OA20634A - Scratch masking coating solution for glass containers. - Google Patents
Scratch masking coating solution for glass containers. Download PDFInfo
- Publication number
- OA20634A OA20634A OA1202100273 OA20634A OA 20634 A OA20634 A OA 20634A OA 1202100273 OA1202100273 OA 1202100273 OA 20634 A OA20634 A OA 20634A
- Authority
- OA
- OAPI
- Prior art keywords
- formulation
- daims
- coating solution
- formulation according
- sorbitan
- Prior art date
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- 239000011521 glass Substances 0.000 title claims abstract description 61
- 238000000576 coating method Methods 0.000 title claims abstract description 59
- 239000011248 coating agent Substances 0.000 title claims abstract description 53
- 230000000873 masking Effects 0.000 title abstract description 15
- 239000000203 mixture Substances 0.000 claims abstract description 104
- 238000009472 formulation Methods 0.000 claims description 56
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 56
- 239000003921 oil Substances 0.000 claims description 40
- -1 sorbitan ester Chemical class 0.000 claims description 32
- 239000001593 sorbitan monooleate Substances 0.000 claims description 27
- 235000011069 sorbitan monooleate Nutrition 0.000 claims description 27
- 229940035049 sorbitan monooleate Drugs 0.000 claims description 27
- MHAJPDPJQMAIIY-UHFFFAOYSA-N hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 16
- 239000004094 surface-active agent Substances 0.000 claims description 10
- RTZKZFJDLAIYFH-UHFFFAOYSA-N diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 8
- 238000005406 washing Methods 0.000 claims description 7
- 239000006096 absorbing agent Substances 0.000 claims description 6
- 239000000654 additive Substances 0.000 claims description 6
- JNYAEWCLZODPBN-CTQIIAAMSA-N Sorbitan Chemical class OCC(O)C1OCC(O)[C@@H]1O JNYAEWCLZODPBN-CTQIIAAMSA-N 0.000 claims description 5
- 238000011049 filling Methods 0.000 claims description 5
- 238000002372 labelling Methods 0.000 claims description 5
- 239000000314 lubricant Substances 0.000 claims description 4
- 239000000975 dye Substances 0.000 claims description 3
- 150000002148 esters Chemical class 0.000 claims description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 3
- 230000003115 biocidal Effects 0.000 claims description 2
- 239000003139 biocide Substances 0.000 claims description 2
- 239000003205 fragrance Substances 0.000 claims description 2
- 239000002304 perfume Substances 0.000 claims description 2
- 230000002335 preservative Effects 0.000 claims description 2
- 239000003755 preservative agent Substances 0.000 claims description 2
- NWGKJDSIEKMTRX-HSACVWGTSA-N [(2R)-2-[(2R,3R,4S)-3,4-dihydroxyoxolan-2-yl]-2-hydroxyethyl] (E)-octadec-9-enoate Chemical compound CCCCCCCC\C=C\CCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O NWGKJDSIEKMTRX-HSACVWGTSA-N 0.000 claims 2
- 230000002708 enhancing Effects 0.000 abstract description 2
- NWGKJDSIEKMTRX-AAZCQSIUSA-N [(2R)-2-[(2R,3R,4S)-3,4-dihydroxyoxolan-2-yl]-2-hydroxyethyl] (Z)-octadec-9-enoate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O NWGKJDSIEKMTRX-AAZCQSIUSA-N 0.000 description 23
- 238000002156 mixing Methods 0.000 description 19
- 239000012071 phase Substances 0.000 description 16
- 239000007788 liquid Substances 0.000 description 9
- 239000007921 spray Substances 0.000 description 9
- 239000008346 aqueous phase Substances 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
- 206010049796 Excoriation Diseases 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000011253 protective coating Substances 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 229950008882 Polysorbate Drugs 0.000 description 2
- LWZFANDGMFTDAV-BURFUSLBSA-N [(2R)-2-[(2R,3R,4S)-3,4-dihydroxyoxolan-2-yl]-2-hydroxyethyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O LWZFANDGMFTDAV-BURFUSLBSA-N 0.000 description 2
- 230000000996 additive Effects 0.000 description 2
- 239000002199 base oil Substances 0.000 description 2
- 235000013361 beverage Nutrition 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 235000013373 food additive Nutrition 0.000 description 2
- 239000002778 food additive Substances 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000000670 limiting Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229920000136 polysorbate Polymers 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 235000011076 sorbitan monostearate Nutrition 0.000 description 2
- 239000001587 sorbitan monostearate Substances 0.000 description 2
- 235000011078 sorbitan tristearate Nutrition 0.000 description 2
- 239000001589 sorbitan tristearate Substances 0.000 description 2
- 229960004129 sorbitan tristearate Drugs 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- DEKFZWMENCCOFU-LIKAHPKFSA-N 2-[(2R)-2-[(2R,3S,4R)-3,4-bis(2-hydroxyethoxy)oxolan-2-yl]-2-(2-hydroxyethoxy)ethoxy]ethyl octadecanoate Chemical class CCCCCCCCCCCCCCCCCC(=O)OCCOC[C@@H](OCCO)[C@H]1OC[C@@H](OCCO)[C@@H]1OCCO DEKFZWMENCCOFU-LIKAHPKFSA-N 0.000 description 1
- 210000001736 Capillaries Anatomy 0.000 description 1
- 229940049964 Oleate Drugs 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 229920001213 Polysorbate 20 Polymers 0.000 description 1
- 206010040880 Skin irritation Diseases 0.000 description 1
- HVUMOYIDDBPOLL-XWVZOOPGSA-N Sorbitan monostearate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O HVUMOYIDDBPOLL-XWVZOOPGSA-N 0.000 description 1
- 239000004147 Sorbitan trioleate Substances 0.000 description 1
- IJCWFDPJFXGQBN-BIFNRIDTSA-N Sorbitan tristearate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(OC(=O)CCCCCCCCCCCCCCCCC)[C@H]1OC[C@@H](O)[C@@H]1OC(=O)CCCCCCCCCCCCCCCCC IJCWFDPJFXGQBN-BIFNRIDTSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 235000013405 beer Nutrition 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000006071 cream Substances 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000001804 emulsifying Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000005189 flocculation Methods 0.000 description 1
- 230000016615 flocculation Effects 0.000 description 1
- 238000011068 load Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 230000003000 nontoxic Effects 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 239000007764 o/w emulsion Substances 0.000 description 1
- 239000004058 oil shale Substances 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-M oleate Chemical compound CCCCCCCC\C=C/CCCCCCCC([O-])=O ZQPPMHVWECSIRJ-KTKRTIGZSA-M 0.000 description 1
- 230000003287 optical Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 235000010486 polyoxyethylene sorbitan monolaurate Nutrition 0.000 description 1
- 235000010482 polyoxyethylene sorbitan monooleate Nutrition 0.000 description 1
- 229920000053 polysorbate 80 Polymers 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching Effects 0.000 description 1
- 230000036556 skin irritation Effects 0.000 description 1
- 231100000475 skin irritation Toxicity 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229940035044 sorbitan monolaurate Drugs 0.000 description 1
- 229940035048 sorbitan monostearate Drugs 0.000 description 1
- 230000003068 static Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Abstract
The present invention relates to formulations for improving glass surface appearance, particularly the external surfaces of glass containers. More particularly, the present invention relates to a scratch masking coating solutions for glass bottles, which enhances appearance.
Description
SCRATCH MASKING COATING SOLUTION FOR GLASS CONTAINERS
The présent invention relates to formulations for improving glass surface appearance, particularly the extemal surfaces of glass containers. More particularly, the présent invention relates to a scratch masking coating solutions for glass bottles, which enhances appearance.
Glass articles such as retumable bottles are handled a great number of times during manufacture, inspection, filling, shipping, washing etc. During such handling the bottles corne into contact with various mechanical devices such as conveyors, inspection devices and the like as well as contact with other glass containers (such as bottles, jars, and the like) and surfaces such as boxes, shelves etc. This high degree of contact causes damage either by breakage, cracking, scratching or other defects of the surface.
The use of scratch or scuff masking agents on glass containers is known. Such masking agents desirably mask scuffs, and exhibit an acceptable durability and surface properties. Désirable properties for scuff masking agents include water résistance and durability while being non-toxic and removable in alkaline bottle washing operations.
The variety of designs for glass bottle handling, cleaning and filling operations results in limitations on the applicability of prior art coating methods. Protective coatings are applied to glass containers in glass plant during manufacture in either a hot end process and/or cold end process. In single use glass containers, such protective coatings are sufficient to protect against scuffing during the life of the container.
With retumable glass containers, which can be washed and refilled, for example 20 to 60 times or more, the original protective coatings applied at the glass plant are washed off and protection is lost. As the number of retum cycles increases, so does scuffing which results in an undesirable appearance.
Masking solutions may be used to improve the bottles appearance. Ideally, the masking solution should be food grade like, do not cause any skin irritation, and not aggressive against labels that are applied on the containers, which is not always the case. Furthermore, it was observed that some masking formulations, especially stored during warm conditions, show phase séparation during storage. In case of phase séparation of the formulation, the composition of the prepared coating solution will show high variation in concentration of the ingrédients, this since small amounts from the bulk are mixed with solvent (water) used to préparé the coating solution from time to time. This will hâve a large impact on the effectiveness of the applied solution and will introduce a risk of producing non-sellable products due to no coating up to too high load of coating, which causes unacceptable touch and or appearance. Thus, there is a need for homogeneous formulations having good storage stability, food contact like and that shows homogeneity at storage. Nowadays, the commercial products do not fulfil ail of these criteria.
Therefore, the main objectives of the présent invention are to provide a stable formulation for the préparation of solutions to be applied on containers, and in particular to be applied on retumable containers, in order to face-lift or mask the white reflecting bands (scuff bands) that appear at the container-to-container (or other container to devices or surfaces) contact zones, because of intense glass to glass contact (or glas s to devices and the like, as explained above), mainly during the filling process, after several trips of retumable glass containers.
Another objective of the présent invention is to provide a coating process comprising a step a) of applying the solution as defined above, to a glass container surface, such as bottles. Said process permits to repair the visual aspect of such containers, since the presence of scuff bands badly reduces the appearance of containers.
It has now surprisingly been found that the above objectives are met, in whole or in part, with the use of the particular formulations of the présent invention, which are now described in more details below.
By saying that a range is “from x to y” or “x to y” in the présent invention, it is meant that the upper and lower limit of this range are included, équivalent to at least x and up to y.
Therefore, the présent invention relates to an improved formulation and an improved process for masking containers.
According to a first aspect, the présent invention relates to a formulation comprising:
- at least a minerai oil;
- at least a sorbitan ester;
- 2 wt% to 20 wt% of water, hydrogen peroxide or a mixture thereof, preferably more than 3 wt% to 20 wt% of water, hydrogen peroxide or a mixture thereof, relative to the sorbitan ester weight, said water optionally comprising up to 30wt% of hydrogen peroxide relative to the water content.
By “minerai oil” it is understood one or more alkanes (alphatic and/or cyclic) from minerai source, particularly from a distillate of petroleum. Minerai oil can be the product of refining crude oil and can also be extracted from coal, wood and oilshale. Preferred minerai oils are saturated C8-C22-hydrocarbons, which are linear or branched or naphthenic oil. Especially preferred are saturated C8-C14-hydrocarbons.
The minerai oil of the invention can be liquid at température above -5°C, more preferably at a température above 0°C, and even more preferably at a température above 10°C.
Preferably, the minerai oil is colourless.
Preferably, the minerai oil is odourless, and more preferably is colourless and odourless.
Preferably, the minerai oil of the invention are classified as E 905a as defmed by the Régulation (EC) No 1333/2008 of the European Parliament and the Council of 16 December 2008 on food additives.
Preferably, the minerai oil has a viscosity of less than 100 mPa.s, preferably of less than 50 mPa.s at 20°C. Low viscosity is preferred since the mobility on the glass surface is limited in case of high viscosity. Furthermore, high viscosity results in a more fatty touch.
The viscosity can be measured at a température of 20°C, with a shear rate of 1000 s'1 with a Brookfield viscometer equipped with a rotor.
Preferably, the minerai oil has a flash point higher than 150°C, more preferably higher than 160°C, and even more preferably higher than 175°C for safety issues.
Preferably, the at least one minerai oil is chosen in the group consisting of: Catenex T121 (supplier: Shell), Sipmed 20 (supplier: SIP), Pioneer 2055 (supplier: Klaus Dahleke), Purity base oil 1020 (supplier: Petro Canada), Puretol 11D (supplier; Petro Canada), Blandol XT (supplier: Sonnebom) and mixture thereof.
Preferably, the formulation comprises 75 to 94 wt% of minerai oil, preferably from 80 to 90 wt% based on the formulation weight.
Preferably, the at least one sorbitan ester, alkoxylated or not, is chosen in the group consisting of sorbitan monostearate, sorbitan tristearate, sorbitan monolaurate, ethoxylated sorbitan ester (polysorbate), propoxylated sorbitan ester, sorbitan monooleate and combinations thereof. Preferably, the at least one sorbitan ester is a mono oleate, alone or with at least one other sorbitan ester.
Since the formulations are used in the présent invention for coating of glass containers in the food and beverage industry, the surfactant(s) are preferably chosen from among the group of sorbitan esters listed in the European food additive list E numbers, sections E491 to E496.
Preferably, the sorbitan ester is alkoxylated, more preferably is ethoxylated and/or propoxylated and even more preferably is an ethoxylated sorbitan ester.
Preferably, the at least one ethoxylated sorbitan ester is chosen in the group consisting of ethoxylated sorbitan monostearate, ethoxylated sorbitan tristearate, ethoxylated sorbitan monolaurate, ethoxylated sorbitan ester (polysorbate), ethoxylated propoxylated sorbitan ester, ethoxylated sorbitan monooleate ester and combinations thereof. Preferably, the at least one sorbitan ethoxylated ester is an ethoxylated monooleate, alone or with at least one other sorbitan ester, alkoxylated or not.
Preferably, the sorbitan is chosen in the group consisting of:
- Sorbitan Mono Oleate 5E0 (SM0-5E0)
- a mixture of Sorbitan Mono Oleate (SMO) and Sorbitan Mono Oleate 20EO (SMO20EO),
- or a mixture thereof.
Sorbitan Mono Oleate 5EO (SMO-5EO) is particularly preferred.
Sorbitan Mono Oleate 5E0 (SMO-5EO) is commercially available as SURFALINE SE81® (from Arkema).
Sorbitan Mono Oleate (SMO) is commercially available as Span 80® (from Croda).
Sorbitan Mono Oleate 20EO (SMO-20EO) is commercially available as SURFALINE SE80® (from Arkema) or Tween 80® (from Croda).
The mixture of Sorbitan Mono Oleate and Sorbitan Mono Oleate 20EO preferably comprises from 35 to 60wt% of Sorbitan Mono Oleate and 40 to 65wt% of Sorbitan Mono Oleate 20EO relative to the total weight of the mixture, preferably from 40 to 55wt% of Sorbitan Mono Oleate and 45 to 60wt% of Sorbitan Mono Oleate 20EO relative to the total weight of the mixture, and even more preferably from 45 to 50wt% of Sorbitan Mono Oleate and 50 to 55wt% of Sorbitan Mono Oleate 20EO relative to the total weight of the mixture.
Preferably, the at least one sorbitan ester has a HLB from 8 to 12, preferably from 9 to 11, and even more preferably from 9.5 to 10.5. When the formulation comprises more than one surfactant, it should be understood that the total of surfactants should hâve a HLB from 8 to 12, preferably from 9 to 11, and even more preferably from 9.5 to 10.5.
Preferably, the formulation comprises 6 to 20 wt% of sorbitan ester, preferably 10 to 20 wt% based on the formulation weight.
Preferably, the formulation of the invention comprises 2 wt% to 20 wt% of water, preferably more than 3 wt% to 20 wt% of water relative to the sorbitan ester weight, said water optionally comprising up to 30wt% of hydrogen peroxide relative to the water content.
Preferably, the formulation of the invention comprises 2 wt% to 20 wt% of water, preferably more than 3 wt% to 20 wt% of water relative to the sorbitan ester weight.
The formulation of the invention comprises 0,12 wt% to 4 wt% of water, preferably more than 0,18wt% to 4 wt% of water relative to total weight of the formulation, said water optionally comprising up to 30wt% of hydrogen peroxide relative to the water content.
When the water comprises hydrogen peroxide, the content of hydrogen is preferably up to 30wt% relative to the water content, more preferably the content of hydrogen is preferably up to 20wt% relative to the water content.
Water is particularly preferred.
Preferably, the water is demineralized water.
Altematively, hydrogen peroxide is used, which pemiits to avoid coloration of the solution.
Advantageously, the hydrogen peroxide of the invention is in a liquid form.
In particular, the formulation of the invention comprises:
- at least one minerai oil having a viscosity of less than 100 mPa.s, preferably of less than 50 mPa.s at 20°C;
- at least a sorbitan ester chosen in the group consisting of:
- Sorbitan Mono Oleate 5EO (SMO-5EO) io - a mixture of Sorbitan Mono Oleate and Sorbitan Mono Oleate 20EO, - or a mixture thereof
- 2 wt% to 20 wt% of water, preferably more than 3% up to 20% of water, relative to the sorbitan ester.
A particularly preferred formulation of the invention comprises:
- 75 wt% to 94 wt%, preferably from 80 to 90 wt% of at least one minerai oil having a viscosity of less than 100 mPa.s, preferably of less than 50 mPa.s at 20°C, relative to the formulation weight;
- 6 wt% to 20 wt%, preferably 10-20 wt% based on the formulation weight of a sorbitan ester 20 chosen in the group consisting of:
- Sorbitan Mono Oleate 5EO (SMO-5EO)
- a mixture of Sorbitan Mono Oleate and Sorbitan Mono Oleate 20EO, - or a mixture thereof
- 2 wt% to 20 wt% of water, preferably more than 3 wt% to 20 wt% of water, relative to the 25 sorbitan ester.
The formulation of the invention can comprise one or more additional additives, preferably chosen in the group consisting of biocides, bactéricides, preservatives, ester alcohol, glycol ether, dyes, émulsion destabilizers, perfumes, odorants, UV absorbers, light absorbers, impact 30 absorbers, surfactants other than sorbitan esters, oils other than minerai oils and the like.
Preferably, the additional additive does not impact the homogeneity of the solution.
Such additives may be added in the formulation and/or in the ready-to-use coating solution and/or in the aqueous phase or water used for forming the coating solution.
According to a preferred embodiment, the formulation for use in the présent invention does not contain any additive, and preferably consists in a mixture of at least one minerai oil, at least one sorbitan ester such as those described above and water.
Preferably, the minerai oil of the invention and the sorbitan ester are miscible the one in the other.
Moreover, preferred formulations are liquid formulations, solid formulations being not convenient as scratch-masking coatings.
The présent invention is also relative to a process of préparation of the formulation as defmed above, comprising a step of mixing at least one oil as defmed above, at least one surfactant as defmed above and water as defmed above, in any order, to obtain the formulation.
Preferably, the formulation of the invention is used to préparé a coating solution (also named a coating dilution), which is preferably an émulsion. Thus, according to another aspect, the présent invention is relative to the use of the formulation according to any of the preceding daims, for the préparation of a coating solution.
The présent invention also relates to a coating solution comprising the formulation as defmed above.
Said coating solution may contain polyethylene glycol, alcohol, ether, glycol ether, polyether and mixtures thereof.
Preferably, the coating solution is in the form of an oil-in-water émulsion, wherein the oil phase comprises, preferably consists of the formulation as defmed above.
In the présent invention, the “oil-in-water émulsion” is understood as a water continuons phase having dispersed or emulsified therein an oil phase, wherein the oil phase comprises the formulation of the invention.
The coating solution is typically prepared by mixing the formulation as defmed above with an aqueous phase.
Preferably, the aqueous phase is water.
The formulation of the invention can be supplied as a concentrate to be mixed with the aqueous phase by the end user to form the coating solution (preferably an émulsion) or supplied as a ready-to-use coating solution (already prepared by mixing it with an aqueous phase).
Thus, the présent invention is also relative to a process of préparation of the coating solution, comprising a step of mixing the formulation as defmed above with an aqueous phase, preferably with water.
The présent invention also encompasses coating solutions prepared by mixing water and at least one of the above-defined surfactants, then adding and mixing at least one of the above-defined oils, or prepared by mixing water and at least one of the above-defined oils, then adding and mixing at least one of the above-defined surfactants.
In other words, the coating solution to be applied on the glass surface may be prepared by mixing at least one oil, at least one surfactant and water, in any order, so as to obtain the coating solution.Thus, the présent invention is also relative to a process of préparation of the coating solution, comprising a step of mixing at least one oil, at least one surfactant and water, in any order, to obtain the coating solution.
The preferred concentration of the formulation (oil phase) in the coating solution is from about 2% to 20% by weight, preferably from about 3% to 10% by weight, more preferably from 3% to 8% by weight of the total weight of the coating solution.
When the coating solution is an oil-in-water émulsion, the mixing energy devoted to the préparation of the above described oil-in-water émulsion should be set so that the émulsion is is stable for a period time ranging from a few seconds to a few hours, and preferably for period of time that is adapted so as to supply a homogenous working liquid to the applicator. This period of time therefore dépends on the flow fines, application devices, and the like.
By “stable émulsion for a period of time” is meant that no macroscopie phase séparation (nearly complété breaking of the émulsion) occurs between the oil and the water during the time ranging from a few seconds to a few hours and preferably for period of time that is adapted so as to supply a homogenous working liquid to the applicator. The émulsion of the invention has a limited stability meaning that the émulsion will break on a time scale much longer than a few hours and preferably after a period of time that is adapted to supply a homogenous working liquid to the applicator. However, a slight coalescence of the oil drops or a slight flocculation or a slight creaming might already hâve begun on a microscopie level during the period of time ranging from a few seconds to a few hours and during the period of time that is adapted so as to supply a still homogenous working liquid to the applicator.
Any mixing means may be used to achieve an oil-in water-emulsion from water and the abovedescribed formulation. Typical mixers or emulsifying devices are those known in the art, and as non-limiting examples, mention may be made of dynamic mixers, static mixers, ultra-sonic mixing devices, pumps, and the like.
According to a further aspect, the présent invention pertains to the use of the formulation or the coating solution as defîned above, as a scratch-masking coating on a glass surface.
i
According to a further aspect, the présent invention pertains to a coating process comprising a step a) of applying the formulation or the coating solution as defined above, preferably the coating solution as defined above, to a glass surface.
The coating process of the invention permits to mask scratches and abrasions on a glass surface, 5 especially on a glass container surface, which adversely impact its commercial value. For examples, scratches or abrasions on glass bottles, especially on retumable glass bottles used for beverages, resuit in an undesirable haze or white appearance, which decreases the value of the bottle. The process of the présent invention provides a coating for glass containers that masks such scratches or abrasions.
The glass surface is preferably a glass container surface, and more preferably is a retumable glass bottle.
The émulsion, i.e. the formulation of the invention or the coating solution of the invention may be applied via a method chosen in the group consisting of spraying, dipping or any other contact method (sponge, and the like). Spray application is preferred.
In other words, the coating applicator can be a brush, capillary, sponge, fibre or the like. In this case, the coating material is applied on the surface of the container via the contact area between the coating applicator and container surface.
Preferably, during step a) glass containers are at ambient température, i.e. at température from 5 to 40°C.
The émulsion is applied on the outer surface of the glass container.
The émulsion can be applied onto at least one part of, or onto the entire, outer surface of said glass container.
When the process is used for coating a glass container, it can further comprise at least one, preferably 2, more preferably 3, more preferably 4, and even more preferably ail the following 25 steps before step a):
1) preparing a formulation or a coating solution as defined above;
2) washing the glass container to be coated;
3) applying a lubricant onto one or several parts of, or else on the whole outer surface of said glass container;
4) fîlling and capping the glass container; and
5) labelling the glass container.
If at least 2 steps are performed, they are preferably carried out in the order indicated above (from 1 to 5).
The washing of the glass container may be carried ont according to any method well known in the art, and for example using water, preferably hot water. Said water can contain one or more detergent, for example a base, such as sodium hydroxide.
At least one lubricant can also be applied onto the outer surface of the glass container after washing, Such lubricants are known in the field, such as for example Kercoat® 500 provided by Arkema.
The glass containers are then fïlled and capped, again according to known methods, with cold, tepid or warm liquids, preferably warm liquids.
Labelling may be realised before or after step a).
The labelling step can therefore be realised before the scratch-masking coating step.
Step a) may be the last step before the newly washed, refilled and labelled glass containers are once again put on the market, and sold to the customers.
No spécifie equipment is required for carrying out the process of the invention, this meaning that any and ail known equipments in the art are convenient for the use and process of the invention.
The application equipment typically includes mixing and storage vessels, pumps, transfer and feed lines, spray apparatus and control and monitoring equipment.
Preferably, the equipment comprises one or more mixing vessel(s); dosing and circulating pump(s); mixing unit (can be the pump itself); circulation piping(s); applying means, such as spraying devices; and the like.
The equipment may also comprise controlling means aiming at monitoring the process of applying the scratch-masking émulsion. Such controlling means may be for example optical means detecting the presence or the absence of a container in front of the applying means, and/or detecting the presence and the quantity of seuff bands or scratches, so that the minimum amount of émulsion is applied on the containers to obtain the best efficiency. According to a preferred aspect, the controlling means are monitored via a computer that may interact with the dosing pump(s) and applying means.
Still according to a preferred embodiment, the above-described equipment may be encased within a “scratch-masking” cabinet that can be easily adapted to existing bottling lines, comprising the necessary equipment for washing, filling, capping and labelling glass containers, typically retumable glass bottles.
The présent invention is also relative to a glass surface, preferably a glass container, and even more preferably a glass bottle obtainable by the process of the invention.
The glass surface obtainable by the process of the invention provides good masking properties, improves the touch expérience (especially lowered chance of fatty touch when applied in excess) 9 and shows no label sensitivity, i.e. there is no extraction of the dye from print and no deformation of the label.
The présent invention is illustrated in more detail in the following non-limiting examples.
Examples
The following examples are carried as described below:
Fixed parameters are the following:
- Mixing conditions, power and mixing time;
- Bottle conditions;
- Spray conditions, spray volume, sp. ray tool conditions;
- Water quality for dilution of the coating solution;
- Storage conditions.
More precisely:
- Concentration (wt)% of formulation in the aqueous coating solution : 5.0 - 7.5;
- Water hardness : 3 °DH;
- Bottle température : 20 °C;
- Spray amount per bottle : 0.5 mL per bottles (upper scuff band only);
- Storage conditions : room conditions, 1 hour;
20 - Mixing means : Dispermat®, continuous at 20 % stirring power, 5 minutes.
The varions formulations are applied with the following conditions:
- Application gun: Air guided spray (P guide air = 2 bar, P spray = 1.5 bar);
- Spray pattern : horizontal;
- Spray volume : 0.5 mL, directed to shoulder scuff band only;
- Bottle rotation : ± 30 rpm;
- Bottle type : Coca Cola® 25 cL;
- Number of bottles : 5.
1) Improved properties of the composition of the invention )
I 30
- The tested composition were:
- Composition A: Opticoat® 140
- Composition 1 (according to the invention): 84wt% Blandol XT, 15wt% Surfaline SE- and lwt% water .a. Coating performances
The bottles are checked for assessing the scratch-masking efficacy, 24 hours after application, by
Visual observation of the bottle shoulder scuff band. For each bottle, a note is given, f'rom 0 to 5:
- For the masking efficiency “0” means no coating and “5” means 100% masked;
- For the touch expérience, “0” means fatty appearance with droplets visible and “5” pleasant, glass like appearance.
The results are the sum of the notes obtained for 3 coated bottles and are presented in Table 1 below.
[Table 1]
Formulation | Masking efficiency | Touch expérience |
Composition A | 8 | 12 |
Composition 1 | 11 | 14 |
These results show that the composition of the invention provides better masking properties that the commercial compositions and, improve the touch expérience (especially lowered chance of fatty touch when applied in excess).
l .b. Label sensitivity:
AMSTEL® BEER labels were put between filter paper and saturated with 10(w)% of the compositions A and 1. The wet labels between filter paper are hold between two glass sheets for 24 hours.
For each bottle, a note is given, from 0 to 5:
- For the smear, “5” means no smear and “0” means high smear.
- For the ghost, “5” means no ghost print and “0” means intense ghost print.
The results are presented in table 2 below:
[Table 2 ]
Formulation | Smear | Ghost | X Score |
Composition A | 3 | 0 | 3 |
Composition 1 | 5 | 3 | 8 |
2) Stability with Blandol XT
The following compositions were prepared as described above and were tested for their stability, at room conditions, 40°C and 0°C.
The results are presented in Tables 3 and 4 below.
[Table 3]
ni | % Blandol XT | % SURFALI NE SE81 | % water conten t | Appearance, room conditions | Appearance, 40°C | Appearance, 0°C |
Compositi on 2 | 95 | 5 | 0,97 | Phase séparation | Phase séparation | Phase séparation |
Compositi on 3 | 90 | 10 | 1,15 | Homogeneou s | homogeneous | homogeneou s |
Compositi on 4 | 90 | 10 | 1,91 | Homogeneou s, slightly haze | homogeneous | Phase séparation |
Compositi on 5 | 90 | 10 | 3,04 | Phase séparation, cream bottom layer | haze | Phase séparation |
[Table 4]
nr | % Blando IXT | % SURFACTAN T (53% Tween 20+ 47% Span 80, HLB 10) | % water conten t | Appearance, room conditions | Appearance, 40°C | Appearance, 0°C |
Compositio n 6 | 85 | 15 | 1,21 | Homogeneou s | Homogeneou s | Homogeneou s |
Compositio n7 | 85 | 15 | 2,13 | Homogeneou s | homogeneou s | homogeneou s |
Compositio n8 | 85 | 15 | 3,20 | Homogeneou s | homogeneou s | Homogeneou s |
These results shows that the compositions of the invention do not présent phase séparation at room conditions, 40°C and 0°C.
3) Stability with other oils
The same experiments was repeated with other oils:
Compositions comprising 85wt% of oil, 15 wt% of SURF ALINE SE81 and 1% of water were prepared as described before.
The foliowing oils were tested:
[Table 5]
Supplier | Trade name | Viscosity (mPa.s) at 20°C |
SIP | SIPMED 20 | 44 |
Shell | Catenex Tl 21 | 42 |
Risella X45 | 15 | |
Petro Canada | Puretol 11D Bulk | 42 |
Purity 1020 base oil | 47 | |
Sonnebom | Paroi | 170 |
No séparation was observed at room conditions, 0°C and 40°C, except for the Paroi oil, which has a viscosity of 170 mPa.s., where a phase séparation was observed for ail the températures.
4) Compositions comprising hydrogen peroxide
Examples 1 and 2 were reproduced, but water was replaced by hydrogen peroxide in the compositions 1 to 8. Similar résulte to those of examples 1 and 2 were obtained.
Claims (5)
1. Formulation comprising:
- At least a minerai oil;
- 6 to 20 wt% of sorbitan ester;
- 2 to 20 wt% of water, hydrogen peroxide or a mixture thereof, relative to the sorbitan ester weight, said water optionally comprising up to 30wt% of hydrogen peroxide relative to the water content.
2. Formulation according to claim 1, comprising 3% to 20wt% of water, hydrogen peroxide or a mixture thereof, relative to the sorbitan ester weight.
3. Formulation according to claim 1 or 2, wherein the minerai oil has a viscosity of less than 100 mPa.s, preferably of less than 50 mPa.s at 20°C.
4. Formulation according to any of claim 1 or 2, comprising 75 to 94 wt% of minerai oil, or from 80 to 90 wt% relative to the formulation weight.
5. Formulation according to any of the previous daims, wherein the sorbitan ester is chosen in the group consisting of:
- Sorbitan Mono Oleate 5EO
- a mixture of Sorbitan Mono Oleate and Sorbitan Mono Oleate 20EO, - or a mixture thereof.
6. Formulation according to any of the previous daims, comprising 10 to 20 wt% of sorbitan ester, based on the formulation weight.
7. Formulation according to any of the previous daims, wherein the at least sorbitan ester has a HLB from 8 to 12, or from 9 to 11, or from 9.5 to 10.5.
8. Formulation according to any of the previous daims, further comprising one or more additional additives.
9. Formulation according to claim 8, wherein the one or more additional additives are chosen in the group consisting of biocides, bactéricides, preservatives, ester alcohol, glycol ether, dyes, émulsion destabilizers, perfumes, odorants, UV absorbers, light absorbers, impact absorbers, surfactants other than sorbitan esters, oils other than minerai oils and the like.
10. Use of the formulation according to any of the preceding daims, for the préparation of a coatmg solution. '
11. Coating solution comprising the formulation according to any of the previous daims 1 to 9.
*1’
12. Coating solution according to claim 9, wherein the concentration of the formulation as defined in any of daims 1 to 9 is from about 2% to 20% by weight, or from about 3% to 10% by weight of the total weight of the coating solution.
13. Use of the formulation according to any of daims 1 to 9, or of the coating solution as defined in claim 11 or 12, as a scratch-masking coating on a glass surface.
14. Coating process comprising at least the step a) of applying the formulation as defined in any of daims 1 to 9 or a coating solution as defined in any of daims 11 or 12 to a glass surface.
15. Coating process as defined in claim 12 for coating a glass container, comprising at least one of the following steps before step a):
1 ) preparing a formulation as defined in any of the daims 1 to 8 or a coating solution as defined in daims 11 or 12;
2) washing the glass container to be coated;
3) applying a lubricant onto one or several parts of, or else on the whole outer surface of said glass container;
4) filling and capping the glass container; and
5) labelling the glass container.
16. Glass surface obtainable by the process as defined in claim 14 or 15.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1874020 | 2018-12-21 |
Publications (1)
Publication Number | Publication Date |
---|---|
OA20634A true OA20634A (en) | 2022-12-28 |
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