RU152245U1 - DEVICE FOR REMOVING FERRY PRODUCTS - Google Patents

Abstract

A device for distillation of fermentation products, containing an evaporation tank equipped with a heater, a lid and a drain valve, a rectification device for selection, including a column and cooler located in its upper part, a distillate selection device, including a column and cooler located in its lower part, and switching the device, while the column of the device for the selection of distillate is connected to the column of the device for the selection of rectified by means of a connecting device configured to pass liquid and a pair between them, characterized in that the column of the rectification selection device is installed on the lid of the evaporation tank, and the connecting device is made in the form of a tee.

Description

This utility model relates to the wine industry of the food industry mainly to devices for producing alcohol from fermentation products and can be used in the social sphere.

A well-known universal system is ″ pro ″ [Product Catalog LLC ″ IC Group ″. Electronic resource. Access mode to the resource: - free], which is a device for the distillation of fermentation products, which allows to receive both distilled drinks (for example, moonshine) and rectified spirit. This device contains an evaporation tank equipped with a heater, a lid and a drain valve. The lid is made with the possibility of connecting to it a vertical column connected by a connecting device made with the possibility of passing liquid and steam and representing a pipeline, with a distillate selection device for operation in the alcohol rectification mode and with a distillate selection device for operation in the mode of obtaining moonshine.

The rectification sampling device consists of a column, a main cooler located in its upper part, and an additional cooler. The distillate selection device consists of a column and a cooler located in its lower part. Switching between the modes is carried out using two switching valves, one of which is located on the pipeline between the vertical column and the rectifier selection device, and the other on the column of the distillate selection device. There is also an electronic control system that includes a thermometer and allows you to automatically control all the necessary ″ temperature pauses ″ (temperature - holding time). The whole device is made collapsible.

This well-known technical solution is selected as a prototype device for the distillation of fermentation products, as it has the largest number of essential features that match the essential features of the claimed utility model.

However, the prototype has a significant drawback, namely, the design complexity due to the presence of a vertical column and the implementation of the connecting device in the form of a pipeline, the length of which should be sufficient to connect the upper part of the vertical column with the lower part of the column of the rectification device.

The objective of this utility model is to create a new device for the distillation of fermentation products with the following technical result: simplification of its design.

The problem is solved due to the fact that in the known device for the distillation of fermentation products containing an evaporation tank equipped with a heater, a lid and a drain valve, a rectifier selection device, including a column and a cooler located in its upper part, a distillate selection device, including a column and a cooler located in its lower part and a switching device, while the column of the distillate selection device is connected to the column of the device

selection of rectified by means of a connecting device configured to pass liquid and steam between them, according to the present utility model, the column of the selection of rectified is installed on the lid of the evaporation tank, and the connecting device is made in the form of a tee.

This claimed technical solution with all its essential features makes it possible to simplify the design of the device for the distillation of fermentation products by installing and fixing the column of the rectifier extraction device on the lid of the evaporation tank and making the connecting device in the form of a tee. This allows, without losing functionality, to distill fermentation products in two modes: rectification and distillation (obtaining moonshine). Thus, the design of the entire device is simplified without loss of functionality, because in the prototype for the operation of the inventive device in these two modes, an additional vertical column is used, and the connecting device connecting it to the rectifier selection device is made in the form of a pipeline.

The proposed set of essential features in comparison with the prior art allows us to conclude that the proposed technical solution meets the criterion of "novelty."

The proposed set of essential features in comparison with the prior art allows us to conclude that the proposed technical solution meets the criterion of "novelty."

An example of a specific implementation of the proposed utility model and its practical applicability are explained in the following description and drawing.

FIG. - A device for the distillation of fermentation products, where:

1 - evaporative capacity;

2 - cover;

3 - drain cock;

4 - column rectification selection device;

5 - cooler rectification selection device;

6 - column distillate selection device;

7 - cooler device for the selection of distillate;

8 - switching device;

9 - connecting device;

10 - additional cooler;

11 - inlet for supplying water to the cooler;

12 - inlet for supplying water to an additional cooler;

13 - outlet for water drainage from the cooler;

14 - outlet for water drainage from an additional cooler;

15 - selection tap;

16 - an atmospheric tube;

17 - outlet pipe;

18 - rectification discharge pipe;

19 - reflux condenser;

20 - a steamer;

21 - an atmospheric tube;

22 - distillate discharge pipe;

23 - a flange;

24 - clamps;

25 - thermometer (temperature sensor).

A device for distillation of fermentation products (Fig.) Contains an evaporation tank 1 equipped with a heater (not shown in the drawing), a cover 2 and a drain valve 3, a rectifier selection device consisting of a column 4 and a cooler 5, and a distillate selection device consisting of a column 6 and cooler 7, a switching device 8.

Column 4 of the rectifier selection device is installed and fixed on the cover 2 of the evaporation tank 1, while column 6 of the selection device

the distillate is connected to the column 4 of the rectification device through a connecting device 9.

The rectifier selection device consists of a column 4 and a cooler 5 located in the upper part of the column 4, and can be supplemented with an additional cooler 10 located between the cooler 5 and the connecting device 9, which can be connected to the cooler 5, for example, using a connecting pipe ( not shown in the drawing).

Each cooler 5 and 10 has inlet openings (or nozzles) 11 and 12, respectively, to which water supply pipelines (not shown) are connected, and outlet openings (or nozzles) 13 and 14, respectively, to which water discharge pipelines are connected (not shown in the drawing). However, in the case of using a connecting tube (not shown in the drawing), it connects the outlet 14 of the additional cooler 10 and the inlet 11 of the cooler 5.

The additional cooler 10 is equipped with a selection valve 15, which can be used as a needle valve, which increases the accuracy of selection and with which controls the selection of fractions.

The rectifier selection device in the upper part is equipped with an atmospheric tube 16, and in the lower part with an outlet pipe 17, to which the rectified discharge pipe 18 is connected, for example, to a product collection tank (not shown). An electromagnetic valve can be installed on the outlet pipe 17 (not shown in the drawing), which allows controlling the selection quality by opening and closing the outlet pipe 17. For example, with a sharp increase in temperature, it allows you to stabilize the selection process and does not allow to "dry" the column 4.

Column 4 of the rectification device may include a reflux condenser 19 located directly in front of the connecting device 9 and designed to stabilize the selection process. As a filler (not shown) columns 4 can be used, for example, mesh or dressing valves.

Column 4 of the rectification device can be made collapsible, for example, of two or three parts, connected to each other by any of the known compounds (conventionally shown in the drawing), for example, mechanical, screw or clamp. Depending on the number of components, it is possible to increase the length of the column 4 of the rectification device for obtaining a higher degree of purification of rectified alcohol. In addition, this makes it easy to disassemble the inventive device, for example, for transportation.

The distillate selection device consists of a column 6 and a cooler 7 located in the lower part of the column 6, and can be supplemented by a steam tank 20 located on the column 6 between the connecting device 9 and the cooler 7 and designed to drain the steam with a high moisture content. At the bottom of the cooler 7 there is also an atmospheric tube 21 to which a distillate pipe 22 is connected, for example, to a product collection tank (not shown).

Column 6 can be made curved, from two columns connected at right angles, etc.

Column 6 is connected to column 4 by means of a connecting device 9 configured to pass liquid and steam between them. The connecting device 9 is made in the form of a tee.

To control the operating modes of the rectification device and the distillate selection device, there is a switching device 8.

The switching device 8 can be made in the form of a switching valve and is located on the connecting device 9. The switching device 8 can also be located on the top of the rectifier selection device, however, in this case, the inventive device must be supplemented by another switching device (not shown in the drawing) located at the bottom of the distillate extraction device. At the same time, for operation in the rectification mode, the crane located on the rectifier selection device must be open, and

the tap located on the distillate extraction device is closed; on the contrary, for operation in the mode of obtaining moonshine

The evaporation tank 1 is, for example, a distillation cube or a steam-water boiler.

Column 4 is installed on the cover 2 of the evaporation tank 1, for example, by means of a flange 23 mounted on the cover 2 by means of latches 24.

The drain valve 3 is located in the lowest part of the evaporation tank 1.

A heater (not shown) can be placed inside the evaporation tank 1 or outside and is made in the form of a two-element heat electric heater or a heating plate.

The device for distillation of fermentation products may also further comprise a control device (not shown) electronic, including a temperature sensor 25, provided with a display (not shown), a control panel (not shown) connected to an electromagnetic valve (on not shown), a heater (not shown), a pressure sensor (not shown) in the evaporation tank 1.

The temperature sensor 25 can be installed on the column 4. In the embodiment, when the inventive device is not equipped with a control device (not shown), a conventional thermometer can be installed instead of the temperature sensor 25.

In the mode of obtaining moonshine, the device (not shown in the drawing) controls the temperature automatically and smoothly. In the rectification mode, the heater power (not shown in the drawing) is constant, and the reflux ratio is maintained by manually controlling the selection valve 15 (needle valve) or an electromagnetic valve (not shown in the drawing).

The operation of the device for the distillation of fermentation products, according to the proposed utility model, is as follows.

A device is assembled, for which a heater (not shown) of the evaporation tank 1 is connected to the network. Fermentation products are placed in the evaporation tank 1.

The control device (not shown) is connected by electrical connections (wires) to a pressure sensor (not shown) of the pressure of the evaporation tank 1, a heater (not shown), a temperature sensor 25 and an electromagnetic valve (not shown), a valve ( not shown) pressure relief. In the presence of an electronic sensor (not shown in the drawing), a control device (not shown) is also connected to it.

For the operation of the inventive device in the rectification mode of alcohol, a cooler 5 and an additional cooler 10 are connected with water by connecting pipelines (not shown in the drawing) to the corresponding inputs and outputs. Switching device 8 is put into rectified mode.

From the device (not shown in the drawing) the control or in manual mode turn on the heater (not shown), which starts heating the liquid (fermentation products) in the evaporation tank 1. After reaching the temperature control set in the device (not shown), the heater (not shown in the drawing) enters the temperature-maintaining mode.

The steam rising along column 4 is cooled in cooler 5, and the resulting phlegm flows back to column 4. When steam is met, thermal stabilization occurs, upon which light head boiling fractions, such as methyl alcohol, are located in the upper part of the rectification device aldehyde group, etc., and in the lower part - fractions with a higher boiling point, such as ethyl alcohol.

Over time, the selection of alcohol becomes less and less in the evaporated liquid and more and more time is required to stabilize the temperature. At the same time, the control device (not shown in the drawing) can stop the heating of the evaporation tank 1, if the level sensor (not shown in the drawing) detects the absence of evaporated liquid above the heater (not shown in the drawing), protecting the latter from combustion. In the case of manual control, the operator himself turns off the heater (not shown in the drawing) according to the readings of the level sensor (not shown in the drawing).

When the temperature specified in the device (not shown) is reached, the selection stops.

For the operation of the inventive device in the mode of obtaining moonshine, the cooler 7 is connected to water by connecting pipelines (not shown in the drawing) to the corresponding inputs and outputs. Switching device 6 is put into the mode of obtaining moonshine.

From the device (not shown in the drawing) the control or in manual mode turn on the heater (not shown), which starts heating the liquid (fermentation products) in the evaporation tank 1. After reaching the temperature control set in the device (not shown), the heater (not shown in the drawing) enters the temperature-maintaining mode.

Steam rising through the column 4, falling through the connecting device 9 into the column 6, is cooled in the cooler 7 and the resulting phlegm flows into a container (not shown) to collect the product.

A control device (not shown in the drawing) can stop the heating of the evaporation tank 1 if the level sensor (not shown in the drawing) detects the absence of evaporated liquid above the heater (not shown in the drawing), protecting the latter from combustion. In the case of manual control, the operator himself turns off the heater (not shown in the drawing) according to the readings of the level sensor (not shown in the drawing).

When the temperature specified in the device (not shown) is reached, the selection stops.

Thus, the achieved technical result of the claimed device for the distillation of fermentation products, namely, simplification of its design.

The proposed utility model can be widely used at the enterprises of the food, perfumery, medical industries, as well as in everyday life.

Design and technological documentation has been prepared. A prototype is manufactured and tested. Scope of supply defined. Tests have yielded positive results.

Claims (1)

A device for distillation of fermentation products, containing an evaporation tank equipped with a heater, a lid and a drain valve, a rectification device for selection, including a column and cooler located in its upper part, a distillate selection device, including a column and cooler located in its lower part, and switching the device, while the column of the device for the selection of distillate is connected to the column of the device for the selection of rectified by means of a connecting device configured to pass liquid and a pair between them, characterized in that the column of the rectification selection device is installed on the lid of the evaporation tank, and the connecting device is made in the form of a tee.

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