RU2032455C1 - Cavitation mixer - Google Patents

Cavitation mixer Download PDF

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Publication number
RU2032455C1
RU2032455C1 SU904842580A SU4842580A RU2032455C1 RU 2032455 C1 RU2032455 C1 RU 2032455C1 SU 904842580 A SU904842580 A SU 904842580A SU 4842580 A SU4842580 A SU 4842580A RU 2032455 C1 RU2032455 C1 RU 2032455C1
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RU
Russia
Prior art keywords
cavitators
cavitation
mixer
field
housing
Prior art date
Application number
SU904842580A
Other languages
Russian (ru)
Inventor
О.В. Козюк
А.А. Литвиненко
Б.К. Кравец
Original Assignee
Козюк Олег Вячеславович
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Козюк Олег Вячеславович filed Critical Козюк Олег Вячеславович
Priority to SU904842580A priority Critical patent/RU2032455C1/en
Application granted granted Critical
Publication of RU2032455C1 publication Critical patent/RU2032455C1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/4317Profiled elements, e.g. profiled blades, bars, pillars, columns or chevrons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/4317Profiled elements, e.g. profiled blades, bars, pillars, columns or chevrons
    • B01F25/43172Profiles, pillars, chevrons, i.e. long elements having a polygonal cross-section
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/43197Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor characterised by the mounting of the baffles or obstructions
    • B01F25/431971Mounted on the wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/43197Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor characterised by the mounting of the baffles or obstructions
    • B01F25/431972Mounted on an axial support member, e.g. a rod or bar

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Colloid Chemistry (AREA)

Abstract

FIELD: production of emulsions, suspensions in hydrodynamic cavitation field. SUBSTANCE: mixer has cylindrical housing outfitted with medium supply and discharge branch pipes. Cavitators made in form of equidistant truncated cones arranged radially are mounted in the housing. All cavitators are made at various angles of taper. Under action of incoming flow, cavitators generate non-stationary moving cavities, different in structure and value which break down into cavitation bubbles of various sizes in relatively wide range. EFFECT: enhanced reliability. 2 dwg

Description

Изобретение относится к устройствам для получения эмульсий, суспензий в гидродинамическом кавитационном поле и может быть использовано в химической, нефтехимической, целлюлозно-бумажной, пищевой и других отраслях промышленности. The invention relates to a device for producing emulsions, suspensions in a hydrodynamic cavitation field and can be used in chemical, petrochemical, pulp and paper, food and other industries.

Целью изобретения является повышение эффективности перемешивания. The aim of the invention is to increase the efficiency of mixing.

На фиг. 1 изображен предлагаемый смеситель, продольный разрез; на фиг. 2 сечение А-А на фиг. 1. In FIG. 1 shows the proposed mixer, a longitudinal section; in FIG. 2, section AA in FIG. 1.

Кавитационный смеситель состоит из цилиндрического корпуса 1 с патрубками подвода 2 и отвода 3 среды. В корпусе 1 на ступице 4, проходящей вдоль продольной оси смесителя, перпендикулярно ей размещены кавитаторы 5, выполненные в виде радиально установленных конусных обтекателей с различными углами конусности, на равном расстоянии друг от друга, и неподвижно закрепленных большими основаниями на внутренней поверхности корпуса 1, например на втулке 6, а меньшими на ступице 4. The cavitation mixer consists of a cylindrical body 1 with nozzles for supply 2 and outlet 3 of the medium. In the housing 1 on the hub 4, which runs along the longitudinal axis of the mixer, cavitators 5 are placed perpendicularly to it, made in the form of radially mounted conical fairings with different taper angles, at an equal distance from each other, and fixedly fixed by large bases on the inner surface of the housing 1, for example on the sleeve 6, and smaller on the hub 4.

Кавитационный смеситель работает следующим образом. Cavitation mixer works as follows.

Обрабатываемый продукт через патрубок 2 поступает в корпус 1. При обтекании потоком кавитаторов 5 в нем генерируются нестационарные кавитационные каверны. Перемещаясь в потоке и распадаясь, каверны образуют пульсирующее поле кавитационных пузырьков. Выполнение кавитаторов в виде конусных обтекателей с разными углами конусности способствует тому, что кавитаторами генерируются различные по величине и строению каверны, которые при дроблении образуют кавитационные пузырьки различных размеров и, интенсивно перемешиваясь в зоне схлопывания, насыщают обрабатываемый продукт по всему объему корпуса кавитационного смесителя. При этом единичная концентрация пузырьков в зоне схлопывания увеличивается, кавитационный эффект обработки усиливается. Существенное влияние на интенсификацию кавитационного поля оказывает достаточно широкий спектр поличастотных пульсаций давления, обусловленный различной частотой отрыва от кавитаторов перемещающихся каверн. Пульсации давления, воздействующие не только на схлопывающиеся пузырьки, но и на разрушающиеся каверны, повышают энергетический потенциал кавитационного поля, позволяют достаточно эффективно использовать энергию потока обрабатываемого продукта. The processed product through the pipe 2 enters the housing 1. When flowing around the flow of cavitators 5, unsteady cavitation cavities are generated in it. Moving in a stream and decaying, caverns form a pulsating field of cavitation bubbles. The implementation of cavitators in the form of cone fairings with different taper angles contributes to the fact that cavitators generate cavities of various sizes and structures, which, when crushed, form cavitation bubbles of various sizes and, intensively mixing in the collapse zone, saturate the processed product throughout the entire volume of the body of the cavitation mixer. In this case, a single concentration of bubbles in the collapse zone increases, the cavitation effect of the treatment is enhanced. A significant effect on the intensification of the cavitation field is exerted by a fairly wide range of polyfrequency pressure pulsations, due to the different frequency of separation from cavitators of moving caverns. Pressure pulsations, affecting not only collapsing bubbles, but also collapsing cavities, increase the energy potential of the cavitation field, and make it possible to efficiently use the energy of the processed product stream.

Использование предлагаемого смесителя в химической, нефтехимической, целлюлозно-бумажной, пищевой и других отраслях промышленности позволяет улучшить качество получаемого продукта, например эмульсий, суспензий. Причем повышение степени гомогенизации обрабатываемого продукта достигается за счет интенсификации кавитационного поля и, следовательно, более полного использования энергии потока обрабатываемого продукта. The use of the proposed mixer in the chemical, petrochemical, pulp and paper, food and other industries can improve the quality of the resulting product, for example emulsions, suspensions. Moreover, increasing the degree of homogenization of the processed product is achieved due to the intensification of the cavitation field and, therefore, a more complete use of the energy of the flow of the processed product.

Кроме того, предлагаемое техническое решение конструктивно проще, чем известные аналоги. In addition, the proposed technical solution is structurally simpler than the known analogues.

Claims (1)

КАВИТАЦИОННЫЙ СМЕСИТЕЛЬ, содержащий цилиндрический корпус с патрубками подвода и отвода среды, внутри которого размещены ступица и кавитаторы, выполненные в форме усеченных конусов, установленных радиально и большими основаниями закрепленных на внутренней поверхности корпуса, а меньшими на ступице, отличающийся тем, что, с целью повышения эффективности перемешивания, все кавитаторы выполнены с различными углами конусности. A CAVITATION MIXER containing a cylindrical body with nozzles for supplying and discharging the medium, inside of which there is a hub and cavitators made in the form of truncated cones mounted radially and with large bases fixed on the inner surface of the body, and smaller on the hub, characterized in that, in order to increase mixing efficiency, all cavitators are made with different taper angles.
SU904842580A 1990-04-25 1990-04-25 Cavitation mixer RU2032455C1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
SU904842580A RU2032455C1 (en) 1990-04-25 1990-04-25 Cavitation mixer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
SU904842580A RU2032455C1 (en) 1990-04-25 1990-04-25 Cavitation mixer

Publications (1)

Publication Number Publication Date
RU2032455C1 true RU2032455C1 (en) 1995-04-10

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Family Applications (1)

Application Number Title Priority Date Filing Date
SU904842580A RU2032455C1 (en) 1990-04-25 1990-04-25 Cavitation mixer

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Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
Авторское свидетельство СССР N 1287928, кл. B 01F 5/00, 1987. *

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