RU2259449C1 - Building member production plant - Google Patents

Abstract

FIELD: building, particularly for forming roof of flexible materials and for producing wall and cladding structures, for building agricultural product and equipment storage facilities, for erecting garages, hangars and repair stations.

SUBSTANCE: plant is installed on rotary platform mounted on truck chassis and has protective body with predetermined dimensions and adapted to shield plant from atmospheric precipitations. The body has closure with tip-up central part defined in longitudinal closure direction. The body is installed so that the body may rotate through 180° relative the chassis. The body has unwinding device adapted to unwind roll sheet material supplied by guiding rolls to mill having 9 pairs of shaping rolls arranged on rigid frame. Rigid frame is pivotally connected to rotary platform from unwinding device side to rotate frame with shaping mill up to 0-45° angle with the use of hydraulic drive. Roller conveyer is mounted on frame at ready building unit outlet and is used as lifting boom. Roller conveyer is formed as a number of girders composed of sections. Each girder section is made of thin-walled tubes. Total roller conveyer length is 15 m or more to deliver ready building members made as profiled strips at angle of 45° directly to roof of building having height up to 25 m without lifting mechanism usage. Steel guy ropes are used to increase roller conveyer fixation rigidity. Central body closure part is pivotally connected to hoisting boom to provide free lifting thereof through 0-45° angle.

EFFECT: reduced size, possibility to deliver building material strip directly to roof of the building and cut the strip into building members of predetermined length on the roof.

3 cl, 5 dwg

Description

The invention relates to the field of ground construction, in particular to installations for performing roofing work from flexible profiled material, as well as wall and walling at civil and industrial construction sites.

A known installation for the manufacture of a building element (see "Industrial Construction", 1988, No. 11, p.21), containing the unwinding device, profiling mill, receiving table and cutting device.

The disadvantage of this installation is the need to plan and equip the site by leveling its surface with ramming with rubble or gravel both under the mill itself and under the reception table of the finished building element.

The closest in technical essence and the achieved effect and taken as a prototype is an installation for the manufacture of a building element (see RF patent No. 2050211 according to class E 04 D 5/16, application. 12.03.92 g, publ. 20.12.95, ) containing a roll material unwinding device located on a truck platform under a protective casing, a roll forming mill equipped with a rigid frame, a cutting device and a receiving table. The unit is transported by truck with the appropriate payload (> 2870 kg) directly to the installation site. On the installation, located directly on the platform of the vehicle, the manufacture of the finished building element (profiled strip) is carried out, which is cut into sheets of a given length and placed on the receiving table. In the presence of a lifting device (crane, truck) and a voltage of 380 V, measured sheets are lifted to the roof of the building.

A disadvantage of the known installation is that the profiled sheets of a given length are cut on it before placing them on the receiving table, and then served on the roof using additional equipment, such as a crane, which, firstly, reduces the quality of roof installation, because pre-cut sheets can be longer or shorter than the length of the roof, taking into account the defects of the latter, which cannot be taken into account when cutting profiled sheets on the ground, and secondly, lifting the cut sheets to the roof using additional means, as well as loading and unloading them, can lead to to mechanical damage to the latter.

In addition, a lot of time is spent on transporting cut sheets to the roof by a crane, as well as increasing the number of staff and increasing the cost of acquiring additional equipment.

The objective of the invention is to improve the quality of roofing by expanding the functionality of the installation while reducing time, maintenance staff and costs of additional equipment.

The technical result is the creation of a compact mobile installation, which, by supplying the profiling mill with a lifting boom in the form of a roller table, feeds a strip of profiled material in one plane with the working surface of the mill and with the possibility of making cuts from it of a given length directly on the roof.

The problem is solved in that in the installation for the manufacture of a building element comprising a roll material unwinding device arranged on a truck platform under a protective casing, a roll forming mill equipped with a rigid frame and a cutting device, according to the invention, the platform is mounted on a truck chassis, rotatable, the protective casing is made in a body equipped with a folding middle longitudinal part of the roof, and a rigid frame from the side of the unwinding device is connected to the turntable hinged, with the possibility of lifting upwards from 0-45 ° together with a profiling mill of the opposite end of the frame, to which a roller table is mounted coaxially with the working surface of the mill, which serves as a lifting boom made in the form of trusses from prefabricated sections, with the possibility of supplying the finished building element directly on the roof of the building, followed by cutting it to a predetermined size.

In this case, the roller table can be equipped with steel screw braces with the possibility of more rigid fixation, and the folding middle longitudinal part of the roof of the body can be pivotally connected with the lifting boom, with the possibility of unhindered lifting of the latter from 0-45 °.

Studies conducted on the sources of patent and scientific and technical information showed that the proposed invention is not known and should not be explicitly from the material studied, i.e. meets the criteria of "novelty" and "inventive step".

The invention can find application in the field of ground construction when performing roofing works from flexible profiled material, as well as in the production of wall and walling in the construction of agricultural storage facilities and equipment, garages, hangars, repair shops, etc. premises. It can be manufactured at any enterprise specializing in this field using standard equipment manufactured by both domestic and foreign industry, therefore, it is “industrially applicable”.

The proposed set of essential features informs the claimed installation of new properties that allow us to solve the problem, namely:

- the execution of the platform on the swivel truck chassis provides mobility and extends the functionality of the installation, allowing you to deploy the car body together with the installation in a working position, perpendicular to the building object for supplying the building element directly to the roof;

- supplying the body with a folding middle longitudinal part of the roof also provides an extension of the installation functionality, namely the implementation of the extension of structural elements (lifting boom) beyond the body;

- the swivel connection of the rigid frame of the mill with the rotary platform makes it possible to lift the opposite end of the frame together with the profiling mill up from 0-45 ° (to a height of 25 m), depending on the height of the building object, thereby ensuring optimal angles for moving up the finished roller table building element in order to avoid its slipping;

- supplying the opposite end of the frame, to which a roller table is installed coaxially with the working surface of the profiling mill, which performs the function of a lifting boom, it allows the supply of the finished building element directly to the roof of the building with its subsequent cutting to a predetermined length directly on the roof, and the connection coaxial with the working surface of the mill live roll excludes possible mechanical damage to the latter;

- the implementation of the lifting boom in the form of trusses from several prefabricated sections provides the lifting of the finished profiled element to buildings of different heights;

- the supply of the rolling table with steel screw extensions makes it possible to fix it more rigidly;

- the implementation of the folding middle longitudinal part of the roof of the body, pivotally connected with a lifting boom, provides the possibility of unhindered lifting of the latter from 0-45 °.

Installation for the manufacture of a building element is illustrated by drawings, where

- figure 1 shows a General view of the installation with a closed body, side view;

- figure 2 shows a General view of the installation with a closed rotated 180 ° body, front view;

- figure 3 shows a General view of the installation without a body, side view;

- figure 4 shows a General view of the installation without a body with raised at an angle of 45 ° profiling mill along with a lifting boom, side view;

- figure 5 shows a General view of the installation in the working relative to the construction object position.

The installation for the manufacture of the building element is located on the turntable 1, which is mounted on the chassis 2 of the truck and, for protection against atmospheric precipitation, is equipped with a protective body 3 specially made with specified dimensions, equipped with a folding middle longitudinal part 4 of the roof, while the body 3 is mounted for rotation 180 ° relative to the chassis 2. The body 3 contains a device for unwinding 5 of rolled sheet material 6, fed through the guide rollers 7 to the mill 8, equipped with nine pairs of profiled full-time rolls 9 and mounted on a rigid frame 10, which is pivotally connected to the rotary platform 1 from the side of the unwinding device 5, which allows using a hydraulic drive (not shown) to raise the frame 10 with the profiling mill 8 to an angle from 0-45 °, this is mounted to the frame 10 at the outlet of the finished building element that performs the function of a lifting boom roller table 1, made in the form of trusses from prefabricated, made of thin-walled pipe sections with a total length of 15 m or more, which allows you to submit a finished building e a tape in the form of a profiled strip at an angle of 45 ° directly to the roof of a building up to 25 m high without the use of lifting mechanisms. For more rigid fixation of the roller table, steel cable ties are used (not shown), and the folding middle longitudinal part 4 of the roof of the body 3 is pivotally connected with a lifting boom with the possibility of unhindered lifting of the latter from 0-45 °.

The installation is used as follows.

In relation to the object, the truck is set sideways. By means of the turntable 1, the truck body 3 is rotated perpendicularly with respect to the construction object. The lifting boom 11, together with the frame 10, equipped with a profiling mill 8, is installed at a predetermined angle to the roof (depending on the height of the building object).

The operator includes an installation for the manufacture of a building element. The sheet roll material 6 from the unwinding device 5 is fed through the guide rolls 7 to a profiling mill 8, equipped with nine pairs of profiling rollers 9, passing through which the obtained profiled strip falls onto the roller table 11, which functions as a lifting boom, and moves along it to the installation site on the roof while reaching a predetermined size in length, the profiled strip is cut off with a portable cutting device, for example, a pendulum saw (not shown) directly at the place of installation on the measured sheets.

The alleged invention in comparison with the prototype by expanding the functionality of the installation for the manufacture of the building element can improve the quality of the roofing, as well as dramatically reduce the installation time and the number of staff due to the exclusion of transportation, storage, delivery to the installation site of the profiled building element, which can lead to mechanical damage to the finished product, in addition, reduced costs for additional equipment, because lifting mechanisms for raising the profiled strip to the roof are excluded, which ultimately makes the installation practically and cost-effective.

Claims (3)

1. Installation for the manufacture of a building element, comprising a roll material unwinding device located on a truck platform under a protective casing, a roll forming mill equipped with a rigid frame and a cutting device, characterized in that the platform is mounted on a truck chassis rotatable, the protective casing is made in the form of a body, equipped with a hinged middle longitudinal part of the roof, and a rigid frame from the side of the unwinding device is pivotally connected to the rotary platform, with the possibility of lifting the arms from 0-45 ° together with a profiling mill of the opposite end of the frame, to which a roller conveyor is mounted coaxially with the working surface of the mill, which performs the function of a lifting boom made in the form of trusses from prefabricated sections, with the possibility of supplying the finished building element directly to the roof of the building with subsequent cutting it to a given size. 2. Installation for the manufacture of a building element according to claim 1, characterized in that the roller table is equipped with steel screw extensions, with the possibility of more rigid fixation. 3. Installation for the manufacture of a building element according to claim 1, characterized in that the folding middle longitudinal part of the roof of the body is pivotally connected with a lifting boom, with the possibility of unhindered lifting of the latter from 0-45 °.

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