RU172965U1 - Facing brick installation robot - Google Patents

Abstract

A robotic installation for laying cladding bricks belongs to the field of construction, namely to construction machines, mechanisms, and can be used in the construction of houses for laying walls made of facing bricks. The basis of the installation is a frame with a movement mechanism fixed on it along a previously laid brick row. The movement mechanism consists of four servos, each of which is connected to its corresponding wheel. Two symmetrically arranged carriages, each of which is capable of independently controlling them by means of its corresponding servo drive and crank mechanism, are designed to capture and hold the brick, as well as to prevent mortar leakage when forming a vertical seam on the front surface of the brick. The mortar hopper is equipped with an automatic feeder for forming a horizontal seam made with the possibility of vertical reciprocating motion to form a vertical seam. The power source for servos, the automatic feeder and the microcontroller system that controls them is a rechargeable battery.

Description

A robotic installation for laying cladding bricks belongs to the field of construction, namely to construction machines, mechanisms, and can be used in the construction of houses for laying walls made of facing bricks.

It is known "Device for laying bricks and blocks" according to the patent of the Russian Federation No. 162850, (published 06/27/2016). The utility model relates to the field of construction, in particular to devices for laying bricks and blocks and can be used in the construction of private houses, summer cottages and on an industrial scale. The objective of the utility model is to mechanize the process of laying bricks and blocks without the use of sand and with a minimum amount of sand. The problem is solved using a device consisting of a metal plate, on the upper and lower sides of which are installed longitudinal metal ribs with diamond spraying, between which through holes are made in the plate, and an electrical device is fixed to one of the ends of the plate for reciprocating movement of the device for laying bricks and blocks.

The disadvantage of the analogue is that it is not intended for masonry walls made of facing bricks, due to the lack of technical ability to form a vertical and horizontal seam between the facing bricks for jointing.

It is also known "Automatic device for laying floors from tiles" according to the patent of the Russian Federation No. 2373350, (published: 20.11.2009). The invention relates to the field of construction. An automatic device for laying floors of tiles, or pressed brick, or majolica contains a bridge crane equipped with means for gripping, leveling and moving one or more tiles at the same time and configured to move along a plane parallel to the floor on a pair of rails or rails, essentially coplanar with each other and located along two directions perpendicular to each other. In addition, the device comprises a means of capturing-moving-positioning tiles, containing a horizontal shaft rotating around its longitudinal axis. Moreover, on the shaft there are two parallel handles perpendicular to its axis of rotation. The technical result is to increase the performance of the device.

The disadvantage of the analogue is that it is not intended for masonry walls made of facing bricks, due to the lack of technical ability to form a vertical and horizontal seam between the facing bricks for jointing.

Known equipment for automated masonry of brick walls, for example, "Robot Mason" (Internet link: http://a-v-a.ru/index.php/mksk). The equipment is used for automatic masonry of brick walls and can be used in the construction of industrial and civil facilities. The equipment for automatic masonry of brick walls MKSK allows you to build solid walls without openings, with the presence of window and door openings, as well as perform the construction of stepped walls. The basis of the design is a bunker for bricks with a capacity for mortar, moving along the brick row along the guide elements. By linear motors, the guide is able to move along the brickwork. The brick is loaded into the hopper, the hopper moves in the laying direction, delivers the solution through the feeder and the brick is laid.

The bricklayer robot does not have the technical ability to form a vertical and horizontal seam between facing bricks for jointing, i.e. also not intended for masonry walls of facing bricks.

It is known "Equipment for the construction of brick walls" according to the patent of the Russian Federation No. 1179597 (published: 01/10/2009). Equipment for the construction of brick walls is designed to increase productivity by mechanizing manual work. It contains a cassette with a brick stacked in rows in a predetermined order, and a hopper with a solution distributed over the surface of the masonry when moving the hopper. When moving the cassette with a crane along the masonry line, another row of bricks is fed from the cassette.

The disadvantage of the analogue is that it is not intended for masonry walls made of facing bricks, due to the lack of technical ability to form a vertical and horizontal seam between the facing bricks for jointing.

The prior art does not reveal a device that solves the problem of automatic laying of facing bricks.

The objective of the proposed technical solution is to create a device for automatic laying of facing bricks.

EFFECT: realization of the possibility of automatic laying of facing bricks with the help of the proposed device by providing the possibility of automatic formation of a vertical and horizontal seam between facing bricks for jointing.

The proposed facility is intended for the implementation of the process of automatic application of masonry mixture and laying of facing bricks.

The proposed technical solution is illustrated by the drawings shown in the figures:

figure 1 is a General view of a robotic installation for laying facing bricks;

figure 2 is a front view.

The basis of the proposed installation is frame 1, with a movement mechanism fixed thereon along a previously laid brick row, consisting of four servos 2, each of which controls its corresponding wheel 3. For symmetrical gripping and holding of brick 4, two symmetrically arranged carriages 5 with independent tap control the walls of the carriage 5 by means of two servos 6, each of which is connected with a crank mechanism 7. A hopper 8, equipped with an automatic feeder 9, is designed for the solution nennym to form a horizontal seam and a vertically reciprocating motion to form a vertical seam. The microcontroller system 10, located on the side panel of the frame 1, performs the function of controlling the automatic feeder 9, servos 2 and 6. Symmetrically to it on the opposite side of the frame 1 is a battery 11.

Description of the device:

To ensure the operation of the installation, the first two rows of facing brick 12 must be laid in advance. The installation can be moved along the wall being erected along the previously laid brick row using a movement mechanism consisting of four servos 2, each of which is connected to the corresponding wheel 3, and carry brick 4 with the help of two carriages 5, each of which is controlled by a corresponding servo-drive 6 using a crank mechanism 7. The solution loaded into the hopper 8, using an automatic feed Atelier 9 is laid in two stages: first, in the mode of forming a horizontal seam, the automatic feeder 9 is lowered to a distance of the height of the seam from the brick surface of the previous row and the device moves to a distance equal to the length of the facing brick, then the walls of the carriages 5 open and the facing brick 4 is laid on the applied mortar . After that, the walls of the carriages 5 are lowered and the feeder 9 is lifted to the height of the laid brick along its end, forming a vertical seam, while the walls of the carriages 5 protruding beyond the boundaries of the brick prevent the leakage of the solution onto the front surface of the brick 4. Then, the installation is moved behind the next facing brick to be laid. The power source for the servos 2 and 6, the feeder 9 and the microcontroller system 10 controlling them is a rechargeable battery 11.

Thus, the proposed installation solves the problem and provides the claimed technical result due to the formation of vertical and horizontal seams between the facing bricks for jointing during the automatic laying of facing bricks.

Claims (1)

A robotic automatic installation for laying facing bricks, containing a frame mounted on it with a movement mechanism along a previously laid brick row, consisting of four servos, each of which controls its corresponding wheel, two symmetrically arranged carriages for gripping, holding and transferring bricks, each of which the carriages are configured to independently control it by means of an associated servo drive and a crank mechanism; mortar hopper equipped with an automatic feeder for applying mortar, which is made with the possibility of vertical reciprocating motion: while the automatic feeder is located at a distance of the height of the seam from the surface of the previous row when moving the device with a brick at a distance equal to the length of the facing brick to form a horizontal seam and the microcontroller system provides the rise of the specified feeder to the height of the laid facing brick along its end with the formation with a vertical seam; The power source for the servos, the automatic feeder and the microcontroller system that controls them is the battery.

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