RU185327U1 - WAREHOUSE MODULAR UNIT - Google Patents

Abstract

The utility model relates to collapsible shelving systems and can be used for storing various kinds of cargo in packaging containers such as containers, boxes, cases, etc. The utility model is intended for use both in warehouse conditions and for transportation in all modes of transport, including sea containers of all types. The technical task of this utility model is to create a universal warehouse modular unit for storage and transportation of goods, providing convenient loading and unloading and reliable fastening. The technical result of the claimed technical solution is a universal folding collapsible modular unit, which provides reliable fastening of goods during storage and transportation. The technical result is achieved by the fact that the modular storage unit contains a housing including a pallet, an upper collapsible frame, vertical racks between them, transverse tightening rails and guides for fastening shelves, while rectangular frame elements are used as shelves, oyaschie of longitudinally extending beams are connected to the ends of the transverse beams and inserts in the middle part, the transverse crossbars pivotally on the fixed clamps with fastening elements for fastening the ends of the packaging container. 7 c.p. f-ly, 8 ill.

Description

The utility model relates to collapsible shelving systems and can be used for storing various kinds of cargo in packaging containers such as containers, boxes, cases, etc.

The utility model is intended for use both in warehouse conditions and for transportation in all modes of transport, including sea containers of all types.

Known multi-tier cellular rack for storing goods (RF patent for utility model No. 162730, publ. 10/06/2015), consisting of a number of mesh shelves located on top of each other mounted on vertical racks containing rectangular cells, while the mesh shelves are equipped with two types of rectangular cells, the first of which are loading and unloading cells, the second - storage cells, loading cells are designed to move through them from goods to storage cells located between the loading and unloading cells, where the internal dimensions of the storage cell are smaller than the internal dimensions of the loading and unloading cells, and the loading and unloading cells are located directly under each other so that they form vertical corridors bounded by vertical racks for moving goods up and down, and the vertical racks are equipped with vertical guides on the inside. Additionally, storage cells can be equipped with horizontal guides for moving goods.

Known modular shelving (RF patent for the invention No. 2432438, publ. 01/25/2010), consisting of at least one module comprising at least one cell formed by the main and additional elements in the form of vertical elements, transverse elements, racks, braces, brackets and at least one pair of guide elements fixed to each other rigidly; collected in a place equipped for this; delivered to the installation site in assembled form; docked at the installation site and fixed rigidly from the side of at least one of its faces with another, at least one module, similar or for another purpose; designed to store on or move along the guiding elements, or simultaneously store and move at least one pallet, container or trolley with or without an object to be stored on them. The guiding elements are made in the form of two elements, each with one load-bearing shelf, or one with two load-bearing shelves, where the lower shelf is needed to move the carts, and the upper one to hold pallets with storage objects; allows, if necessary, to increase storage space and number of storeys, to dock and fasten rigidly, at least to one of its faces, another additional at least one module, similar or other purpose; provides for the strengthening of its structure, mainly located on the lower floors, fixing, other additional elements or replacing existing ones with stronger ones; allows you to fix elements of engineering systems on it; can be installed on existing capital buildings.

A known unit for a modular shelving (patent EP 2006223, publ. 24.12.2008) with many guides located in different planes, in which at least one shelf is made with the possibility of sliding, and the shelf occupies only part of the space from the guide and moves along guide between the front stop, limiting the path of movement and the rear stop.

The disadvantages of the known systems is the lack of storage and transportation of bulky goods.

The technical task of this utility model is to create a universal warehouse modular unit for storage and transportation of goods, providing ease of loading and unloading and reliable fastening.

The technical result of the proposed technical solution is a universal folding collapsible modular unit, which provides reliable cargo securing during storage and transportation.

The technical result is achieved by the fact that the warehouse modular unit comprises a housing including a pallet, an upper collapsible frame, vertical racks between them, transverse tensioning rails and guides for fastening the shelves, while rectangular frame elements consisting of longitudinally arranged beams are used as shelves, connected at the ends by transverse rungs and inserts in the middle part, while on the transverse rungs clamps with locking elements are pivotally fixed to secure the ends of the pack internal container.

The utility model is illustrated by drawings:

FIG. 1 is a general view of a warehouse modular unit with a raised ladder;

FIG. 2 is a general view of a storage modular unit with a ramp down;

FIG. 3a, 3b is a general view of a mounting frame element;

FIG. 4 is a general view of the storage modular unit with the upper mounting frame elements lowered downward;

FIG. 5 is an example of loading a warehouse modular unit with containers;

FIG. 6, FIG. 7 is an example of unloading containers from a warehouse modular unit;

FIG. 8 is a general view of a storage modular unit with tightening bars in the form of hollow profiles.

Warehouse modular block (Fig. 1-2) is made in the form of a parallelepiped and contains a housing including a pallet 1, an upper collapsible frame 2, vertical racks 3 and transverse tightening bars 4.

Pallet 1 is a flooring made of metal, composite materials, etc., mounted on a rectangular frame. Pallet 1 is reinforced with channels 5, which also serve to capture the warehouse modular unit with standard warehouse equipment.

In FIG. 1-6 warehouse modular unit is presented, consisting of three vertical sections. The number of sections may vary.

The beams of the upper collapsible frame 2, the beams of the frame of the pallet 1, the vertical struts 3, the transverse tensile rails 4 can be made of hollow profiles.

Vertical racks 3 can be made integral along the length to simplify assembly, disassembly and transportation.

As the tightening bars 4 can also be used crossbeams of the frame structure (Fig. 1-2, Figs. 4-7) or the tightening bars in the form of hollow profiles (Fig. 8).

Profile guides 6 are fixed on the end sides of the housing of the warehouse modular unit. In a particular case, profile guides can be made in a curved shape (pos. 7 of Fig. 2) Guides 7 consist of three sections: horizontal, radius, and vertical.

Guides can be fixed on the tightening rails 4.

For the purpose of convenient unloading of stored packaging containers, the warehouse modular unit may comprise a ladder 8 on the front side. The ladder 8 may consist of either a single panel or a separate one for each section. Also, pairs of guide rails for each section can serve as a ladder. The ladder is made lifting. In the raised position, the ladder 8 is latched to the posts 3.

Thrust elements (not shown in Fig.) Are made on the opposite rear part of the housing on vertical racks 3, which prevent the horizontal movement of the packaging, for example, in the form of rigid clamps, spring brakes, etc.

On the guides 6 with the possibility of moving installed frame elements 9, which act as shelves for the installation of packaging containers. The mounting frame element 9 (Fig. 3a, 3b) is rectangular in shape and consists of parallel longitudinal beams 10 connected to the end sides of the frame element 9 by transverse crossbars 11 and in the middle part by inserts 12 protruding from two sides beyond the plane of the frame element 9 . The clamps 13 and 15 are attached to the crossbars of the frame element 9 by means of a swivel joint.

The latch 13 is made rotary, in the working position perpendicular to the crossbar Pa. The latch 13 is equipped with locking elements 14 for fixing the first end of the packaging (Fig. 2). The shape of the locking elements corresponds to the shape of the end elements of the packaging. To hold the latch 13 in a position perpendicular to the plane of the frame element on the crossbar Pa of the frame element 9, a latch is made with a counterpart on the lower inner side of the latch 13.

The latch 15 is also made rotary, and in the working position is perpendicular to the bar 11b. The latch 15 is made with holes 16 for passage through them of the locking elements 17A and 17b, designed to secure the second end of the packaging (Fig. 3b). The locking elements 17 are connected to the rods 18a and 18b, mounted on the pivot pin 19. The pin 19 is made integral and includes a part 19a with a rod 18a connected to it and at the end connected to a hollow rod 20 and a part 19b with a rod 18b connected to it and a mating part 21 included in the hollow rod 20. In this case, a spring is placed between the indicated parts of the pin 19. In the operating position, when the locking elements 17 protrude from the holes above the latch 15, the locking element 17a is not placed exactly in the center of the hole, but partially comes to the surface of the latch 15. When pressing and subsequent rotation of the pin 19, its translational-rotational movement including parts 19a, compressing the spring, disengaging the locking element 17a from the locking pad 15 and moving the locking elements 17 downward through the openings 16.

The elements of the frame element 9 may be made of metal, plastic or composite material.

The frame element 9 can be made of hollow profiles, which will significantly facilitate the overall weight of the structure.

Longitudinal beams 10, forming the large sides of the rectangular frame element 9, can be made in the form of two longitudinal hollow profiles each, interconnected by inserts. This allows you to ensure the removal of the positioning of the packaging from the side ends of the block.

On the longitudinal beams 10 of the frame element 9, cylindrical rollers 22 are made for moving the frame element 9 along the guides 6 and 7.

When placing the frame element 9 on the guides 6, directly next to the pallet 1 on the lower side of the frame element 9 wheels 23 can be fixed to facilitate its movement and rolling out onto the surface of the ladder to provide better access to the stored packaging container and the upper row of frame elements-shelves.

When placing the frame element 9 on the guides 7 to ensure its support and smooth movement along the radius and vertical sections on the vertical struts 3, pneumatic cylinders 24 are fixed, the rods of which are fixed on the longitudinal beams 10 of the frame elements 9 (Figs. 2-3).

The inventive utility model can be used in the organization of block multi-tier storage, both indoors and outdoors (in the field). In this case, it is possible to fix the storage modular units relative to each other, both vertically and horizontally.

Utility Model Implementation

As an example of the implementation of the claimed utility model, the following is a description of the loading of a modular warehouse unit with containers for storing and transporting weapons according to RF patent No. 161684, publ. 04/27/2016, and their subsequent unloading.

The specified container consists of two identical buildings, each of which serves for placing weapons, military equipment, medical equipment and equipment, computers, communications and data storage facilities, etc. The containers are joined together by means of a stacking system, which consists of many stiffeners and corresponding grooves on the outside of each container. This system allows you to fix the container in assembled form relative to containers adjacent to it.

In FIG. 4 shows an example of loading a modular warehouse unit consisting of three vertical sections. Each section houses five containers. In this case, four containers are placed with the possibility of extension from the block on one frame element 9, and one container is placed on the upper frame element 9 with the possibility of sliding along the guide 7 and translating it at the exit from the block to a vertical position.

Download is as follows.

The ladder 8 is lowered, the frame element 9 mounted on the guides 7 is pulled out of the block and installed in a vertical position (Fig. 3). The frame element 9 is moved by means of cylindrical rollers along the guides 7. The front and rear rollers first move along the horizontal section of the guide 7, after the front rollers move to the radius sections of the guides 7, the movement of the rear rollers slows down and the front rollers move to vertical sections. In this case, the rear rollers continue to move along horizontal sections with a subsequent transition also to radius and vertical sections. Thus, the frame element is installed in a vertical position. In order to prevent shock impacts, spring brakes and similar devices (not shown in Fig.) Can be installed on uprights.

For the purpose of securing the container on the frame element 9, the latches 13 and 15 are rotated into position at an angle to the plane of the frame element 9. A container is installed on the latch 15 with its end part (Fig. 4), while the locking elements 17 interact with the end of the container, engaging with the inner corners of the handle (pos. 29 in Fig. 3 of the utility model No. 161684). In this case, the locking elements 17 are made hemispherical in shape and correspond to the shape of the inner corners of the handle of the container. The resulting locking joint prevents the container from sliding.

The inserts 12 protruding beyond the plane of the frame element 9 enter the grooves on the outside of the container (grooves 4 of the stacking element system, Fig. 4 of utility model No. 161684). This serves as an additional obstacle to the sliding of the container and allows you to create a stable structure.

Simultaneously with locking the locking connection on the latch 15, the latch 13 of the frame element 9 is moved to a position perpendicular to the plane of the frame element 9. Moreover, the locking elements 14, made in the form of two relief plates 14a with two protrusions and a recess between them and one U-shaped clamp 14b, interact with a handle on the upper end of the container (pos. 29 in Fig. 3 of utility model No. 161684) and also form a lock connection, preventing the container from falling. The shape of the recess and the U-shaped clamp correspond to the shape of the handle on the end of the container. The handle of the container is placed in the recesses of the plates 14a, and on top of the handle is fixed with a U-shaped hinge clamp 14b.

After installing the container on the frame element 9, lift the frame element with the container along the guides 7, while the pneumatic cylinder 25 serves for a smooth stroke of the frame element with a load on the guides 7. When lifting, the rod of the pneumatic cylinder 25 enters the pneumatic cylinder and the frame element 9 is first moved vertically sections of the guides 7 with the subsequent transition to radial and horizontal sections.

After installing the frame element with the container in a horizontal position, a stopper is placed from spontaneous descent along the guides.

After loading the upper container into the block, the frame element 9 is rolled out along the guides 6, the container is likewise mounted on the frame element, fixed with clamps 13 and 15. The remaining three containers are stacked on it alternately in a stack, after which the resulting stack is rolled into a block. For the purposes of transporting the storage modular unit, the resulting stack can be additionally pulled together with screeds.

Similarly, the loading of other sections of the warehouse modular unit.

The advantages of the claimed utility model are as follows:

the design of the warehouse modular unit allows its quick assembly and dismantling directly at the place of use;

the modular storage unit is collapsible, which allows efficient use of storage space when storing empty units;

the use of a modular warehouse unit allows you to proportionally change the load of property depending on the provided storage area and volume (premises, car body and body wagons, sea containers of all types, etc.). In case of height restrictions, it is possible to change the height of the block by removing the upper parts of the composite racks 3 from the frame;

the ability to organize block multi-tier storage, both indoors and outdoors (in the field);

the implementation of the design of hollow modules significantly facilitates the weight of the structure, which allows to increase the weight of the packaged cargo;

the implementation of the base with reinforced channels allows the use of standard warehouse loading equipment for its capture;

the implementation of the base with reinforced channels increases the bearing capacity of the warehouse modular unit during multi-tier storage;

thanks to the locking elements made on the sliding frame elements-shelves, the container is securely fastened, preventing it from sliding and tipping over both during loading (along curved guides) and during storage.

The components of the warehouse modular unit can be used in the organization of mobile workstations, rooms for storing weapons, etc. in the case of the use of containers for storage and transportation of weapons according to the patent of the Russian Federation No. 161684, publ. 04/27/2016

Claims (8)

1. Warehouse modular unit comprising a housing including a pallet, an upper collapsible frame, vertical racks between them, transverse tensioning rails and guides for fastening the shelves, while rectangular frame elements are used as shelves, consisting of longitudinally arranged beams connected to the ends by transverse crossbars and inserts in the middle part, while on the transverse crossbars clamps with locking elements are pivotally fixed to secure the ends of the packaging. 2. Warehouse modular unit according to claim 1, characterized in that the pallet is reinforced with metal channels. 3. Warehouse modular unit according to claim 1, characterized in that the vertical racks are made integral. 4. Warehouse modular unit according to claim 1, characterized in that the transverse tensile bars are made in the form of frame elements. 5. Warehouse modular unit according to claim 1, characterized in that the transverse inserts of the shelf frames are protruding beyond the plane of the frame elements. 6. Warehouse modular unit according to claim 1, characterized in that the shelf frames are made with wheels for movement on the surface of the pallet. 7. Warehouse modular unit according to claim 1, characterized in that the guides for fastening the shelves are made horizontal. 8. Warehouse modular unit according to claim 1, characterized in that the guides for fastening the shelves are made in a curved shape.

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