PH12015502625B1 - Method for producing weld joint - Google Patents

Method for producing weld joint Download PDF

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Publication number
PH12015502625B1
PH12015502625B1 PH12015502625A PH12015502625A PH12015502625B1 PH 12015502625 B1 PH12015502625 B1 PH 12015502625B1 PH 12015502625 A PH12015502625 A PH 12015502625A PH 12015502625 A PH12015502625 A PH 12015502625A PH 12015502625 B1 PH12015502625 B1 PH 12015502625B1
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Philippines
Prior art keywords
mass
flux
cored wire
terms
respect
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PH12015502625A
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PH12015502625A1 (en
Inventor
Tatsuya Kumagai
Shuichi Nakamura
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Nippon Steel & Sumitomo Metal Corp
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Publication of PH12015502625A1 publication Critical patent/PH12015502625A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/30Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/02Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
    • B23K35/0222Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in soldering, brazing
    • B23K35/0244Powders, particles or spheres; Preforms made therefrom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/02Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
    • B23K35/0255Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/02Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
    • B23K35/0255Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
    • B23K35/0261Rods, electrodes, wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/02Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
    • B23K35/0255Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
    • B23K35/0261Rods, electrodes, wires
    • B23K35/0266Rods, electrodes, wires flux-cored
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/30Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • B23K35/3053Fe as the principal constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/30Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • B23K35/3053Fe as the principal constituent
    • B23K35/306Fe as the principal constituent with C as next major constituent, e.g. cast iron
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/30Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • B23K35/3053Fe as the principal constituent
    • B23K35/3066Fe as the principal constituent with Ni as next major constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/30Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • B23K35/3053Fe as the principal constituent
    • B23K35/3073Fe as the principal constituent with Mn as next major constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/30Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • B23K35/3053Fe as the principal constituent
    • B23K35/308Fe as the principal constituent with Cr as next major constituent
    • B23K35/3086Fe as the principal constituent with Cr as next major constituent containing Ni or Mn
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/30Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • B23K35/3053Fe as the principal constituent
    • B23K35/3093Fe as the principal constituent with other elements as next major constituents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/3601Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
    • B23K35/3602Carbonates, basic oxides or hydroxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/3601Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
    • B23K35/3603Halide salts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/3601Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
    • B23K35/3603Halide salts
    • B23K35/3605Fluorides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/368Selection of non-metallic compositions of core materials either alone or conjoint with selection of soldering or welding materials

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Nonmetallic Welding Materials (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)
  • Arc Welding In General (AREA)

Abstract

This weld joint production method is a method for producing a weld joint by subjecting a steel plate having a predetermined Vickers hardness HV, plate thickness, C content, and CEN to gas-shielded arc welding by using a flux-cored wire in which a steel-made outer sheath is filled with a flux, wherein: at the time of said gas-shielded arc welding, no preheating operation is performed in cases where the temperature of the steel plate is 10oC or higher, and, in cases where the temperature of the steel plate is below 10oC, preheating operation is performed such that the temperature of the steel plate is raised to 10oC or higher; the weld metal of the weld joint has a predetermined chemical composition; the weld metal has a CEN of from 0.20 to 0.58 mass pcnt ; and the average Vickers hardness HV at a depth 1 mm below the surface of the weld metal is from 337 to 440.

Description

NO. \ tig, Hr
Ay 4 Th Soe
Specification <5 Ry oo 55 =
METHOD OF PRODUCING WELD JOINT “ oo
The present invention relates to a method of producing a weld joint having = weld metal which has high hardness and excellent abrasion resistance and does not - easily cause cold cracking when a high-hardness steel plate which has excellent w abrasion resistance and is used in the field of construction machines and industrial machines is welded.
Priority is claimed on International Application No. PCT/JP2013/080242, filed on November §, 2013.
In many cases, a steel plate used in a construction machine for mine I excavation or civil engineering work needs to be replaced due to wear. In order to lengthen the service life of the steel plate, an abrasion resistant steel to increase the hardness of the steel plate is used. The hardness of the steel plate may vary depending on the use environment or purpose, and in general, abrasion resist steel plates in the HB400 grade (from HB360 to HB440 in terms of Brinell hardness standard value, and from HV380 to HV469 in terms of Vickers hardness standard value), in the HB450 grade (from HB490 in terms of Brinell hardness standard value, and from HV435 to HV533 in terms of Vickers hardness standard value), in the HB500 grade (from HB450 to HB550 in terms of Brinell hardness standard value, and from HV478 to HV585 in terms of Vickers hardness standard value), and in the HB600 grade (from HB550 to HB650 in terms of Brinell hardness bo standard value, and from HV585 to HV693 in terms of Vickers hardness standard = bot value) are widely used. =
Most types of abrasion resistant steel are welded, and weld metals may also require abrasion resistance close to base metals (abrasion resistant steel). In order to ~ increase the abrasion resistance of the weld metal, there is also a need to increase the oo hardness thereof. However, when the hardness of the weld metal is increased, cold & i cracking caused by hydrogen that infiltrates during welding is very likely to occur. +
Furthermore, since abrasion resistant steel having a high hardness is used as the base metal, an increase in the binding force is also a cause of the easy occurrence of cold cracking.
In order to avoid such cold cracking, preheating is generally performed before welding. However, the hardness of the abrasion resistant steel is more easily reduced by heating than typical steel and thus a high preheating temperature need not be employed.
It is preferable that the hardness of the weld metal be at the same level as that of the base metal. For example, in a case where the abrasion resistant steel in the
HB400 grade or HB500 grade is used as the base metal, it is preferable that the hardness of the weld metal be at least HV337 (HB320) or higher, or HV380 (HB360) > or higher if possible.
In addition, the hardness in the vicinity of the surface is important for a weld metal zone from the viewpoint of abrasion resistance. During multi-layer welding, weld metal for a lower layer is re-heated in a subsequent pass and thus the hardness
} ox!
LS thereof is slightly reduced. However, weld metal for the uppermost layer in the case Co | = of multi-layer welding or weld metal in a case of single pass welding may have el 5 i sufficient hardness in the vicinity of the surface of the weld metal. oo
Accordingly, it is thought that a welding method of forming weld metal which ~ has a surface hardness of HV337 or higher and HV533 or lower and sufficient abrasion - resistance and does not cause cold cracking even when preheating is not performed, or _ a welding method of forming weld metal which has a surface hardness of HV380 or higher and HV 533 or lower and sufficient abrasion resistance and does not cause cold on cracking even when preheating is not performed, is extremely useful in a weld joint which uses an abrasion resistant steel having a surface hardness of HV380 or higher and HV693 or lower as the base metal.
As a technique for suppressing cold cracking caused by hydrogen which occurs in high-strength weld metal, for example, methods of Patent Documents 1 to 5 are proposed.
In Patent Document 1, the occurrence of cold cracking is prevented by allowing retained austenite in a steel plate used for a high-strength line pipe or the like to function as a hydrogen-trapping site. In Patent Document 2, the occurrence of cold cracking is also prevented by allowing oxides in a steel plate used for a high-strength line pipe or the like to function as a hydrogen-trapping site.
Patent Document 3 discloses a technique for preventing the occurrence of cold cracking by allowing Mo carbides in steel having a tensile strength of 800 MPa to 1150 MPa to function as a trapping site. Patent Document 4 discloses a technique for improving the cold cracking resistance of steel having a tensile strength of 880 MPa to oy ro 1180 MPa by appropriately mixing Mg with the covered material of a shielded metal ~ arc welding material and thus reducing the amount of diffusible hydrogen in weld = metal immediately after welding to about 3.0 ml/100 g to 4.0 ml/100 g. Patent > Document S discloses a technique for suppressing cold cracking by limiting the “ amount of hydrogen contained in a flux-cored wire for gas-shielded arc welding.
The techniques are applied to base metals and weld metals having a strength © of lower than 1200 MPa and are not techniques capable of improving the cold cracking os properties of weld metal having a hardness of HV380 (about 1200 MPa in terms of 7 tensile strength) and abrasion resistance.
Moreover, in general, when an austenitic stainless steel welding material is used, the infiltration of hydrogen into weld metal is significantly reduced and thus sensitivity to cold cracking can also be reduced. In addition, since the material has an austenite structure, cracking due to reduced ductility is less likely to occur. However, the weld metal which uses the austenitic stainless steel welding material cannot easily increase strength, that is, hardness, and thus abrasion resistance cannot be expected.
Accordingly, there is a demand for forming, in a weld joint which uses an abrasion resistant steel having a high hardness of HV380 or higher and HV693 or 55 lower as the base metal, weld metal which has a surface hardness of HV337 or higher and HV533 or lower and excellent abrasion resistance and does not easily cause cold cracking, or weld metal which has a surface hardness of HV380 or higher and HV 533 or lower and excellent abrasion resistance and does not easily cause cold cracking ; through gas-shielded arc welding. ’ [Prior Art Document] :
Pod [Patent Document] = nA [Patent Document 1] Japanese Unexamined Patent Application, First = : 5 Publication No. 2012-176434 . [Patent Document 2] Japanese Unexamined Patent Application, First
Publication No. 2012-218034 © [Patent Document 3] Japanese Unexamined Patent Application, First Cs
Publication No. 2005-40816 ~ [Patent Document 4] Japanese Unexamined Patent Application, First
Publication No. H11-147196 [Patent Document 5] Japanese Unexamined Patent Application, First
Publication No. 2009-255168 [Disclosure of the Invention] [Problems to be Solved by the Invention]
An object of the present invention is to provide a method of producing a weld joint which uses a high-hardness steel plate having a high C content and a surface hardness of HV380 or higher and HV693 or lower as a base metal, and has weld metal which has a surface hardness of HV337 or higher and HV533 or lower and excellent abrasion resistance and does not easily cause cold cracking, or weld metal which has a ® surface hardness of HV380 or higher and HV 533 or lower and excellent abrasion resistance and does not easily cause cold cracking. [Means for Solving the Problem] 3 For abrasion resistant steel according to the related art, a preheating temperature during welding was important to prevent cold cracking. Accordingly, in > general, welding was performed using a welding material for mild steel by setting a > preheating temperature as the top priority. Therefore, the hardness of the weld metal oe zone was low and wear was very likely to occur. This is thought of as a problem. In the present invention, it is newly found that, when the hardness of the weld metal zone 0 is increased on the contrary, cracking is very likely to occur not in the heat-affected ol zone of the base metal but in the weld metal itself. Therefore, the relationship & between the CEN of the weld metal and cracking is examined, and then an appropriate o range of the CEN of the weld metal is obtained.
Cold cracking that occurs in the weld metal during welding is affected by the strength of the weld metal, a joint-restricting force, and the amount of diffusible hydrogen in the weld metal. The inventors examined various methods to reliably suppress cold cracking using high-hardness weld metal having a surface hardness of
HV337 or higher and HV533 or lower, or high-hardness weld metal having a surface hardness of HV380 or higher and HV533 or lower. As a result, it was concluded that the most reliable method is to sufficiently reduce the amount of diffusible hydrogen in the weld metal and to set a CEN specified with alloy components in the weld metal to be 0.20 mass% to 0.58 mass%.
FIG. 1 shows results of a y-groove weld-cracking test specified in JIS Z 3158 performed on various welding materials which varied in steel plates and flux compositions under various conditions. Various weld metals in which the hardnesses of the weld metals vary and the amounts of diffusible hydrogen in the weld metals vary are produced, and preheating temperature limits at which the occurrence of cracking is o suppressed are obtained. In FIG. 1, the relationship between the amount of diffusible = hydrogen in the weld metal and the preheating temperature limit at which the c occurrence of cracking is suppressed is plotted according to the hardness levels of the 5 weld metals. : ~
Here, as a cold-cracking test, a test based on JIS Z 3158 (method of y-groove = weld-cracking test in 1993) was performed at room temperature (25°C), and the pe absence of cracking in surfaces and sections is evaluated as passing. A test for 5 measuring the amount of diffusible hydrogen was performed according to a gas © chromatography method based on JIS Z 3118 (method for measurement of amount of hydrogen evolved from steel welds in 2007).
As illustrated in FIG. 1, when the amount of diffusible hydrogen in the weld metal immediately after welding is lower than 1.0 ml/100 g, the preheating temperature limit for crack prevention at low temperature does not significantly depend on the hardness of the weld metal. Therefore, by allowing the amount of diffusible hydrogen to be lower than 1.0 ml/100 g, the sensitivity of the weld metal having a hardness of HV337 or higher and HV533 or lower and the weld metal having a hardness of HV380 or higher and HV S533 or lower to cold cracking can be significantly reduced.
However, reducing the amount of diffusible hydrogen in the weld metal immediately after welding to such a level is not easily performed in the related art.
The inventors repeated various examinations, and newly found that the amount of diffusible hydrogen in weld metal can be stably reduced to a level which is not easily achieved in the related art by improving the flux composition of a flux-cored wire.
o
Specifically, it is found that by allowing a certain amount of fluorides including CaF, © to be contained in the flux components, adjusting the amount of oxides. and allowing = the mixing ratios of fluorides and oxides to be in predetermined ranges, the amount of we diffusible hydrogen in the weld metal can be stably suppressed to be lower than 1.0 ~ ml/100 g.
The sensitivity of the weld metal to cold cracking significantly depends on the c hardness of the weld metal and is also affected by alloy elements. The inventors = examined the relationship between various alloy compositions and the sensitivity of cold cracking (cracking suppression preheating temperature) for weld metals having a hardness of HV337 or higher and HV 533 or lower and weld metals having a hardness of HV380 or higher and HV533 or lower.. As a cold-cracking test. a test based on JIS
Z 3158 (method of y-groove weld-cracking test in 1993) was performed at varying preheating temperatures, and the lowest preheating temperature at which cold cracking did not occur is referred to as a preheating temperature limit for crack prevention.
During welding, flux-cored weld wires of the present invention described below are used, and all of the amounts of diffusible hydrogen in the weld metals are lower than 1.0 ml/100 g.
As a result, as shown in FIG 2, it is found that when a CEN calculated by # Expression | (refer to Welding book selections 10. “Welding of iron and steel materials” published by Sanpo Publications Incorporated. (1999), p.163) is 0.58 mass% or lower, the preheating temperature limit for crack prevention can be equal to or lower than room temperature (25°C), and the occurrence of cold cracking can be suppressed without preheating.
ho
CEN=[CJ*(0.75+0.25xtanh(20%([C]- = 0.12)))x([Si}/24+[Mn}/6+[Cu]/15+[Ni]}/20+([Cr]+[Mo]+[Nb]+[V])/5+5%[B]) o ...(Expression 1) @
Here, elements with [] represent the amounts (mass%) of the corresponding = elements. In a case where there are no added elements, [] is substituted with zero. =
The present invention has been made based on the findings, and the summary is as follows. = (1) According to a first aspect of the invention, a method is provided of producing a weld joint by performing a gas-shielded arc welding, using a flux-cored wire filled with flux into a steel sheath, on any one of a steel plate having a Vickers hardness HV of 380 or higher and 514 or lower, a plate thickness of 20 mm to 100 mm, a C content of 0.120 mass% to 0.300 mass%, and a CEN calculated by the following
Expression 1 of 0.20 mass% to 0.75 mass%, a steel plate having a Vickers hardness
HV of higher than 514 and 565 or lower, a plate thickness of 12 mm to 100 mm, a C content of 0.120 mass% to 0.300 mass%, and a CEN calculated by the following
Expression 1 of 0.20 mass% to 0.75 mass%, and a steel plate having a Vickers hardness HV of higher than 565 and 693 or lower, a plate thickness of 6 mm to 12 mm, a C content of 0.350 mass% to 0.450 mass%, and a CEN calculated by the following » Expression 1 of 0.20 mass% to 0.85 mass%, the method including: (a) during the gas-shielded arc welding, not performing a preheating operation in a case where a temperature of the steel plate is 10°C or higher, and in a case where the temperature of the steel plate is lower than 10°C, performing the preheating operation so that the temperature of the steel plate is 10°C or higher,
Ly.
"! (b) wherein the flux-cored wire contains one or more of CaF2, BaF, SrF2, and =
MgF>, and when a sum of amounts thereof is a, the a with respect to a total mass of the > flux-cored wire is 3.3% to 8.0% in terms of mass%, 0 the flux-cored wire contains one or more of Ti oxides, Si oxides, Mg oxides, ~ and Al oxides, and when a sum of amounts thereof is B, the B with respect to the total - mass of the flux-cored wire is 0.10% to 1.50% in terms of mass%, _ a sum of amounts of CaCOs, BaCOs, SrCOs, and MgCO3 with respect to the pos total mass of the flux-cored wire is lower than 0.60% in terms of mass%, Pe? an amount of an iron powder in the flux with respect to the total hss of the flux-cored wire is lower than 10.0% in terms of mass%, a ratio of the amount of CaF; to the a is 0.90 or higher, a ratio of the a to the B is 3.0 or higher and 80.0 or lower, an amount of CaO with respect to the total mass of the flux-cored wire is lower than 0.20% in terms of mass%, the flux-cored wire includes chemical components excluding metal fluorides, metal oxides, and metal carbonates, with respect to the total mass of the flux-cored wire, in terms of mass%:
C: 0.010% to lower than 0.060%;
Si: 0.05% to 1.80%;
Mn: 0.50% to 4.00%;
P: 0.050% or lower;
S: 0.020% or lower;
Al: 0.005% to 0.150%;
Cu: 0% to 0.75%;
Ni: 0% to lower than 1.00%;
er
Cr: 0% to 3.50%; =
Mo: 0% to 1.50%; c
Ti: 0% to 0.150%; ooo
Nb: 0% to 0.15%; 5
V: 0% to 0.45%; ~
B: 0% to 0.0500%; be
Mg: 0% to 2.0%; cs
Ca: 0% to 2.0%; | ©
REM: 0% to 0.0150%; and the remainder: Fe and impurities, (c) wherein a weld metal of the weld joint includes as a chemical composition, in terms of mass%:
C: 0.100% to 0.170%;
Si: 0.05% to 0.80%;
Mn: 0.20% to 2.50%;
Al: 0.0050% to 0.1000%;
P: 0.050% or lower;
S: 0.020% or lower;
N: 0.015% or lower;
Cu: 0% to 0.50%;
Ni: 0% to lower than 0.70%;
Cr: 0% to 2.50%;
Mo: 0% to 1.00%;
Ti: 0% to 0.100%;
Nb: 0% to 0.100%; -
(x o
V: 0% to 0.30%; oO
B: 0% to 0.0100%; = 0: 0% to 0.100%; ~
Mg: 0% to 0.100%; w
Ca: 0% to 0.100%; y
REM: 0% to 0.0100%; and ol the remainder: Fe and impurities, ~ a CEN of the weld metal calculated by the following Expression 1 is 0.20 - mass% to 0.58 mass%, an average Vickers hardness HV of the weld metal measured at | mm inward from a surface of the weld metal is 337 to 440, and all of (a) to (c) are satisfied.
CEN=[C]+(0.75+0.25xtanh(20x([C]- 0.12)))x([Si}/24+[Mn]/6+[Cu]/15+[Ni)/20+([Cr]+[Mo]+[Nb]+[V])/5+5x[B]) ...(Expression 1) where elements with [] represent the amounts (mass%) of the corresponding elements. (2) According to a second aspect of the invention, a method is provided of producing a weld joint by performing a gas-shielded arc welding, using a flux-cored “ wire filled with flux into a steel sheath, on any one of a steel plate having a Vickers hardness HV of 380 or higher and 514 or lower, a plate thickness of 20 mm to 100 mm, a C content of 0.120 mass% to 0.300 mass%, and a CEN calculated by the following
Expression 1 of 0.20 mass% to 0.75 mass%, a steel plate having a Vickers hardness
HV of higher than 514 and 565 or lower, a plate thickness of 12 mm to 100 mm. a C
> [8 content of 0.120 mass% to 0.300 mass%, and a CEN calculated by the following .
Expression 1 of 0.20 mass% to 0.75 mass%, and a steel plate having a Vickers ~ hardness HV of higher than 565 and 693 or lower, a plate thickness of 6 mm to 12 mm, ~ a C content of 0.350 mass% to 0.450 mass%, and a CEN calculated by the following = pos
Expression 1 of 0.20 mass% to 0.85 mass%, the method including: (a) during the gas-shielded arc welding, not performing a preheating operation = in a case where a temperature of the steel plate is 10°C or higher, and in a case where ~ the temperature of the steel plate is lower than 10°C, performing the preheating operation so that the temperature of the steel plate is 10°C or higher, (b) wherein the flux-cored wire contains one or more of CaF», BaF», SrF2, and
MgF>, and when a sum of amounts thereof is a, the a with respect to a total mass of the flux-cored wire is 3.3% to 8.0% in terms of mass%, the flux-cored wire contains one or more of Ti oxides, Si oxides. Mg oxides, and Al oxides, and when a sum of amounts thereof is f, the f with respect to the total mass of the flux-cored wire is 0.10% to 1.50% in terms of mass%, a sum of amounts of CaCOs3, BaCO3, SrCOs3, and MgCOs with respect to the total mass of the flux-cored wire is lower than 0.60% in terms of mass%a, an amount of an iron powder in the flux with respect to the total mass of the flux-cored wire is lower than 10.0% in terms of mass%, a ratio of the amount of CaF; to the a is 0.90 or higher, » a ratio of the a to the B is 3.0 or higher and 80.0 or lower, an amount of CaO with respect to the total mass of the flux-cored wire is lower than 0.20% in terms of mass%, the flux-cored wire includes chemical components excluding metal fluorides, metal oxides, and metal carbonates, with respect to the total mass of the flux-cored wire, in terms of mass%: =
C: 0.060% to 0.350%; | >
Si: 0.05% to 1.80%; “
Mn: 0.50% to 4.00%; | 5
P: 0.050% or lower; ~
S: 0.020% or lower; .
Al 0.005% to 0.150%; c
Cu: 0% to 0.75%; v
Ni: 0% to lower than 1.00%;
Cr: 0% to 3.50%;
Mo: 0% to 1.50%;
Ti: 0% to 0.150%;
Nb: 0% to 0.15%;
V: 0% to 0.45%;
B: 0% to 0.0500%,;
Mg: 0% to 2.0%;
Ca: 0% to 2.0%;
REM: 0% to 0.0150%; and the remainder: Fe and impurities, (c) wherein a weld metal of the weld joint includes as a chemical composition, » in terms of mass%:
C: 0.120% to 0.250%;
Si: 0.05% to 0.80%;
Mn: 0.20% to 2.50%;
Al: 0.0050% to 0.1000%;
bo
P: 0.050% or lower; ©
S: 0.020% or lower; >
N: 0.015% or lower; we
Cu: 0% to 0.50%; | -
Ni: 0% to lower than 0.70%; ~
Cr: 0% to 2.50%; =
Mo: 0% to 1.00%: cs
Ti: 0% to 0.100%; wd
Nb: 0% to 0.100%;
V: 0% to 0.30%;
B: 0% to 0.0100%; 0: 0% to 0.100%;
Mg: 0% to 0.100%;
Ca: 0% to 0.100%;
REM: 0% to 0.0100%; the remainder: Fe and impurities, a CEN of the weld metal calculated by the following Expression | is 0.20 mass% to 0.58 mass%, an average Vickers hardness HV of the weld metal measured at | mm inward from a surface of the weld metal is 380 to 533, and » all of (a) to (c) are satisfied.
CEN=[C]+(0.75+0.25xtanh(20%([C]- 0.12)))x({Si]/24+[Mn}/6+[Cu]/15+[Ni]/20+([Cr]+[Mo]+[Nb]+[V])/5+5%[B]) ...(Expression 1) where elements with [] represent the amounts (mass%) of the corresponding poo elements. o (3) According to a third aspect of the invention, a method is provided of - producing a weld joint by performing a gas-shielded arc welding, using a flux-cored ~ wire filled with flux into a steel sheath, on any one of a steel plate having a Vickers hardness HV of higher than 565 and 693 or lower, a plate thickness of 12 mm to 20 ~ mm, a C content of 0.350 mass% to 0.450 mass%, and a CEN calculated by the = following Expression 2 of 0.20 mass% to 0.85 mass%, and a steel plate having a oO
Vickers hardness HV of higher than 565 and 693 or lower, a plate thickness of greater ” than 20 mm to 50 mm or smaller, a C content of 0.350 mass% to 0.450 mass%, and a
CEN calculated by the following Expression 2 of 0.20 mass% to 0.85 mass%, the method including: (a) during the gas-shielded arc welding, performing a preheating operation so that a temperature of the steel plate is 100°C or higher in a case where the plate thickness of the steel plate is 20 mm or smaller, and in a case where the plate thickness of the steel plate is greater than 20 mm, performing the preheating operation so that the temperature of the steel plate is 150°C or higher, (b) wherein the flux-cored wire contains one or more of CaF,, BaF», SrF», and
MgF,, and when a sum of amounts thereof is a, the a with respect to a total mass of the flux-cored wire is 3.3% to 8.0% in terms of mass%, the flux-cored wire contains one or more of Ti oxides, Si oxides, Mg oxides, » and Al oxides, and when a sum of amounts thereof is f, the § with respect to the total mass of the flux-cored wire is 0.10% to 1.50% in terms of mass%, a sum of amounts of CaCOs3, BaCO3, SrCO3, and MgCO; with respect to the total mass of the flux-cored wire is lower than 0.60% in terms of mass%, an amount of an iron powder in the flux with respect to the total mass of the boy . flux-cored wire is lower than 10.0% in terms of mass%, ~ a ratio of the amount of CaF? to the a is 0.90 or higher, > a ratio of the a to the B is 3.0 or higher and 80.0 or lower, ~ an amount of CaO with respect to the total mass of the flux-cored wire is S lower than 0.20% in terms of mass%, _ the flux-cored wire includes chemical components excluding metal fluorides, on metal oxides, and metal carbonates, with respect to the total mass of the flux-cored cs wire, in terms of mass%: w
C: 0.060% to 0.350%;
Si: 0.05% to 1.80%;
Mn: 0.50% to 4.00%;
P: 0.050% or lower;
S: 0.020% or lower;
Al: 0.005% to 0.150%;
Cu: 0% to 0.75%;
Ni: 0% to lower than 1.00%; :
Cr: 0% to 3.50%,
Mo: 0% to 1.50%;
Ti: 0% to 0.150%;
Nb: 0% to 0.15%; : V: 0% to 0.45%,
B: 0% to 0.0500%;
Mg: 0% to 2.0%;
Ca: 0% to 2.0%;
REM: 0% to 0.0150%;
the remainder: Fe and impurities, z = (c) wherein a weld metal of the weld joint includes as a chemical composition, 5 in terms of mass%: >
C: 0.120% to 0.250%; .
Si: 0.05% to 0.80%; : =
Mn: 0.20% to 2.50%; oy
Al: 0.0050% to 0.1000%;
P: 0.050% or lower; ®
S: 0.020% or lower;
N: 0.015% or lower;
Cu: 0% to 0.50%;
Ni: 0% to lower than 0.70%;
Cr: 0% to 2.50%;
Mo: 0% to 1.00%;
Ti: 0% to 0.100%;
Nb: 0% to 0.100%;
V: 0% to 0.30%;
B: 0% to 0.0100%; 0: 0% to 0.100%;
Mg: 0% to 0.100%;
Ca: 0% to 0.100%;
REM: 0% to 0.0100%, and the remainder: Fe and impurities, a CEN of the weld metal calculated by the following Expression 2 is 0.20 mass% to 0.58 mass%,
fad an average Vickers hardness HV of the weld metal measured at 1 mm inward : from a surface of the weld metal is 380 to 533, and © all of (a) to (c) are satisfied. >
CEN={C]+(0.75+0.25xtanh(20x([C]- ~ 0.12)))x([Si]/24+[Mn}/6+[Cu]/1 5+[Ni]/20+([Cr]+[Mo]+[Nb]+[V])/5+5%[B]) ...(Expression 2) @ where elements with [] represent the amounts (mass%) of the corresponding . elements. ~ (4) In the method of producing a weld joint described in (1) to (3), the amount of CaO in the flux-cored wire may be 0.15% or lower in terms of mass% with respect to the total mass of the flux-cored wire. (5) In the method of producing a weld joint described in any of (1) to (4). the flux-cored wire may include the chemical components excluding the metal fluorides, metal oxides, and metal carbonates, with respect to the total mass of the flux-cored wire, in terms of mass%:
Ni: 0% to 0.1%. (6) In the method of producing a weld joint described in any of (1) to (5), the * flux-cored wire may include the chemical components excluding the metal fluorides, metal oxides, and metal carbonates, with respect to the total mass of the flux-cored wire, in terms of mass%:
Cu: 0% to 0.50%;
Cr: 0% to 1.00%;
- 0
Mo: 0% to 0.50%; | =o
Ti: 0% to 0.050%; and =
Nb: 0% to 0.05%. . (7) In the method of producing a weld joint described in any of (1) to (6), the Ny steel sheath of the flux-cored wire may have a slit-like gap. = (8) In the method of producing a weld joint described in any of (1) to (6), the - steel sheath of the flux-cored wire may not have a slit-like gap. - (9) In the method of producing a weld joint described in any of (1) to (8), a perfluoropolyether oil may be applied to a surface of the flux-cored wire. [Effects of the Invention]
According to the aspects of the present invention, a weld joint which uses a high-hardness steel plate having a high C content and a surface hardness of HV380 or higher and HV693 or lower as a base metal, and has weld metal which has a surface hardness of HV320 or higher and HV 533 or lower and excellent abrasion resistance and does not easily cause cold cracking, or weld metal which has a surface hardness of
HV380 or higher and HV533 or lower and excellent abrasion resistance and does not easily cause cold cracking can be obtained. » [Brief Description of the Drawings]
FIG. 1 is a diagram showing the relationship between the hardness of a base : metal, the amount of diffusible hydrogen in weld metal, and a preheating temperature limit for crack prevention.
> -
FIG. 2 is a diagram showing the relationship between a CEN and a preheating - temperature limit for crack prevention in weld metal having an amount of diffusible © hydrogen of lower than 1.0 ml/100 g among weld metals having a hardness of HV337 = os or higher and HV533 or lower. wd
FIG. 3A is a view showing a cut section of a wire. -
FIG. 3B is a view showing a cut section of a wire. @
FIG. 3C is a view showing a cut section of a wire. 5 [Embodiments of the Invention] “
Regarding a weld joint which uses a high-hardness steel plate as a base metal, the inventors found that when the amount of diffusible hydrogen in weld metal immediately after welding is lower than 1.0 ml/100 g as described above, a preheating temperature limit for crack prevention at low temperature does not significantly depend on the hardness of the weld metal and the sensitivity of weld metal having a hardness of HV337 or higher and HV 533 or lower and weld metal having a hardness of HV380 or higher and HV 533 or lower to cold cracking can be significantly reduced.
Furthermore, in order to allow the amount of diffusible hydrogen in the weld metal immediately after welding to be lower than 1.0 mi/100 g, the inventors repeated examination by varying the combination of flux components of a flux-cored wire and » the mixing ratios thereof.
As a result, it is found that fluorides including CaF; are particularly effective in reducing the amount of hydrogen, the amount of diffusible hydrogen in the weld metal can be significantly reduced by allowing a certain amount of fluorides to be contained in the flux components, and the amount of diffusible hydrogen can be stably
[= suppressed to be lower than 1.0 ml/100 g by adjusting the amount of oxides and py
Pend allowing the mixing ratios of fluorides and oxides to be in predetermined ranges. = . oe _—
The present invention has been made based on the examinations. Hereinafter, 4 an aspect of a method of producing a weld joint according to an embodiment will be = described. oo
The present invention is for a weld joint which is formed by using a high- : hardness thick steel plate that is widely used as an abrasion resistant steel plate, has a C = content of 0.12% to 0.45% in terms of mass%, and a hardness of HV380 or higher and
HV693 or lower as a base metal, and performing a gas-shielded arc welding using the steel plate.
In the present invention, weld metal has a chemical composition in (1) or (2) described above.
Hereinafter, the reasons that the chemical composition of the weld metal is limited will be described. In the following description, “%” means “mass%” if not particularly specified. (C: 0.100% to 0.250%)
C is an element which most affects the hardness of the weld metal. When the hardness of the base metal is HV380 or higher, it is preferable that the surface ® hardness of the weld metal be at least HV337 or higher in order to ensure a certain degree of abrasion resistance for the weld metal. For this, the C content of the weld metal needs to be 0.100% or higher. In addition, when the hardness of the base metal is HV380 or higher, it is preferable that the surface hardness of the weld metal be also
HV 380 or higher in order to ensure a similar degree of abrasion resistance to that of the
. base metal. In a case where the surface hardness of the weld metal needs to be ~
HV380 or higher, the C content of the weld metal needs to be 0.120% or higher. =
However, when the C content is higher than 0.250%, the hardness of the weld metal po becomes higher than HV533 and thus the toughness of the weld metal may be reduced. !
Therefore, the upper limit of the C content is 0.250%. In addition, typically, the C content of the weld metal of a weld joint made by using a flux-cored wire having a C © content of 0.010% to less than 0.060%, which will be described later, is 0.100% to ws 0.170%. In order to allow the base metal to stably obtain a hardness of HV380 or - higher, the lower limit of the C content may be 0.130% or 0.140%. In addition, in : order to allow the weld metal to stably obtain toughness, the upper limit of the C content may be 0.230% or 0.210%. (Si: 0.05% to 0.80%)
Si is a deoxidizing element and reduces the O content of the weld metal, and thus a certain amount of Si is added to the flux in order to enhance cleanliness.
Therefore, the Si content in the weld metal is also 0.05% or higher. As necessary, the lower limit of the Si content may be 0.10%, 0.15%, or 0.20%. When Si is contained in a proportion of higher than 0.80%, the toughness of the weld metal may be deteriorated, and thus 0.80% is the upper limit of the Si content. In order to improve the toughness of the weld metal, the upper limit of the Si content may be 0.70%, 0.65%, 0.60%, or 0.50%. (Mn: 0.20% to 2.50%)
Mn forms MnS and thus has an effect of suppressing grain boundary embrittlement due to S, and thus at least 0.20% or higher of Mn is contained in the
& weld metal. In addition, Mn is an element which ensures the hardenability of the oO weld metal and is thus effective in increasing strength. Therefore, in order to stably o obtain hardness, 0.50% or higher of Mn is preferably contained. In order to enhance ~ the hardness of the weld metal, the lower limit of the Mn content may be 0.60%, w 0.70%, 0.80%, or 0.90%. On the other hand, when Mn is contained in a proportion of higher than 2.50%, sensitivity to grain boundary embrittlement is increased, and thus = the toughness of the weld metal is deteriorated. Therefore, 2.50% is the upper limit oO of the Mn content. In order to improve the toughness of the weld metal, the upper 7 limit of the Mn content may be limited to 2.30%, 2.10%, 1.90%, 1.70%, or 1.50%. (Al: 0.0050% to 0.1000%)
Al is a deoxidizing element and like Si, reduces the O content of the weld metal, and thus has an effect of enhancing the cleanliness of the weld metal.
Therefore, a certain amount of Al needs to be added to the flux. Typically, 0.0050% or higher Al is contained in the weld metal of the weld joint made by using the flux- cored wire according to this embodiment. When the Al content is lower than 0.0050%, there is concern that the low temperature toughness of the weld metal may be degraded. On the other hand, when Al is contained in a proportion of higher than 0.1000%, Al forms nitrides or oxides and thus deteriorates the toughness of the weld metal. Therefore, 0.1000% is the upper limit of the Al content. In order to improve “ the toughness of the weld metal, the upper limit of the Al content may be limited to 0.0900%, 0.0800%, 0.0700%, or 0.0600%. (P: 0.050% or lower)
P is an impurity element and deteriorates toughness. Therefore, the P
Ci content needs to be reduced as much as possible. However, as a range in which an =
Pad adverse effect of P on toughness is acceptable, the P content of the weld metal is : = limited to 0.050% or lower. As necessary, the upper limit of the P content may be 5 limited to 0.030%, 0.0250%, 0.0200%, or 0.0150%. The lower limit of the P content 5 does not need to be limited. The lower limit of the P content is 0%. (S: 0.020% or lower) :
S is an impurity element, and when an excessive amount of S is present in the he weld metal, both toughness and ductility are deteriorated, and thus it is preferable that the S content be excessively reduced. As a range in which an adverse effect of S on toughness and ductility is acceptable, the S content of the weld metal is limited to 0.020% or lower. As necessary, the upper limit of the S content may be limited to 0.015%, 0.010%, 0.008%, or 0.006%. The lower limit of the S content does not need to be limited. The lower limit of the S content is 0%. (N: 0.015% or lower)
N is unavoidably contained in the weld metal. However, when the N content is higher than 0.015%, coarse AIN or BN is formed and thus toughness is reduced.
As the upper limit at which the effect of N on the weld metal is acceptable, the N content is limited to 0.015% or lower. As necessary, the upper limit of the N content » may be limited to 0.010%, 0.008%, or 0.006%. The lower limit of the N content does not need to be limited. The lower limit of the N content is 0%. (0: 0% to 0.100%)
O is unavoidably contained in the weld metal. However, as a range in which an adverse effect of O on toughness and ductility is acceptable, the 0 content of the = weld metal is limited to 0.100% or lower. As necessary, the upper limit of the O : content may be 0.080%, 0.060%, 0.050%, or 0.040%. The lower limit of the O we content does not need to be limited. The lower limit of the O content is 0%. “ (Cu: 0% to 0.50%) -
Cu can enhance the strength and toughness of the weld metal and thus can be contained as a selective element. However, when the Cu content is higher than 0.50%, 0 toughness may be reduced. Therefore, the Cu content of the weld metal is 0.50% or lower. As necessary, the upper limit of the Cu content may be 0.40% or 0.30%. The lower limit of the Cu content may not be limited. Therefore, the lower limit of the Cu content is 0%. On the other hand, in order to sufficiently obtain a strengthening effect, 0.10% or higher of Cu may be contained in the weld metal. As a method of including
Cu in the weld metal, there is a method of adding Cu to the coating of the surface of the sheath of the wire or the flux as a single element or an alloy element, and the like. (Ni: 0% to lower than 0.70%)
Ni is considered as an element effective in enhancing toughness and can be contained as a selective element. However, in a case where the C content is high, the effect of Ni is limited, and since Ni is an expensive element, the Ni content in the weld # metal is lower than 0.70%. As necessary, the upper limit of the Ni content may be 0.60%, 0.40%, or 0.20%. The lower limit of the Ni content may not be limited.
Therefore, the lower limit of the Ni content is 0%. On the other hand, in order to sufficiently obtain a toughness enhancing effect, 0.05% or higher of Ni may be contained in the weld metal.
> y oo v (Cr: 0% to 2.50%) =
Cr is an element which increases hardenability and is effective in enhancing > the hardness of the weld metal, and thus can be contained as a selective element. .
However, when Cr is excessively contained in a proportion of higher than 2.50%, y toughness may be reduced. Therefore, 2.50% is the upper limit of the Cr content. =
As necessary, the upper limit of the Cr content may be 1.50%, 1.00%, 0.70%, or 0.40%. cs
The lower limit of the Cr content may not be limited. Therefore, the lower limit of + the Cr content is 0%. On the other hand, in a case of adding Cr for the purpose of enhancing the hardness of the weld metal, in order to obtain the effect, 0.10% or higher of Cr may be contained. (Mo: 0% to 1.00%)
Mo is an element which increases hardenability and is effective in enhancing the hardness of the weld metal, and thus can be contained as a selective element.
However, when Mo is excessively contained in a proportion of higher than 1.00%, toughness may be reduced. Therefore, 1.00% is the upper limit of the Mo content.
As necessary, the upper limit of the Mo content may be 0.70%, 0.60%, 0.40%, or 0.20%. The lower limit of the Mo content may not be limited. Therefore, the lower limit of the Mo content is 0%. On the other hand, in a case of adding Mo for the » purpose of enhancing the hardness, in order to obtain the effect, 0.05% or higher of Mo may be contained. (Ti: 0% to 0.100%)
Ti is, like Al, effective as a deoxidizing element, has an effect of reducing the bod
O content of the weld metal, and thus can be contained as a selective element. In =z
Mod addition, Ti is also effective in fixing solid-soluted N and relaxing an adverse effect on = toughness. However, when the Ti content in the weld metal becomes higher than > 0.100% and is thus excessive, a possibility of toughness deterioration due to the ~ formation of coarse oxides and toughness deterioration due to excessive precipitation = strengthening is increased. Therefore, the upper limit of the Ti content is 0.100%. =
As necessary, the upper limit of the Ti content may be 0.080%, 0.050%, 0.030%, or o 0.020%. The lower limit of the Ti content may not be limited. Therefore, the lower = limit of the Ti content is 0%. For the purpose of improving toughness, 0.010% or higher of Ti may be contained. (Nb: 0% to 0.100%)
Nb is solid-soluted in the weld metal metal and has an effect of enhancing the hardness of the weld metal, and thus can be contained as a selective element.
However, when Nb is contained in a proportion of higher than 0.100%, Nb is excessively contained in the weld metal, forms coarse precipitates, and thus deteriorates toughness, which is not preferable. Therefore, the upper limit of the Nb content is 0.100%. As necessary, the upper limit of the Nb content may be 0.080%, 0.050%, 0.030%, or 0.020%. The lower limit of the Nb content may not be limited.
Therefore, the lower limit of the Nb content is 0%. For the purpose of enhancing the » hardness of the weld metal, 0.010% or higher of Nb may be contained. (V: 0% to 0.30%)
V is an element which increases hardenability and is effective in enhancing the hardness of the weld metal, and thus can be contained as a selective element.
ro
However, when V is excessively contained in a proportion of higher than 0.30%, toughness may be reduced. Therefore, the upper limit of the V content is 0.30%. As © necessary, the upper limit of the V content may be 0.25%, 0.20%, or 0.15%. The = lower limit of the V content may not be limited. Therefore, the lower limit of the V ~ content is 0%. For the purpose of enhancing the hardness of the weld metal, 0.01% ~ or higher of V may be contained. @ (B:0%1t00.0100%) | -
When an appropriate amount of B is contained in the weld metal, B is bonded to solid-soluted N and forms BN, and thus has an effect of reducing an adverse effect of the solid-soluted N on toughness. In addition, B increases hardenability and contributes to the enhancement of strength, and thus can be contained as a selective element. In order to obtain this effect, 0.0003% or higher of B may be contained.
On the other hand, when the B content is higher than 0.0100%, B is excessively contained in the weld metal, forms coarse BN or B compounds such as Fe23(C, B)s, and thus deteriorates toughness, which is not preferable. Therefore, the upper limit of the B content in a case of including B is 0.0100%. As necessary, the upper limit of the B content may be 0.0080%, 0.0060%, 0.0040%, or 0.0020%. The lower limit of the B content does not need to be limited, and the lower limit of the B content is 0%. (Mg: 0% to 0.100%)
The lower limit of the Mg content does not need to be limited, and the lower limit of the Mg content is 0%. However, Mg is a strong deoxidizing element and thus reduces the O content in the weld metal, and 0.001% or higher of Mg may be contained in order to enhance the ductility and toughness of the weld metal. However,
" when the Mg content in the weld metal is higher than 0.100%, a reduction in the - toughness due to the formation of coarse oxides in the weld metal cannot be neglected. =o
Therefore, even in a case of including Mg, the Mg content is 0.100% or lower. As ~ necessary, the upper limit of the Mg content may be 0.0080%, 0.0060%, 0.0040%, or : © 0.0020% i" (Ca: 0% to 0.100%) o (REM: 0% to 0.0100%) -
The lower limits of the amounts of Ca and REM do not need to be limited, and the lower limits of the amounts of Ca and REM are 0%. However, both of Ca and REM change the structure of sulfides in the weld metal to refine the sizes of sulfides and oxides and are thus effective in enhancing ductility and toughness, and thus 0.002% or higher of Ca and 0.0002% or higher of REM may be contained. On the other hand, when Ca and REM are excessively contained, sulfides and oxides are coarsened and cause the deterioration of ductility and toughness. Therefore, in a case of including Ca and REM, the upper limits of the Ca and REM contents are respectively 0.100% and 0.0100%.
In the weld metal having the above chemical composition, the remainder containing iron (Fe) as its primary component may also contain impurities that are » incorporated during the production process and the like in a range in which the characteristics of the weld joint according to this embodiment are not impeded. (CEN: 0.20 mass% to 0.58 mass%)
As illustrated in FIG. 2, regarding the weld metal having a hardness of HV380
[ or higher and HV533 or lower, when the amount of diffusible hydrogen in the weld ~ metal is lower than 1.0 ml/100 g by allowing a CEN calculated by Expression 1 to be © 0.58 mass% or lower, the preheating temperature limit for crack prevention can be - 25°C or lower in a y-groove weld-cracking test according to JIS Z 3158, and thus ~ welding can be performed substantially without preheating.
Here, in order to reliably prevent weld cracking, the upper limit of the CEN = may be 0.55 mass%, 0.53 mass%, 0.50 mass%, 0.47 mass%, or 0.45 mass%. In order > to allow the hardness of the weld metal to be HV380 or higher, the lower limit of the v
CEN is 0.20 mass%. When the hardness of the weld metal is high, abrasion resistance is enhanced. Therefore, the lower limit of the CEN may be 0.24 mass%, 0.28 mass%, 0.30 mass%, or 0.32 mass%. (a) A base metal in which the Vickers hardness HV of the base metal is
HV 380 or higher and HV514 or lower (corresponding to HB360 or higher and HB475 or lower), the plate thickness of the base metal is 20 mm to 100 mm, the C content of the base metal is 0.120% to 0.300%, and the CEN calculated by Expression | is 0.20 mass%o to 0.75 mass%. (b) A base metal in which the Vickers hardness HV of the base metal is higher than HV514 and equal to or lower than HV565 (corresponding to higher than HB475 and equal to or lower than HB530), the plate thickness of the base metal is 12 mm to 100 mm, the C content of the base metal is 0.120% to 0.300%, and the CEN calculated # by Expression 1 is 0.20 mass% to 0.75 mass%. (c) A base metal in which the Vickers hardness HV of the base metal is higher than HV565 and equal to or lower than HV693 (corresponding to higher than HB530 and equal to or lower than HB650), the plate thickness of the base metal is 6 mm to 12 : mm, the C content of the base metal is 0.350% to 0.450%, and the CEN calculated by ho
Expression 1 is 0.20 mass% to 0.85 mass%. z ho
Regarding the base metal which satisfies any one of (a) to (c) described above, = in a case where the temperature of the base metal is 10°C or higher during gas-shielded = arc welding, there is no need to perform a preheating operation during the welding. i
However, in a case where the temperature of the base metal is lower than 10°C, a ~ preheating operation needs to be performed so that the temperature of the base metal = becomes 10°C or higher. That is, only in the case where the temperature of the base : metal (steel plate) is lower than 10°C, the preheating operation needs to be performed = so that the temperature of the base metal (steel plate) becomes 10°C or higher. The upper limit of the temperature (preheating temperature) of the base metal does not need to be particularly determined and may be lower than 75°C or lower than 50°C. (d) A base metal in which the Vickers hardness HV of the base metal is higher than HV S565 and equal to or lower than HV693 (corresponding to higher than HB530 and equal to or lower than HB650), the plate thickness of the base metal is 12 mm to mm, the C content of the base metal is 0.350% to 0.450%, and the CEN calculated 20 by Expression 1 is 0.20 mass% to 0.85 mass%. (e) A base metal in which the Vickers hardness HV of the base metal is higher than HV565 and equal to or lower than HV 693 (corresponding to higher than HBS530 and equal to or lower than HB650), the plate thickness of the base metal is 20 mm to 50 mm, the C content of the base metal is 0.350% to 0.450%, and the CEN calculated » by Expression 1 is 0.20 mass% to 0.85 mass%.
Regarding the base metal which satisfies (d) or (e) described above, in a case where the plate thickness of the base metal is 20 mm or smaller during gas-shielded arc welding, preheating is performed to heat the base metal to 100°C or higher. In a case where the plate thickness of the base metal is greater than 20 mm, preheating is
” performed to heat the base metal to 150°C or higher. The upper limit of the ~ temperature (preheating temperature) of the base metal does not need to be particularly © determined and may be lower than 175°C or lower than 150°C. In order to achieve a “ poi
Vickers hardness of HV380 or higher, the CEN is allowed to be 0.20 mass%.
CEN=[C]+(0.75+0.25xtanh(20x([C}- ~ 0.12)))x([Si]/24+[Mn]/6+[Cu]/15+[Ni}/20+([Cr]+[Mo]+[Nb]+[V])/5+5%[B]) @ ...(Expression 1) .
Here, elements with [] represent the amounts (mass%) of the corresponding 7 elements.
In Expression 1, regarding elements that are not contained, [] corresponding to the elements is substituted with zero. This calculation method is common to the base metal (steel plate) and the weld metal.
In the present invention, an average Vickers hardness of the weld metal 0 measured at | mm inward from the surface thereof is HV337 or higher and HVS33 or lower, or HV380 or higher and HV533 or lower. In the present invention, the amount of diffusible hydrogen of the weld metal immediately after welding is lower than 1.0 ml/100 g.
When the hardness measured at a position | mm inward from the surface is ® HV337 or higher and HV533 or lower, an abrasion resistance requirement which is necessary for the weld metal is satisfied. When the hardness is lower than HV337, abrasion resistance is insufficient. When the hardness is higher than HV 533, cold cracking is likely to occur.
To measure the hardness, the section of the weld metal is cut in a direction
[ perpendicular to the welding direction and polished to acquire a sample, the Vickers = hardnesses of 10 points of the sample at a position I mm inward from the surface of ® the weld metal are measured, and the average value thereof is calculated to obtain the © hardness. | . "
Regarding the amount of diffusible hydrogen in the weld metal immediately = after welding, as described above with reference to FIG. 1, when the amount of Co diffusible hydrogen is lower than 1.0 ml/100 g, the preheating temperature limit for oe crack prevention at low temperature does not significantly depend on the hardness of the weld metal, and the sensitivity of weld metal having a hardness of HV337 or higher and HV533 or lower and weld metal having a hardness of HV380 or higher and
HV533 or lower to cold cracking can be significantly reduced.
The amount of diffusible hydrogen is measured by a gas chromatography method based on JIS Z 3118 (method for measurement of amount of hydrogen evolved from steel welds in 2007).
In addition, the hydrogen diffusion speed is relatively fast at room temperature, and thus the amount of diffusible hydrogen of the weld metal needs to be measured immediately after welding. Therefore, the amount of diffusible hydrogen : cannot be accurately measured unless it is measured immediately after welding.
In order to produce a weld joint having the weld metal described above, high- hardness thick steel plates to be welded are used as the base metal, and two plates of the base metal are set on welding positions to form a groove therebetween, gas- shielded arc welding is performed thereon by using a flux-cored weld wire to generate weld metal between the plates of the base metal, such that a weld joint formed of the ro & weld metal and the steel plates for the base metal on both sides of the weld metal is oO formed. =
Hereinafter, the steel plate, the flux-cored weld wire, and welding conditions ’ used to form the weld metal will be described. _.
As the steel plate for the base metal, a high-hardness thick steel plate having a =
C content of 0.120% or higher and 0.450% or lower in terms of mass% and a hardness o of HV380 or higher and HV693 or lower is employed. -
Regarding the plate thickness of the steel plate to be used, a steel plate having a thickness of 6 mm or greater and 100 mm or smaller, generally called a thick plate, is employed.
The steel plate that satisfies such conditions is widely used where abrasion resistance is necessary, such as a machine for civil engineering and construction work, ‘ and the chemical composition thereof is not particularly limited except for the C content. However, as an example, steel includes as a chemical composition:
C: 0.120% to 3.000%, Si: 0.10% to 0.55%, Mn: 0.20% to 2.00%, Al: 0.01% to 0.10%, P: 0.020% or lower, S: 0.015% or lower, Cu: 0.50% or lower, Ni: 1.00% or lower, Cr: 1.20% or lower, Mo: 0.60% or lower, Nb: 0.05% or lower, V: 0.10% or lower, and B: 0.0050% or lower. In addition, steel in which the CEN calculated by
Expression | is 0.20 mass% to 0.85 mass% is employed. » The upper limit of the CEN is 0.85 mass% so as not to cause weld cracking in the heat-affected zone (HAZ) of the base metal. In order to more reliably prevent weld cracking in the HAZ, the upper limit of the CEN may be 0.80 mass%, 0.75 mass%, 0.73 mass%, 0.70 mass%, 0.68 mass%, 0.65 mass%, 0.63 mass%, or 0.60 mass%. In order to allow the hardness of the base metal to be HV380 or higher, the lower limit of the CEN is 0.20 mass%. In order to increase the hardness of the base = metal, the lower limit of the CEN may be 0.24 mass%, 0.28 mass%, 0.30 mass%, 0.32 © mass%, 0.35 mass%, or 0.38 mass%. The CEN of a steel plate in which the hardness EE 5 of the base metal is HV565 or lower does not generally exceed 0.75 mass%. <
Therefore, the upper limit of the CEN of the steel plate in which the hardness of the base metal is HV565 or lower is 0.75 mass%. | es)
As a method of measuring the hardness of the base metal, a method of p measuring the Vickers hardnesses of five or more points at a position | mm inward from the surface of the section of the base metal in the plate thickness direction and obtaining the average value thereof is employed.
Subsequently, regarding the flux-cored weld wire to be used, the flux components and alloy components thereof will be separately described. The amounts of the components in the description of the flux-cored weld wire represent mass% with respect to the total mass of the flux-cored weld wire.
Initially, the flux components inserted into a steel sheath of the wire will be described.
By including a predetermined amount of one type or two or more types of metal fluorides including CaF, BaF,, SrF2, and MgF> and one type or two or more ® types of metal oxides including Ti oxides (for example, TiO), Si oxides (for example,
Si0,), Mg oxides (for example, MgO), and Al oxides (for example, A203) in the weld wire and by allowing the ratios of the fluorides and the oxides to be in a predetermined range, the amount of diffusible hydrogen in the weld metal is stably lower than 1.0 ml/100 g.
Co -36-
ho
Requirements for obtaining this effect are, when the total amount of CaF», =
BaF, StF», and MgF> being contained is a, to allow the total amount a with respect to > the total mass of the flux-cored wire in terms of mass% to be 3.3% or higher and 8.0% we or lower, when the total amount of the contained Ti oxides, Si oxides, Mg oxides, and .
Al oxides is B, to allow the total amount p with respect to the total mass of the flux- ~ cored wire in terms of mass% to be 0.10% or higher and 1.50% or lower, to allow the oo ratio of the CaF; content to the a to be 0.90 or higher, and to allow the ratio ([total | 0 amount a}/[total amount [3]) of the total amount a to the total amount B to be 3.0 or © higher and 80.0 or lower.
When the total amount a of the contained metal fluorides is lower than 3.3%, the amount of diffusible hydrogen in the weld metal cannot be stably lower than 1.0 ml/100 g. In order to further reduce the amount of diffusible hydrogen in the weld metal, the lower limit of the total amount a may be 3.5%, 3.7%, or 3.9%. When the total amount a is higher than 8.0%, welding fumes or slag is excessively formed, and thus welding workability is significantly degraded, which is not preferable. In order to avoid the excessive generation of welding fumes or slag, the upper limit of the total amount a may be 7.5%, 7.0%, 6.5%, 6.0%, or 5.7%. When the total amount p of the contained metal oxides is lower than 0.10%, the shape of welding beads may be deteriorated. When the total amount B is higher than 1.50%, toughness may be 2 degraded. In order to enhance the shape of the welding beads, the lower limit of the total amount may be 0.20%, 0.30%, 0.40%, or 0.50%. In order to improve toughness, the upper limit of the total amount § may be 1.30%, 1.20%, 1.10%, 1.00%, 0.90%, or 0.80%.
Furthermore, when the ratio of the total amount a to the total amount J is lower than 3.0, the amount of diffusible hydrogen in the weld metal may not be stably = lower than 1.0 mi/100 g. When the ratio thereof is higher than 80.0, welding fumes > or slag is excessively generated, and thus welding workability is significantly degraded, “ which is not preferable. In order to further reduce the amount of diffusible hydrogen ~ in the weld metal, the lower limit of the ratio ([total amount a}/[total amount B]) may ” be 3.2,3.5,3.7,0r 4.0. In order to avoid the excessive generation of welding fumes iT or slag, the upper limit of the ratio ([total amount a]/[total amount ]) may be 40.0, 30.0, 20.0, 15.0, or 13.0. In a case where the ratio of the CaF content to the a is © lower than 0.90, the amount of diffusible hydrogen in the weld metal may not be lower than 1.0 ml/100 g. This is because CaF; has the greatest effect in reducing the amount of diffusible hydrogen among the metal fluorides. A situation in which the ratio of the CaF content to the a is maximized means a case where no metal fluorides other than CaF» are contained in the flux. Therefore, the upper limit of the ratio of the CaF2 content to the ais 1.0.
Accordingly, the total amount a of the contained metal fluorides, the total amount f of the metal oxides, and the ratio of the total amount a of the metal fluorides to the total amount of the metal oxides are limited as described above. :
In addition, the total amount J is the content in the flux-cored wire, and the 2 content is obtained by also adding metal fluorides contained in a binder (water glass primarily containing SiO) used to granulate the flux and the like.
To the flux-cored weld wire according to this embodiment, one type or two or more types of metal carbonates including CaCOs, BaCOs, SrCO3, and MgCO; may 3 further be added for the purpose of enhancing an arc stabilizing effect and es concentration of arc. However, when one type or two or more types of the metal = od carbonates are added in a proportion of 0.60% or higher, concentration of arc is too = strong, and thus the amount of generated spatter is increased. Furthermore, the > 5 amount of oxygen in the weld metal is increased. Therefore, in a case of including n the metal carbonates, the sum of the amounts of the metal carbonates is lower than ~ 0.60%. The lower limit of the sum of the amounts of the metal carbonates is 0%. In Tn order to suppress the amount of generated spatter, the upper limit thereof may be c 0.50%, 0.40%, 0.20%, or 0.10%. =
The reason that the metal fluorides reduce the amount of diffusible hydrogen is not necessarily clear. However, it is thought that the metal fluorides are decomposed by welding arc and the generated fluorine is bonded to hydrogen and scatters in the air as HF gas, or hydrogen is fixed to the weld metal as HF as it is.
In the present invention, it is preferable that CaO not be added to the flux.
Therefore, the lower limit of the CaO content is 0%. However, there may be cases where CaQ is contained in the raw material of the flux. In this case, the CaO content is limited to be lower than 0.20%. The CaO content is preferably 0.15% or lower or 0.10% or lower. When the CaO content is limited to be lower than 0.20%, effects according to the method of producing a weld joint according to this embodiment are ® obtained. CaO comes into contact with the air and changes to CaOH. Therefore, there is a possibility that CaO may increase the amount of diffusible hydrogen in the weld metal.
The amounts of alloy elements in the flux-cored wire excluding the metal fluorides, metal oxides, and metal carbonates are limited as follows. - (C: 0.010% to 0.350% in a case where the average Vickers hardness HV of the ~ 5 weld metal measured at 1 mm inward from the surface is 337 to 440, and 0.060% to : 0.350% in a case where the average Vickers hardness HV of the weld metal measured i" at 1 mm inward from the surface is 380 to 533) =
When the C content in the flux-cored wire is lower than 0.010%, the C u content of the weld metal becomes lower than 0.100%, and thus the hardness of the ~ weld metal becomes lower than HV337. Therefore, the C content in the flux-cored wire is 0.010% or higher. When the C content in the flux-cored wire is lower than 0.060%, the C content of the weld metal becomes lower than 0.120%, and thus the hardness of the weld metal becomes lower than HV380. Therefore. in order to allow the hardness of the weld metal to be HV380, the C content in the flux-cored wire is 0.060% or higher. In order to enhance the hardness of the weld metal, the lower limit of the C content may be 0.020% or 0.030%. In order to further enhance the hardness of the weld metal, the lower limit of the C content may be 0.070%, 0.080%, 0.090%, 0.100%, or 0.110%. When the C content in the flux-cored wire is higher than 0.350%, the C content of the weld metal becomes higher than 0.250%. Therefore, the C content in the flux-cored wire is 0.350% or lower. In order to improve the cold cracking resistance of the weld metal, the upper limit of the C content may be 0.300%, 2 0.250%, 0.180%, 0.170%, or 0.160%. (Si: 0.05% to 1.80%)
When the Si content in the flux-cored wire is lower than 0.05%, the Si content of the weld metal becomes lower than 0.05%. Therefore, the Si content in the flux-
o cored wire is 0.05% or higher. In order to reduce the O content in the weld metal, the < lower limit of the Si content may be 0.10%, 0.20%, 0.30%, or 0.40%. When the Si © content in the flux-cored wire is higher than 1.80%, the Si content of the weld metal ” ps becomes higher than 0.80% even when oxidative consumption is considered. “
Therefore, the Si content in the flux-cored wire is 1.80% or lower. In order to ~ improve the toughness of the weld metal, the upper limit of the Si content may be = 1.50%, 1.20%, 1.00%, 0.80%, or 0.60%. (Mn: 0.50% to 4.00%)
When the Mn content in the flux-cored wire is lower than 0.50%, the Mn : content of the weld metal becomes lower than 0.20%. Therefore, the Mn content in the flux-cored wire is 0.50% or higher. In order to enhance the hardness of the weld metal, the lower limit of the Mn content may be 0.70%, 0.80%, 0.90%, 1.00%, or 1.10%. When the Mn content in the flux-cored wire is higher than 4.00%, the Mn content of the weld metal becomes higher than 2.50% even when oxidative consumption is considered. Therefore, the Mn content in the flux-cored wire is 4.00% or lower. In order to improve the toughness of the weld metal, the upper limit of the Mn content may be 3.00%, 2.50%, 2.20%, 2.00%, or 1.80%. (P: 0.050% or lower)
When the P content in the flux-cored wire is higher than 0.050%, the P content of the weld metal may become higher than 0.050%. Therefore, the P content in the flux-cored wire is 0.050% or lower. As necessary, the upper limit of the P content may be limited to 0.030%, 0.025%, 0.020%, or 0.015%. The lower limit of the P content does not need to be limited. The lower limit of the P content is 0%.
lo ra wv (S: 0.020% or lower) =
When the S content in the flux-cored wire is higher than 0.020%, the S content of the weld metal may become higher than 0.020%. Therefore, the S content N in the flux-cored wire is 0.020% or lower. As necessary, the upper limit of the S = content may be limited to 0.015%, 0.010%, 0.008%, or 0.006%. The lower limit of ey the S content does not need to be limited. The lower limit of the S content is 0%. x ii (Al: 0.005% to 0.150%)
When the Al content in the flux-cored wire is lower than 0.005%, the Al content of the weld metal becomes lower than 0.005%. Therefore, the Al content in the flux-cored wire is 0.005% or higher. In order to further reduce the O content in the weld metal, the lower limit of the Al content may be 0.007%, 0.010%, or 0.012%.
When the Al content in the flux-cored wire is higher than 0.150%, the Al content of the weld metal may become higher than 0.100%. Therefore, the Al content in the flux- cored wire is 0.150% or lower. In order to improve the toughness of the weld metal, the upper limit of the Al content may be limited to 0.090%, 0.070%, 0.050%, or 0.040%. (Cu: 0% to equal to or lower than 0.75%) ” When the Cu content in the flux-cored wire is higher than 0.75%, the Cu content of the weld metal becomes higher than 0.50%. Therefore, the Cu content in the flux-cored wire is 0.75% or lower. In order to further reduce the Cu content of the weld metal, the Cu content may be 0.50% or lower. As necessary, the upper limit of the Cu content may be 0.40% or 0.30%. The lower limit of the Cu content may not
. be limited. Therefore, the lower limit of the Cu content is 0%. On the other hand, in = order to enhance the hardness of the weld metal, 0.10% or higher of Cu may be : contained in the weld metal. | FE oo ld (Ni: 0% to lower than 1.00%) i.
When the Ni content in the flux-cored wire is 1.00% or higher, the Ni content Ry of the weld metal becomes 0.70% or higher, and the alloy cost of the wire is increased. x
Therefore, the Ni content in the flux-cored wire is lower than 1.00%. In order to V prevent solidification cracking of the weld metal, the upper limit of the Ni content may be 0.50%, 0.40%, 0.30%, 0.20%, or 0.10%. The lower limit of the Ni content may not be limited. Therefore, the lower limit of the Ni content is 0%. (Cr: 0% to 3.50%)
When the Cr content in the flux-cored wire is higher than 3.50%, the Cr content of the weld metal becomes higher than 2.50%. Therefore, the Cr content in the flux-cored wire is 3.50% or lower. As necessary, the upper limit of the Cr content may be 1.50%, 1.00%, 0.50%, or 0.10%. The lower limit of the Cr content may not be limited. Therefore, the lower limit of the Cr content is 0%. On the other hand, in a case of adding Cr for the purpose of enhancing the hardness of the weld metal, in order to obtain the effect, 0.05% or higher of Cr may be contained. (Mo: 0% to 1.50%)
When the Mo content in the flux-cored wire is higher than 1.50%, the Mo content of the weld metal becomes higher than 1.00%. Therefore, the Mo content in the flux-cored wire is 1.50% or lower. In order to enhance toughness, the upper limit
~ of the Mo content may be 0.70%, 0.50%, 0.30%, or 0.20%. The lower limit of the =
Mo content may not be limited. Therefore, the lower limit of the Mo content is 0%. c + On the other hand, in a case of adding Mo for the purpose of enhancing the hardness of we the weld metal, in order to obtain the effect, 0.05% or higher of Mo may be contained. > (Ti: 0% to 0.150%) i
When the Ti content in the flux-cored wire is higher than 0.150%, the Ti x content of the weld metal becomes higher than 0.100%. Therefore, the Ti content in 7 the flux-cored wire is 0.150% or lower. In order to enhance toughness, the upper limit of the Ti content may be 0.100%, 0.080%, or 0.050%. The lower limit of the Ti content may not be limited. Therefore, the lower limit of the Ti content is 0%. For the purpose of enhancing toughness, 0.010% or higher of Ti may be contained. (Nb: 0% to 0.15%)
When the Nb content in the flux-cored wire is higher than 0.15%, the Nb content of the weld metal becomes higher than 0.10%. Therefore, the Nb content in the flux-cored wire is 0.15% or lower. In order to enhance toughness, the upper limit of the Nb content may be 0.10%, 0.08%, or 0.05%. The lower limit of the Nb content may not be limited. Therefore, the lower limit of the Nb content is 0%. For the - purpose of enhancing the hardness of the weld metal, 0.01% or higher of Nb may be ” contained. (V: 0% to 0.45%)
When the V content in the flux-cored wire is higher than 0.45%, the V content 3 of the weld metal becomes higher than 0.30%. Therefore, the V content in the flux-
Pa cored wire is 0.45% or lower. In order to enhance toughness, the upper limit of the V - content may be 0.25%, 0.20%, or 0.15%. The lower limit of the V content may not = be limited. Therefore, the lower limit of the V content is 0%. For the purpose of . enhancing the hardness of the weld metal, 0.01% or higher of V may be contained. wl : poi (B: 0% to 0.0500%) =
When the B content in the flux-cored wire is higher than 0.0500%, the B . content of the weld metal becomes higher than 0.0100%. Therefore, the B content in - the flux-cored wire is 0.0500% or lower. In order to enhance toughness, the upper limit of the B content may be 0.0400%, 0.0200%, 0.0100%, or 0.0050%. The lower limit of the B content does not need to be limited, and the lower limit of the B content : is 0%. (Mg: 0% to 2.0%)
When the Mg content in the flux-cored wire is higher than 2.0%, the Mg content of the weld metal becomes higher than 0.10%. Therefore, the Mg content in the flux-cored wire is 2.0% or lower. In order to enhance the toughness and ductility of the weld metal, the upper limit of the Mg content may be 1.5%, 1.0%, 0.4%, or 0.2%. The lower limit of the Mg content does not need to be limited, and the lower limit of the Mg content is 0%. (Ca: 0% to 2.0%)
When the Ca content in the flux-cored wire is higher than 2.0%, the Ca content of the weld metal becomes higher than 0.10%. Therefore, the Ca content in 3 the flux-cored wire is 2.0% or lower. In order to enhance the toughness and ductility
= hd of the weld metal, the upper limit of the Ca content may be 1.5%, 1.0%, 0.5%, or 0.3%. y
The lower limit of the Ca content does not need to be limited, and the lower limit of ~ the Ca content is 0%. | ~ wu) > ~ (REM: 0% to 0.0150%) Ce
When the REM content in the flux-cored wire is higher than 0.0150%, the 5
REM content of the weld metal becomes higher than 0.0100%. Therefore, the REM i content in the flux-cored wire is 0.0150% or lower. In order to enhance the toughness and ductility of the weld metal, the upper limit of the REM content may be 0.0100%, 0.0050%, or 0.0030%. The lower limit of the REM content does not need to be limited, and the lower limit of the REM content is 0%.
The reason that the chemical composition of the flux-cored wire according to this embodiment is limited has been described above. Regarding the other chemical composition of the alloys of the remainder, the remainder primarily containing Fe may also contain impurities that are incorporated during the production process and the like in a range in which the characteristics of the weld joint according to this embodiment are not impeded. The Fe component contains Fe in the steel sheath, and Fe in iron powder and alloy components added to the flux. The iron powder content in the flux is lower than 10.0% in terms of mass% with respect to the total mass of the flux-cored 2 wire. When the iron powder content is increased, there may be a case where the amount of oxygen is also increased. As necessary, the iron powder content may be lower than 5.0% or lower than 1.0%. Since the iron powder does not need to be contained, the lower limit of the iron powder content is 0%.
a "
Subsequently, the morphology of the flux-cored wire will be described. 2 hod
The flux-cored wire is primarily divided into a seamless wire (that is, a wire = in which the seams of the steel sheath are welded to each other) in which slit-like “ os seams are not formed in the steel sheath, and a seamed wire in which the seams of the ~ steel sheath have a slit-like gap. The present invention may employ any sectional structure. However, in order to suppress the cold cracking of the weld metal, a wire i without slit-like seams (seamless wire) is preferable. :
Li
Hydrogen infiltrated into the weld zone during welding is diffused into the weld metal and the steel side, is accumulated to a stress concentration zone, and acts as a cause of the occurrence of cold cracking. As the hydrogen source, moisture held in the welding material, moisture incorporated from the air, rust or scales adhered to the surface of the steel, and the like are mentioned. However, during welding in which the cleanliness of the weld zone and shielding gas conditions are sufficiently managed, hydrogen contained in the wire primarily in the form of moisture becomes the main cause of diffusible hydrogen that is present in the weld joint.
Therefore, it is preferable that a (seamless) pipe without slit-like seams be used as the steel sheath to suppress the infiltration of hydrogen in the air from the steel sheath to the flux until the wire is used after being produced. In a case where a # (seamed) pipe with slit-like seams is used as the steel sheath, moisture in the air easily infiltrates into the flux from the slit-like seams (seamed portion) of the sheath.
Therefore, when such a pipe is used as it is, the infiltration of the hydrogen source such as moisture cannot be prevented. Therefore, in a case where a time period from production to use is long, it is preferable that the entire wire be vacuum-packed or be pt stored in a container that can be maintained in a dry state. =
Prd
In addition, in order to enhance the transportation performance of the wire, = there may be a case where lubricating oil is applied to the surface of the wire. From “ the viewpoint of reducing the amount of diffusible hydrogen, as the lubricating oil . applied to the surface of the wire, oil that does not contain hydrogen such as i. perfluoropolyether (PFPE) oil is preferable. = >
The flux-cored wire used in the present invention can be produced in the same = production process as that of a typical method of producing a flux-cored wire.
That is, first, a steel strip which is to become the sheath, and a flux in which metal fluorides, alloy components, metal oxides, metal carbonates, and an arc stabilizer are mixed to have predetermined contents are prepared. While the steel strip is transported in the longitudinal direction thereof, the steel strip is formed into an open pipe (U-shape) by a forming roll to be used as the steel sheath, the flux is supplied from the opening of the open pipe during the formation, and the edge faces of the opening that oppose each other are subjected to butt seam welding. A seamless pipe obtained by the welding is drawn, and is subjected to annealing during the drawing or after the completion of the drawing process, thereby obtaining a (seamless) wire having a desired wire diameter without slit-like seams. In addition, a (seamed) wire having slit-like seams is obtained by supplying a flux from the opening of the open “ pipe to be formed as a seamed pipe that is not subjected to seam welding, and drawing the pipe. A cut section of the wire without slit-like gaps, which is made by butt seam welding, is illustrated in FIG. 3A. When the section is polished and etched. welding traces are observed. However, when the section is not etched, welding traces are not observed. Therefore, the section may be called “seamless”. On p.111 of “New hoo
Edition of Introduction to Welding and Joining Techniques” (2008) edited by “the i
Japan Welding Society” and published by Sanpo Publications Incorporated, a seamless 3 type is described. As illustrated in FIG. 3B, when brazing is performed after butting we is performed, or as illustrated in FIG. 3C, when brazing is performed after caulking is Ny performed, wires without slit-like gaps can also be obtained. In FIGS. 3B and 3C, the " wires that are not subjected to brazing and are used as they are become wires having oo slit-like gaps. ¥ -
In the present invention, gas-shielded arc welding as multi-layer welding is performed on the steel plate by using the flux-cored wire that satisfies the above- described conditions to form weld metal that satisfies the above-described conditions, thereby accomplishing the object. The gas-shielded arc welding method is not particularly limited, and a typically used method can be employed. = For example, as the shielding gas, as well as 100% CO, gas, a mixed gas of 3 vol% to 20 vol% of CO» gas and Ar gas, or the like can be used. The flow rate of shielding gas may be under typical conditions, that is, about 15 L/min to 30 L/min.
In addition, regarding welding conditions such as current, voltage, and the like, for example, a current of 200 A to 350 A, a voltage of 25 V to 35 V, and the like may be employed. The welding rate may be controlled to allow a weld heat input to be 10 k/cm to 50 kJ/ecm.
The shape of the produced weld joint is determined depending on the application or the like and is not particularly limited. Weld joints in which a groove is formed, such as a typical butt joint, a corner joint, and a T joint may be applied.
Therefore, the shape of the steel plate to be welded may be formed so that at least a ho portion thereof where the weld joint is formed is a plate shape, and the shape may not z
Ny entirely have the plate shape. For example, shaped steel may also be included. In = addition, the steel plate is not limited to various steel plates, and a single steel plate “ may be formed into a predetermined shape such as a pipe shape. However, a butt 5 weld joint may also be employed. ~ [Examples] = we!
Next, the applicability and effects of the weld joint according to this ™ embodiment will be described with reference to Examples.
Steel plates having components shown in Table | were used as base metals.
In addition, as backing metals for welding, the same steel plates as the base metals were used.
While a steel strip was transported in the longitudinal direction thereof, the steel strip was formed into an open pipe by a forming roll, a flux was supplied from the opening of the open pipe during the formation, and the edge faces of the opening that opposed each other were subjected to butt seam welding, thereby forming a pipe without slit-like seams. During drawing work of a wire of the formed pipe, annealing was performed, thereby producing a flux-cored wire having a final wire diameter of ¢1.2mm. In addition, some of the steel plates were formed into pipes having slit-like seams that were not subjected to seam welding, and the pipes were drawn, thereby 2 producing flux-cored wires having a wire diameter of $1.2 mm. In the case of the wire having slit-like gaps, the entire wire was vacuum-packed and stored in a container so as to be maintained in a dry state, until welding is performed.
The chemical components of the produced flux-cored wire were analyzed as follows. First, the filling flux was extracted from the flux-cored wire, and the flux-
o cored wire was separated into the steel sheath and the flux. The chemical - components of the steel sheath were obtained by measuring the content of each of © metal components through chemical analysis. The chemical components of the flux “ were performed in the following order. First, the constituent materials and components of the flux were subjected to quantitative evaluation by X-ray i. diffractometry and fluorescent X-ray spectroscopy. Thereafter, the flux was separated © into a slag content and an alloy content by using a separation method such as flotation « or magnetic separation, and the chemical components thereof were analyzed by = performing chemical analysis, gas analysis, or the like. The chemical compositions of the produced flux-cored wires are shown in Tables 2-1-1 to 2-2, and Tables 3-1-1 to 3-2.
The base metals were allowed to abut each other with a root gap of 16 mm and a groove angle of 20° by using the flux-cored wire, and were welded by using the backing metal under the welding conditions shown in Tables 4-1-1 to 4-2-3. On the surfaces of the groove surface of the base metal and the backing metal, buttering of two or more layers and an excess weld metal height of 3 mm or higher was performed by using the tested flux-cored wire.
Here, as Ti oxides, Si oxides, Mg oxides, and Al oxides, TiO2, SiOz, MgO, and Al,O3 were respectively used. In Tables 2-2 to 2-4, the metal carbonates include » CaCO3, BaCOs, SrCO3, and MgCO:a.
The analysis results of the chemical compositions of the obtained weld metals are shown in Tables 5-1-1, 5-1-2, 5-2-1, 5-2-2, 5-2-4, and 5-2-5. A sample of a polished section of the weld metal, which is perpendicular to the welding direction,
was acquired, and the Vickers hardnesses of 10 points of the sample at a position 1 mm = inward from the surface of the weld metal were measured, and were converted into =
Brinell hardnesses using the hardness conversion table from SAE 1417 (1983). In os addition, a No. 4 Charpy test piece (2 mm V-notch) based on JIS Z3111 (2005) was 0 acquired, and the Charpy absorbed energy of the weld metal at -40°C was measured. ~
A -40°C absorbed energy of 27 J or higher was evaluated as passing. oo
The obtained results of the hardnesses and the Charpy test are shown in Tables c u 5-1-3, 5-2-3, and 5-2-6. +a
In addition, a cold-cracking test and a diffusible hydrogen amount-measuring test were performed on each of the weld joints obtained under the same welding conditions. As the cold-cracking test, a test based on JIS Z 3158 (method of y-groove weld-cracking test in 1993) was performed at room temperature (25°C), and the absence of cracking in surfaces and sections was evaluated as passing. The diffusible hydrogen amount-measuring test was performed according to a gas chromatography method based on JIS Z 3118 (method for measurement of amount of hydrogen evolved from steel welds in 2007). An amount of diffusible hydrogen of lower than 1.0 ml/100 g was evaluated as passing.
The results are shown in Tables 5-1-3, 5-2-3, and 5-2-6.
During welding, a significant level of the generation of fumes or slag was evaluated as poor welding workability. A low level of the generation of fumes or slag was evaluated as good welding workability. The results are shown in Tables 5-1-3, 5- 2-3, and 5-2-6.
>
Nv
As shown in the test results of Table 5-1-3, the weld metals of Examples | to -
Prt 54 which are examples of the present invention were excellent in all of hardness, = toughness, cold cracking resistance, and welding workability and thus passed the tests. - form
On the other hand, as shown in the test results of Tables 5-2-3 to 5-2-6, the dl weld metals of Comparative Examples 101 to 165 did not satisfy the requirements ow specified in the present invention and at least one of hardness, toughness, cold cracking = nt resistance, and welding workability did not pass the tests. The underlined numbers in [al
Comparative Examples of Tables 5-2-1 to 5-2-6 represent outside of the ranges of the present invention. [Table 1] [Table 2-1-1] [Table 2-1-2] [Table 2-2] [Table 3-1-1] [Table 3-1-2] [Table 3-2] [Table 4-1-1]
©
I
— [Table 4-1-2] fe poi forte [Table 4-2-1] i. ot oo [Table 4-2-2] - o [Table 4-2-3] Io! [Table 5-1-1] [Table 5-1-2] [Table 5-1-3] [Table 5-2-1] [Table 5-2-2] [Table 5-2-3] [Table 5-2-4) [Table 5-2-5]
& : on ho [Table 5-2-6] - hd [Industrial Applicability] 2 [= . forwertte
According to the present invention, in a weld joint which uses a high-hardness ~~] steel plate having a high C content and a surface hardness of HV380 or higher and ~
HV693 or lower as a base metal, weld metal which has a surface hardness of HV337 or Re higher and HV533 or lower and excellent abrasion resistance or weld metal which has ind 1.51 a surface hardness of HV380 or higher and HV533 or lower and excellent abrasion resistance can be obtained without the occurrence of cold cracking even when : preheating is not performed. Therefore, welding efficiency can be significantly enhanced, and thus such a weld joint is extremely valuable in the industrial field.
oo = - = 4 . iz a = = Fg ro =, i 2. mo |g @ 18 oa nd : Chemical components of steel plate for base metal [mass%] Plate Vickers CEN = thickness} hardness [mass%] oc | si [mn [ Pp | s [AN [Vv J oul] o [Mo [ Ti [No | B | [mm] | [Hy] 0267 | 025 | 111 [0007 oo0afooa | | | Jos3 | Jooiz] oot Jooota| 32 | S21 [ 058 0287 | 038 | 118 Jooi2 ooo Joos | | | lo47 [o25| | o0o02 [ooorz] 25 | 551 | 065 0165 | 052 | 135 [oo0i3jooos Jooo | | | [055 [032 o0iz] Joooia| so | 434 | 056 [0188 | 027 | 097 jooos Jooos Joos | | | Joss | Jootz| Jooooo| 22 | 448 | 052 | © 0244 | 026 | 067 | 0012 | 0003 | 003 | 054 | 008 [ 023 | 047 | [0018 | 002 Jooor3| 32 | 505 | 083 [0215 | 031 | 187 Jooizooos Joos | | | | | |] | [| 2 | 498 | 054 [0378 | 021 [ 056 [ooit Joooaooa | | [| Jos | Jooiz| Jooord| 46 | 581 [ 056 0392 | 022 | 054 Jootz Jooos joo3 | | | Joa |] Joos] Joooia| 32 | 594 | 0858 [0385 | 027 | 067 [ooit Jooos Joos [| | | [oar | Joon | foooio] 11 | 601 | 059 |] ~~ : oH :
To "a, . Ce © \
Table 2-1-1 sg Composition of flux [mosskinwire] | tear o [Classification Note cS Metal otal amount ar2 : cots re TE 1450 oo] ms co [115 & te] Tet o7on 47 [ot am + | Example | Ja7[ | | 1 37fois[os2] | [oo] 067] | | ss 100] (2 | Example | Tae [| [| 3efors| | | [oo4 015] | ors] 240] 100] [3 | Example | ~~ [75]o4] | | 78[o025/022] | Joos] o47[ | | tes 095] 4 | Example |PFPEisappliedt| 63 | | [| | 63 [oar] Joos] oot] o4f | [158 100] | Example | [67] | | | e7]o24fots[ | Joos] 039] 12] | 172] 100] 6 | Example | Seamedt+ | 43] | | 1 43[ lost}oes] Joos] o74] | | 58 100] 7 | Example [| [ar] Jos] | 44f[o022los] | Joo9] toa | | a2 ~~ 093] (8 [ Example | [74] | [| | 71] [os] | Jooa 033] 27] [| ~~ 215] 100] 9 | Example | Jet] | | | e1fo29lo03s] | loo2] oe7[ | | ei] 100]
[10] Example | ~~ [s2] | [| | s2[o0f2[018] [005/004] 035] | o17[ 149] 100]
[11] Example | 17603] | [| 79lo27fo029] [| Toos] ose] | | 141 ~~ 096] 12 | Example [PFPEisappliedt| 41 | | [03 | 44] ozo] | Toor] ozo] | | ~—— 152[ 083]
[13] Example | ~~ [45] Jo2| [ 47] [o270o33] Joos] oof | | 78 0%] 14] Example | Seamed#x [35] | [o2| 37foi8f | [ [oes] o18[ [ | ~~ 206] 095]
[15] Example | ~~ [34] | | [ 34fo42[o062] [| Joos] 104] | | 33 ~~ 100] 16] Example | ~~ te2] | | | 62 [o44] [| |oo4] 044] 38] | 141] ~~ 100]
[17] Example | ~~ [41] | | | 41lo37fo27] [| Joo2] oe4 | [| ~~ 64 100]
[18] Example | ~~ les | | | esjoftjo24] [ |o12] 035] | oos] 186] 1.00] (19 Example | ~~ [78] | | | 78lo27fo2t] [| Joos] o48] [| | ~~ 163 100] (20 | Example |PFPEisappliest| 64 | | | | 64] [o31]oo3[ 014] oot] o48] | | 133) 100]
[21] Example | ~~ [48] | | [| 48] [o2rfo2r] Joos] o42] [| [ ~~ 114 100]
[22] Example | Seamed | 54 [03 [02] | s59jo01s] | [ loo3] ois) | | 393 092]
[23] Example | ~~ [38] | Jo3| 4ilos2foat] | Joos] oe3] | | 44 093]
[24] Example | ~~ [48] 1 | | 48] [oar] [ [oo04] 021] 42] [ ~~ 220] 100] [25 Example | Jas] | | | 35loa3sfos2] [| Joos] oe7] | | 52 100] 26] Example | ~~ 13e| | | | 39loi3fo24] | Joot] 087] | ort] ~~ 105] 1.00]
[27] Example | ~~ ]51f] | Jos] 56[033]o022] [o12] 00s] o67] 32] | 84 091] * PFPE; perfluoropolyether oil ** Seamed: the steel sheath having a shape with a slit-like gap
Table 2-1-2 s | Composition of flux [masshinwirel _ _[ call cer ® |ctassifoation] Note =F] er [0 amount a1/| (Gay : Coral ra ra i LT 0x50 ao 0a] 0 [ToT & Ete ot rom 41 1 srr 28 | Example |[PFPEisappliedt| 42 | | | | 42| Joszfo21]ot4[ 013] 067] [ o13] 63] 100] 29] Example | ~~ [62] Jo3| | es] Jear| | [oos] oat] [| 159] ~~ 095 130 | Example | Seamed#* | 7703] | | 8ofois] [ [ Joo4] ois] [| 615] 096] (31 | Example | ~~ 141] | | 1 41los3foe2fors| [oo2f t1of | | 37] ~~ 100] 32 Example | [63] | | | 63] Jos] | [oo4] o032[ 29] | ~~ 187] ~~ 100] 33 Example | [37] [| | [ 37fotsfo2zr| [ [oos| o4s] [| | ~~ 82 100] 34] Example | ~~ |s59f | | | sefot2jors| | [oof] o30f | ou] 187] 100] 35] Example | [72] Jo2]o4] 78fo3ijo3r| | loos] o62f | | 126] 092] 36 | Example [PFPEisappliedt| 63 | | | | 63] Jo21for2loi8] oot] os51f [| | ~~ 124] 100] 37) Example | [46] | | | 46fois] | | Joo] o13[ [| | ~~ 354] 100] 138 | Example | Seamed++ [54 [03 [ot | | 58] Jo21fo2s] Joo4] o46] [| | 126] 093] , (39 Example | ~~ 142] | | | 42foz9fost| | Joos trof | | ~~ 38] 100]
[40] Example | ~~ |s52] | | |] 52] Joo2foo3] [ote] o25[ 18 | 208] 100] —
[41] Example | 52] | [| | s52[o06foos| | Jot2f ors] [ | 347] 100] [42 Example | 53] | | 1 53] Jo24fo24] [oo08] 048] [ | ~~ 1io[ 100]
[43] Exampte | Jae] | | | 46jo24foj2] | [oo] oe6] [ | 48] ~~ 100l
[44] Example | [44] | [ | 44] Jo23| | |oo04f 023] 15] | tei] 100]
[45] Example | 42] | | |] 42fo2fo2i| | [oor] o43][ | | ~~ 98] 100] [46 | Example | [41] | J | 41] Jos] | loos 025] 25] | 164] 100] 47] Example | 43] | | | 43] Joas[ | [oo4 03s] [| | 123] 100] 48 | Example | a1] | | J 41] fo23| | [oo02] o023[32[.- | 178] 100] 49 | Example [PFPEisappliesx| 37 | | | | 37fotefo2t| | [oo04] 037] | oi15] 100] 100] (50 | Example | [at] | | | 41] Joss] | loos] oss] 15] [ 75] 100]
[51] Example | 133] Joes] | 3efot2| | | loos] of2[ [ | ~~ 300] 092] 52 | Example | 3s] | | | se] Jos| | |oo4f o42[32[ | ~~ 93] 100] 53] Example | 136] | [ | 3e6lo1sfoss| | |oos[ os2[ | | es] 100]
[54] Example | Ja42[ | | | 42fotrfoer] | Joos] oss] [ | tii] 100] * PFPE; perfluoropolyether oil ** Seamed: the steel sheath having a shape with a slit-like gap : nacf@ ¢l:/A1 iol BRL/34
Table 2-2
S | Composition of flux [masshinwirel | cera > | Classification Note cB petal |Lotal amount @ CaF : rE rE 50 rc ec [TT oe (To ns 6) rss 101 [Comparative Example] ~~ [42 | | | | 42f{o012]/035] [ 1003] 047] | | go] 100] 102 [Comparative Example] [42 | | [| 42{[oir7fo21| [| looe[ 038] [| | 11a] 100] 103 [Comparative Example] ~~ [39 | | | | 39lo15]019] | Jooe] 034] | I #15] 1.00] [104|Comparative Example] ~~ 157] | | | s57[o018]032] | foor| os50] | | 114] 1.00 [105|Comparative Example] 138 | | | | 38l013]024] | fora] 037] | | 103] 1.00] 1106 [Comparative Example] | 51 | | | | s1forr[o4r] | Tor2[ os2] | [| "e8] 100] [107 [Comparative Example] ~~ [45 | | | | 4s5[010]034] [ [ors] o44] [| 102] 1.00] [108[Comparative Example] ~~ [41 [ | [| 41]o16[024] | Joo4] 040] [ [| — 103] 1.00 1109 [Comparative Example] [42 | | | | 42[o009fo25] [| [oo2] 034] | | 124] 100] [110|Comparative Example] [41 | | | | a1fo14fo2s] | Jooa] 039] [| | 105] 1.00] [111|Comparative Example] [47 | | | | a7]o012|o022] | Joo3] 034] [ | ~~ 138] 1.00] [112[Comparative Example] [41 | | [ | 41foosfos2] | [oos] o40] [ | ~~ r03[ ~~ too] 113[Comparative Example] [656 | | | | ss5/of4fo2t] | [oo2] oss] [| [| ~~ 157] = 100] 5 [114[Comparative Example] [47 | | | | a7lo015]o1s] | too4a] oso] | | ~~ 157] ~~ 100] ~— 1115[Comparative Example] | 52 | | | | s52]015f012] | Joos 027] | 1 193] = 1.00] [116|Comparative Example] 145 | | | | as5loo9lo29] | toos] 038] [| | ~~ 118] ~~ 100] [117|Comparative Example] ~~ [47 | | [| a7]or2loas| [| Joos] 027] [ ~~ | — 174] ~~ 100] [118[Comparative Example] {38 | | | | 38|oo09|ote] | Jooz2f o028] | |] ~~ 136} 100 [119[Comparative Example] [54 | | 1 | s4lois|o21] | loi2] o036] [ | ~~ 150] 1.00 1120|Comparative Example] [53 | | [| s3]otrt]ois| [| [oot] o26] | [~~ 204] ~~ 100]
[121]Comparative Example] [55 | | || ss5lot2]/015] | Joot]| o27] [| | ~~ 204] ~~ 100] [122|Comparative Example] [45 | | [| | as|ot2]o27| | [oi13] o39] [| | 115] ~~ 100] (123|Comparative Example] [33 | | | | 33{o22)t35] | lois] 157] | V7 21] ~~ 100 [124|Comparative Example] ~~ [22 | | | | 22fo012]o027] | Tot2] o39] [ | ~~ 56] 100] [125[Comparative Example] [80 | | [| | 89] Jo12| [| Tooe| o12] [| [742] ~~ 100] [126 [Comparative Example] ~~ [756 | | | | 75[002]005] | Jooa] oo7] [ | tori] ~~ 100] [129|Comparative Example] 144 | | | 1 44] Jo2s] | Tooa] o025] [| 08] ~~ 176] Ov 1.00 [130[Comparative Example] [42 | | || 42fo012fo19] [| Joo7] os31|uia| | \_ 135] _ = 1.00] 19600 GINZI IGT BT/90 : “oO EE ’ Lu
RN
Table 3-1-1
No. y components or metal deoxidizing components c [si [mn] P [| s | A | Ni|]V] Cu[]Cr[M][ Ti [No] B [Mg] Cal] REM 1 | Example [0082] 027 | 156 [0011 [0004 o00f2| | JoisJos2]od9fooi5foor | [| [ 2 | Example [02421 039 | 054 [001000060007] | Jo27[ foa2tfoorz| fooooz7] | T°] 3 | Example [0112] 054 | 173 [0012 [0005 |oo0it | | [045] [o44] | Jooo29|o02 4 | Example [0131] 048 | 222 Joot0foo03foot2| [ | [ ~~} | 1 | Example [0145] 034 | 125 [0008 | 0003 [0024 [097] [o027]t112] [o014] Joo0033| [04 6 | Example [0.123 | 038 | 124 [0008 [0005[0005| [027028] Jos3foort| [| ~~ Jo2 7 | Example [0105] 024 | 1.15 [0008 [0004 [0008 | | [o032]039Jo25}] | Jooo43] 8 | Example [0137] 041 | 137 Joot4]ooo6fooos | | | | Joos] | [| | [| [00018] 9 | Example [0091] 009 | 184 [0016 [00050010 | Joi15]025]o045]012 [| | [ [| [ [| Example [0241] 012 | 1.24 [0015 [00050006 [ | Jo21| [o021]0024]002]00025] [| [ 11 | Example [0121] 034 | 095 [00140007 [o005] | [o22| [o043j0025] Jooo24] 02 | [ |] 12 | Example [0094 | 041 | 134 [0012 [0006 [0023087] [o56|032]025/0023] [| | [04] | wn 13 | Example [0115] 052 | 125 [0009 Joo0o7Joi21| | Joar| | Joozof [| ~~ Jos] [|] So 14 | Example [0185] 055 | 108 [0015 00120014 | Jo22] Jo74foois] Jooo47| | | | = | Example | 0084 [ 056 | 122 [0008 [0007 [0015 [| fo32fo075j025] [ | [| | [00054] 16 | Example [0125] 051 | 154 [0013 00060032 [| | | Jo2sfoo22 17 | Example [0.156 | 072 | 1.34 [0011 [00040012] | Jo25|fi12]012f0054]002]00040| [ 18 | Example [0284] 034 | 125 | 0013 | 0005 [0012 | |o022{024] Jot8] [| | 1 19 | Example [0164 043 | 2.11 [0007 [00040062 | | | | | [| | [| [ | Example | 0125] 039 | 151 [0016 [0008 [0045 [089 | [o54J044] | Joo2| | Tos5] 21 | Example | 0.166 | 009 | 198 [0013 [0007 [0025 | | [o3sfo4sloas5] [| Jooo2r 22 | Example [0139] 018 | 155 [0015 [0005 0015 | [| fo22[ Joitfooti] Jooo22|o7 23 | Example | 0.129] 034 | 152 {00110003 }0008| | Jo2slo57]oi7jooss] | Joe] 24 | Example | 0141] 028 | 084 [0009 | 0005 0008 | [018036] Jo2rfoor2| | Jos | [ | Example [0.125 | 052 | 1.34 [0011 [0004 oor2| | fo2r[ti2fo20| [ 26 | Example | 0139] 032 | 125 [0013 [0005 0012 | fo34] Jo29| Joosz|ooos2| | [ 27 | Example | 0262 | 041 | 1.02 [0007 | 0004 [0062 {007 foes | | | | [ 28 | Example | 0.165 | 0.28 | 151 [0016 | 0008 {0052 [070] | fo42]0832]0022] Joooi5] | 100023] 29 | Example | 0.134 | 041 | 198 [0015 | 0007 [0026 | | fo26fo48| [ | | Joa] [ | Example [0.150 | 038 | 155 [0015 [0004]oot6] | fo22] Jo8r| Joo3fooos2} [ [
Annotation 1: remainder: Fe and impurities 790Ce 91:41 8107/07/90
Table 3-1-2
No. assification oy components or metal deoxidizing components c | si [Mn] Pp | s | AL IN [V]Cu[Cr [Mo] Ti [Nb] B [Mg] Ca] REM 31 | Example [0121] 042 | 1.78 | 0011 | 0004 [0009 | Joa31]o24| Joso| [ | — [ [1 32 | Example [0145] 018 | 184 [0017 [0003 [0015] | [o2t| [o3ifoots| Jooo4at| [o3 33 | Example [0146] 071 | 137 [001200040012] | fo3sfostfo2s| | [ | | [ 34 | Example [0.134] 033 | 132 [0013 [0005 0018 | foi9] [| Joot2] fooo32| Jo2 | Example | 0098 | 041 [ 201 [0009 [0004 [0062 | | [o22] | Joot1]oo3|ooosa| [ 36 | Example | 0158 | 039 | 1.51 | 0016] 0008 | 0044092} Jos6| Joza| [| | | | 1 37 | Example [0245] 012 | 198 [00140003 [0025] | [oi7]o48| [oo24] Joo032] 04 38 | Example [0.155 [ 019 | 155 [001400050015] | fo2t| Jo45]0015] Jooo21| | [00032] 39 | Example [0099 | 027 | 152 [0018 [0003 [0012] [o44fot8fo052]o25 | | | | |] : | 40 | Example [0138 | 024 | 178 | 0016 [0004 [0008 | | Jo3t| |o37]oo1s] Jooo2e| [o2 41 | Example [0215] 015 [ 135 Jooigfooo4foot2| | | [ | | { [ [ |} | a 42 | Example [0.164 [ 0.18 | 145 [00150003 Joo17| | fo32] | foots} Joooso| | | |] ~ 43 | Example [0125] 024 | 1.35 [0012 [0003 [0021 | | Jo24fos2fo21| [| | [| [ 44 | Example [0133] 022 | 141 Joo13Jo0005/0024 | Jo33| | [| [ 45 | Example [0079 | 024 | 184 [001300040015] | Jozef | | | | | 1 =] 46 | Example [0081 | 022 | 178 [oo11jooo5fo0022| | Jost | | | { } | | | | : 47 | Example [0077] 034 | 175 Joo09 0003 [0032] | fo2of |} [ | [| J | | =] 48 | Example [0039 | 045 | 164 [0011 [00020034] | Joss] Jo22| [| | ~~ [ [ 49 | Example [0034] 038 [ 155 [0012 [0005 005t [055] [| | | foot] Joooat| [ 50 | Example [0045] 051 | 186 [0007 [00070034] | | | | © | | } [ [ 51 | Example [0049 | 061 | 1.24 [0013 0004 [0029 070] Jo25| jo34| [ [| [ © 52 | Example [0035] 037 [ 135 [oot0ofoo06fo034] | | | [ [| | | | [ [ 53 | Example | 0022 | 045 | 1.26 [0014 0005 0038] | | | fose[ | | [oz] | =] 54 | Example [0051] 038 [ 162 Joot1fooo5sfo0021| [| Joie | [ [ | [ | | =]
Annotation 1: remainder: Fe and impurities cacce 1:27 2100/07/80
Table 3-2
Wi
No. | Classification c [si [Mn [J P [ Ss TA | NifVvI cuJcer|M | Ti [No|[ B [Mg[ Cal REM] 101 [Comparative Example] 0.361 | 025 | 1.56 J 0008 Jooos Joos | | Joar[ ~T I 7 I 1 1 T= 102 [Comparative Example] 0.004 | 036 | 1.64 Joor2fo000s [0023 | | Jois| | | J [ 103 [Comparative Example] 0.128 | 0.04 | 1.52 | 0014 [0007 [002a | | oar] 104 [Comparative Example] 0.174 | 197 | 1.54 [0009 [0006 [0024 | [| Joos | [ | [| [ 105 [Comparative Example] 0.127 | 035 | 0.18 JooisJooos [0023 | [ Joar| | 1 [| | fF [ 106 [Comparative Example] 0.121 | 0.41 | 465 [0008 Jooo4 Joot2| [| Jote| | | | [J " _107_ [Comparative Example] 0.124 | 0.34 [ 1.51 Joo072]oo03 Joo13 | [| jotz[ I | [ | © [ _108_ Comparative Example] 0.135 | 0.33 | 1.55 [0.008 [0035 [0025 | [| Jozof | | [ [ 1 [1 109 [Comparative Example] 0.131 [ 0.35 | 1.48 Joo13[ooos Joooa| [| Jote| | | | [| | [ TT _110_ [Comparative Example] 0.131 | 0.33 | 147 Jooi2 jfooog foyer | [| Jers | [ [ [1 | |] 111 [Comparative Example] 0.126 | 045 | 167 [0012 [000s [oot2| Jossjoso) | | | | [ 112 [Comparative Example] 0.134 | 035 | 1.52 [ootrJoooefoo13| | fest [| [ [ [| | | |] 113 [Comparative Example] 0.090 | 0.38 | 1.43 J 0009 [0003 Joois| | foatfas| [ | | | FO] 114 [Comparative Example] 0.154 | 042 | 146 [0008 Jooos Jooi6 | [| fo2s[ Jaes] [ [ 1 | | | 3 115 [Comparative Example] 0.111 | 0.33 | 151 [0009 [00040019] | Joai} | Joagol | | | | | = 116 [Comparative Example] 0.098 | 0.38 | 1.55 [0012 Jooos [ooit | [| Jozof | | Jots| [| | | |] 117 [Comparative Example] 0.125 | 037 | 1.42 Joor2]ooosJooia] | Joie[ [| [| | Joeor | | [ 118 [Comparative Example] 0.128 [ 0.32 | 141 Joos [ooo7 foot | | Joref [ | [ | ] [ [ _119 [Comparative Example] 0.134 | 0.38 | 1.37 J 0011 Jooo6 foots | [ Joie] | | | 1 J24] [| 120 [Comparative Example] 0.121 | 0.41 | 1.41 Joor2 [ooo Jooto| | Joza] [ | [ | |] [23] 121 [Comparative Example] 0.115 | 0.32 | 144 Jooirfooosfooto| [| fore} [| [ | | | | | 018 122 [Comparative Example] 0.214 [ 0.52 | 1.35 ] 0009 [0007 [o0i2t | | Jot6fizofo3s} [ | |] [ 123 [Comparative Example] 0.195 | 0.51 | 1.57 | 0015s [ooiz foot4] | Jotef Joss] | | ~~] [ 124 [Comparative Example] 0.182 | 0.53 | 1.59 0.008 0007 Joo0is| | fotejorsjozs| | | 1 125 [Comparative Example] 0.132 | 0.55 | 1.61 Jo0o012ooos foots | [ Jots| [| | | | | [ 126 [Comparative Example] 0.146 | 0.57 | 1.63 J 0009 [0007 Joot7 | [| Joxa| [ | [ Ww _ | [ | | : 127 [Comparative Example] 0.138 | 0.49 | 1.56 0008 J 0006 Jooi6 | | Jooa| [ [ T INN [| 1 128 [Comparative Example] 0.127 [ 0.34 | 1.54 JootaJoooe foots | | Jorz| [| [| Ne [|] 129 [Comparative Example| 0.122 | 033 | 146 jooor fooo7 foots | [| fois} | 1 1 op ON | 1 130 [Comparative Example] 0.115 | 0.32 | 1.54 Joot2fooos[oote | | Jotof [ | [ | [NT & [131 [Comparative Example] 0.121 [ 0.34 | 152 Joooi Jooos foots | Jorz| [| [| [| [| RI]
Annotation 1: remainder: Fe and impurities = "
N Ce
Table 4-1-1 sl ; i Z |Z g Steel plate
Class foation 2 2% Current | Voltage [Welding rate Heat input of perature 5 temperature fo Shielding gas Gas oo = 2 [A] AY [em/min] | [kJ/cm] [cl s after Prefeatine °c] [L/min]
Example! [1] 1] 280 [ 30 | 3 | 168 | 12 [ No | ~~ - [i150 orlower| Ar-20%C0, | 25
Example2 [2 | 1] 280 | 30 | 3 | 168 | 14 | No | ~~ - [150 orlower| Ar—20%CO, | 25 [ Exampled [3 | 1] 280 [ 30 | 3 | 168 | 17 [ No | ~~ ~- [150 orlower| Ar20%C0; | 25
Example 4 | 4] 1] 280 | 30 | 30 | 168 | 12 | No | ~~ - [150 orlower| Ar20%C0Op | 25
Example5 [61 1] 280 | 30 | 3 | 168 | 21 [| No | ~~ - [150o0rlower| Ar20%C0; | 25
Example 6 | 6 | 1 [ 280 | 30 | 30 | 168 | 21 | No | ~~ - [150 orlower| Ar-20%COp | 25
Example7 [7 [1] 280 [ 30 | 30 [| 168 | 14 [ No | ~~ - [150 orlower| 100%0p | 25
Example8 [8 | 1 [ 280 [ 30 | 3 | 168 | 19 [ No [ = - [i150 orlower| 100%C0, [ 25
Example 9 | 9 [ 2 [ 280 | 30 | 30 | 168 | 15 | No | ~~ [150 orlower| Ar20%C0Op | 25
Example 10 [10] 2 |] 280 | 30 | 30 | 168 | 20 | No | ~~ - |150orlower| Ar20%C0p | 25 [Example 11 [11] 2 [ 280 | 30 | 3 | 168 | 15 | No | ~~ - ~~ [150crlower| Ar—20%C0p | 25
Example 12 | 12] 2 [ 280 | 30 | 30 | 168 | 12 | No | - 1150 orlower| Ar20%C0Op | 25 [Example 13 [13] 2 [ 280 [-30 | 3 [| 168 | 11 | No | ~~ - [150 orlower| Ar-20%C0O, | 25 [Example 14 [14] 2 | 280 | 30 | 30 [| 168 | 19 | No | ~~ - [150 orlower| Ar20%C0Op | 25
Example 15 [15] 2 [ 280 | 30 | 30 | 168 | 0 | No | 25 1150 orlower| 100%COp | 25 [Example 16 [16] 2 [ 280 | 30 | 30 | 168 | 24 [ No | ~~ - [i500rlower| 100%C0Op | 25
Example 17 [17] 3 [ 280 [ 30 | 30 [| 168 | 21 [ No | ~~ - [150 orlower| Ar-20%C0, | 25
Example 18 [18] 3 | 280 | 30 [ 30 [ 168 | 20 | No [ = - [150o0rlower| Ar-20%C0; [ 25 [Example 19 [19] 3 [ 280 [ 30 | 30 [| 168 | 21 [ No | ~~ - [150 orlower| Ar20%C0Op | 25
Example 20 [20] 3 [ 280 [ 30 | 30 | 168 | 19 [| No | = - ~~ [150 orlower| Ar20%CO | 25 [Example 21 [21] 3 [ 280 | 30 | 30 [| 168 | 18 [| No | ~~ [150 orlower| Ar-20%C0p | 25
Example 22 22} 3 | 280 | 30 | 30 | 168 | 21 [| No | ~~ - [150 orlower| Ar-20%C0, | 25
Example 23 [23] 3 [ 280 [ 30 | 30 [| 168 | 20 [ No | ~~ - ~~ [1500rlower| 1004COp | 25
Example 24 [24] 3 | 280 [ 30 | 30 [| 168 | 19 [ No | ~~ - ~~ [150 orlower| 100%COp | 25
Example 25 [25] 4 | 280 | 30 | 30 | 168 | 17 [| No | ~~ —- [150 orlower| Ar-20%CO, | 25
Example 26 [26] 4 | 280 | 30 | 30 | 168 | 22 | No | ~~ - 1150 orlower| A—20%COp | 25
Example 27 [27] 4 | 280 | 30 | 30 | 168 | 26 | No | ~~ - ~~ [150 oriower| A—20%C0Op | 25
S9SE0 §T:41 R107/07/38
Table 4-1-2 . S Welding conditions
Classification 2 8= Temperat £ Steel plate Int Gas fl
N o | @ ©] Current | Voltage {Welding rate|Heat input smperature © temperature nierpass Cr as flow 0. £ m4 [A] [V] [em/min] | [kd/cm] of Steg plate 2 after preheating temps itire Shielding gas| rate ;
E C e C [L/min a [°C]
Example 28 [28 4 | 280 | 30 | 30 | 168 | 19 | No | ~~ - [150 or lower
Example 29 [29 4 | 280 | 30 | 30 | 168 | 2 | Yes | 19 [150 or lower
Example 30 [30 4 | 280 | 30 | 30 | 168 [| 17 | No | ~~ - [150 or lower
Example 31 [31] 4 | 280 | 30 | 30 | 168 | 20 | No | ~~ - [150 or lower
Example 32 [32] 4 | 280 | 30 | 30 | 168 | 18 | No | ~~ [150 or lower
Example 33 133] 5 | 280 | 30 | 30 | 168 | 22 | No | ~~ - 1150 or lower| Ar-20%COz
Example 34 [34] 5 | 280 [ 30 | 30 | 168 | 20 | No | ~~ - [150 or lower
Example 35 [35] 5 | 280 | 30 | 30 | 168 | 18 | No | ~~ - [150 or lower
Example 36 [36] 5 | 280 [ 30 | 30 | 168 | 21 | No | ~~ - [150 or lower
Example 37 [37] 5 | 280 | 30 | 30 | 168 | 18 | No | ~~ - [150 or lower ©
Example 38 [38] 5 | 280 | 30 | 30 | i68 | 283 | No | ~~ - [150 or lower >
Example 39 [39] 5 | 280 | 30 | 30 | 168 | 21 | No | ~~ - [150 or lower —
Example 40 [40 | 5 | 280 | 30 | 30 | 168 | 24 | No | ~~ [150 or lower
Example 41 [41] 6 | 280 | 30 [| 30 | 168 | 17 | No | ~~ - [150 or lower
Example 42 [42] 6 | 280 | 30 | 30 | 168 | 20 | No | ~~ - [150 or lower
Example 43 | 43] 6 | 280 | 30 | 30 | 168 | 21 | No | ~~ - [150 or lower
Example 44 [44] 6 | 280 | 30 | 30 [| 168 | 18 [| No [| ~~ - [1500rlower
Example 45 [45] 7 | 280 | 30 | 30 | 168 | 100 | Yes | 102 [150 or lower
Example 46 [46 | 8 | 280 | 30 | 30 [| 168 | 150 | Yes | 163 [150 or lower
Example 47 [47] 9 | 280 | 30 | 30 | 168 | 2 | No | ~~ - [150 or lower
Example 48 [48] 1 | 280 | 30 | 30 | 168 | 15 | No | ~~ - [150 or lower
Example 49 [49 2 | 280 | 30 | 30 | 168 | 18 | No | ~~ - [150 or lower] Ar-20%COz | 25
Example 50 [50 | 5 | 280 | 30 | 30 [| 168 | 17 [| No | ~~ [1500r lower
Example 51 [51] 6 | 280 | 30 [ 30 | 168 | 20 | No | ~~ - [150 or lower
Example 52 150 or lower
Example 53 [53 | 8 | 280 | 30 | 30 | 168 | 12 | Yes | 152 [150 or lower
Example 54 [54] 1 [ 280 | 30 [ 30 | 168 | 21 | No | ~~ - [150 or lower qogoofn 91:21 i000 07 “4
Table 4-2-1 8 Welding conditions
Classi ; Z| eZ 2 Steel plate assification o | 8 T| Current | Voltage Welding rate|Heat input Temperature © temperature Interpass Cg Gas flow . 0. 5 m4 [A] [V] [em/min] | [kd/cm] of Stes pate 2 after preheating temperature Shielding gas [ rate
E C e C L/min] a [°C]
Comparative Example 107101] 1 | 280 | 30 | 56 | 168 | 17 | No | - |i50oriower
Comparative Example 102] 102] 1 | 280 | 30 | 50 | 168 | 20 _ | No | = [150 orlower
Comparative Example 103108] 1 | 280 | 30 | 30 | 168 | 15 | No | = [150 or lower
Comparative Example 104/104] 1 | 280 | 30 | 30 | 168 [ 19 [ No | ~~ - 1150 or lower
Comparative Example 105105] 1 | 280 | 30 | 30 | 168 | 20 | No | = [150 or lower
Comparative Example 106106 1 | 280 | 30 | 30 | 168 | 23 | Ne | = [150 or lower
Comparative Example 107/107] 1 | 280 | 30 | 30 | 168 [| 21 | No | ~~ - [150 or lower
Comparative Example 108108] 1 | 280 | 30 | 30 | 168 [ 15 | No | ~~ - [150 or lower
Comparative Example 109/109] 1 | 280 | 30 | 30 | 168 [| 18 | No | ~~ - [150 or lower =
Comparative Example 110110] 1 | 280 | 30 | 30 | 168 | 21 | No | = [150 or lower 2
Comparative Example 111]111] 1 | 280 | 30 | 30 | 168 | 20 | No | ~~ - [150 or lower —
Gomparative Example 112[112] 1 | 280 | 30 [ 30 | 168 | 19 [| No | ~~ ~~ [150 or lower
Comparative Example 113113] 1 | 280 | 30 | 30 | i68 | 21 | No | = [150 orlower
Comparative Example 114[114] 1 | 280 | 30 | 30 | 168 | 17 | No | ~~ - [150 or lower
Comparative Example 115115] 1 | 280 | 30 | 30 | 168 [ 16 | No | ~~ - [150 or lower
Comparative Example 116| 116] 1 | 260 | 30 | 30 | 168 | 24 | No | = [150 or lower
Comparative Example 117[117] 1 | 280 | 30 [ 30 | 168 | 21 | No | ~~ [150 or lower
Comparative Exemple 118178] 1 | 280 | 30 | 30 | 168 | 23 | No | = [150 orlower
Comparative Example 119[119] 1 | 280 | 30 [| 30 | 168 [ 18 [ No | ~~ - [150 or lower
Comparative Example 120[120] 1 [ 280 | 30 [ 30 [| 168 | 16 [| No [ ~~ - [150 or lower i . = } f ~ + : or iG = EE . \ -g a }
Wo
Table 4-2-2 1. . . oZ & Steel plate
Classification S 8S Current | Voltage {Welding rate|Heat input Temperature 2 temperature Interpass Co Gas flow . £ m © [A] Iv] [em/min] | [kd/cm] of Step 2 after preheating fempgiature Shielding gas Lore a C
Comparative Example 121[121 1 | 280 | 30 | 30 | 168 | 20 [ No | ~~ [150 or lower| Ar20%CO, | 25 [Comparative Example 122122] 1 | 280 [| 30 [| 30 | 168 | 20 [| No | ~~ - 1150 or lower| A20%C02 | 25
Comparative Example 123/123] 1 | 280 | 30 | 30 [| 168 [| 21 | No | ~~ - [150 or lower| Ar-20%CO, | 25
Comparative Example 124/124] 1 | 280 | 30 | 30 [| 168 [| 18 [| No [ - [150 or lower| Ar20%CO, | 25
Comparative Example 125/125] 1 | 280 | 30 [ 30 [| 168 | 21 | No [| ~~ [150 or lower| Ar-20%C0O2 | 25
Comparative Example 126/126] 1 | 280 | 30 | 30 [| 168 [ 20 | No | ~~ [150 or lower| Ar20%C0O, | 25 (Comparative Example 127/127] 1 | 280 | 30 | 30 | 168 | 18 [| No [ ~~ - [150 or lower] Ar20%COz | 25
Comparative Example 128/129] 1 | 280 | 30 | 30 [ 168 [ 18 [| No | ~~ - [150 orlower| A—20%CO; [ 25 | ~— [Comparative Example 129[130] 1 | 280 [ 30 | 30 | 168 | 21 | No | = [150 orlower| A20%C0; | 25
Comparative Example 130/131] 1 | 280 [| 30 | 30 [| 168 [ 18 [ No [| ~~ [150 or lower] A—20%CO, [ 25 | =~ [Comparative Example 131/132] 1 | 280 | 30 | 30 | 168 [ 19 | No | ~~ [150 orlower| Ar20%C0, | 25
Comparative Example 135{104| 7 | 280 | 30 | 30 | 168 | 16 | Yes | 102 [150 or lower] Ar20%CO; | 25
Comparative Example 136/105] 7 | 280 | 30 | 30 | 168 | 12 | Yes | 110 [150 or lower] Ar-20%C0, | 25 [Comparative Example 137/106] 7 | 280 | 30 [ 30 | 168 | 16 [| Yes | 102 [150 or lower| Ar20%C0, | 25 [Comparative Example 139/108] 7 | 280 | 30 | 3 | 168 [| 22 | Yes | 105 [150 or lower| Ar20%C0, | 25 9E26 £1:2471 ©10L/07/98
Table 4-2-3 sls
Classification Zz |p= . . Temperature £ Steel plate Interpass Gas flow
No. |S g Current | Voltage {Welding rate Heat input of steel plate 5 temperature temperature |Shielding gas| rate = 2 [Al] vi [em/min] | [kJ/cm] rc] 5 |after preheating rel g8 Le] a [Comparative Example 141110] 7 | 280 [ 30 [| 30 | 168 | 15 | Yes | 101 [150 or lower| Ar20%CO2 | 25 [Comparative Example 143[112] 7 | 280 | 30 | 30 | 168 | 16 | Yes | ~~ 103 [150 or lower| Ar-20%C0O, | 25
Comparative Example 146/115] 7 | 280 | 30 [| 30 | 168 | 19 | Yes | 102 [150 or lower| Ar-20%C0O2 | 25 [Comparative Example 148/117] 7 | 280 | 30 | 30 | 168 [| 20 | Yes | 104 [150 or lower| Ar20%CO> | 25 —
Comparative Example 150[119] 7 | 280 | 30 | 30 | 168 | 14 [| Yes | 102 [150 or lower| Ar-20%CO2 | 25 | X2 [Comparative Example 151120] 7 | 280 | 30 | 30 [ 168 | 16 | Yes | 104 [150 orlower| Ar20%C0, | 25 | 2 [Comparative Example 153122] 7 | 280 | 30 | 30 | 168 | 15 | Yes | 104 [150 or lower] Ar20%C0O, | 25
Comparative Example 157/126] 7 | 280 | 30 | 30 | 168 | 12 | Yes | 102 [150 or lower| Ar-20%C0O, | 25
Comparative Example 158/127] 7 | 280 | 30 [ 30 | 168 [| 26 | Yes | 103 [150 or lower| Ar-20%C0, | 25 [Comparative Example 160[129] 7 | 280 | 30 | 30 | 168 | 16 | Yes | 105 [150 or lower| Ar20%C0O, | 25 [Comparative Example 161/130] 7 | 280 | 30 | 30 [| 168 | 20 | Yes | 109 [150 or lower| Ar20%G0, | 25 [Comparative Example 162/131] 7 | 280 | 30 | 30 | 168 | 15 | Yes | ~~ 102 [150 or lower] Ar-20%G0, | 25 [Comparative Example 163] 45 | 7 | 280 | 30 | 30 [| 168 | 21 | No | ~~ - ~ [1500rlower| Ar20%CO; | 25
Comparative Example 164] 46 | 8 | 280 | 30 [ 30 | 168 | 17 | Yes | ~~ 51 [150 or lower| A20%CO; | 25 [Comparative Example 165] 45} 1 | 280 [| 30 [ 30 [| 168 [| 83 | No [ ~~ - ~~ [1500riower| Ar20%C0, [ 25 occa 91:41 ¢102,67798 x 13/21 @
Table 5-1-1 ho
Weld metal components [mass%)] (annotation 1) -
No. ore bra po Le SNe — loi2|os38l6 des” Pp __Example 3 10.137] 0.37 | 1.12 [0.010 | 0004100270 | | 1029] 0.16 | an
Example4 [0.149] 037 | 1.56 | 0.008 [0003] 00621] | | [0.14 __Example 5 [0.161 0.26 | 0.88 | 0.007 [000300370 { 056 | | ois [0:80 4. __Example 7 | 0.136 | 043 | 0.83 | 0.007 | 0004 [00139 | | 1021/4042 | ”
Example 8 [0.154] 035 | 094 [00110005] 00270] [| | /]/616 | -
Example 9 [0.138 | 0.24 [ 1.20 | 0.013 | 0.005 | 00270 | | 0.09 | 015-7 043 | we
Example 11] 0.150 [ 0.33 [ 0.74 [0.012 | 0006 [00270 | | [0.15 | 0.14 | =
Example 12] 0.138 | 0.36 | 0.94 | 0.011 | 0.005 | 0.0670 | 055 | | 0.35 | 0.35 | -
Example 13 [0.147 | 0.40 [ 0.90 0.009 | 0.006 [ 0.0656 | | [0.22 | 0.11 a OL (Ol - __Example 15 [0.138] 0.54 | 0.88 [0.008 [0.006 [00470 | | 1019 [ 0.63 | =
Example 16 | 0.149 | 046 | 105 | 001110005]00370 | | ~ | [0.12]
Example 17 | 0.137 [ 052 | 0.98 [0.011 [0004 [00155 | | [015 | 0.87
Lome [0200 0 LOM D0 DI LONI LOIS Ble
Example 19 [0.147 | 037 | 1.34 [0008 [000400338 [ | [| [020]
Example 20 | 0.124 [ 0.39 | 1.06 [0.013 [ 0.007 [00975 [ 051 | [0.33 | 047
Example 21 [0.149 | 0.23 | 1.28 [0.012 [0.006 [00202 | | [0.25 | 0.48
Example 22 | 0.133] 0.20 | 1.08 [00130005] 00270] | [0.15] 0.19
Example 23 | 0.128 | 040 | 1.07 | 0.011 [0004 [00140 | | ~~ | 0.16 | 0.53
Example 24 [0.137] 031 [ 0.75 | 0.009 | 0.005 | 0.0140 | | 0.10 | 0.22 | 0.19 }
Example 25 | 0.131] 040 | 0.90 | 0.009 | 0004 | 00167 | | | 0.19 ] 0.97
Example 26 [0.129] 0.28 | 0.85 [ 0.010 [0.005] 00270] [| ~~ [0.21 [ 0.23
Example 27 | 0.224 | 032 | 0.73 | 0.007 | 0.004 | 0.0670 | 0.04 | | 0.41 | 0.21
Example 28 | 0.153 | 0.29 | 0.99 [0.012 [0.008 [00770 [045 [ | [049
Loma 20100 000 LL DLO BIL LIL 000400183] | [014020
Example 31 | 0.120 | 031 | 1.13 [0.009 [0.004 [00370 | 1020 | 0.15 | 0.23
Example 32 [0.138 [ 024 | 1.16 | 0.013[0003 [00179 [| ~~ [0.16 | 0.21
Example 36 | 0.168 | 0.30 | 0.91 [0.013 [ 0.008 | 0.0970 | 0.61 | 0.02 | 0.39 | 0.13
Example 40 | 0.155 | 0.24 | 1.04 | 0.013 | 0.003 | 0.0155 | 0.14 | 0.04 | 0.17 | 0.13
Example 41 [0189] 0.16 | 1.09 [0015 [0004 00ff2| [
Example 42 [0.154] 022 11.14 10013]0003}00133] | ~~ 10i5]
Example 43 [0.134] 041 | 1.09 [0011 [0003[00149] | 10.14} 0.36
Example44 [0.137[ 024 | 1.12 | 0071 |oo0o4fo00i62| | ~~ jo19
Example 45 | 0.149 | 022 | 101 [0011000400125] [| ]0.14] 011
Example 46 [0.152 | 0.23 | 0.97 [00100005 [00140] | [0.19] 013
Example 47 [0.158 | 0.33 | 0.98 [0.009 [0.003 [00209 | — | [0.19 | 0.12]
Example 48 [0.114 [ 0.33 | 1.12 [0009 [0.002] 00187 [ | ~~ [022 [018]
Example 49 [0.111] 0.36 | 1.15 [0.011 [0005[00306 | 044 | | [0.16 _Example 51 | 0.106 | 0.29 | 0.98 [0.011 [0.003] 00182] 061 | [| [0.19]
Example 52 | 0.144 [ 0.31 | 0.94 | 0.009 [000500203 | | | [0.2]
Example 53 10.125] 0.28 | 082 [0012]0005]00202} | | [0.15] _Example 54 [0.109] 030 | 1.07 [0009]0004J00200] | [0.11] 013]
Annotation 1: remainder: Fe and impurities
Th 14/21 n
Table 5-1-2 ~
Classification Weld metal components [mass%] (annotation 1) -
No. [Mo Ti [No] B [ N [Mg] Ca [REM[ O JOEN
Example | 0.137]0020 [0009 [000040005 |" | = "Too 035] 2 _Example4 | [o0003[000300004]00071 1 1 ~~ [0027] 042) = _Exemple5 | 10029 ]0006[00021 [0009] [0009] [0029] 052)
Example 6 [0.22 | 0004 1 0.004 [0.0004 [0.012]0019] [ 10037] 040] __Example 7 | 0.17 | 0023 10.003 {00026 [0005 | [ [0032] 030]
Example 8 [0.16 | 0.001 [0.004 [0.0006 [0008] | ~~ [00012]002 | 037] __Example9 | 0.16 | 0029 0.005 [000030005] | [~~ 10033] 044] __Example 10 | 0.22 | 0.008 [0018 [000160004] | | ~~ [0034] 048] __ Example 11] 0.37 | 0.033 [0.006 [0.0015 [0005( 0017] [| ~~ 10030 | 038] ws
Example 12 | 0.24 | 0.006 | 0.004 | 0.0005 | 0.006 | 0007 [0009 [ | 0030 | 043] wo __Example 13 | 0.07 10005 [0005] 00060034] [| ~~ [0027] 034] ~~
Example 14 | 0.58 | 0.007 | 0.007 ]0.0027 [0005 | | [0029 [ 050) + _Example 15 | 0.25 1 0.037 1 0.005 00003 | 0007] | 00021 | 0.036 | 0.44]
Example 16 | 0.23 | 0.011 [0006 /00004/0008] [ 1 [0031 038]
Example 17 | 0.19 | 0051 10012100023 10007] [ | [0032 [ 049]
Example 18 [023 10013] Joooo4jooos[ [| ~~ [0032] 049] _Example 19 1012/0027] [00006/0004] [| | ~~ [0034] 041]
Example 20 | 0.11 0.003 0.012 [00004 }0005| 10012] 10028 | 040]
Example21 [033/0002[ [00014J0005] | | ~~ 10030] 051] _Exemple22 [01810019] 10001210006 ]0023] | [0029] 036]
Example 23 1022 [0.069 100004 |0007]0018] 1 ~~ [0027 | 047] _Example24 [02710017] [00005]0005/0021| | [0028 | 036] _Example25 [014 [0036] | Jooo4a] |] [ [0033] 045]
Example 26] 0.20 [ 0002 1 0.019 ]00019J0006| | | ~~ [0031 | 034] _ Example27 | 0033 | Jooos[oor2] | [0030] 043]
Example 28 | 024 10007] ~~ ]00010]0009][0007] ]00014 | 0032 [ 047]
Example29 [| [0002 | [0004]0015] [ [0028 | 041]
Example 30 [022 | Joof9fooor9fo0008] [ | ~~ [0031 [ 039]
Exampled1 [02010034] | Jooo6fo008] | [0025] 039]
Example 32 [021 [0006] [0002410007] [0015] [0024 [ 040]
Example 33 [0.17 1002010006] 10007] | 1 ~~ 10031 | 044] _Example34 | 10017]0007/00020}0006] | | [0029 | 034]
Example 35 | [0036] 0.024 [0001800070018] | ~~ [0033 [ 0.34]
Example 36 | 0.14 100030008 | 000410007] | [0037 | 043] _Example37 | 0021 ]0007 |00019[0007]0029] | [0035 [ 054] _Example 38 | 0.30 | 0.007 [ 0.006 | 0.0014 | 0.004 {0014 | ]00014 | 0.032 | 043] __Example39 [0171002070008] J0005] [| | [0038] 041] °
Example 40 [0.25 [0.006 | 0.006 | 0.0018 10008 [0003] | ~~ [0031 | 042)
Exampledt [| [ | 1 foo06] | [ | 0024 | 0.37]
Example42 | 10003] ~~ |00016]0004j0018] | ~~ ]0035] 035]
Exampled3 Jot4] | | foes] | | 10031] 039]
Example4d | | 1 ] jooo7] 1 | [0028] 031]
Exampled5 | [0007] J00005]0006] | | | 0032] 0.34]
Example46 | 0005] J00006l0005] | T [0031] 034]
Exampled7 | [0007] J0000710005[ | | 10024] 036]
Example48 [O16 [ | | ~~ Jooo4] J fF 10035] 032]
Example49 1007] fo00o5s| loos} | 1 10033] 031]
Example50 | | fooos| Joooa[ | | [0031] 033]
Examples! Jo27] J loos} } 1 10032] 031]
Example52 | | [J © jooos] | | = [0033] 031]
Example53 Jo28 | |] 1 ~~ 10005sJoor5] | | 0038] 031]
Example84 | Joos] [ fooo4] [| | [0032] 026]
Annotation 1: remainder: Fe and impurities
15/21 ©
Table 5-1-3 2
Ld
I Vickers | —40°C Charpy | Diffusible .
Classification hardness absorbed hydrogen Weldire JIS 2 3158 Ny 0. [Hv] ——— [J] [ml/100g] workability | cracking test = ps a
Example3 | 406 | 52 | 06 | Good | No cracking]
Example4 | 418 [| 61 | 08 | Good | No cracking] = - [oemple 8 | 21 1 M08 | Good | Noorecking] iS
Example | 409 | 81 [| 05 | Good | No cracking _ 0
In
Example 12 | 407 | 60 | 05 | Good | No cracking] iy bo
Example 18 | 483 | 42 | 06 | Good | No cracking]
Example 19 | 417 | 69 [| 07 | Good | No cracking]
Example20 | 391 | 85 | 03 | Good | No cracking]
Example 21 | 428 | 63 | 08 | Good | No cracking]
Example 26 | 393 | 49 | 06 | Good | Nocracking
Example 27 | 497 | 85 | 06 | Good |[ No cracking]
Example 28 | 427 | 61 | 09 | Good [No cracking]
Example29 | 404 | 58 | 04 | Good | No cracking]
Example 31 | 387 | 62 | 04 | Good | No cracking] me Led en 49
Example39 | 390 | 45 | 04 [| Good | No cracking]
Example 41 | 456 | 49 | 06 | Good | No cracking]
Example44 | 399 | 63 [| 05 | Good | No cracking]
Example 46 | 444 | 42 | 06 | Good [ No cracking]
Example 47 | 459 | 50 | 06 | Good | No cracking
Example 49 | 391 | ~~ 81 | 06 | Good | No cracking]
Example 51 | 372 | 83 | 06 | Good | No cracking]
pes 16/21 oo
CNY
Table 5-2-1 Lo 0 JANES ps = 73
No. Cc [Si Mn | P | s | A [NN [V[oculcor] -
EE YM MY - (Comparative Example 102] 0.091 | 0.29 | 1.05 [0008] 0005] 00200] [| |of2 014] - (Comparative Example 105 0.133 | 0.25 | 009 [0.006 [000400400] [| [0.17 [04] we (Comparative Example 107 0.145 | 0.32 | 1.01 |005210003/00200] | [0.100.117] i
Comparative Example 108] 0.153 | 0.28 | 1.03 | 0.007 [0023]00300] | [0.42] 0.12 | J [Comparative Example 109] 0.145 | 0.24 | 0.98 | 0.003 [0.003] 00005] | [015 [0.12] .
Comparative Example 110] 0.146 | 0.24 | 0.89 | 0.004 0005]0.1400] | 0.16 | 0.13 | -
Comparative Example 111] 0.146 | 0.33 | 1.09 [0010000400200] [036 | 0.16 | 0.15
Comparative Example 112] 0.151 | 0.32 | 1.02 [0.009]0005[ 00200 [| 1059 [0.11 (Comparative Example 113] 0.122 | 0.30 | 0.97 [0.008] 000300300] | [012] 258 (Comparative Example 114] 0.163 | 0.29 | 0.99 | 0.007 [000400200] | [0.13] 0.16 (Comparative Example 115 0.134 | 0.24 | 1.01 |0003[0004[00200] | [0.13] 0.14] [Comparative Example 116] 0.137 [ 0.32 | 1.03 | 0.010] 000400300] | [0.14 [0.15]
Comparative Example 117 0.145 | 0.27 | 097 | 0.010] 0004]00400] | [0.10] 093
Comparative Example 118] 0.147 | 0.23 | 0.98 | 0.005] 000300300] | 1016024
Comparative Example 119] 0.155 [ 0.30 | 0.94 10.009 [000500200] | [0.411] 065 [Comparative Example 120 0.147 | 0.29 | 0.96 | 0.010 [0.005 [00300 | | 0.13] 021 [Comparative Example 121 0.141] 0.25 | 0.98 | 0.009]0005]00200] | | 0.12] 0.14
Comparative Example 122 0.199 | 0.34 | 099 10.008 ]0005[00500] | [010] 093
Comparative Example 123 0.184 | 0.37 | 104 [0012000900200] | [012] 0.15 [Comparative Example 124] 0.175 | 0.58 | 1.02 0.007] 0005[00200| | | 0.11 [065] (Comparative Example 125] 0.151 | 0.37 | 1.07 ] 0.005]0002{00300] | [010] 0.15 (Comparative Example 126 0.159 | 0.34 | 107 0.007 [0003100200] | | 009 [0.14] (Comparative Example 127] 0.154 | 0.29 | 1.05 | 0.006 [0.004 [00200] | [001 | 0.13
Comparative Example 128] 0.148 | 0.22 | 1.02 [0.005]0.002]00300] | [0.15] 0.13
Comparative Example 129] 0.137 | 0.24 | 1.04 | 0.005]0.003]00400] | [0.14 | 0.10
Comparative Example 130] 0.138 | 0.22 [ 1.01 [0.004[0.003 [00300 {| [0.17 [017 [Comparative Example 131] 0.134 | 0.23 | 1.05 {0.005 [0.003 [00400] | [018] 0.12] (Comparative Example 132] 0.305 | 0.16 | 0.94 | 0.008] 0.004 [0.0166 | | | 0.14 | 009 [Comparative Example 133( 0.115 | 0.22 | 0.97 [0.009[0003[00300] | [010] 004]
Annotation 1: remainder: Fe and impurities
17/21 ® fou!
Table 5-2-2 ~
Fund
No. Mo | Ti [Nb | B | N [Me] Ca lREM[ O [CEN] (Comparative Example 101] Joota| | — fooos| | | — Too2[ oso] ©
Comparative Example 105| __[0100f | ~~ Jooos| | | ~~ [oo027] oi] +
Comparative Example 106] [0012] | Joos] | | ~~ [002 [ 059]
Comparative Example 107) 10011] | ~~ Jooo4] [| | ~~ Joos] 033]
Comparative Example 108] [0017 [| ~~ Jooos| | | ~~ To002] 035]
Comparative Example 110] 10020] | ~~ J0003| [| | [002] 032] = [Comparative Example 112] 0.009 | | ~~ J0003] | | ~~ 10033] 037]
Comparative Example 113] [0030] | ~~ Jooos| [| |] ~~ 10031] 065]
Comparative Example 114 111 [0016 | ~~ Jooo4] [| ~~ [0034 | 057]
Comparative Example 115] [0410] | ~~ Jooo4] [| ~~ [0030 [ 031]
Comparative Example 116] [00200414] ~~ jo006| | | [0028 | 034]
Comparative Example 117] [0013] [0036 0005] | | ~~ |0028 | 062] (Comparative Example 118] [0018] | ~~ loo} | | ~~ ]0022] 035]
Comparative Example 119] [0073] | ~~ Jooosjoteo| | ~~ 10030] 043] (Comparative Example 120] [0014] | ~~ J0004] [0180] [0029 | 034]
Comparative Example 121] [0015] | ~~ 10003] | | 0021 | 0032 | 032]
Comparative Example 122] 026 [0018] | ~~ Jooos[ | | ~~ [0031 | 061] [Comparative Example 123] 0.24 [0014] | ~~ Jooo4| [| | ~~ [0032] 045]
Comparative Example 124] 0.16 [0.015 | | ~~ jooo6[ [| | [0029 | 052]
Comparative Example 125] 10006] | ~~ looos| | | ~~ ]0030 | 036] [Comparative Example 126] [0008] | ~~ Jooos] | | ~~ [0037 037]
Comparative Example 127] 0.005 | ~~ jooo4| | | [0027] 035]
Comparative Example 128] [0.018 | | ~~ Jooo4| | | ~~ | 0121 | 034]
Comparative Example 120] [0.007] | ~~ 10006] [ | [0114] 031]
Comparative Example 180] [0013] | ~~ Joo05| [ [| ~~ [0.108 032]
Comparative Example 131] [0.015] | 10006] [| | ~~ [0038 | 031]
Comparative Example 132] [0012] ~~ [| looo7[ 1 [| ~~ 10031] 049] [Comparative Example 133] [0.018] ~~ [ Jooos[ | [ [0027] 025]
Annotation 1: remainder: Fe and impurities oT 18/21 > ros
Table 5-2-3 -
Pd
Clssfioation | Vckers | 400 Charpy | DIfste | woigng | wszatse 0. [Hv] energy [J] [ml/ 100g) workability | cracking test fi
Comparative Example 101 | 548 | 17 | 08 [| Good [Cracking occurred —
Comparative Example 102 | 325 | 69 | 06 | Good | No cracking | od
Comparative Example 103 | 449 | 15 | 06 | Good | No cracking | - oo 1
Comparative Example 112 | 397 | 20 | 08 | Good | No cracking
Comparative Example 113 | 427 | 11 | 07 | Good [Cracking occurred
Comparative Example 114 | 441 | 12 | 07 | Good [Cracking occurred
Comparative Example 115 | 382 | 14 | 06 | Good | No cracking
Comparative Example 116 | 381 | 14 | 06 | Good | No cracking
Comparative Example 117 | 402 | 10 | 09 | Good [Cracking occurred
Comparative Example 118 | 428 | ~~ 20 | 08 | Good | No cracking
Comparative Example 120 | 393 | 15 | 06 | Good | No cracking
Comparative Example 121 | 386 | 15 | 06 | Good | No cracking
Comparative Example 122 | 467 | 20 | 09 | Good [Cracking occurred]
Comparative Example 123 | 439 | 34 | 19 | Good [Cracking occurred
Comparative Example 124 | 435 | 35 | 18 [ Good [Cracking occurred
Comparative Example 125 | 398 | 33 | 08 | Poor | No cracking
Comparative Example 126 | 407 | 36 [ 09 | Poor | No cracking
Comparative Example 127 | 401 | ~~ 30 | 08 [| Poor | No cracking
Comparative Example 128 | 418 | 12 ~~ | 08 | Poor | No cracking
Comparative Example 129 | 428 | 15 ~~ [ 09 | Poor | No cracking
Comparative Example 130 | 430 [| 15 ~~ [ 089 [| Poor | No cracking
Comparative Example 131 | 425 | 30 [ 15 | Poor Cracking ocoured
Comparative Example 132 | 551 | 18 | 07 | Good [Cracking occurred
Comparative Example 133 | 342 | ~~ 57 | 06 | Good [| No cracking
Ln 19/21 ” hod
Table 5-2-4 - {T
Gasification >
Cnet ge pomperart Ines lanaton ce
Comparative Example 134] 0.175 [ 0.04 | 0.92 [0012[0006 [00162 | [0.11 | 009
Comparative Example 135 0.205 | 0.98 | 0.93 | 0008 [0003 [00162] | — [018007]
Comparative Example 136] 0.175 | 0.21 | 0.18 | 001110003 ]00158] | ~~ ]0i4]005
Comparative Example 138] 0.173 | 0.20 | 0.89 [0056 [0003 | 00117] | Joit]oo7| =
Comparative Example 140] 0.177 | 0.21 | 089 [0008 [0004] 00040] [| Jofofo08
Comparative Example 142] 0.174 | 0.25 | 1.00 | 0.007 0.004[ 00300 | 0.38020} 007) ~~
Comparative Example 143] 0.179 | 0.21 | 0.92 [0.005 [0003 [00200] [| [055/009 | &
Comparative Example 144] 0.151 | 0.22 | 0.87 [0.009 [0.003 [00300] | ~~ [0.14] 264
TE
091 [0009000400300 | [0.14]009]
Comparative Example 147] 0.156 | 0.22 | 0.93 | 0.007 | 0.004 [0.0108 | [| [013] 007
Compra Dongle 148 0.170 020 00% 0011 O04 Looe] | [001000 _lod2 010]
Comparative Example 150] 0.179 | 0.22 | 0.84 | 0.009] 000300300] | [0.10 | 0.08
Comparative Example 151] 0.171 | 0.23 | 0.87 [0005000500104] | [0.16] 009
Comparative Example 152] 0.167 | 0.19 | 0.87 [0.008 [000500400] | [0.12 | 0.07
Comparative Example 153] 0.231 | 0.29 | 083 | 0.007] 000600562] | [0.10 | 0.91
Comparative Example 154| 0.219 | 0.28 | 0.94 [0.008 [0.004 [00400] | [0.12 | 009]
Comparative Example 155] 0.210 | 0.29 | 097 [0.007 [0006 [00125] | | 0.10 | 0.60
Comparative Example 156] 0.178 | 031 | 0.96 | 0009 0.004 [00800] || 012 [009
Comparative Example 157] 0.187 | 0.31 | 097 [0008 [0006 [00200] | [009 [0.11]
Comparative Example 158] 0.182 | 0.27 | 0.94 | 0.008 [0.005 [00300 | | | 002 008
Comparative Example 159] 0.175 | 0.22 | 0.93 [0.007 [0005]00300] | [0.11] 009
Comparative Example 160] 0.172 [ 0.20 [ 0.86 [0.003 [0.002 [00200] | [0.12] 008
Comparative Example 161] 0.167 | 0.19 [ 093 [0.005] 000400129 | [012] 0.10] oma one 1001700 007 0 0d doe oil
Comparative Example 163] 0.148 | 0.23 | 0.99 [0.009] 0003[00200] | [013009
Comparative Example 164] 0.153 | 0.24 | 0.99 [0.008 [000500200] | [0.5] 0.11
Comparative Example 165] 0.149 | 0.25 | 1.06 [ 0007 [000400200] | [oot ]oi0
Annotation 1: remainder: Fe and impurities
20/21 a ; Cy
Table 5-2-5 -
Omen [Welln opment sel mon) eli 5-34
No. | Mo | Ti [Nb | B | N [Meg] Ca [REM] O [CEN| co
Comparative Example 134] 0014] [| Joooa| [| 1 — To033|o035| /
Comparative Example 135] ~~ [oo13| | ~~ Jooo4] [| [o033]o042| /7
Comparative Example 137] [0016] [| Jooos| | | 10035 | 0604 +
Comparative Example 140] [0012] | Joos [| [| ~~ [oosflo3s
Comparative Example 141] [0014] | ~~ Jooos| | | — [o003¥[035]
Comparative Example 144] J 0010] | ~~ fooo3] [| [| ~~ [0028] 076
Comparative Example 145] 1.17 10014] | Jooos| | | ~~ 10034] 060]
Comparative Example 146] Jodt1| | ~~ Jooo4| | | ~~ [0035] 0.34]
Comparative Example 147] [00120417] ~~ Jooo4[ | | ~~ [0039 | 0.35
Comparative Example 148] [0014] [0022 10005] | | ~~ [0034] 046
Comparative Example 149] [0013] | Joos] [| ~~ [0041 [035
Comparative Example 150] [0011] [| Jooo6| 018 [ | ~~ [0035] 034]
Comparative Example 151] [0009] | ~~ fooo4] Jo19| [0042] 034]
Comparative Example 152] [0012] | ~~ 10003] | [0016 | 0.037 | 033
Comparative Example 15310269] 0011] | ~~ [ooo6] [| | ~~ ]0036 | 062
Comparative Example 154[0269 [0.010] | ~~ fooos| | | [0041 | 046
Comparative Example 155[0177] 0012] | Jooo6] | | ~~ ]0038 | 054 mae bane 00) Jom len
Comparative Example 157) 0013 [Joos] | | ~~ 10035
Comparative Example 158] [0005] | Jooo6] | | ~~ 10033] 036
Comparative Example 159] ~~ 10005] | ~~ Jooo4| | | ~~ ]0109] 035
Comparative Example 160] Joot2| | ~~ fooos| [| ~~ |oii9]034}
Comparative Example 161] Joo11] [ Jooo4| | | ~~ [0118] 035
Comparative Example 162] [0.007] | ~~ fooog] | | 0037] 035]
ML BI
Comparative Example 164] [0.010 | [0.0007 | 0.006 | | [0031 ]034
Comparative Example 165] [0009] foooo7foo05] | | ~~ |0035] 034]
Annotation 1: remainder: Fe and impurities
I
21/21 @ (9
Table 5-2-6 po
Pod
Classification |, 55% | ~abeorbed | | hydrogen | Melding | us zatss 0. [Hv] energy [J] [ml/100g] workability | cracking test iE =
Comparative Example 137 | 419 | 12 | 07 | Good |Crackingocoured @ tod ve
Comparative Exemple 142 | 405 | 17 | 08 | Good | Nooracking
Comparative Example 144 | 428 | 15 | 07 | Good [Cracking occurred!
Comparative Example 145 | 434 | 12 | 08 | Good | Cracking ocourred
Comparative Example 148 | 422 | 11 | 08 | Good [Cracking occurred
Comparative Exemple 149 | 426 | 19 | 06 | Good | No cracking
Comparative Example 151 | 412 | ~~ 16 | 06 | Good | No cracking
Comparative Example 153 | 462 | 31 | 09 | Good Soaps
Cracking ocourred
Comparative Example 155 [ 450 | 87 | 20 | Good [Cracking ocourred]
Comparative Example 157 | 412 | 40 | 07 | Poor
Comparative Example 158 | 408 | 20 | 06 [| Poor | Nooracking
EN
Comparative Example 160 | 439 | 14 | 08 | Poor | No cracking
Comparative Example 162 | 436 | 30 | 18 | Poor | Cracking occurred
Comparative Example 163 | 469 | 32 | 08 | Good | Cracking occurred]
Comparative Example 164 | 464 | 28 | 09 [| Good |Cracking ocourred
Comparative Example 165 | 459 | 32 | 09 | Good |Crackingocoured ~— gol ow & mm iE
ER
A
££ Ff &2

Claims (9)

Bill 25 piggy CLAIMS Lilien 2 CL
1. A method of producing a weld joint by performing a gas-shielded arc " welding, using a flux-cored wire filled with flux into a steel sheath, on any one of a = steel plate having a Vickers hardness HV of 380 or higher and 514 or lower, a plate Le thickness of 20 mm to 100 mm, a C content of 0.120 mass% to 0.300 mass%, and a ol CEN calculated by the following Expression 1 of 0.20 mass% to 0.75 mass%, a steel " plate having a Vickers hardness HV of higher than 514 and 565 or lower, a plate o thickness of 12 mm to 100 mm, a C content of 0.120 mass% to 0.300 mass%, and a on CEN calculated by the following Expression 1 of 0.20 mass% to 0.75 mass%, and a 0 steel plate having a Vickers hardness HV of higher than 565 and 693 or lower, a plate = thickness of 6 mm to 12 mm, a C content of 0.350 mass% to 0.450 mass%, and a CEN calculated by the following Expression 1 of 0.20 mass% to 0.85 mass%, the method comprising: (a) during the gas-shielded arc welding, not performing a preheating operation in a case where a temperature of the steel plate is 10°C or higher, and in a case where the temperature of the steel plate is lower than 10°C, performing the preheating operation so that the temperature of the steel plate is 10°C or higher, (b) wherein the flux-cored wire contains one or more of CaF, BaF», SrF», and MgF2, and when a sum of amounts thereof is a, the a with respect to a total mass of the flux-cored wire is 3.3% to 8.0% in terms of mass%, the flux-cored wire contains one or more of Ti oxides, Si oxides, Mg oxides, and Al oxides, and when a sum of amounts thereof is 3, the B with respect to the total : mass of the flux-cored wire is 0.10% to 1.50% in terms of mass%, a sum of amounts of CaCQOs, BaCOQs, SrCO3, and MgCOs with respect to the total mass of the flux-cored wire is lower than 0.60% in terms of mass%, an amount of an iron powder in the flux with respect to the total mass of the flux-cored wire is lower than 10.0% in terms of mass%, a ratio of the amount of CaF: to the a is 0.90 or higher, a ratio of the « to the B is 3.0 or higher and 80.0 or lower, an amount of CaO with respect to the total mass of the flux-cored wire is lower than 0.20% in terms of mass%, the flux-cored wire include as a chemical composition excluding metal fluorides, metal oxides, and metal carbonates, with respect to the total mass of the flux- = cored wire, in terms of mass%: oo C: 0.010% to lower than 0.060%; = Si: 0.05% to 1.80%; oa Mn: 0.50% to 4.00%; - P: 0.050% or lower; - S: 0.020% or lower; i.
Al: 0.005% to 0.150%; = Cu: 0% to 0.75%; oO Ni: 0% to lower than 1.00%; Z Cr: 0% to 3.50%; Mo: 0% to 1.50%; Ti: 0% to 0.150%; Nb: 0% to 0.15%; V: 0% to 0.45%; B: 0% to 0.0500%; Mg: 0% to 2.0%; Ca: 0% to 2.0%; REM: 0% to 0.0150%; and the remainder: Fe and impurities, (c) wherein a weld metal of the weld joint includes as a chemical composition, in terms of mass%: C: 0.100% to 0.170%; Si: 0.05% to 0.80%; Mn: 0.20% to 2.50%; Al: 0.0050% to 0.1000%,; P: 0.050% or lower; S: 0.020% or lower; N: 0.015% or lower; Cu: 0% to 0.50%; Ni: 0% to lower than 0.70%; Cr: 0% to 2.50%;
Mo: 0% to 1.00%; . Ti: 0% to 0.100%; ~ Nb: 0% to 0.100%; = V: 0% to 0.30%; - B: 0% to 0.0100%; fo 0: 0% to 0.100%; I Mg: 0% to 0.100%; Ca: 0% to 0.100%; ~ REM: 0% to 0.0100%; and <0 the remainder: Fe and impurities, co a CEN of the weld metal calculated by the following Expression 1 is 0.20 - mass% to 0.58 mass%, an average Vickers hardness HV of the weld metal measured at 1 mm inward from a surface of the weld metal is 337 to 440, and all of (a) to (c) are satisfied. CEN=[C]+(0.75+0.25xtanh(20x([C]-
0.12)))x([Si}/24+[Mn}/6+[Cu)/15HNi}/20+([Cr]+[Mo]+[Nb]+[V])/5+5%[B]) ...(Expression 1) where elements with [] represent the amounts (mass%) of the corresponding elements.
2. A method of producing a weld joint by performing a gas-shielded arc welding, using a flux-cored wire filled with flux into a steel sheath, on any one of a steel plate having a Vickers hardness HV of 380 or higher and 514 or lower, a plate thickness of 20 mm to 100 mm, a C content of 0.120 mass% to 0.300 mass%, and a CEN calculated by the following Expression 1 of 0.20 mass% to 0.75 mass%, a steel plate having a Vickers hardness HV of higher than 514 and 565 or lower, a plate thickness of 12 mm to 100 mm, a C content of 0.120 mass% to 0.300 mass%, and a CEN calculated by the following Expression 1 of 0.20 mass% to 0.75 mass%, and a steel plate having a Vickers hardness HV of higher than 565 and 693 or lower, a plate thickness of 6 mm to 12 mm, a C content of 0.350 mass% to 0.450 mass%, and a CEN calculated by the following Expression 1 of 0.20 mass% to 0.85 mass%, the method o> comprising: o (a) during the gas-shielded arc welding, not performing a preheating operation = in a case where a temperature of the steel plate is 10°C or higher, and in a case where 5 the temperature of the steel plate is lower than 10°C, performing the preheating i. operation so that the temperature of the steel plate is 10°C or higher, pt (b) wherein the flux-cored wire contains one or more of CaF2, BaF2, StF, and od MgF,, and when a sum of amounts thereof is a, the a with respect to a total mass of the flux-cored wire is 3.3% to 8.0% in terms of mass%, ~ the flux-cored wire contains one or more of Ti oxides, Si oxides, Mg oxides, o and Al oxides, and when a sum of amounts thereof is B, the p with respect to the total on mass of the flux-cored wire is 0.10% to 1.50% in terms of mass%, ~ a sum of amounts of CaCOs, BaCOs, SrCOs, and MgCOs with respect to the total mass of the flux-cored wire is lower than 0.60% in terms of mass%, an amount of an iron powder in the flux with respect to the total mass of the flux-cored wire is lower than 10.0% in terms of mass%, a ratio of the amount of CaF, to the a is 0.90 or higher, a ratio of the a to the PB is 3.0 or higher and 80.0 or lower, an amount of CaO with respect to the total mass of the flux-cored wire is lower than 0.20% in terms of mass%, the flux-cored wire includes chemical components excluding metal fluorides, metal oxides, and metal carbonates, with respect to the total mass of the flux-cored wire, in terms of mass%: C: 0.060% to 0.350%; Si: 0.05% to 1.80%; Mn: 0.50% to 4.00%, P: 0.050% or lower; S: 0.020% or lower; Al: 0.005% to 0.150%; Cu: 0% to 0.75%, Ni: 0% to lower than 1.00%; Cr: 0% to 3.50%; Mo: 0% to 1.50%;
Ti: 0% to 0.150%; ~ Nb: 0% to 0.15%; ~ V: 0% to 0.45%; o B: 0% to 0.050%; > Mg: 0% to 2.0%; i"
Ca: 0%10 2.0%; IN REM: 0% to 0.0150%; and - the remainder: Fe and impurities, ~ (c) wherein a weld metal of the weld joint includes as a chemical composition, &
in terms of mass%: ho C: 0.120% to 0.250%; “ Si: 0.05% to 0.80%; Mn: 0.20% to 2.50%); Al: 0.0050% to 0.1000%;
P: 0.050% or lower; S: 0.020% or lower; N: 0.015% or lower; Cu: 0% to 0.50%; Ni: 0% to lower than 0.70%;
Cr: 0% to 2.50%; Mo: 0% to 1.00%; Ti: 0% to 0.100%; Nb: 0% to 0.100%; V: 0% to 0.30%;
B: 0% to 0.0100%; 0: 0% to 0.100%; Mg: 0% to 0.100%; Ca: 0% to 0.100%; REM: 0% to 0.0100%;
the remainder: Fe and impurities, a CEN of the weld metal calculated by the following Expression 1 is 0.20 mass% to 0.58 mass%,
on an average Vickers hardness HV of the weld metal measured at 1 mm inward - from a surface of the weld metal is 380 to 533, and ~ all of (a) to (c) are satisfied. - CEN=[C]+(0.75+0.25xtanh(20x([C]- i.
0.12)))x([S1)/24+[Mn]/6+[Cu]/15+[Ni}/20+[Cr]+[Mo]+[Nb]+ V])/5+5%[B]) po ...(Expression 1) ol where elements with [] represent the amounts (mass%) of the corresponding elements. ~
&
3. A method of producing a weld joint by performing a gas-shielded arc oR welding, using a flux-cored wire filled with flux into a steel sheath, on any one of a = steel plate having a Vickers hardness HV of higher than 565 and 693 or lower, a plate thickness of 12 mm to 20 mm, a C content of 0.350 mass% to 0.450 mass%, and a CEN calculated by the following Expression 2 of 0.20 mass% to 0.85 mass%, and a steel plate having a Vickers hardness HV of higher than 565 and 693 or lower, a plate thickness of greater than 20 mm to 50 mm or smaller, a C content of 0.350 mass% to
0.450 mass%, and a CEN calculated by the following Expression 2 of 0.20 mass% to
0.85 mass%, the method comprising: (a) during the gas-shielded arc welding, performing a preheating operation so that a temperature of the steel plate is 100°C or higher in a case where the plate thickness of the steel plate is 20 mm or smaller, and in a case where the plate thickness of the steel plate is greater than 20 mm, performing the preheating operation so that the temperature of the steel plate is 150°C or higher, (b) wherein the flux-cored wire contains one or more of CaF, BaF», SrF2, and MgF2, and when a sum of amounts thereof is a, the o with respect to a total mass of the flux-cored wire is 3.3% to 8.0% in terms of mass%, : the flux-cored wire contains one or more of Ti oxides, Si oxides, Mg oxides, and Al oxides, and when a sum of amounts thereof is 3, the f§ with respect to the total mass of the flux-cored wire is 0.10% to 1.50% in terms of mass%, a sum of amounts of CaCOs, BaCOs, SrCOs, and MgCOs with respect to the total mass of the flux-cored wire is lower than 0.60% in terms of mass%, an amount of an iron powder in the flux with respect to the total mass of the flux-cored wire is lower than 10.0% in terms of mass%, - a ratio of the amount of CaF; to the a is 0.90 or higher, - a ratio of the a to the PB is 3.0 or higher and 80.0 or lower, = an amount of CaO with respect to the total mass of the flux-cored wire is lower x than 0.20% in terms of mass%, post the flux-cored wire includes chemical components excluding metal fluorides, wl metal oxides, and metal carbonates, with respect to the total mass of the flux-cored wire, - in terms of mass%: oo C: 0.060% to 0.350%; - Si: 0.05% to 1.80%; Mn: 0.50% to 4.00%; P: 0.050% or lower; S: 0.020% or lower; Al: 0.005% to 0.150%; Cu: 0% to 0.75%; Ni: 0% to lower than 1.00%; Cr: 0% to 3.50%; Mo: 0% to 1.50%; Ti: 0% to 0.150%; Nb: 0% to 0.15%; V: 0% to 0.45%; B: 0% to 0.0500%; : Mg: 0% to 2.0%, . Ca: 0% to 2.0%; REM: 0% to 0.0150%; the remainder: Fe and impurities, (c) wherein a weld metal of the weld joint includes as a chemical composition, in terms of mass%: C: 0.120% to 0.250%; Si: 0.05% to 0.80%; Mn: 0.20% to 2.50%; Al: 0.0050% to 0.1000%;
P: 0.050% or lower; - : S: 0.020% or lower; - N: 0.015% or lower; : i. Cu: 0% to 0.50%; ro Ni: 0% to lower than 0.70%; ps Cr: 0% to 2.50%; I Mo: 0% to 1.00%; o Ti: 0% to 0.100%; _ Nb: 0% to 0.100%; w V: 0% to 0.30%; o B: 0% to 0.0100%; ” 0: 0% to 0.100%; Mg: 0% to 0.100%; Ca: 0% to 0.100%; REM: 0% to 0.0100%; and the remainder: Fe and impurities, a CEN of the weld metal calculated by the following Expression 2 is 0.20 mass% to 0.58 mass%, an average Vickers hardness HV of the weld metal measured at 1 mm inward from a surface of the weld metal is 380 to 533, and all of (a) to (c) are satisfied. CEN=[C]+(0.75+0.25xtanh(20x([C]-
0.12)))x([Si}/24+[Mn]/6+[Cu]/15+[Ni}/20+([Cr]+[Mo]+[Nb]+[ V])/5+5%[B]) ...(Expression 2) where elements with [] represent the amounts (mass%) of the corresponding elements.
4. The method of producing a weld joint according to any one of Claims 1 to 3, wherein the amount of CaO in the flux-cored wire is 0.15% or lower in terms of mass% with respect to the total mass of the flux-cored wire.
5. The method of producing a weld joint according to any one of Claims 1 = to 3, _ wherein the flux-cored wire includes the chemical components excluding the = metal fluorides, metal oxides, and metal carbonates, with respect to the total mass of a the flux-cored wire, in terms of mass%: ps Ni: 0% to 0.1%. =
-
6. The method of producing a weld joint according to any one of Claims 1 - to3, o wherein the flux-cored wire includes the chemical components excluding the - metal fluorides, metal oxides, and metal carbonates, with respect to the total mass of the flux-cored wire, in terms of mass%: Cu: 0% to 0.50%; Cr: 0% to 1.00%; : Mo: 0% to 0.50%; Ti: 0% to 0.050%; and Nb: 0% to 0.05%.
7. The method of producing a weld joint according to any one of Claims 1 to3, wherein the steel sheath of the flux-cored wire does not have a slit-like gap.
8. The method of producing a weld joint according to any one of Claims 1 to 3, wherein the steel sheath of the flux-cored wire has a slit-like gap.
9. The method of producing a weld joint according to any one of Claims 1 to 3, wherein a perfluoropolyether oil is applied to a surface of the flux-cored wire.
BITLL 25 ma, cy CLAIMS Linen mo :
1. A method of producing a weld joint by performing a gas-shielded arc " welding, using a flux-cored wire filled with flux into a steel sheath, on any one of a = steel plate having a Vickers hardness HV of 380 or higher and 514 or lower, a plate oe thickness of 20 mm to 100 mm, a C content of 0.120 mass% to 0.300 mass%, and a = CEN calculated by the following Expression 1 of 0.20 mass% to 0.75 mass%, a steel - plate having a Vickers hardness HV of higher than 514 and 565 or lower, a plate o thickness of 12 mm to 100 mm, a C content of 0.120 mass% to 0.300 mass%, and a iT CEN calculated by the following Expression 1 of 0.20 mass% to 0.75 mass%, and a steel plate having a Vickers hardness HV of higher than 565 and 693 or lower, a plate w thickness of 6 mm to 12 mm, a C content of 0.350 mass% to 0.450 mass%, and a CEN calculated by the following Expression 1 of 0.20 mass% to 0.85 mass%, the method comprising: (a) during the gas-shielded arc welding, not performing a preheating operation in a case where a temperature of the steel plate is 10°C or higher, and in a case where the temperature of the steel plate is lower than 10°C, performing the preheating operation so that the temperature of the steel plate is 10°C or higher, (b) wherein the flux-cored wire contains one or more of CaF», BaF», SrF,, and MgF2, and when a sum of amounts thereof is a, the a with respect to a total mass of the flux-cored wire is 3.3% to 8.0% in terms of mass%, the flux-cored wire contains one or more of Ti oxides, Si oxides, Mg oxides, and Al oxides, and when a sum of amounts thereof is B, the B with respect to the total mass of the flux-cored wire is 0.10% to 1.50% in terms of mass%a, a sum of amounts of CaCOs, BaCOs, SrCOs, and MgCOs; with respect to the total mass of the flux-cored wire is lower than 0.60% in terms of mass%, an amount of an iron powder in the flux with respect to the total mass of the flux-cored wire is lower than 10.0% in terms of mass%, a ratio of the amount of CaF; to the a is 0.90 or higher, a ratio of the a to the B is 3.0 or higher and 80.0 or lower, an amount of CaO with respect to the total mass of the flux-cored wire is lower than 0.20% in terms of mass%, the flux-cored wire include as a chemical composition excluding metal fluorides, metal oxides, and metal carbonates, with respect to the total mass of the flux- = cored wire, in terms of mass%: =o C: 0.010% to lower than 0.060%; = Si: 0.05% to 1.80%; wo Mn: 0.50% to 4.00%; pe P: 0.050% or lower; wl S: 0.020% or lower; i.
Al: 0.005% to 0.150%; - Cu: 0% to 0.75%; o Ni: 0% to lower than 1.00%; to Cr: 0% to 3.50%; - Mo: 0% to 1.50%; Ti: 0% to 0.150%; Nb: 0% to 0.15%; V: 0% to 0.45%; B: 0% to 0.0500%; Mg: 0% to 2.0%; Ca: 0% to 2.0%; REM: 0% to 0.0150%; and the remainder: Fe and impurities, (c) wherein a weld metal of the weld joint includes as a chemical composition, in terms of mass%: C: 0.100% to 0.170%; Si: 0.05% to 0.80%; Mn: 0.20% to 2.50%; Al: 0.0050% to 0.1000%; : P: 0.050% or lower; S: 0.020% or lower; N: 0.015% or lower; Cu: 0% to 0.50%; Ni: 0% to lower than 0.70%; Cr: 0% to 2.50%;
Mo: 0% to 1.00%; =o Ti: 0% to 0.100%; ol Nb: 0% to 0.100%; = V: 0% to 0.30%; we B: 0% to 0.0100%; pe 0: 0% to 0.100%; B Mg: 0% to 0.100%; i, Ca: 0% to 0.100%; oo REM: 0% to 0.0100%; and o the remainder: Fe and impurities, ow a CEN of the weld metal calculated by the following Expression 1 is 0.20 © mass% to 0.58 mass%, an average Vickers hardness HV of the weld metal measured at 1 mm inward from a surface of the weld metal is 337 to 440, and all of (a) to (c) are satisfied. CEN=[C]+(0.75+0.25xtanh(20x([C]-
0.12)))x([Si}/24+[Mn]/6+[Cu)/15+{[Ni}/20+([Cr+[Mo]+[NbJ+[V])/5+5%[B]) ...(Expression 1) where elements with [] represent the amounts (mass%) of the corresponding elements.
2. A method of producing a weld joint by performing a gas-shielded arc welding, using a flux-cored wire filled with flux into a steel sheath, on any one of a steel plate having a Vickers hardness HV of 380 or higher and 514 or lower, a plate thickness of 20 mm to 100 mm, a C content of 0.120 mass% to 0.300 mass%, and a CEN calculated by the following Expression 1 of 0.20 mass% to 0.75 mass%, a steel plate having a Vickers hardness HV of higher than 514 and 565 or lower, a plate thickness of 12 mm to 100 mm, a C content of 0.120 mass% to 0.300 mass%, and a CEN calculated by the following Expression 1 of 0.20 mass% to 0.75 mass%, and a steel plate having a Vickers hardness HV of higher than 565 and 693 or lower, a plate thickness of 6 mm to 12 mm, a C content of 0.350 mass% to 0.450 mass%, and a CEN calculated by the following Expression 1 of 0.20 mass% to 0.85 mass%, the method on comprising: =o (a) during the gas-shielded arc welding, not performing a preheating operation oO in a case where a temperature of the steel plate is 10°C or higher, and in a case where = the temperature of the steel plate is lower than 10°C, performing the preheating se operation so that the temperature of the steel plate is 10°C or higher, - (b) wherein the flux-cored wire contains one or more of CaF2, BaF, StF», and = MgF>, and when a sum of amounts thereof is a, the o with respect to a total mass of the . flux-cored wire is 3.3% to 8.0% in terms of mass%, = the flux-cored wire contains one or more of Ti oxides, Si oxides, Mg oxides, - and Al oxides, and when a sum of amounts thereof is B, the with respect to the total 0 mass of the flux-cored wire is 0.10% to 1.50% in terms of mass%, a sum of amounts of CaCO3, BaCOs, SrCOs, and MgCOs; with respect to the total mass of the flux-cored wire is lower than 0.60% in terms of mass%, an amount of an iron powder in the flux with respect to the total mass of the flux-cored wire is lower than 10.0% in terms of mass%, a ratio of the amount of CaF to the a is 0.90 or higher, a ratio of the a to the [3 is 3.0 or higher and 80.0 or lower, an amount of CaO with respect to the total mass of the flux-cored wire is lower than 0.20% in terms of mass%, the flux-cored wire includes chemical components excluding metal fluorides, metal oxides, and metal carbonates, with respect to the total mass of the flux-cored wire, in terms of mass%: C: 0.060% to 0.350%; Si: 0.05% to 1.80%; Mn: 0.50% to 4.00%; P: 0.050% or lower; S: 0.020% or lower; Al: 0.005% to 0.150%; Cu: 0% to 0.75%; Ni: 0% to lower than 1.00%; Cr: 0% to 3.50%; Mo: 0% to 1.50%;
Ti: 0% to 0.150%; . Nb: 0% to 0.15%; - V: 0% to 0.45%; z B: 0% to 0.0500%; 0 Mg: 0% to 2.0%; i Ca: 0% to 2.0%; wl REM: 0% to 0.0150%; and the remainder: Fe and impurities, = (c) wherein a weld metal of the weld joint includes as a chemical composition, w in terms of mass%: © C: 0.120% to 0.250%; Si: 0.05% to 0.80%; Mn: 0.20% to 2.50%; Al: 0.0050% to 0.1000%; P: 0.050% or lower; S: 0.020% or lower; N: 0.015% or lower; Cu: 0% to 0.50%; Ni: 0% to lower than 0.70%; Cr: 0% to 2.50%; Mo: 0% to 1.00%; Ti: 0% to 0.100%; Nb: 0% to 0.100%; V: 0% to 0.30%; B: 0% to 0.0100%; 0: 0% to 0.100%, Mg: 0% to 0.100%; Ca: 0% to 0.100%; REM: 0% to 0.0100%,; the remainder: Fe and impurities, a CEN of the weld metal calculated by the following Expression 1 is 0.20 mass% to 0.58 mass%,
an average Vickers hardness HV of the weld metal measured at 1 mm inward - from a surface of the weld metal is 380 to 533, and ~ all of (a) to (c) are satisfied. = CEN=[C]+(0.75+0.25xtanh(20x([C]- o
0.12)))x([Si}/24+[Mn]/6+{Cu}/15+[Ni]/20+([Cr]+[Mo]+[Nb]}+{V])/5+5x[B]) — ...(Expression 1) o where elements with [] represent the amounts (mass%) of the corresponding i. elements. =
3. A method of producing a weld joint by performing a gas-shielded arc © welding, using a flux-cored wire filled with flux into a steel sheath, on any one of a ” steel plate having a Vickers hardness HV of higher than 565 and 693 or lower, a plate thickness of 12 mm to 20 mm, a C content of 0.350 mass% to 0.450 mass%, and a CEN calculated by the following Expression 2 of 0.20 mass% to 0.85 mass%, and a steel plate having a Vickers hardness HV of higher than 565 and 693 or lower, a plate thickness of greater than 20 mm to 50 mm or smaller, a C content of 0.350 mass% to
0.450 mass%, and a CEN calculated by the following Expression 2 of 0.20 mass% to
0.85 mass%, the method comprising: (a) during the gas-shielded arc welding, performing a preheating operation so that a temperature of the steel plate is 100°C or higher in a case where the plate thickness of the steel plate is 20 mm or smaller, and in a case where the plate thickness of the steel plate is greater than 20 mm, performing the preheating operation so that the temperature of the steel plate is 150°C or higher, (b) wherein the flux-cored wire contains one or more of CaF, BaF,, StF, and MgF>, and when a sum of amounts thereof is 0, the a with respect to a total mass of the flux-cored wire is 3.3% to 8.0% in terms of mass%, the flux-cored wire contains one or more of Ti oxides, Si oxides, Mg oxides, and Al oxides, and when a sum of amounts thereof is p, the with respect to the total mass of the flux-cored wire is 0.10% to 1.50% in terms of mass%, a sum of amounts of CaCOs, BaCOs, SrCOs, and MgCOs3 with respect to the total mass of the flux-cored wire is lower than 0.60% in terms of mass%, an amount of an iron powder in the flux with respect to the total mass of the flux-cored wire is lower than 10.0% in terms of mass%, = a ratio of the amount of CaF; to the a is 0.90 or higher, o a ratio of the o. to the B is 3.0 or higher and 80.0 or lower, = an amount of CaO with respect to the total mass of the flux-cored wire is lower Le than 0.20% in terms of mass%, = the flux-cored wire includes chemical components excluding metal fluorides, : metal oxides, and metal carbonates, with respect to the total mass of the flux-cored wire, o in terms of mass%: oT C1 0.060% to 0.350%; i” Si: 0.05% to 1.80%; 2 Mn: 0.50% to 4.00%; P: 0.050% or lower; S: 0.020% or lower; Al: 0.005% to 0.150%; Cu: 0% to 0.75%; Ni: 0% to lower than 1.00%; Cr: 0% to 3.50%; Mo: 0% to 1.50%; Ti: 0% to 0.150%; Nb: 0% to 0.15%; V: 0% to 0.45%; B: 0% to 0.0500%; : Mg: 0% to 2.0%; Ca: 0% to 2.0%; REM: 0% to 0.0150%; the remainder: Fe and impurities, (c) wherein a weld metal of the weld joint includes as a chemical composition, in terms of mass%: C: 0.120% to 0.250%; Si: 0.05% to 0.80%: Mn: 0.20% to 2.50%; Al: 0.0050% to 0.1000%;
P: 0.050% or lower; = S: 0.020% or lower; oO N: 0.015% or lower; = Cu: 0% to 0.50%; Le Ni: 0% to lower than 0.70%; Cr: 0% t0 2.50%; ; Mo: 0% to 1.00%; = Ti: 0% to 0.100%; oo Nb: 0% to 0.100%; oO V: 0% to 0.30%; wo B: 0% to 0.0100%; 0: 0% to 0.100%; Mg: 0% to 0.100%; Ca: 0% to 0.100%; REM: 0% to 0.0100%; and the remainder: Fe and impurities, a CEN of the weld metal calculated by the following Expression 2 is 0.20 mass% to 0.58 mass%, an average Vickers hardness HV of the weld metal measured at 1 mm inward from a surface of the weld metal is 380 to 533, and all of (a) to (c) are satisfied. CEN=[C]+(0.75+0.25xtanh(20x([C]-
0.12)))x([Si])/24+[Mn]/6+[Cu)/15+[Ni}/20+({Cr]+[Mo]+[Nb]+[V])/5+5%[B]) ...(Expression 2) where elements with [] represent the amounts (mass%) of the corresponding elements.
4. The method of producing a weld joint according to any one of Claims 1 to 3, wherein the amount of CaO in the flux-cored wire is 0.15% or lower in terms of mass% with respect to the total mass of the flux-cored wire.
5. The method of producing a weld joint according to any one of Claims 1 ~ to 3, ~ wherein the flux-cored wire includes the chemical components excluding the = metal fluorides, metal oxides, and metal carbonates, with respect to the total mass of i” the flux-cored wire, in terms of mass%: ot Ni: 0% to 0.1%, In fit te
6. The method of producing a weld joint according to any one of Claims 1 = ol, : wherein the flux-cored wire includes the chemical components excluding the w metal fluorides, metal oxides, and metal carbonates, with respect to the total mass of - the flux-cored wire, in terms of mass%: Cu: 0% to 0.50%; Cr: 0% to 1.00%; Mo: 0% to 0.50%; Ti: 0% to 0.050%; and © Nb: 0% to 0.05%.
7. The method of producing a weld joint according to any one of Claims 1 to 3, wherein the steel sheath of the flux-cored wire does not have a slit-like gap.
8. The method of producing a weld joint according to any one of Claims 1 to 3, wherein the steel sheath of the flux-cored wire has a slit-like gap.
9. The method of producing a weld joint according to any one of Claims 1 to 3, wherein a perfluoropolyether oil is applied to a surface of the flux-cored wire.
RIELTCHL PAAR ry oro EE = PIOTAID 0 — a = — WALZ 7 ny — ——e “1 A method of producing a weld joint by performing a gas-shielded arc po welding, using a flux-cored wire filled with flux into a steel sheath, on any one of a = steel plate having a Vickers hardness HV of 380 or higher and 514 or lower, a plate “
thickness of 20 mm to 100 mm, a C content of 0.120 mass% to 0.300 mass%, and a = CEN calculated by the following Expression 1 of 0.20 mass% to 0.75 mass%, a steel " plate having a Vickers hardness HV of higher than 514 and 565 or lower, a plate © thickness of 12 mm to 100 mm, a C content of 0.120 mass% to 0.300 mass%, and a eT CEN calculated by the following Expression 1 of 0.20 mass% to 0.75 mass%, and a ol steel plate having a Vickers hardness HV of higher than 565 and 693 or lower, a plate © thickness of 6 mm to 12 mm, a C content of 0.350 mass% to 0.450 mass%, and a CEN calculated by the following Expression 1 of 0.20 mass% to 0.85 mass%, the method comprising:
(a) during the gas-shielded arc welding, not performing a preheating operation in a case where a temperature of the steel plate is 10°C or higher, and in a case where the temperature of the steel plate is lower than 10°C, performing the preheating operation so that the temperature of the steel plate is 10°C or higher,
(b) wherein the flux-cored wire contains one or more of CaF», BaF,, StF», and MgF>, and when a sum of amounts thereof is a, the o with respect to a total mass of the flux-cored wire is 3.3% to 8.0% in terms of mass%, the flux-cored wire contains one or more of Ti oxides, Si oxides, Mg oxides, and Al oxides, and when a sum of amounts thereof is B, the B with respect to the total mass of the flux-cored wire is 0.10% to 1.50% in terms of mass%, a sum of amounts of CaCO3, BaCOs, SrCOs, and MgCOs3 with respect to the total mass of the flux-cored wire is lower than 0.60% in terms of mass%,
an amount of an iron powder in the flux with respect to the total mass of the flux-cored wire is lower than 10.0% in terms of mass%,
a ratio of the amount of CaF; to the a is 0.90 or higher,
a ratio of the a to the B is 3.0 or higher and 80.0 or lower,
an amount of CaO with respect to the total mass of the flux-cored wire is lower than 0.20% in terms of mass%,
the flux-cored wire include as a chemical composition excluding metal fluorides, metal oxides, and metal carbonates, with respect to the total mass of the flux- cored wire, in terms of mass%: oO C: 0.010% to lower than 0.060%; = Si: 0.05% to 1.80%; Soa Mn: 0.50% to 4.00%; ft P: 0.050% or lower; = S: 0.020% or lower; i . Al: 0.005% to 0.150%; ao Cu: 0% to 0.75%; oO Ni: 0% to lower than 1.00%; - Cr: 0% to 3.50%; - Mo: 0% to 1.50%; Ti: 0% to 0.150%; Nb: 0% to 0.15%; V: 0% to 0.45%; B: 0% to 0.0500%; Mg: 0% to 2.0%; Ca: 0% to 2.0%; REM: 0% to 0.0150%; and the remainder: Fe and impurities, (c) wherein a weld metal of the weld joint includes as a chemical composition, in terms of mass%: C: 0.100% to 0.170%; Si: 0.05% to 0.80%; Mn: 0.20% to 2.50%; Al: 0.0050% to 0.1000%; P: 0.050% or lower; S: 0.020% or lower; N: 0.015% or lower; Cu: 0% to 0.50%; Ni: 0% to lower than 0.70%; Cr: 0% to 2.50%;
ar Mo: 0% to 1.00%; x Ti: 0% to 0.100%; ~ Nb: 0% to 0.100%; V: 0% to 0.30%; o B: 0% to 0.0100%; I 0: 0% t0 0.100%; w Mg: 0% to 0.100%; = Ca: 0% to 0.100%; REM: 0% to 0.0100%; and w the remainder: Fe and impurities, © a CEN of the weld metal calculated by the following Expression 1 is 0.20 @ mass% to 0.58 mass%, an average Vickers hardness HV of the weld metal measured at 1 mm inward from a surface of the weld metal is 337 to 440, and all of (a) to (c) are satisfied. CEN=[C]+(0.75+0.25xtanh(20x([C]-
0.12)))x([Si}/24+[Mn]/6+[Cu}/15+[Ni]/20+([Cr]+[Mo]+[Nb]+[V])/5+5x[B]) ...(Expression 1) where elements with [] represent the amounts (mass%) of the corresponding elements.
2. A method of producing a weld joint by performing a gas-shielded arc welding, using a flux-cored wire filled with flux into a steel sheath, on any one of a steel plate having a Vickers hardness HV of 380 or higher and 514 or lower, a plate thickness of 20 mm to 100 mm, a C content of 0.120 mass% to 0.300 mass%, and a CEN calculated by the following Expression 1 of 0.20 mass% to 0.75 mass%, a steel plate having a Vickers hardness HV of higher than 514 and 565 or lower, a plate thickness of 12 mm to 100 mm, a C content of 0.120 mass% to 0.300 mass%, and a CEN calculated by the following Expression 1 of 0.20 mass% to 0.75 mass%, and a steel plate having a Vickers hardness HV of higher than 565 and 693 or lower, a plate thickness of 6 mm to 12 mm, a C content of 0.350 mass% to 0.450 mass%, and a CEN calculated by the following Expression 1 of 0.20 mass% to 0.85 mass%, the method comprising: = (a) during the gas-shielded arc welding, not performing a preheating operation os in a case where a temperature of the steel plate is 10°C or higher, and in a case where = the temperature of the steel plate is lower than 10°C, performing the preheating 2 operation so that the temperature of the steel plate is 10°C or higher, = (b) wherein the flux-cored wire contains one or more of CaF2, BaF, SrF2, and CL MgF>, and when a sum of amounts thereof is a, the a with respect to a total mass of the wu . flux-cored wire is 3.3% to 8.0% in terms of mass%, es the flux-cored wire contains one or more of Ti oxides, Si oxides, Mg oxides, i and Al oxides, and when a sum of amounts thereof is J, the with respect to the total 2 mass of the flux-cored wire is 0.10% to 1.50% in terms of mass%, a sum of amounts of CaCO3, BaCOs, SrCOs, and MgCOs with respect to the total mass of the flux-cored wire is lower than 0.60% in terms of mass%, an amount of an iron powder in the flux with respect to the total mass of the flux-cored wire is lower than 10.0% in terms of mass%, a ratio of the amount of CaF; to the a is 0.90 or higher, a ratio of the a to the [3 is 3.0 or higher and 80.0 or lower, an amount of CaO with respect to the total mass of the flux-cored wire is lower than 0.20% in terms of mass%, the flux-cored wire includes chemical components excluding metal fluorides, metal oxides, and metal carbonates, with respect to the total mass of the flux-cored wire, in terms of mass%: C: 0.060% to 0.350%; Si: 0.05% to 1.80%; Mn: 0.50% to 4.00%; P: 0.050% or lower; S: 0.020% or lower; Al: 0.005% to 0.150%; Cu: 0% to 0.75%; Ni: 0% to lower than 1.00%; Cr: 0% to 3.50%, Mo: 0% to 1.50%;
Ti: 0% to 0.150%; ~ Nb: 0% to 0.15%; - V: 0% to 0.45%; “a B: 0% to 0.0500%; 00 Mg: 0% to 2.0%; pot
Ca: 0% to 2.0%; REM: 0% to 0.0150%; and - the remainder: Fe and impurities, - (c) wherein a weld metal of the weld joint includes as a chemical composition, < in terms of mass%o: © C: 0.120% to 0.250%; - Si: 0.05% to 0.80%; Mn: 0.20% to 2.50%; Al: 0.0050% to 0.1000%;
P: 0.050% or lower; S: 0.020% or lower; N: 0.015% or lower; Cu: 0% to 0.50%; Ni: 0% to lower than 0.70%;
Cr: 0% to 2.50%; Mo: 0% to 1.00%; Ti: 0% to 0.100%; Nb: 0% to 0.100%; V: 0% to 0.30%;
B: 0% to 0.0100%; 0: 0% to 0.100%; Mg: 0% to 0.100%; Ca: 0% to 0.100%; REM: 0% to 0.0100%;
the remainder: Fe and impurities, a CEN of the weld metal calculated by the following Expression 1 is 0.20 mass% to 0.58 mass%,
an average Vickers hardness HV of the weld metal measured at | mm inward = from a surface of the weld metal is 380 to 533, and = all of (a) to (c) are satisfied. = CEN=[C]+(0.75+0.25xtanh(20x([C]- oo
0.12)))x([Si]/24+[Mn]/6+[Cu]/15+[Ni]/20+([Cr]+[Mo]+[Nb]+[V])/5+5%[B]) bos ...(Expression 1) = where elements with [] represent the amounts (mass%) of the corresponding = elements. on
3. A method of producing a weld joint by performing a gas-shielded arc = welding, using a flux-cored wire filled with flux into a steel sheath, on any one of a steel plate having a Vickers hardness HV of higher than 565 and 693 or lower, a plate thickness of 12 mm to 20 mm, a C content of 0.350 mass% to 0.450 mass%, and a CEN calculated by the following Expression 2 of 0.20 mass% to 0.85 mass%, and a steel plate having a Vickers hardness HV of higher than 565 and 693 or lower, a plate thickness of greater than 20 mm to 50 mm or smaller, a C content of 0.350 mass% to
0.450 mass%, and a CEN calculated by the following Expression 2 of 0.20 mass% to
0.85 mass%, the method comprising: (a) during the gas-shielded arc welding, performing a preheating operation so that a temperature of the steel plate is 100°C or higher in a case where the plate thickness of the steel plate is 20 mm or smaller, and in a case where the plate thickness of the steel plate is greater than 20 mm, performing the preheating operation so that the temperature of the steel plate is 150°C or higher, (b) wherein the flux-cored wire contains one or more of CaF, BaF», StF», and MgF>, and when a sum of amounts thereof is a, the o with respect to a total mass of the flux-cored wire is 3.3% to 8.0% in terms of mass%, the flux-cored wire contains one or more of Ti oxides, Si oxides, Mg oxides, and Al oxides, and when a sum of amounts thereof is B, the p with respect to the total mass of the flux-cored wire 1s 0.10% to 1.50% in terms of mass%, a sum of amounts of CaCOs, BaCOs, SrCOs, and MgCO;3 with respect to the total mass of the flux-cored wire is lower than 0.60% in terms of mass%o, an amount of an iron powder in the flux with respect to the total mass of the flux-cored wire is lower than 10.0% in terms of mass%, - a ratio of the amount of CaF; to the a is 0.90 or higher, nN a ratio of the a to the f is 3.0 or higher and 80.0 or lower, = an amount of CaO with respect to the total mass of the flux-cored wire is lower oe than 0.20% in terms of mass%, = the flux-cored wire includes chemical components excluding metal fluorides, " metal oxides, and metal carbonates, with respect to the total mass of the flux-cored wire, © in terms of mass%: es! C: 0.060% to 0.350%; - Si: 0.05% to 1.80%; = Mn: 0.50% to 4.00%; P: 0.050% or lower; S: 0.020% or lower; Al: 0.005% to 0.150%; Cu: 0% to 0.75%; Ni: 0% to lower than 1.00%; Cr: 0% to 3.50%; Mo: 0% to 1.50%; Ti: 0% to 0.150%; Nb: 0% to 0.15%; V: 0% to 0.45%; B: 0% to 0.0500%; : Mg: 0% to 2.0%; : Ca: 0% to 2.0%; REM: 0% to 0.0150%; the remainder: Fe and impurities, (c) wherein a weld metal of the weld joint includes as a chemical composition, in terms of mass%: C: 0.120% to 0.250%; Si: 0.05% to 0.80%; Mn: 0.20% to 2.50%; Al: 0.0050% to 0.1000%;
P: 0.050% or lower; - S: 0.020% or lower; - N: 0.015% or lower; : = Cu: 0% to 0.50%; o Ni: 0% to lower than 0.70%; pri Cr: 0% to 2.50%; | = Mo: 0% to 1.00%; wo Ti: 0% to 0.100%; - Nb: 0% to 0.100%; ow V: 0% to 0.30%; = B: 0% to 0.0100%; 0: 0% to 0.100%; Mg: 0% to 0.100%; Ca: 0% to 0.100%; REM: 0% to 0.0100%; and : the remainder: Fe and impurities, a CEN of the weld metal calculated by the following Expression 2 is 0.20 mass% to 0.58 mass%, an average Vickers hardness HV of the weld metal measured at 1 mm inward from a surface of the weld metal is 380 to 533, and all of (a) to (c) are satisfied. CEN=[C]+(0.75+0.25xtanh(20x([C]-
0.12)))x([S1}/24+[Mn]/6+[Cu]/15+[Ni]/20+([Crl+[Mo]+[Nb]+[V])/5+5%[B]) ...(Expression 2) where elements with [] represent the amounts (mass%) of the corresponding elements.
4. The method of producing a weld joint according to any one of Claims 1 to 3, wherein the amount of CaO in the flux-cored wire is 0.15% or lower in terms of mass% with respect to the total mass of the flux-cored wire.
5. The method of producing a weld joint according to any one of Claims 1 =o to 3, » wherein the flux-cored wire includes the chemical components excluding the = metal fluorides, metal oxides, and metal carbonates, with respect to the total mass of Re the flux-cored wire, in terms of mass%: . Ni: 0% to 0.1%. " i”
6. The method of producing a weld joint according to any one of Claims 1 = to 3, v wherein the flux-cored wire includes the chemical components excluding the = metal fluorides, metal oxides, and metal carbonates, with respect to the total mass of the flux-cored wire, in terms of mass%: Cu: 0% to 0.50%; Cr: 0% to 1.00%; Mo: 0% to 0.50%; Ti: 0% to 0.050%; and Nb: 0% to 0.05%.
7. The method of producing a weld joint according to any one of Claims 1 to 3, wherein the steel sheath of the flux-cored wire does not have a slit-like gap.
8. The method of producing a weld joint according to any one of Claims 1 to 3, wherein the steel sheath of the flux-cored wire has a slit-like gap.
9. The method of producing a weld joint according to any one of Claims 1 to 3, wherein a perfluoropolyether oil is applied to a surface of the flux-cored wire.
PH12015502625A 2013-11-08 2015-11-25 Method for producing weld joint PH12015502625B1 (en)

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