is moved, its central part is lowered, and the sides are shifted towards each other before interaction, as a result of which the filling material is wrapped with the material of the outer layer (Japan Patent No. 2273998, publ. 20.04.2006, A21C 9/06).

The disadvantage of this device is its complex design, as a result of which its high cost.

The closest in technical essence to the claimed invention is a device for wrapping spring rolls containing a step conveyor on which several groups of horizontal rotary blades are pivotally mounted, a cam mechanism for their drive and a device for receiving wrapped pancakes. At the entrance of the conveyor there are three pivoting flaps, two of which are located symmetrically on the sides of the conveyor, and the third is perpendicular to them. Each group of rotary blades includes three perforated blades and one folding comb-mounted in series along the conveyor. Perforated blades are made with fingers to give them a certain position, the drive contains a crank with a longitudinal groove for interacting with the finger when turning the blades (patent No. 247887, publ. 01.01.1969, A21C 9/06).

The disadvantage of this device is the lack of adhesion and density of the wrapped product, and a sharp mechanical squeezing of the leaves leads to rupture of the surface of the manufactured product, which leads to a large number of substandard product.

The objective of the claimed utility model is to increase adhesion and density without breaking the basis of the product being wrapped, as well as to ensure smooth and soft rolling of the product with the filling when wrapping, which leads to the expansion of the functionality of the device.

The problem is solved in that the device for the manufacture of dough products with filling contains a housing, a mechanism for wrapping, a device for receiving products. The case is made voluminous, in the lower base of a rectangular shape, the front end part of the case is made above the rear, with a partition inside it parallel to the upper part of the case and with a smooth slope along the end parts with the formation of windows in the front and rear parts of the case. On the inner sides of the housing at the level of the partition, grooves are made parallel to the upper part of the housing and bounded in front by the end wall of the housing, and in the rear by vertical protrusions located at an equal distance on the inner sides of the rear window of the housing. The mechanism for wrapping the products is made in the form of a slider with protrusions on the sides responding to the internal grooves of the housing, with a handle in its upper part and with a rotating axis installed in its front with a gap relative to the upper part of the partition. A tape is installed in the lower part of the slider over the rotating axis, one end of which is fixedly fixed in the upper front part of the partition, and the other end in the upper part of the bar, installed between the vertical protrusions with the possibility of tensioning the tape at the extreme forward position of the slider. The device for receiving products is made in the form of a receiving tray mounted in the lower front end part of the housing.

The execution of the movement mechanism in the form of a slider with protrusions corresponding to the internal grooves of the housing, provides free and smooth effortless movement of it along the grooves of the housing.

Due to the internal sides of the housing and the gap between the rotating axis and the partition, the product is folded and the product is formed with a cylindrical filling with neatly wrapped side parts, and its main part is wrapped so that the filling remains inside it. Due to the motionless lower part of the tape and the translational movement of its upper part while moving the slider along the grooves of the housing to its extreme forward position, the product with the filling is rolled to the front window of the housing.

When the slider is moved to its extreme forward position, due to the smooth inclination of the end part of the partition, the gap between the rotating axis and the partition changes, thereby wrapping the product with the filling, its tight adhesion and pushing to the upper part of the partition surface are ensured. Due to the smooth rolling of the product with the filling inside the tape as it passes along the upper part of the partition, the filling is evenly distributed on the inner surface of the product, smooth sealing occurs without breaks in the base, which ensures waste-free production.

Vertical protrusions at an equal distance from each other, made on the inner sides of the rear window of the housing, provide the ability to install the strap with tape in the free hole between the protrusions, thereby adjusting the sagging of the tape, providing a certain size of the recess, allowing you to change the amount of filling.

The smooth rolling of the product inside the tape makes it possible to use the device for other substrates without tearing the product apart from the test one, for example, from cabbage, grapes, plantain, beans, nettle, and beets, which extends the functionality of the device.

The invention is illustrated by drawings, where:

Figure 1 - General view of the device in section in a perspective view.

Figure 2 - General view of the device in section in the position of the slider in the initial operating state.

In Fig.3.- General view of the device in section in the position of the slider on the surface of the partition.

In figure 4. - General view of the device in the context of the position of the slider in the initial state.

The device consists of a housing 1, a mechanism for wrapping products 2, devices for receiving products 3.

The housing 1 is made voluminous, in the lower base of a rectangular shape, the front end part of the housing 1 is made above the rear with windows in the front 4 and rear 5 of the housing. Inside the housing 1, a partition 6 is made parallel to the upper part of the housing 1 with a smooth slope along the end parts.

On the inner sides of the housing at the level of the partition 6, grooves 7 are made parallel to the upper part of the housing and bounded in front by the end wall of the housing 1, and in the rear by vertical protrusions 8 located at an equal distance on the inner sides of the rear window 5 of the housing 1.

In the front upper part of the partition 6, a fixed bracket 9 is installed.

The mechanism for wrapping products 2 is made in the form of a slider 10 with protrusions 11, reciprocal grooves 7 of the housing 1, with a handle 12 in its upper part and with a rotating axis 13 installed in the front of the slider with a gap relative to the rebate 6.

The mechanism for wrapping products 2 contains a tape 14, fixedly fixed with its front end in the bracket 9 in the front upper part of the partition 6 and mounted on top of the rotating axis 13 in the lower part of the slider 10, and the other end is fixed in the bar 15, installed in the grooves between the vertical protrusions 8.

The strap 15 is made with a thickness equal to the distance at which the vertical protrusions 8 are located, which ensures its free installation in the grooves between the vertical protrusions.

The device for receiving products 3 is made in the form of a receiving tray mounted in the lower front end part of the housing.

The device operates as follows.

In the initial position, the strip 15 is inserted into one of the grooves between the vertical protrusions 8, the slider 10 is in the extreme forward position, in which the tape 14 is in a tense state.

Then the slider 10 is moved to its extreme rearward position until the protrusion 8, due to which a sagging of the tape 14 is formed in the rear window 5. The prepared product blank (for example, from thinly rolled dough, pancake) is laid on top of the tape, and manually pressed into the rear window 5. Dimensions products should be approximately the same, oval-elongated shape, when laying on the device along the length of a small part should protrude on the inner sides of the device. The filling is superimposed in the formed recess. With the smooth movement of the slider 10 to its extreme forward position, the tape 14 pushes the product with the filling along the smooth slope of the partition 6 up and then forward along the upper part of the surface of the partition 6.

Due to the internal sides of the housing 1 and the gap between the rotating axis 13 and the partition 6, the product with the filling is folded, and the main part is wrapped so that the filling remains inside it. Due to the fixed lower part of the tape 14 and the progressive movement of its upper part when the slider 10 moves along the grooves 7 of the housing 1 to its extreme forward position, the product with the filling is rolled to the front window 4, then the finished product falls into the tray for receiving products 3.

Due to rolling in the tape 14, the finished wrapped product with the filling is not deformed and retains a symmetrical cylindrical shape.

When the slider 10 is moved to the rear position, the cycle is repeated as many times as necessary.

Due to the rearrangement of the strap 15 in the grooves formed between the vertical protrusions 8, sagging of the tape, regulating the size of the recess, allowing you to change the number of fillings, is ensured.

With a constant number of fillings in the product, the housing 1 can be made without vertical protrusions with grooves 7 on the inner sides of the housing 1, bounded in the front and rear end parts by the walls of the housing 1 (not shown).

The filling for products can be as meat, vegetable, as well as vegetable and meat and fruit.

For convenience in operation, a handle can be made at the rear of the device, and for stable mounting of the case to the working surface, the device can be equipped with suction cups or another mount.

After use, the device must be rinsed and dried, and it is again ready for use. The device does not require special storage conditions, maintenance and lubrication, which ensures ease of operation.

A device for manufacturing dough products with filling can also be used for wrapping sandwiches from thin Armenian pita bread, various culinary products from thinly rolled dough with different fillings.

This device can also be used for wrapping dolma, stuffed cabbage. The initial component for wrapping dolma, cabbage rolls is possible to use young grape leaves, cabbage leaf, beetroot leaves, young bean leaves, and also plantain leaves. The size of the leaves should be approximately the same, oval-elongated shape, when laying on the device along the length of a small part should protrude on the inside of the device. If the size of the leaves is small, it is possible to combine them to obtain the required sizes. Leaves of grapes, beets, beans and plantain are preliminarily poured with boiling water to give them elasticity. And the leaves of cabbage, preferably young, also must first be doused with boiling water, cut off from the root, cut out according to the above form. Stuffing for stuffed cabbage and dolma can be as meat, vegetable, as well as vegetable and meat.

A device for manufacturing dough products with a filling for wrapping thinly rolled dough, pancakes, dolma, stuffed cabbage, sandwiches can be made of the following materials, for example, by stamping from various food-grade plastic materials: from food-grade aluminum, and also from food-grade stainless steel, from special hard wood.

Claims (1)

A device for the manufacture of dough products with a filling containing a body, a wrapping mechanism, a device for receiving products, characterized in that the body is three-dimensional in the lower base of a rectangular shape, the front end part of the body is made higher than the back with a partition inside it parallel to the upper part the case and with a smooth slope along the end parts with the formation of windows in the front and rear parts of the case, on the inner sides of the case at the level of the partition grooves are made parallel to the upper hour and the casing and limited in front by the end wall of the casing, and in the rear by vertical protrusions located at equal distances from each other on the inner sides of the rear window of the casing, and the mechanism for wrapping the products is made in the form of a slider with protrusions on the sides, reciprocal grooves of the case, with a handle in its upper part and with a rotating axis installed in its front with a gap relative to the upper part of the partition, as well as a tape installed in the lower part of the slider over the rotating si, with one end of the wall fixedly fixed in the upper front part of the partition, and with the other end in the upper part of the bar installed between the vertical protrusions with the possibility of tensioning the tape at the extreme front position of the slider, and the device for receiving products is made in the form of a receiving tray mounted in the lower front end body parts.

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