RU2374408C1 - Cherepanov's tile layer - Google Patents

Abstract

FIELD: construction.

SUBSTANCE: invention is related to the field of construction and is intended for semi-automatic laying of tiles in process of construction works. Automatic device for laying of tile floors comprises a pair of parallel rails or guides, used for bridge crane movement among rows of tile laying one after another, and the second track, or a pair of parallel guides, perpendicularly to the first ones, along which the first track, and at the same time bridge crane are moved manually or automatically, and facility for gripping-movement-alignment of tiles comprises one or several grips or nippers, which represent a mechanical drive system that presses tiles along their four sides, with preliminary application of adhesive onto tiles, besides movement of the whole laying crane frame unit is controlled by motion device of rack transmission type, where rack is fixed to track. Device comprises single guide rail, along which device freely moves in longitudinal direction on carriage, and displacement in perpendicular direction, for arrangement of the next longitudinal row, is carried out together with guide rail via support trolley fixed on device frame, or by manual method without its application, moreover, frame is fixed on carriage via rotary shaft installed along longitudinal axis of guide rail, on it, through the second shaft, also parallel to guide rail, template platform is fixed for size of laid tile with separating strips, one of which is movable with magnetic fixture, there are also suction caps arranged on template for each tile, which are connected by means of hoses to vacuum pump, and vibrator, while tiles laid into template platform and fixed on front side by means of vacuum via suction caps, are turned manually together with template platform around axis of template platform with further additional rotation in the same direction of the whole frame until template platform with tiles stops against adhesive applied onto prepared surface of floor, and connection-disconnection of vacuum pump and vibrator is done via control panel fixed on frame.

EFFECT: increased efficiency of labour, facilitation of device maintenance.

9 dwg

Description

The invention relates to the field of construction and is intended for semi-automatic laying of tiles during construction work. It allows laying standard ceramic tiles on a horizontal and vertical surface according to the requirements of TU in a semi-automatic mode, which increases labor productivity by 700%.

Known automatic device for laying floor tiles of Di Giacomo Luciamo (IT) (see international application IT 2004/000070, the basic index of IPC E04F 21/20).

This device has a number of significant drawbacks, namely: the complexity of the device, metal consumption, mechanical fixation of the tile grips, leading in some cases to tile failure, double, parallel rails, in the longitudinal and transverse directions, which does not allow working on small areas, and changing sizes tiles will require additional readjustment and adjustment of grips to size.

The proposed invention eliminates all these disadvantages, which ultimately increases productivity and facilitates maintenance of the device. This technical problem is solved in that the apparatus has one guide rail, in the longitudinal direction along which, on the carriage, the device moves freely, and the movement in the perpendicular direction, for the implementation of the next longitudinal row, is carried out together with the guide rail through a support trolley mounted on the frame device, or in a manual way without using it, moreover, the frame is mounted on the carriage through a rotating shaft located along the longitudinal axis of the guide rail onto it, through the second shaft , also parallel to the guide rail, a template platform is attached to the size of the tile to be laid with dividing strips, one of which is movable, there are also suction cups for each tile on the template, connected by hoses to a vacuum pump, a vibrator, tiles laid in the template platform and fixed on the front side by means of vacuum through suction cups, are manually rotated together with the template platform around the axis of the template platform, followed by an additional rotation in the same direction throughout ama to the stop-template in a flatbed tile adhesive applied to the prepared surface of the floor, and on-off of the vacuum pump and the vibrator is via a control panel fixed to the frame.

The invention is illustrated by drawings, where:

In figure 1, 4 shows two projections of the "apparatus-tile-laying Cherepanov".

Figure 2, 2A, 2B, shows the dynamics of the movement of laying tiles on a horizontal surface.

Figure 3, 3A, 3B, shows the dynamics of movement of the apparatus for laying the next row of tiles.

Figure 4 shows a General view of the device.

Figure 5 shows the platform template.

The device “device-tiling Cherepanovs” is made as follows: on the guide rail (Fig. 1 p. 22), a movable carriage 21 is mounted on which a rotary shaft is attached, to which the bushings 19 are fixed, in which the frame frame of the device of claim 18 is fixed, on which the support carriage 16 is mounted through the bushing of the carriage 17 with the wheel of the carriage 14, the control panel 11, the vacuum pump 12 with a hose 13 connected to the suction cups 4, which are located on the template platform 5, on which the vibrator 6 is mounted, the platform itself pattern through a the plate mortiser 7 and the axis of the platform 9 are fixed to the frame for setting the height of the platform. The platform template has stationary dividing strips (Fig. 5, p. 3) and a movable dividing strip 4 with magnetic fastening.

The operation of the device. The “device-tile-laying machine of the Cherepanovs” operates as follows. The worker laying the tiles using the apparatus, sets the guide rail 22 with the apparatus in the desired direction and, having selected the point of first laying, locates the apparatus on the rail at the desired point. Further, it brings it into a stable position under the loading tile (figure 2), i.e. one fulcrum is located on the guide rail, and the second rests against the frame 1 of the device (FIG. 1, p.18). Platform-template 5, for the same purpose manually, is also set in a stable position. The worker, having placed the tile in the platform-template, includes on the control panel 11 a vacuum pump 12, as a result of which the tile is sucked by vacuum through the suction cups 4 tightly to the template. The tile 3 fixed in such a way and laid in the template is deployed by the worker around the axis of the template platform (Fig. 2a, item 9), in the same direction the worker rotates the device frame on the rotary shaft (Fig. 2b, item 20) with the template platform in advance adhesive 2 applied to the floor 2 until it stops. Turns on vibrator 6 and turns off after a few seconds. Then it turns off the vacuum pump 12 and, pressing on the handle of the device frame, raises the released platform-template above the adhesive. In this position, the machine moves along the guide to a different starting position and again gives the device a stable position for new laying of tiles in the template. After completion of the longitudinal laying, the apparatus for laying a new double row is moved using the support trolley (Fig. 3, item 15), for which the trolley is removed from the mount on the frame 18 and the tip, turning on the bogie of the carriage 17, is brought under the guide rail, capturing it , the entire structure with the guide rail rolls back to a new position on the wheels of the trolley. In a new position, the worker installs a guide rail with the apparatus parallel to the rows laid, measuring the necessary distances with a ruler. The distance is adjusted using a rubber mallet with light strokes on the rail.

In comparison with the closest technical solution, the invention provides simplicity of laying tiles of various sizes without changing the adjustment, ease of maintenance of the apparatus, reducing the weight and number of structural parts, and due to the work on the same guide rail maneuverability and the ability to work in small areas.

Claims (1)

An automatic device for laying floors from tiles, including a pair of parallel rails or guides along which the bridge crane moves along the rows of tile laying one after another, and a second path or a pair of parallel guides, perpendicular to the first, along which the first path, and at the same time the bridge the crane is moved manually or automatically, and the gripping-moving - positioning means of the tiles contains one or more grippers or a vice, which is a mechanical drive system that clamps the tiles along all of them four sides, with preliminary application of adhesive to the tiles, while the movement of the entire assembly of the frame of the stacking crane is controlled by means of a rack-and-pinion type of conveyance, where the rail is attached to the track, characterized in that it has one guide rail, in which along the carriage it freely moves the device, and moving in the perpendicular direction for the implementation of the next longitudinal row is carried out together with the guide rail through a support trolley mounted on the frame of the devices a, or in a manual way without using it, moreover, the frame is mounted on the carriage through a rotating shaft located along the longitudinal axis of the guide rail, a platform platform is also mounted on it through the second shaft parallel to the guide rail according to the size of the laid tile with dividing strips, one of which it is movable with magnetic fastening, there are also suction cups for each tile on the template, connected by means of hoses to a vacuum pump, and a vibrator, the tiles are laid in a template platform and fixed f on the front side through vacuum through suction cups, manually rotate together with the platform-template around the axis of the platform-template with subsequent additional rotation in the same direction of the entire frame to the stop of the platform-template with tiles in the adhesive applied to the prepared floor surface, and the inclusion The vacuum pump and the vibrator are turned off via the control panel mounted on the frame.

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