RU2518735C1 - Functional purpose spreads production line - Google Patents

Abstract

FIELD: food industry.

SUBSTANCE: line for production of functional purpose spreads contains production bunkers for vegetable oils, emulsifier, high-fat cream and defatted milk, dosing pumps for liquid products, pasteurisation installations, a weighing batcher, a vibratory conveyor, an emulsifying machine, a pump for the ready product pumping, the ready product bin and a packing-and-packaging automatic machine. Installed downstream the production bins for high-fat cream and defatted milk are the pasteurisation installations followed by the emulsifying machine and the packing-and-packaging automatic machine. The emulsifying machine contains a vertical rectangular body and a double-chamber mixer. There is a bin for loose emulsifier additionally installed, followed by the weighing batcher and the vibratory conveyor for emulsifier delivery into the emulsifying machine.

EFFECT: invention enables upscale of the line versatility degree during production of spreads, improve produced spreads quality due to maintenance of the preset temperature conditions and the stirring mechanisms versatility, reduce energy expenditures on production of spreads having the preset composition and nutritional value.

1 dwg

Description

The invention relates to the oil and fat industry, in particular to the production lines of edible fats, and can be used in the production of functional spreads.

The closest in technical essence and the achieved effect is the production line of margarine and spread company PETER BINDER GMBH [http://www.peterbinder.ru/catalog/?SECTION_ID=102& ELEMENT_ID = 435], containing a station for preparing ingredients, grease, mixer for the fat phase, the tempering system for the mixer of the fat phase, the pump for the fat phase, the mixer for the aqueous phase, the tempering system for the mixer of the aqueous phase, the pump for the aqueous phase, the tank for preparing the emulsion, the emulsifier pump, the pump for emulsion, pasteurizer, cooler, equal Yelnia tank, high pressure pump, subcooler mixer machining crystallizer remelting station.

The disadvantages of the known line are: low universalization of the line in the processing of multicomponent spreads for functional purposes, high energy costs for the production of products.

An object of the invention is to increase the degree of universalization of the line in the production of edible fats (in particular, functional spreads), to improve the quality of the produced spreads by maintaining specified temperature conditions and universalizing the mixing mechanisms, as well as reducing energy costs for producing spreads of a given composition and nutritional value.

The object of the invention is achieved by the fact that in the production line of functional spreads containing production bins for vegetable oils, emulsifier, high-fat cream, skim milk; liquid metering pumps, pasteurization plants, a weighing batcher, a vibratory conveyor, an emulsifier, a pump for pumping the finished product, a finished product hopper, a filling and packaging machine, the new thing is that pasteurization plants are installed after the production bins for high-fat cream and skim milk, and then an emulsifier, including a vertical rectangular housing and a two-chamber mixer, and a filling and packaging machine, a hopper for bulk emulsifier is additionally installed in the line, after it, a weight dispenser and a vibratory conveyor for feeding the emulsifier into the emulsifier.

In FIG. Figure 1 shows a diagram of a functional spread production line.

The production line for functional spreads (Fig. 1) includes a hopper for storing corn oil 1, a hopper for storing linseed oil 2, a hopper for storing peanut butter 3, a hopper for storing high-fat cream 4, a hopper for storing skim milk 5, a hopper for storing bulk emulsifier 6, metering pumps for liquid products 7, pasteurization plants 8, weight batcher 9, vibratory conveyor 10, emulsifier 11, pump for pumping the finished product 12, the hopper of the finished product 13 and the packaging machine 14.

Four inclined feed trays are installed in the upper part of the rectangular housing of the emulsifier 11, the lower plane of which is heated by hot water. The trays are served: peanut, corn and linseed oil, as well as cream. When heated, they reduce their viscosity, which makes it possible to uniformly drain and form a thin flowing film of products. There is also a fifth tray without heating, to which a bulk emulsifier is fed by a vibratory conveyor 10. The number of feed trays may vary depending on the number of components introduced into the product. Under the trays, a spray nozzle is installed to supply liquid components (for example, skim milk) to evenly distribute these ingredients throughout the product (uniform spraying of a mixture of oils, cream and emulsifier on a falling film). Their number may also vary depending on the number of input components. The rectangular emulsion housing is vertically mounted on a trough-shaped mixer. The mixer includes two sequentially arranged chambers, the first chamber being under a cylindrical rectangular body, and the second in a cone-shaped part extending beyond the body. Within the mixer, high-speed and low-speed shafts are coaxially located, with the low-speed shaft located inside the high-speed and passes through two chambers, and the high-speed shaft - only through the first chamber. The cone-shaped part of the mixer has a two-body housing with nozzles for supplying and discharging cold water. On the high-speed shaft of the mixer located in the first chamber, two tape spirals of different diameters with opposite windings and a forcing screw are fixed. On a low-speed shaft passing through the second chamber, in the cone-shaped part of the mixer, a cone-shaped forcing screw of variable pitch and diameter is mounted, and at the outlet of the second chamber, an unloading hole. By using this design, a structured chilled product is obtained at the outlet.

The spread is packaged and packaged on the packaging machine 14 in cups. Volumetric dosing and filling the cups with the product are provided by a piston type dispenser. The closing mechanism consists of a lid feeding mechanism on which the lid holder is mounted, and an adhesive feeding mechanism on which the label holder is located. Using the closing mechanism, lids are put on cups with the product; glue is applied on top of the lid; Label is applied and applied to the cover.

The proposed line for the production of functional spreads works as follows (Fig. 1).

Raw vegetable oils (for example, corn, linseed, peanut) from bins 1, 2, 3 are sent in a certain ratio by pump 7 to the emulsifier 11. Production bunkers for storing vegetable oils are equipped with mixing devices to prevent sediment formation. Thanks to blending, the required ratio of polyunsaturated fatty acids found in vegetable oils is achieved.

From containers 4 and 5, dispensing pumps 7 transfer cream and skim milk to pasteurizers 8, and then to emulsifier 11. The required amount of emulsifier from hopper 6 is measured by a weight dispenser 9 and sent to emulsifier 11 by a conveyor 10.

The use of emulsifier 11 allows you to rationally conduct the process of thermomechanical effects on the initial mixture by optimizing the nature of the movement of the product and ensuring the maintenance of a given temperature regime and the maximum universalization of mixing devices.

The finished spread by the high pressure pump 12 is sent to the hopper 13, from which it enters the filling and packaging machine 14. Volumetric dosing and filling the cups with the product are provided by a piston type dispenser. After packaging, the spread is sent to the refrigerator for storage and final crystallization.

Thus, the use of the invention will allow:

- increase the technological capabilities of the functional spread production line;

- improve the quality of the produced spreads by optimizing the fatty acid composition achieved by blending vegetable oils;

- reduce energy costs for the production of functional spreads;

- choose the most rational modes for processing non-standard products without compromising their quality.

Claims (1)

Functional spread production line containing industrial bunkers for vegetable oils, emulsifier, high-fat cream, skim milk; liquid metering pumps, pasteurization plants, weighing batcher, vibratory conveyor, emulsifier, pump for pumping the finished product, finished product hopper, filling and packaging machine, characterized in that pasteurization plants are installed after the production hoppers for high-fat cream and skim milk, and then an emulsifier, including a vertical rectangular housing and a two-chamber mixer, and a filling and packaging machine, a hopper for bulk emulsifier is additionally installed in the line, after it, a weight dispenser and a vibratory conveyor for feeding the emulsifier into the emulsifier.

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