RU163753U1 - GAS CYLINDER - Google Patents

Abstract

1. A gas cylinder having an outer diameter in the range of 480 to 520 mm and an internal hydraulic volume in the range of more than 350 to 430 l. 2. A gas cylinder according to claim 1, comprising at least one shell having a length in the range of 2400 to 2870 mm and an inner diameter in the range of 420 to 515 mm. The container according to claim 2, wherein said at least one shell is a sealed and / or power shell. A cylinder according to claim 2, wherein said at least one shell is a sealed shell, and the cylinder contains at least one power shell that is external to said at least one shell. Cylinder according to any one of paragraphs. 2-4, in which the specified at least one shell contains plastic. 6. Cylinder according to any one of paragraphs. 2-4, in which the specified at least one shell is made of composite material. Cylinder according to any one of paragraphs. 2-4, in which the specified at least one shell is made of metal. Cylinder according to any one of paragraphs. 2-4, in which the specified at least one shell is made of a material containing aluminum. The cylinder according to claim 7, wherein said at least one shell is made of aluminum-magnesium alloy type AMg.10. The container of claim 4, wherein said at least one shell is a reinforcing material wound on at least one more shell. The container of claim 10, wherein the reinforcing material is wound on at least one more sheath using a binder. The container of claim 10, wherein the reinforcing material is a roving of glass fibers. The container of claim 10, wherein the reinforcing material is a roving of basalt threads. The container of claim 10, wherein the reinforcing material is

Description

Technical field

This utility model relates to the field of transportation, storage and delivery of gases, and specifically to a gas cylinder. In particular, the present utility model relates to a cylinder for compressed (compressed) gas.

State of the art

Cylinders for transporting, storing and dispensing gases are widely known in the prior art.

Currently, four types of cylinders are used for these purposes: type 1 - seamless steel cylinders; type 2 - cylinders consisting of a metal liner and a shell of a composite material (composite) located on the cylindrical surface of the liner; type 3 - cylinders, consisting of a metal liner and a shell made of composite material (composite), located on the entire surface of the liner; type 4 - cylinders, consisting of a non-metallic liner, a shell of a composite material (composite), located on the entire surface of the liner, and metal embedded elements.

Such gas cylinders further comprise, as a rule, at least one neck for introducing gas into the cylinder and discharging gas from it.

An example of such a gas cylinder is a gas cylinder according to patent application EP 1526325, containing a sealed sheath made of a material containing aluminum, a power sheath made of a composite material (composite) in the form of a winding, a plastic coating deposited on the inner surface of the sealed sheath, and a threaded neck for attaching stop valves.

For transportation and storage of such gas cylinders, containers are used that have specified parameters, for example, cargo containers of series 1, whose length is from 2986 mm to 2991 mm (in accordance with GOST R 53350-2009), width from 2433 mm to 2438 mm (in in accordance with GOST R 53350-2009) and height from 2891 mm to 2896 mm or length from 6052 mm to 6058 mm (in accordance with GOST R 53350-2009), width from 2433 mm to 2438 mm (in accordance with GOST R 53350- 2009) and a height from 2891 mm to 2896 mm or a length from 9115 mm to 9125 mm (in accordance with GOST R 53350-2009), a width from 2433 mm to

2438 mm (in accordance with GOST R 53350-2009) and a height from 2891 mm to 2896 mm (in accordance with GOST R 53350-2009).

Xperion’s well-known twenty-foot gas cylinder containers are also currently in use, for example the X-Store container having an internal hydraulic volume of 19250 l, capable of holding 5650 m ^{3 of} natural gas in 55 vertically arranged cylinders having an outer diameter of 505 mm and an internal hydraulic volume of 350 liters, the working pressure is 250 bar, or by Hexagon, e.g. container "Smartstore", having an inner volume of 18,000 l hydraulic, capable of accommodating 5,400 ^m3 natural gas to 40 th izontalno arranged cylinders having an internal hydraulic volume of 450 liters, the working pressure is 250 bar.

A summary table of the parameters of these twenty-foot prior art containers is provided below.

Table 1 used the following conventions:

Vк - total (total) hydraulic volume of gas cylinders placed in the container;

Vкпг - volume of compressed natural gas;

Vб - internal hydraulic volume of the cylinder;

N is the number of cylinders in the container.

Despite the variety of gas cylinders and containers for transporting and storing cylinders, there is a need to create a gas cylinder to increase the amount of compressed (transported) gas transported and stored in cylinders in the interior of the cylinder container, the length of which is from 2986 mm to 2991 mm (in accordance with GOST R 53350-2009), width from 2433 mm to 2438 mm (in

in accordance with GOST R 53350-2009) and height from 2891 mm to 2896 mm or length from 6052 mm to 6058 mm (in accordance with GOST R 53350-2009), width from 2433 mm to 2438 mm (in accordance with GOST R 53350- 2009) and a height from 2891 mm to 2896 mm or a length from 9115 mm to 9125 mm (in accordance with GOST R 53350-2009), a width from 2433 mm to 2438 mm (in accordance with GOST R 53350-2009) and a height from 2891 mm to 2896 mm (in accordance with GOST R 53350-2009).

A summary table of the parameters of these containers is given below.

Table 2 used the following conventions:

L is the length of the container;

B is the width of the container;

H is the height of the container.

Utility Model Disclosure

The objective of this utility model is to create a gas cylinder, which allows to increase the amount of compressed (transported) gas transported and stored in cylinders in the inner space of the cylinder container, the length of which is from 2986 mm to 2991 mm (in accordance with GOST R 53350-2009) , width from 2433 mm to 2438 mm (in accordance with GOST R 53350-2009) and height from 2891 mm to 2896 mm or length from 6052 mm to 6058 mm (in accordance with GOST R 53350-2009), width from 2433 mm to 2438 mm (in accordance with GOST R 53350-2009) and a height of 2891 mm to 2896 mm or a length of 9115 mm up to 9125 mm (in accordance with GOST R 53350-2009), width from 2433 mm to 2438 mm (in accordance with GOST R 53350-2009) and height from 2891 mm to 2896 mm (in accordance with GOST R 53350-2009).

This problem was solved by this utility model by creating a gas cylinder having an outer diameter in the range from 480 mm to 520 mm and an internal hydraulic volume in the range from more than 350 liters to 430 liters.

It should be noted that in all materials of this application, including in the description and formula, an indication of a range of values of quantities means covering with such a range of values of a corresponding quantity within this range, including boundary values, unless explicitly stated otherwise.

This useful model provides the opportunity to achieve a technical result consisting in increasing the internal hydraulic volume of the container * (* the internal hydraulic volume of the container means the total hydraulic volume of the gas cylinders placed in it.) For gas cylinders when the latter are placed in the specified container, the length of the specified the container is from 2986 mm to 2991 mm (in accordance with GOST R 53350-2009), the width is from 2433 mm to 2438 mm (in accordance with GOST R 53350-2009) and the height is from 2891 mm to 2896 mm or length from 6052 mm to 6058 mm (in accordance with GOST R 53350-2009), width from 2433 mm to 2438 mm (in accordance with GOST R 53350-2009) and height from 2891 mm to 2896 mm or length from 9115 mm to 9125 mm (in accordance with GOST R 53350-2009), width from 2433 mm to 2438 mm (in accordance with GOST R 53350-2009) and height from 2891 mm to 2896 mm (in accordance with GOST R 53350-2009).

In one of the preferred embodiments of the utility model, the gas cylinder contains at least one shell having a length in the range from 2400 mm to 2870 mm, and an inner diameter of at least 420 mm and an outer diameter of not more than 520 mm.

In yet another preferred embodiment of the utility model, said at least one shell is a sealed and / or power shell.

In yet another preferred embodiment of the utility model, said at least one shell is an airtight shell, and the balloon comprises at least one force shell that is external to said at least one shell.

In yet another preferred embodiment of the utility model, said at least one shell comprises plastic.

In yet another preferred embodiment of the utility model, said at least one shell is made of composite material.

In another preferred embodiment of the utility model, said at least one shell is made of metal.

In another preferred embodiment of the utility model, said at least one shell is made of a material containing aluminum.

In yet another preferred embodiment of the utility model, said at least one shell is made of aluminum-magnesium alloy of type AMg.

In another preferred embodiment, said at least one sheath is a reinforcing material that is wound on at least one more sheath.

In yet another preferred embodiment of the utility model, the reinforcing material is wound on at least one more sheath using a binder.

In yet another preferred embodiment of the utility model, the reinforcing material is glass fiber roving.

In another preferred embodiment of the utility model, the reinforcing material is a roving of basalt threads.

In another preferred embodiment of the utility model, the reinforcing material is carbon fiber roving.

In a further preferred embodiment of the utility model, the cylinder further comprises a fitting mounted on at least one neck.

In another preferred embodiment of the utility model, the container further comprises a valve mounted on at least one neck.

In yet another preferred embodiment of the utility model, the cylinder contains at least two necks, at least one of which has a fitting, or valve, or safety valve.

In yet another preferred embodiment of the utility model, the cylinder comprises a safety valve.

In another preferred embodiment of the utility model, the cylinder has an outer diameter of 505 mm and an internal hydraulic volume of 400 liters. List of symbols in the drawings

1 - gas cylinder

2 - outer shell

3 - inner shell (liner)

4, 5 - neck

6 - fitting

7 - adapter

L1 - cylinder length 1

L2 - the length of the inner shell (liner) 3

8 - container

9 - container frame

D is the outer diameter of the cylinder 1

Brief Description of the Drawings

In FIG. 1 is a schematic cross-sectional side view of a gas cylinder in accordance with one preferred embodiment of the present utility model.

In FIG. 2 is a schematic side view of a known container for gas cylinders.

Utility Model Implementation

In accordance with this utility model, the proposed cylinder is a gas cylinder. In one of the preferred embodiments of the utility model, the cylinder is a cylinder for compressed (compressed) gas, in particular a cylinder for compressed natural gas, the physicochemical properties of which correspond to GOST 27577-2000. The cylinder in accordance with this utility model can also, if necessary, be used for other compressed gases that do not have an aggressive effect on the materials of the shell of the cylinder. The indicated gas variants that can be placed in the container in accordance with this utility model are not limiting.

In FIG. 1 is a cross-sectional side view of a gas cylinder 1 in accordance with one of the preferred embodiments of the present utility model.

The gas cylinder 1 contains an outer shell 2 and an inner shell (liner) 3.

In accordance with one of the preferred embodiments of the utility model, the outer shell 2 of the cylinder 1 is a power composite shell of a composite material (composite), and the inner shell 3 is a sealed metal shell.

If necessary, the cylinder 1 may contain only one shell, which may be a sealed power shell and / or another suitable shell.

In addition, if necessary, the cylinder 1 may contain a larger number of shells that perform various functions.

In accordance with one preferred embodiment of the utility model, the outer shell 2 is made of a reinforcing material, such as a composite material (composite), and the inner shell 3 is made of a metal, for example aluminum or a material containing aluminum, or an aluminum-magnesium alloy of type AMg . Specified shell

2, 3 may be made of other suitable materials, metals or alloys without limitation.

The table below shows the effect of various materials of the inner shell 3 on the parameters of the cylinder 1.

The calculation is given for the inner shells of various materials having a length L2 = 2710 mm, an outer diameter of 470 mm and the same structural strength.

Table 3 used the following conventions:

σ _in - the strength of the material;

h _{in min} - the minimum thickness of the inner shell 3;

h _in - nominal thickness of the inner shell 3;

V is the internal hydraulic volume of the cylinder 1.

Thus, in one of the preferred embodiments of the utility model, the internal hydraulic volume of cylinder 1 can be in the range from 397 l to 404 l when using aluminum alloys such as AMg5M, AMg6M, or it can be in the range from 389 l to 402 l at the use of copper alloys, such as soft alloy M1, M2, M3 or hard alloy M1, M2, M3, which provides a sufficient supply of gas stored in cylinders 1 in the container, and the strength of the cylinders 1 (with the strength of the materials of the inner shell from 255 MPa to 315 MPa, and from 196 MPa to 294 Pa, respectively).

In yet another preferred embodiment of the utility model, the internal hydraulic volume of cylinder 1 may have a value of 417 l when using 12X18H10T alloy, or it can range from 408 l to 416 l when using bronze alloys such as BrA9Mts2L, BrA10Mts2L, which provides large the supply of gas stored in the cylinders 1 in the container and the strength of the cylinders 1 (with the strength of the materials of the inner shell 530 MPa and from 392 MPa to 490 MPa, respectively).

In another preferred embodiment of the utility model, the internal hydraulic volume of cylinder 1 can range from 421 liters to 423 liters when using titanium alloys such as OT4, VT4, which provides a significant supply of gas stored in cylinders 1 in the container and strength cylinders 1 (with the strength of the materials of the inner shell from 686 MPa to 834 MPa).

If necessary, the outer shell 2 is a reinforcing material wound on the inner shell 3, for example, roving made of glass fibers (glass roving), roving made of basalt threads (basalt roving), roving made of carbon (carbon) threads (carbon (carbon) roving) or other roving from a suitable material, as well as other suitable material.

In one of the preferred embodiments of the utility model, the reinforcing material can be wound on the inner shell using a binder to further attach the outer shell 2 to the inner shell 3.

Said reinforcing material may be impregnated with a binder or a binder may be applied to it in any suitable manner.

The binder may be an epoxy matrix or any other suitable binder.

The table below shows the effect of various materials of the outer shell 2 with an epoxy matrix on the parameters of the cylinder 1.

The calculation is given for outer shells of various materials having an outer diameter of D = 505 mm, a cylinder length of 1 L1 = 2710 mm, material of the inner shell 3 is AMg6M (AMg6M, AMg4.5) and the wall thickness of the inner shell 3 is 10 ± 2 mm.

Table 4 used the following conventions:

σ _b1 is the strength of the material;

n _c is the number of spiral layers when winding the outer shell 2 of the cylinder 1 on the inner shell 3;

n _k is the number of annular layers when winding the outer shell 2 of the cylinder 1 on the inner shell 3;

h _c is the thickness of the spiral layers;

h _{k is the} thickness of the annular layers;

h _Σ is the total thickness of the layers;

d _in - the outer diameter of the inner shell 3;

a _d - the height of the bottom of the inner shell 3;

b _d - the radius of the bottom of the inner shell 3;

l _C - shell length (cylindrical part of the inner shell 3);

V is the internal hydraulic volume of the cylinder 1;

m _in - the mass of the inner shell 3;

m _Σ is the mass of the layers;

m _b - the mass of the cylinder 1.

Thus, the internal hydraulic volume of the cylinder 1 can be from 397 l to 414 l, depending on the material of the outer shell 2 of the cylinder 1.

As shown in FIG. 1, in accordance with one of the preferred embodiments of the utility model, the cylinder 1 contains two necks 4, 5 for attaching shut-off and safety valves.

Despite the fact that in FIG. 1 shows that the cylinder 1 contains two necks 4, 5, if necessary, the cylinder 1 can contain only one neck or more necks.

In accordance with one preferred embodiment of the utility model, a nozzle 6 with a safety valve (not shown) is installed on the neck 4, and an adapter 7 is installed on the neck 5. If necessary, a valve can be installed on at least one neck.

Depending on the purpose of the operation of the cylinder 1, various elements of shut-off and safety valves can be installed on the necks of the cylinder 1 without restriction, including fire-fighting valves.

In FIG. 2 shows a container 8 adopted as a container with predetermined parameters for transporting and storing gas cylinders, such as gas cylinder 1.

The container 8 contains a frame 9, means for attaching the cylinders 1 to the frame (not shown), at least one pipe (not shown) for connecting with the cylinders 1 and a set of auxiliary units (not shown) that ensure the safe operation of the container 8 with the cylinders 1.

The container 8 may have the following dimensions: length from 2986 mm to 2991 mm (in accordance with GOST R 53350-2009), width from 2433 mm to 2438 mm (in accordance with GOST R 53350-2009) and height from 2891 mm to 2896 mm or length from 6052 mm to 6058 mm (in accordance with GOST R 53350-2009), width from 2433 mm to 2438 mm (in accordance with GOST R 53350-2009) and height from 2891 mm to 2896 mm or length from 9115 mm to 9125 mm (in accordance with GOST R 53350-2009), width from 2433 mm to 2438 mm (in accordance with GOST R 53350-2009) and height from 2891 mm to 2896 mm (in accordance with GOST R 53350-2009).

To achieve the specified technical result, the parameters of the cylinder 1 were calculated to select the optimal layout of the cylinders 1 in the container 8 with the given parameters.

The optimal layout of the cylinders 1 in the container 8 provides the manufacturability and ease of installation, access and ease of inspection of parts that need periodic inspections and adjustments. A rational layout improves maintainability and simplifies maintenance.

The specified calculation of the parameters of the cylinder 1 was made for the container 8, having a length of 6058 mm, a width of 2438 mm and a height of 2896 mm by selecting the maximum possible diameter of the circles, taking into account the diametrical expansion of the cylinders 1 during refueling and mounting clearances, manufacturability. Depending on the material of the outer shell 2 and 3 (strength and thickness), the outer diameter (the closest from the existing assortment) and the pipe wall thickness for the manufacture of the inner shell 3 of cylinder 1 were selected.

The rationale for choosing the location of the cylinder 1 in the container 8 is shown below.

* For the calculation, due to the lack of pipe size with an external diameter of 453 mm, a pipe with a diameter of 450 mm was selected.

Table 5 used the following conventions:

D1 is the outer diameter of the cylinder 1;

D _in - the outer diameter of the inner shell 3;

N is the number of cylinders 1 in the container 8;

L2 is the length of the inner shell 3;

V _b - internal hydraulic volume of the cylinder 1;

m _b - the mass of the cylinder 1;

V _to - the total internal hydraulic volume of the container 8.

As a result of calculations and experiments, it was determined that the maximum internal hydraulic volume of the container 8 with the given parameters, containing gas cylinders 1, is achieved with the following characteristics of the cylinder 1: the outer diameter D of the cylinder 1 is in the range from 480 mm to 520 mm, the internal hydraulic volume of the cylinder 1 is in the range from 350 liters to 430 liters when placing cylinders 1 of container 8 in an upright position and staggered.

As follows from table 5, with such a combination of cylinder parameters that its outer diameter is 520 mm and the internal hydraulic volume is more than 350 liters, an increase in the internal hydraulic volume of the container for gas cylinders is achieved when the latter are placed in the specified container with the specified parameters (standard 20-foot container) due to the fact that with such cylinder parameters it is possible to place 55 cylinders in the specified container with the specified parameters, and in this case, when using a cylinder with an internal With a hydraulic volume of more than 350 liters (for example, 351 L), the internal hydraulic volume of the container will be more than 19250 liters (for example, 19305 L for cylinders with a hydraulic volume of 351 L), i.e. more than in the prior art described , in particular, in the paragraph. 2 on page 2 of the description.

On the other hand, an external cylinder diameter of 520 mm makes it possible to bring the hydraulic volume of the cylinder to 430 l (with an internal cylinder diameter of 490 mm), which provides an internal hydraulic volume of the container of 23650 l, significantly exceeding the internal hydraulic volume for a container of this kind achieved in the prior art. same size.

Thus, it has been shown that 55 cylinders with an outer diameter of 520 mm can be placed in a 20-foot container and at the same time the possibility of bringing the internal hydraulic volume of a cylinder with an outer diameter of 520 mm to 430 liters.

It is obvious that with a decrease in the outer diameter of the cylinder, that is, with values of the outer diameter of the cylinder less than 520 mm, it is also possible to place at least 55 cylinders in the container with the given parameters, which also provides an increase in the internal hydraulic volume of the container with the given parameters to the value more than 19250 liters Moreover, if the outer diameter of the cylinder is reduced to a value of 480 mm, it is possible to bring its internal hydraulic volume to 430 liters (with an inner diameter of the cylinder 470 mm). When placing at least 55 such cylinders in a 20-foot container, an increase in its internal hydraulic volume to 23650 l will be ensured, which significantly exceeds the level achieved in the prior art (19250 l).

It is clear that all intermediate combinations of the declared parameters also provide, firstly, the placement of at least 55 cylinders in a 20-foot container, and secondly, the ability to bring the internal hydraulic volume of a container with an external diameter from the declared range, including the minimum, to any values from the declared range, including the maximum.

Thus, with any combination of cylinder parameters (outer diameter in the range from 480 mm to 520 mm and hydraulic volume from more than 350 l to 430 l), the claimed utility model achieves the specified technical result.

In one of the preferred embodiments of the utility model, the inner shell has a length L2 in the range from 2400 mm to 2870 mm, an inner diameter of at least 420 mm and an outer diameter of not more than 520 mm.

In one of the preferred embodiments of the utility model, the total length of the cylinder 1 is from 2450 mm to 2896 mm.

Table 6 presents the main characteristics of the cylinder 1 in accordance with one of the preferred embodiments of the utility model.

Table 6 used the following conventions:

L2 is the length of the inner shell 3;

L1 - total cylinder length 1 *;

V is the internal hydraulic volume of the cylinder 1;

M is the mass of the empty cylinder 1 (without fasteners);

D is the outer diameter of the cylinder 1;

P _slave - working pressure (maximum operating pressure);

P _ol - test pressure;

P _p - design pressure (minimum fracture pressure).

* The total length L1 of cylinder 1 should be understood as the length of cylinder 1 with valves and fasteners installed on the necks.

In accordance with this utility model, cylinder 1 is intended for loading gas into it, storing gas, transporting gas and distributing gas from it.

The loading of gas into the cylinder 1 and the distribution of gas from the cylinder 1 is carried out using the shut-off and safety valves of the cylinder 1 and, if necessary, control these processes using pressure gauges or other suitable devices.

It should be noted that the described gas cylinder is only one of the preferred embodiments of the utility model. For a person skilled in the art it is obvious that in the present useful

model changes and modifications can be made without deviating from the volume of the utility model defined by the utility model formula described below.

Claims (19)

1. A gas cylinder having an outer diameter in the range of 480 to 520 mm and an internal hydraulic volume in the range of more than 350 to 430 liters. 2. The gas cylinder according to claim 1, containing at least one shell having a length in the range from 2400 to 2870 mm and an inner diameter in the range from 420 to 515 mm. 3. The cylinder according to claim 2, wherein said at least one shell is a sealed and / or power shell. 4. The cylinder according to claim 2, wherein said at least one shell is an airtight shell, and the cylinder contains at least one power shell that is external to said at least one shell. 5. Cylinder according to any one of paragraphs. 2-4, in which the specified at least one shell contains plastic. 6. Cylinder according to any one of paragraphs. 2-4, in which the specified at least one shell is made of composite material. 7. Cylinder according to any one of paragraphs. 2-4, in which the specified at least one shell is made of metal. 8. Cylinder according to any one of paragraphs. 2-4, in which the specified at least one shell is made of a material containing aluminum. 9. The cylinder according to claim 7, wherein said at least one shell is made of aluminum-magnesium alloy type AMg. 10. The container according to claim 4, wherein said at least one shell is a reinforcing material wound on at least one more shell. 11. The cylinder according to claim 10, in which the reinforcing material is wound on at least one more shell using a binder. 12. The cylinder according to claim 10, in which the reinforcing material is a roving of glass fibers. 13. The cylinder according to claim 10, in which the reinforcing material is a roving of basalt threads. 14. The container of claim 10, wherein the reinforcing material is carbon fiber roving. 15. The cylinder according to claim 1, further comprising a fitting mounted on at least one neck. 16. The cylinder according to claim 1, further comprising a valve mounted on at least one neck. 17. The cylinder according to claim 1, containing at least two necks, at least one of which has a fitting, or a valve, or a safety valve. 18. The cylinder according to claim 1, containing a safety valve. 19. The cylinder according to claim 1, having an outer diameter of 505 mm and an internal hydraulic volume of 400 liters

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