PL406381A1 - Sposób wytwarzania lekkich proppantów ceramicznych i lekkie proppanty ceramiczne - Google Patents

Sposób wytwarzania lekkich proppantów ceramicznych i lekkie proppanty ceramiczne

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Publication number
PL406381A1
PL406381A1 PL406381A PL40638113A PL406381A1 PL 406381 A1 PL406381 A1 PL 406381A1 PL 406381 A PL406381 A PL 406381A PL 40638113 A PL40638113 A PL 40638113A PL 406381 A1 PL406381 A1 PL 406381A1
Authority
PL
Poland
Prior art keywords
weight
mixture
amount
raw materials
granules
Prior art date
Application number
PL406381A
Other languages
English (en)
Inventor
Maciej Marchwicki
Original Assignee
Baltic Ceramics Spółka Akcyjna
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Baltic Ceramics Spółka Akcyjna filed Critical Baltic Ceramics Spółka Akcyjna
Priority to PL406381A priority Critical patent/PL406381A1/pl
Priority to US14/778,613 priority patent/US20160053162A1/en
Priority to EP13826648.1A priority patent/EP3008149A1/en
Priority to PCT/PL2013/050038 priority patent/WO2015084195A1/en
Publication of PL406381A1 publication Critical patent/PL406381A1/pl

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/60—Compositions for stimulating production by acting on the underground formation
    • C09K8/80—Compositions for reinforcing fractures, e.g. compositions of proppants used to keep the fractures open
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/04—Clay; Kaolin
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/132—Waste materials; Refuse; Residues
    • C04B33/135—Combustion residues, e.g. fly ash, incineration waste
    • C04B33/1352—Fuel ashes, e.g. fly ash
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/14—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silica
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605—Treating the starting powders individually or as mixtures
    • C04B35/62695—Granulation or pelletising
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/009—Porous or hollow ceramic granular materials, e.g. microballoons
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52—Constituents or additives characterised by their shapes
    • C04B2235/5296—Constituents or additives characterised by their shapes with a defined aspect ratio, e.g. indicating sphericity
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/74—Physical characteristics
    • C04B2235/77—Density
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/94—Products characterised by their shape
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/95—Products characterised by their size, e.g. microceramics
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96—Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Dispersion Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • Environmental & Geological Engineering (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Silicates, Zeolites, And Molecular Sieves (AREA)

Abstract

Sposób wytwarzania lekkich proppantów ceramicznych z mieszaniny surowców polega na tym, że mieszaninę poddaje się granulowaniu mechanicznemu w granulatorze lub po przygotowaniu ceramicznej masy lejnej w suszarni rozpyłowej uzyskując granulat o rozmiarze granul 150 - 1700 µm (12 - 100 U.S. Mesh, ASTM E11 - 04, ISO 13503 - 2), po czym granulat wypala się i wypalony granulat poddaje się frakcjonowaniu. Mieszaninę surowców przygotowuje się z: illitowo-beidelitowo-kaolinitowych wysokoplastycznych glin serii poznańskiej w ilości od 10% do 40% wagowo; glin kaolinitowych w ilości od 10% do 45% wagowo; kaolinu w ilości od 20% do 40% wagowo; popiołu lotnego z węgla brunatnego spalanego w elektrowni w ilości od 10% do 35% wagowo; oraz do 10% wagowo dodatków uszlachetniających. Mieszaninę surowców miesza się i ujednolica w homogenizatorze, natomiast uzyskany granulat podaje się do suszarni fluidyzacyjnej, w której dosusza się go do wilgotności poniżej 3%. Wypalanie granulatu prowadzi się w piecu obrotowym w temperaturze od 1150°C do 1320°C w czasie od 120 do 600 min, uzyskując proppanty o zawartości Al2O3 od 18% do 32% wagowo, zawartości SiO2 od 40% do 76% wagowo, ciężarze właściwym od 2,15 Mg/m3 do 2,90 Mg/m3 i ciężarze objętościowym od 1,35 Mg/m3 do 1,70 Mg/m3, w zależności od czasu wypału.
PL406381A 2013-05-12 2013-12-05 Sposób wytwarzania lekkich proppantów ceramicznych i lekkie proppanty ceramiczne PL406381A1 (pl)

Priority Applications (4)

Application Number Priority Date Filing Date Title
PL406381A PL406381A1 (pl) 2013-12-05 2013-12-05 Sposób wytwarzania lekkich proppantów ceramicznych i lekkie proppanty ceramiczne
US14/778,613 US20160053162A1 (en) 2013-05-12 2013-12-27 Method of manufacturing of light ceramic proppants and light ceramic proppants
EP13826648.1A EP3008149A1 (en) 2013-12-05 2013-12-27 A method of manufacturing of light ceramic proppants and light ceramic proppants
PCT/PL2013/050038 WO2015084195A1 (en) 2013-12-05 2013-12-27 A method of manufacturing of light ceramic proppants and light ceramic proppants

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PL406381A PL406381A1 (pl) 2013-12-05 2013-12-05 Sposób wytwarzania lekkich proppantów ceramicznych i lekkie proppanty ceramiczne

Publications (1)

Publication Number Publication Date
PL406381A1 true PL406381A1 (pl) 2015-06-08

Family

ID=50030412

Family Applications (1)

Application Number Title Priority Date Filing Date
PL406381A PL406381A1 (pl) 2013-05-12 2013-12-05 Sposób wytwarzania lekkich proppantów ceramicznych i lekkie proppanty ceramiczne

Country Status (4)

Country Link
US (1) US20160053162A1 (pl)
EP (1) EP3008149A1 (pl)
PL (1) PL406381A1 (pl)
WO (1) WO2015084195A1 (pl)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113382976A (zh) * 2018-10-15 2021-09-10 维科Ip控股有限公司 包含燃煤飞灰的陶瓷颗粒混合物

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106278174B (zh) * 2016-07-25 2019-03-22 邯郸市马头盛火陶瓷有限公司 一种轻质陶粒支撑剂、制备和应用及页岩油气开采方法
CN107098719B (zh) * 2017-06-08 2020-09-11 吉林大学 一种利用超塑性粘土制备轻质陶粒的工艺
CA3108034A1 (en) * 2018-08-04 2020-06-04 Abbas ABBAS MOHAMMAD KHAN A novel method of producing synthetic lightweight ceramic sand and uses thereof
EP3640227B1 (en) * 2018-10-15 2021-12-22 Vecor IP Holdings Limited Process for making a ceramic particulate mixture
CN109734471B (zh) * 2019-02-22 2021-07-23 深圳市昌润利环保科技有限公司 一种利用电镀污泥制备的陶粒及其制备方法
EP3778527B1 (en) * 2019-08-14 2022-02-23 Vecor IP Holdings Limited Process for preparing a granular ceramic mixture
CN111004016A (zh) * 2019-12-22 2020-04-14 南宁师范大学 一种以南宁红陶陶土为基材的多孔陶制品的制备方法

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ZA771177B (en) * 1976-03-15 1978-01-25 A C I Tech Centre Improvements relating to clay compositions
US4522731A (en) 1982-10-28 1985-06-11 Dresser Industries, Inc. Hydraulic fracturing propping agent
US4427068A (en) * 1982-02-09 1984-01-24 Kennecott Corporation Sintered spherical pellets containing clay as a major component useful for gas and oil well proppants
US5120455A (en) 1982-10-28 1992-06-09 Carbo Ceramics Inc. Hydraulic fracturing propping agent
US4668645A (en) * 1984-07-05 1987-05-26 Arup Khaund Sintered low density gas and oil well proppants from a low cost unblended clay material of selected composition
US5030603A (en) * 1988-08-02 1991-07-09 Norton-Alcoa Lightweight oil and gas well proppants
DE3908172A1 (de) * 1989-03-13 1990-09-20 Andreas Dipl Ing Gumbmann Poroeses mineralisches leichtzuschlagstoffgranulat sowie verfahren zu seiner herstellung
US5188175A (en) * 1989-08-14 1993-02-23 Carbo Ceramics Inc. Method of fracturing a subterranean formation with a lightweight propping agent
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113382976A (zh) * 2018-10-15 2021-09-10 维科Ip控股有限公司 包含燃煤飞灰的陶瓷颗粒混合物

Also Published As

Publication number Publication date
US20160053162A1 (en) 2016-02-25
WO2015084195A1 (en) 2015-06-11
EP3008149A1 (en) 2016-04-20

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