RU2010143122A - PANELS CONTAINING RENEWABLE COMPONENTS AND METHOD FOR PRODUCING THEM - Google Patents

PANELS CONTAINING RENEWABLE COMPONENTS AND METHOD FOR PRODUCING THEM Download PDF

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Publication number
RU2010143122A
RU2010143122A RU2010143122/03A RU2010143122A RU2010143122A RU 2010143122 A RU2010143122 A RU 2010143122A RU 2010143122/03 A RU2010143122/03 A RU 2010143122/03A RU 2010143122 A RU2010143122 A RU 2010143122A RU 2010143122 A RU2010143122 A RU 2010143122A
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Russia
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panel according
stems
value
stalks
shells
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RU2010143122/03A
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Russian (ru)
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RU2507349C2 (en
Inventor
Бэнджий САО (US)
Бэнджий САО
Те Хуа ЛАУ (US)
Те Хуа ЛАУ
В. Давид СОНГ (US)
В. Давид СОНГ
Мартин В. БРАУН (US)
Мартин В. БРАУН
Кёрт МЭЙЛОУН (US)
Кёрт МЭЙЛОУН
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Ю Эс Джи ИНТЕРИОРС, ИНК. (US)
Ю Эс Джи Интериорс, Инк.
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Priority claimed from US12/106,077 external-priority patent/US7935223B2/en
Priority claimed from US12/414,313 external-priority patent/US8133357B2/en
Application filed by Ю Эс Джи ИНТЕРИОРС, ИНК. (US), Ю Эс Джи Интериорс, Инк. filed Critical Ю Эс Джи ИНТЕРИОРС, ИНК. (US)
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84—Sound-absorbing elements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/24—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
    • C04B28/26—Silicates of the alkali metals
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84—Sound-absorbing elements
    • E04B1/86—Sound-absorbing elements slab-shaped
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/04—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/52—Sound-insulating materials
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B2001/742—Use of special materials; Materials having special structures or shape
    • E04B2001/745—Vegetal products, e.g. plant stems, barks
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B2001/742—Use of special materials; Materials having special structures or shape
    • E04B2001/746—Recycled materials, e.g. made of used tires, bumpers or newspapers
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B2001/8245—Machines for manufacturing, shaping, piercing or filling sound insulating elements
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00—Adapting or protecting infrastructure or their operation
    • Y02A30/24—Structural elements or technologies for improving thermal insulation
    • Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Architecture (AREA)
  • Acoustics & Sound (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Electromagnetism (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Building Environments (AREA)
  • Paper (AREA)
  • Laminated Bodies (AREA)
  • Panels For Use In Building Construction (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Abstract

1. Панель для применения в качестве строительного материала, содержащая: от приблизительно 0,1% до приблизительно 95% по массе возобновляемого компонента; при этом указанная панель характеризуется, по меньшей мере, одним из: значения САС, составляющего, по меньшей мере, приблизительно 25, значения NRC, составляющего, по меньшей мере, приблизительно 0,25, и значения STC, составляющего, по меньшей мере, приблизительно 25. ! 2. Панель по п.1, отличающаяся тем, что указанный возобновляемый компонент содержит рисовую шелуху, гречневую шелуху, ореховую скорлупу, включая арахисовую скорлупу и скорлупу грецкого ореха, пшеничную чешую, кору дуба, метелки ржи, коробочки семян хлопчатника, скорлупу кокосового ореха, кукурузные отруби, кукурузные початки, семена подсолнечника, стебли риса, стебли пшеницы, стебли ячменя, стебли овса, стебли ржи, эспарто, стебли сорго, камыш, бамбук, сизаль, сабаи, рами, жмых, лен, кенаф, джут, коноплю, абаку, древесные опилки, древесную стружку и их комбинации. ! 3. Панель по п.1, отличающаяся тем, что характеризуется значением eNRC, составляющим, по меньшей мере, приблизительно 0,20. ! 4. Панель по п.1, отличающаяся тем, что характеризуется значением MOR, составляющим, по меньшей мере, приблизительно 80 фунт/кв.дюйм. ! 5. Панель по п.1, отличающаяся тем, что характеризуется значением индекса распространения пламени, составляющим менее чем приблизительно 25. ! 6. Панель по п.1, отличающаяся тем, что указанный возобновляемый компонент содержит частицы, которые проходят через сито с отверстиями, составляющими приблизительно 0,312 дюймов (8000 мкм), и удерживаются на втором сите с отверстиями, составляющими приблизительно 0,0059 дюймов (65 1. A panel for use as a building material, comprising: from about 0.1% to about 95% by weight of a renewable component; wherein said panel is characterized by at least one of: a CAC value of at least about 25, an NRC value of at least about 0.25, and an STC value of at least about 25.! 2. The panel according to claim 1, characterized in that the renewable component contains rice husk, buckwheat husk, walnut shells, including peanut shells and walnut shells, wheat scales, oak bark, rye panicles, cotton seed boxes, coconut shells, corn bran, corn cobs, sunflower seeds, rice stems, wheat stems, barley stems, oat stems, rye stems, esparto, sorghum stalks, reeds, bamboo, sisal, sabai, ramie, cake, flax, kenaf, jute, hemp , sawdust, wood shavings and their combinations. ! 3. The panel according to claim 1, characterized in that it is characterized by an eNRC value of at least about 0.20. ! 4. The panel according to claim 1, characterized in that it is characterized by a MOR value of at least about 80 psi. ! 5. The panel according to claim 1, characterized in that it is characterized by a flame spread index value of less than about 25.! 6. The panel according to claim 1, characterized in that said renewable component contains particles that pass through a sieve with openings of approximately 0.312 inches (8000 μm) and are held on a second sieve with openings of approximately 0.0059 inches (65

Claims (10)

1. Панель для применения в качестве строительного материала, содержащая: от приблизительно 0,1% до приблизительно 95% по массе возобновляемого компонента; при этом указанная панель характеризуется, по меньшей мере, одним из: значения САС, составляющего, по меньшей мере, приблизительно 25, значения NRC, составляющего, по меньшей мере, приблизительно 0,25, и значения STC, составляющего, по меньшей мере, приблизительно 25.1. A panel for use as a building material, comprising: from about 0.1% to about 95% by weight of a renewable component; wherein said panel is characterized by at least one of: a CAC value of at least about 25, an NRC value of at least about 0.25, and an STC value of at least about 25. 2. Панель по п.1, отличающаяся тем, что указанный возобновляемый компонент содержит рисовую шелуху, гречневую шелуху, ореховую скорлупу, включая арахисовую скорлупу и скорлупу грецкого ореха, пшеничную чешую, кору дуба, метелки ржи, коробочки семян хлопчатника, скорлупу кокосового ореха, кукурузные отруби, кукурузные початки, семена подсолнечника, стебли риса, стебли пшеницы, стебли ячменя, стебли овса, стебли ржи, эспарто, стебли сорго, камыш, бамбук, сизаль, сабаи, рами, жмых, лен, кенаф, джут, коноплю, абаку, древесные опилки, древесную стружку и их комбинации.2. The panel according to claim 1, characterized in that the renewable component contains rice husk, buckwheat husk, walnut shells, including peanut shells and walnut shells, wheat scales, oak bark, rye panicles, cotton seed boxes, coconut shells, corn bran, corn cobs, sunflower seeds, rice stems, wheat stems, barley stems, oat stems, rye stems, esparto, sorghum stalks, reeds, bamboo, sisal, sabai, ramie, cake, flax, kenaf, jute, hemp , sawdust, wood shavings and their combinations. 3. Панель по п.1, отличающаяся тем, что характеризуется значением eNRC, составляющим, по меньшей мере, приблизительно 0,20.3. The panel according to claim 1, characterized in that it is characterized by an eNRC value of at least about 0.20. 4. Панель по п.1, отличающаяся тем, что характеризуется значением MOR, составляющим, по меньшей мере, приблизительно 80 фунт/кв.дюйм.4. The panel according to claim 1, characterized in that it is characterized by a MOR value of at least about 80 psi. 5. Панель по п.1, отличающаяся тем, что характеризуется значением индекса распространения пламени, составляющим менее чем приблизительно 25.5. The panel according to claim 1, characterized in that it is characterized by a flame spread index value of less than about 25. 6. Панель по п.1, отличающаяся тем, что указанный возобновляемый компонент содержит частицы, которые проходят через сито с отверстиями, составляющими приблизительно 0,312 дюймов (8000 мкм), и удерживаются на втором сите с отверстиями, составляющими приблизительно 0,0059 дюймов (655 мкм).6. The panel according to claim 1, characterized in that the renewable component contains particles that pass through a sieve with holes of approximately 0.312 inches (8000 μm) and are held on a second sieve with holes of approximately 0.0059 inches (655 μm). 7. Панель по п.1, отличающаяся тем, что дополнительно содержит от приблизительно 0,1% до приблизительно 95% по массе одного или более волокон и от приблизительно 1% до приблизительно 30% по массе одного или более связующих веществ, исходя из массы сухой панели.7. The panel according to claim 1, characterized in that it further comprises from about 0.1% to about 95% by weight of one or more fibers and from about 1% to about 30% by weight of one or more binders, based on the weight dry panels. 8. Способ изготовления панели по п.1, включающий стадии, на которых:8. A method of manufacturing a panel according to claim 1, comprising the steps of: выбирают возобновляемый компонент;choose a renewable component; объединяют возобновляемый компонент, одно или более волокон и связующее вещество с водой с образованием водной суспензии;combining a renewable component, one or more fibers and a binder with water to form an aqueous suspension; формируют плиту основания из указанной водной суспензии на перфорированной проволоке;form a base plate from the specified aqueous suspension on a perforated wire; удаляют воду из указанной плиты основания; иremove water from the specified base plate; and отделывают указанную плиту основания.trim the specified base plate. 9. Способ по п.8, отличающийся тем, что возобновляемый компонент включает рисовую шелуху, гречневую шелуху, ореховую скорлупу, включая арахисовую скорлупу и скорлупу грецкого ореха, пшеничную чешую, кору дуба, метелки ржи, коробочки семян хлопчатника, скорлупу кокосового ореха, кукурузные отруби, кукурузные початки, семена подсолнечника, стебли риса, стебли пшеницы, стебли ячменя, стебли овса, стебли ржи, эспарто, стебли сорго, камыш, бамбук, сизаль, сабаи, рами, жмых, лен, кенаф, джут, коноплю, абаку, древесные опилки, древесную стружку и их комбинации.9. The method according to claim 8, characterized in that the renewable component includes rice husk, buckwheat husk, walnut shells, including peanut shells and walnut shells, wheat scales, oak bark, rye panicles, boxes of cotton seeds, coconut shells, corn bran, corn cobs, sunflower seeds, rice stalks, wheat stalks, barley stalks, oat stalks, rye stalks, esparto stalks, sorghum stalks, reeds, bamboo, sisal, sabai, ramie, oilcake, flax, kenaf, jute, hemp, abaku sawdust, wood shavings and their combinations nation. 10. Способ по п.8, отличающийся тем, что дополнительно включает калибровку по размерам указанного возобновляемого компонента. 10. The method according to claim 8, characterized in that it further includes a size calibration of the specified renewable component.
RU2010143122/03A 2008-04-18 2009-04-01 Panels comprising renewable components and method of their manufacturing RU2507349C2 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US12/106,077 US7935223B2 (en) 2008-04-18 2008-04-18 Panels including renewable components and methods for manufacturing
US12/106,077 2008-04-18
US12/414,313 US8133357B2 (en) 2008-04-18 2009-03-30 Panels including renewable components and methods for manufacturing same
US12/414,313 2009-03-30
PCT/US2009/039128 WO2009129051A2 (en) 2008-04-18 2009-04-01 Panels including renewable components and methods for manufacturing

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RU2010143122A true RU2010143122A (en) 2012-05-27
RU2507349C2 RU2507349C2 (en) 2014-02-20

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JP (1) JP5691097B2 (en)
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CN (2) CN105178462A (en)
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CA (1) CA2721574C (en)
CO (1) CO6311022A2 (en)
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ZA201007103B (en) 2011-07-27
TW201006992A (en) 2010-02-16
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EP2310588A2 (en) 2011-04-20
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WO2009129051A2 (en) 2009-10-22
TWI460339B (en) 2014-11-11
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CO6311022A2 (en) 2011-08-22
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