RU2085080C1 - Cooking unit - Google Patents

Abstract

FIELD: production of confectionery products at public catering enterprises and in food industry. SUBSTANCE: unit comprises dough bin with mixer, hopper for filling, device for forming dough pipe with filling, device for feeding the filling, and product former with drive. Device for feeding the filling is made in the form of rotary pump. Drive of former is made in the form of double-stage chain drive from working shaft of mixer. Hopper for filling, device for forming dough pipe with filling, pump and former with their transmissions are mounted on removable plate fixed to dough bin. EFFECT: improved design. 2 cl, 1 dwg

Description

 The invention relates to equipment for food production and can be used at public catering establishments, bakery combines, meat processing plants, and in the manufacture of confectionery products.

 Known culinary units for the production of various products: pasta, dumplings, donuts, etc.

 These units include Japanese-made automatic machines for molding confectionery filled with Reon filling catalog N -037-1A, 1989. There are similar semi-automatic machines of domestic production 02.00.000 developed by KB MPO GRTS KB named after ac. V.P. Makeeva et al.

 The semiautomatic device incorporates a base with a drive, a test hopper with working bodies in the form of a mixer and a pressing screw, a cooled die for extruding dough. These semiautomatic devices are widely used in the food industry, mainly in catering, due to their reliability and ease of use. These semiautomatic devices by their functionality cannot manufacture, for example, dough products with filling.

 Known culinary units producing dough products with filling, for example dumplings. Among them is a machine for the manufacture of dough products with filling (ed. St. USSR N 1602420, Inventions of the world, N 1, 1991 S. 2 prototype). The machine contains bunkers for feeding dough and filling, associated dispensers for dough and filling, a rotor in the form of a drum mounted with the possibility of rotation with forming cartridges on the periphery. The forming cartridges are made in the form of concentric cylindrical doses with internal axial channels for forming a test tube with a filling and radial channels for connection with the respective dough and filling dispensers. The machine also contains a cutter and conveyor, the envelope of the drum and equipped with receivers for piece placement of products on them.

 This machine is characterized by high complexity of construction, its use is possible only with large-scale production.

 The objective of the invention is the expansion of the functionality of the culinary unit, the simplification of its design, increasing its consumer properties.

In the proposed culinary unit containing a test hopper with working bodies in the form of a mixer and a pressing screw for filling, a cooled die for extruding dough, a mechanism for forming a test tube with filling, a filling supply device and a shaper, this is achieved as follows:
the cooled matrix is made in one block with the filling test tube former;
the filling supply device is made in the form of a pump, for example a rotary type, the transmission of torque to which is performed by means of a set of gears from the working shaft of the mixer through the overtaking clutch;
the drive of the product former is made, for example, in the form of a two-stage chain transmission from the working shaft of the mixer;
a filling hopper, a mechanism for forming a test tube with a filling, a filling supply pump and a shaper of products with their transmissions are mounted on a removable board having connecting elements for attaching to the test hopper;
in the filling feed pump, the inlet and outlet are hydraulically shunted through a throttling element;
in the filling hopper, a load is installed on a movable landing, creating the necessary support at the inlet to the filling supply pump.

 The proposed technical solution allows, in comparison with the prototype, to expand the functionality of the unit, simplify the design, improve its consumer properties.

 The drawing shows the proposed device. The unit contains a housing 1 with a drive, a test hopper 2 with working elements in the form of a mixer 3 and a pressing screw 4, a cooled matrix 5, made in one block with a test tube former with filling, a hopper 6 for filling with a load of 7, a filling feed pump for 8 s driven by an agitator working shaft through an overtaking clutch 9, a product former 10 driven by an agitator working shaft in the form of a two-stage chain gear 11 and a removable board 12 with connecting elements for attachment to a test hopper on which a filling hopper is mounted, the mechanism of formation of the test tube with the filling, the filling supply pump and the shaper of the dough with the filling.

 The unit can produce both pasta and dough products with filling of various types, sizes and dosages.

 The work of the culinary unit is as follows.

 Flour and ingredients necessary for making the dough are loaded into the test bin 2. Kneading of the test takes place by means of the working shaft of the mixer 3 when the corresponding button is turned on by the operator’s control panel. After kneading the dough, the hopper 6 is filled with the filling and the pressing screw 4 is turned on, and through the cooled matrix 5, made in the same block with the test tube former with the filling, the output of the test tube with the filling begins, which enters the product former 10. The filling is supplied to the test tube former by means of the feed pump 8 driven by the agitator working shaft through the overtaking clutch 9. The former of the product 10, for example, of a roll type, forms products of a given shape and dosage.

 The drive to the former 10 is made in the form, for example, of a two-stage chain transmission 11 from the working shaft of the mixer.

 The unit turns off as the dough and filling are developed. The filling hopper 6, the cooled matrix 5, made in one block with the test tube former with the filling, the filling feed pump 8 and the product former 10 with their transmissions are mounted on a removable circuit board 12, which has connecting elements for attaching to the test hopper 2. This unit design allows to produce both dough products with filling, and without it. Reconfiguration is made in a few minutes. In this case, the power of the main drive remains unchanged.

 The task of expanding the functionality and improving the consumer properties of the unit is realized by introducing a quick-detachable set-top box into the design, which allows the production of dough with filling.

 The technical result obtained is that a universal culinary unit has been created that is easily reconstructed both for the production of pasta and dough products with filling.

Claims (2)

 1. Culinary unit containing a test hopper with working bodies in the form of a stirrer with a working shaft and a pressing screw, a hopper for filling, a device for forming a test tube with a filling, a feeder for filling and a molder of products with a drive, characterized in that the feeder for filling is made in a pump, for example, of a rotary type, the transmission of torque to which is carried out by means of a set of gears from the working shaft of the mixer through the overtaking clutch, the drive of the product former is made in the form of a two-stage chain transmission from the output shaft mixer, wherein the filling hopper for forming a test tube with a filling device, the pump feeding the filling and shaping unit products with their transmissions are mounted on a removable board formed with connecting elements for fastening to the test hopper.  2. The unit according to claim 1, characterized in that a load is installed in the filling hopper to create the necessary pressure at the inlet to the filling supply pump.