NZ761875A - An Improved Wire Rope Barrier System - Google Patents
An Improved Wire Rope Barrier System Download PDFInfo
- Publication number
- NZ761875A NZ761875A NZ761875A NZ76187520A NZ761875A NZ 761875 A NZ761875 A NZ 761875A NZ 761875 A NZ761875 A NZ 761875A NZ 76187520 A NZ76187520 A NZ 76187520A NZ 761875 A NZ761875 A NZ 761875A
- Authority
- NZ
- New Zealand
- Prior art keywords
- spacer
- cap
- slot
- wire rope
- post
- Prior art date
Links
- 239000002965 rope Substances 0.000 title claims abstract description 147
- 230000015572 biosynthetic process Effects 0.000 claims description 16
- 238000005755 formation reaction Methods 0.000 claims description 13
- 230000003014 reinforcing Effects 0.000 claims description 11
- 230000000875 corresponding Effects 0.000 claims description 9
- 230000000295 complement Effects 0.000 claims description 7
- 238000010276 construction Methods 0.000 claims description 7
- 239000000203 mixture Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 5
- 239000004677 Nylon Substances 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 229920001778 nylon Polymers 0.000 description 4
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001070 adhesive Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Abstract
A wire rope barrier assembly having a post with an open slot at its upper end forming a space located between two upper post portions; at least one cable or wire rope located in said space and a cap and or spacer positioned on the upper end of said post which cooperates with, or substantially surrounds or substantially envelops, said two upper post portions, said cap and or spacer including a first aperture or slot extending downwardly from its upper end, or extending inwardly from its side, to receive at least one upper wire rope or cable, said cap and or spacer including at least one second aperture or slot located intermediate upper and lower ends of said cap and or spacer, to receive at least one intermediate cable or wire rope. nds or substantially envelops, said two upper post portions, said cap and or spacer including a first aperture or slot extending downwardly from its upper end, or extending inwardly from its side, to receive at least one upper wire rope or cable, said cap and or spacer including at least one second aperture or slot located intermediate upper and lower ends of said cap and or spacer, to receive at least one intermediate cable or wire rope.
Description
P5751NZ00
An Improved Wire Rope Barrier System
Field of the invention
The present invention relates to roadway barriers of the cable or wire rope type.
The present invention more particularly relates to improvements in wire rope post and related
attachment and cable positioning systems.
Background of the invention
Wire rope and cable systems are well known and are gaining greater usage due
to the advantages of such systems. Improvements in the assembly of such systems, particularly
those which provide assistance to installers help to make such systems more desirable to the
marketplace. In this regard Australian patent 2011305056 is directed to such improvements and
specifically relates to a cap system and related improvements for such wire rope and cable
systems.
Any reference herein to known prior art does not, unless the contrary indication
appears, constitute an admission that such prior art is commonly known by those skilled in the art
to which the invention relates, at the priority date of this application.
Summary of the invention
The present invention provides a wire rope barrier assembly having a post with an
open slot at its upper end forming a space located between two upper post portions; at least one
cable or wire rope located in said space and a cap and or spacer positioned on the upper end of
said post which cooperates with said two upper post portions, said cap and or spacer including a
first aperture or slot extending downwardly from its upper end, or extending inwardly from its side,
to receive at least one upper wire rope or cable, said cap and or spacer including at least one
second aperture or slot located intermediate upper and lower ends of said cap and or spacer, to
receive at least one intermediate cable or wire rope.
The cap and or spacer can include a third aperture or slot to receive the at least
one cable or wire rope located at the lower end of the space or slot in the post.
The one or more of the apertures or slots in the cap and or spacer can include a
means to hold retain the cable in the slot, or to delay the exits of the cable or wire rope from the
apertures or slots.
The one or more of the apertures or slots can be sized and or shaped so as to not
impede the upper wire rope from exiting the slot and or so that the cap and or spacer will resist
moving off the post as the upper wire rope moves off the cap and or spacer or post.
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The first aperture or slot can be able to receive at least two cables or wire ropes.
The second aperture or slot can be able to receive at least two cables or wire
ropes.
The third aperture or slot can be able to receive at least two cables or wire ropes.
The cap and or spacer and post have a matching, corresponding or
complementary shape.
The cap and or spacer can include one cavity formation accessible via its base,
the cavity formation being sized and shaped so as to receive therein the two upper post sections
The present invention also provides cap and or spacer for a post for use in a wire
rope barrier system, the cap and or spacer including a first aperture or slot in its upper region to
receive at least one first wire rope, the cap and or spacer having at least one cavity to receive two
upper post sections of a bifurcated post, and at least one second aperture or slot located
intermediate the upper region and a lower region, to receive at least one intermediate cable or
wire rope.
The first and or the second aperture or slot can include a means, or is sized and
shaped, so as to hold or retain a respective one of the at least one cable or wire rope in a
respective slot, or to delay the exiting of a respective one of the at least one cable or wire rope
from a respective aperture or slot.
The first aperture or slot can be substantially in a horizontal direction when on a
post in use, or is generally perpendicular to a side wall of the cap and or spacer.
The first aperture or slot can have a portion which is generally perpendicular to a
side wall of said cap and or spacer, and has at least one other section which is at an angle thereto.
The at least one second aperture or slot can be substantially in a horizontal
direction when on a post in use, or is generally perpendicular to a side wall of the cap.
The at least one second aperture or slot can have a portion which is generally
perpendicular to a side wall of the cap and or spacer, and at least one other section which is at
an angle thereto.
The at least one second aperture or slot can include a generally vertical section
when on a post in use, or is generally parallel to a side wall of the cap and or spacer.
The at least one second aperture or slot can be generally of an L-shaped
configuration.
The cap can include a slot in its lower region to receive at least one cable or wire
rope.
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The present invention also provides a wire rope barrier assembly having a post
with an open slot at its upper end forming a space located between two upper post portions; at
least one cable or wire rope located in the space and a cap to engage the upper portions of the
post and a wire rope spacer positioned on the post which substantially surrounds or substantially
envelops and or cooperates with the two upper post portions, the spacer including an upper
aperture or slot extending downwardly from its upper end, or extending inwardly from a side, so
as to receive at least one upper wire rope or cable.
The spacer can include a lower aperture or slot to receive a lower most cable of
the assembly.
The spacer can have a tapered or stepped internal construction.
There can be included at least one aperture or slot located between upper and
lower ends of spacer, to receive at least one intermediate cable or wire rope.
The upper aperture or slot can be able to receive at least two cables or wire ropes.
The lower aperture or slot can be able to receive at least two cables or wire ropes.
The aperture or slot located between upper and lower ends of spacer can be able
to receive at least two cables or wire ropes.
The post and the spacer can have a matching, corresponding or complementary
shape.
The spacer can include at least one cavity formation accessible via its base, the
cavity formation being sized and shaped so as to receive therein the two upper post sections
The present invention further provides a spacer for a post for use in a wire rope
barrier system, the spacer including a first slot in its upper region to receive at least one first wire
rope, the spacer having at least one through cavity to receive two upper post sections of a
bifurcated post, and at least one second aperture or slot located between the upper and lower
peripheries of the spacer, to receive at least one other cable or wire rope.
The at least one second aperture or slot can be substantially in a horizontal
direction when on a post in use, or is generally perpendicular to a side wall of the spacer.
The at least one second aperture or slot can have a portion which is generally
perpendicular to a side wall of the spacer, and at least one other section which is at an angle
thereto.
The at least one second aperture or slot can include a generally vertical section
when on a post in use, or is generally parallel to a side wall of the spacer.
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The at least one second aperture or slot can be generally of an L-shaped
configuration.
There can be included an aperture or slot at the spacer’s lower region or end to
receive at least one cable or wire rope.
The spacer can include an internal cavity which is one of: tapered or stepped or of
two different wall thicknesses.
The spacer can include an externally located step, where the wall thickness of said
spacer is different on either side of said step.
The spacer or a cap and or spacer, or a wire rope barrier assembly having a spacer
or a cap and or spacer, as described above, can be such that the spacer or the cap and or spacer
can include a reinforcing collar attached to or moulded into a wall of the spacer or the cap and or
spacer.
Brief description of the drawings
An embodiment or embodiments of the present invention will now be described,
by way of example only, with reference to the accompanying drawings, in which:
Figure 1 is a perspective view of a cap and or spacer;
Figure 2 is a perspective view of the cap and or spacer of Figure 1 showing hidden
detail to indicate the internal shape thereof;
Figure 3 is a left side view of the cap and or spacer of Figure 1;
Figure 4 is a front view of the cap and or spacer of Figure 1;
Figure 5 is a right side view of the cap and or spacer of Figure 1;
Figure 6 is a rear view of the cap and or spacer of Figure 1;
Figure 7 is a plan view of the cap and or spacer of Figure 1;
Figure 8 is an underneath view of the cap and or spacer of Figure 1;
Figure 8.1 is an upper perspective view of the upper part of a sigma post for use
with the cap and or spacer of Figures 1 to 8;
Figure 9 is the cap and or spacer of Figures 1 to 8 assembled into a wire rope
barrier system with a post as in Figure 8.1;
Figure 10 is a plan view of the assembly of Figure 9;
Figure 11 is a front view of the assembly of Figure 9;
Figure 12 is a left side view of the assembly of Figure 9;
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Figure 13 is a left side view of a cap and or spacer similar to that of Figure 1, where
a second intermediate slot is provided;
Figure 14 is a left side view of a cap and or spacer similar to that of Figure 1, where
first and second intermediate slots, being horizontal, are provided;
Figure 15 is a left side view of a cap and or spacer similar to that of Figure 24,
where only a single intermediate slot, being horizontal, is provided together with an internal
reinforcing sleeve;
Figure 16 is a left side view of a cap and or spacer similar to that of Figure 25,
where only a single intermediate slot, being horizontal, is provided.
Figure 17 is a partial perspective view of a C-section post having a shaped slot
that will function with the cap and or spacer of Figures 1 to 12;
Figure 18 is a plan view of an RHS post with a slot that will function with the cap
and or spacer of Figures 1 to 12;
Figure 19 is a plan view of an C-section post with a slot that will function with the
cap and or spacer of Figures 1 to 12;
Figure 20 is a plan view of a cylindrical post with a slot that will function with the
cap and or spacer of Figures 1 to 12;
Figure 21 is a plan view of an O-post or an Ochoa post with a slot that will function
with the cap and or spacer of Figures 1 to 12;
Figure 22 is a plan view of a Z-shaped post with a slot that will function with the
cap and or spacer of Figures 1 to 12;
Figure 23 is a plan view of an elliptical post with a slot that will function with the
cap and or spacer of Figures 1 to 12;
Figure 24 is a plan view of an I post or H-section post with a slot that will function
with the cap and or spacer of Figures 1 to 12;
Figure 25 is a plan view of the Sigma post illustrated in Figures 9 to 12;
Figure 26 is a plan view of a C-section post with a straight slot that will function
with the cap and or spacer of Figures 1 to 12;
Figure 27 is an upper perspective view of a modified cap and or spacer for use
with the post of Figure 17;
Figure 28 is an upper perspective view of the cap and or spacer;
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Figure 29 is a perspective view similar to that of Figure 28, with hidden detail being
visible:
Figure 30 Illustrates an upper perspective view of a cap and or spacer, similar to
that of Figure 1, with an alternative interior construction;
Figure 31 is a perspective cross section through the cap and or spacer of Figure
Figure 32 is a side view cross section through the cap and or spacer of Figure 30;
Figure 33 is a perspective view of a combination spacer and reinforcing sleeve;
Figure 34 is a perspective view of a combination spacer and reinforcing sleeve
similar to that of Figure 33 showing the hidden inner detail;
Figure 35 is a perspective view of a combination spacer and reinforcing sleeve
similar to that of Figure 33 with an intermediate slot;
Figure 36 is a perspective view of a combination spacer and reinforcing sleeve
having an alternative inner construction;
Figure 37 is a cross sectional view through the combination spacer and reinforcing
sleeve of Figure 36;
Figure 38 is a cross sectional view through the combination spacer and reinforcing
sleeve, similar to that of Figure 37, but without a lower slot;
Figure 39 is a front view of a combination cap and or spacer similar to that of Figure
1, with a lower slot absent;
Figure 40 is a perspective view of a wire rope barrier assembly;
Figure 41 illustrates a perspective view of another cap and or spacer;
Figure 42 illustrates a cross section through the cap and or spacer of figure 41;
Figure 43 illustrates a perspective view of a wire rope barrier utilising the cap and
or spacer of Figure 41;
Figure 44 illustrates a closer perspective view of the assembly of Figure 43; and
Figure 45 illustrates a side view of the barrier of Figures 43 and 44, with some
typical dimensions.
Detailed description of the embodiment or embodiments
Illustrated in Figures 1 to 16 and Figures 27 to 32 and 39 and Figures 41 to 44, is
a wire rope barrier post cap and wire rope spacer and or locator 10, 10.01, 10.02, 10.03, 10.04,
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.05, 10.06,10.07 and 10.08 which in the instances of the cap and or spacers 10, 10.01, 10.02,
.03, 10.04, 10.06,10.07 and 10.08 are shaped so as to be used with a sigma post such as that
illustrated in Figure 8.1 or 25, whereas cap and or spacer 10.5 is shaped to be used with a post
shaped similarly to that of Figures 17, 18, 19, 21, 22, 24 or 26. Whereas in Figures 33 to 38 is a
wire rope barrier spacer and or locator 11, 11.01, 11.02 and 11.03 which are shaped so as to be
used with a sigma post such as that illustrated in Figure 8.1 or 25. It will be readily understood
that other complementary or matching shapes of cross section of spacer and or locator 10, 10.01,
.02, 10.03, 10.04, 10.05, 10.06, 10.07 and 10.08, or spacer and or locator 11, 11.01, 11.02 and
11.03 can be used for other shaped posts, such as those in Figures 17 to 26.
In general terms the combined cap and spacer or locator 10, 10.01, 10.02,10.03,
.04, 10.05, 10.06, 10.07 and 10.08and the barrier system of Figures 9 to 12 includes a wire
rope barrier assembly 100 having a post 102 (see also Figure 8.1) with slot 104 at its upper end
forming a space 110 located between two upper post portions 106 and 108 (see Figure 8.1); at
least one cable or wire rope 120.4 located at the lower end of the space 110 or slot 104 and a
cap and or spacer 10, 10.01, 10.02, 10.03, 10.04, 10.05, 10.06, 10.07 and 10.08positioned on
the upper end of the post 102 which substantially surrounds, or substantially envelops, or
cooperates with, the two upper post portions 106 and 108. The cap and or spacer 10, 10.01,
.02, 10.03, 10.04, 10.05, 10.06 and 10.07 has a first aperture or slot 122 extending downwardly
from its upper end to provide a space 124 into which is received at least one upper wire rope or
cable 120.1, 120.2. Whereas in the cap and or space 10.08 has an “L” shaped upper slot 122 as
illustrated in Figures 41 to 44. The cap and or spacer 10, 10.01, 10.02, 10.03, 10.04, 10.05, 10.06,
.07 and 10.08, also has at least one second aperture or slot 130, 130.1 located intermediate
the upper and lower ends of the cap and or spacer 10, 10.01, 10.02, 10.03, 10.04, 10.05, 10.06,
.07 and 10.08, to receive at least one intermediate cable or wire rope 120.3.
The cap and or spacer 10, 10.01, 10.02, 10.03, 10.04,10.05 and 10.06 also
includes a third or lower aperture or slot 132 to receive at least one cable or wire rope 120.4
located at the lower end of the space 110. Whereas it will be noted that the cap and or spacers
.07 of Figure 39 and 10.08 of Figures 41 to 44, differ from the cap and or spacers 10, 10.01,
.02, 10.03, 10.04,10.05 and 10.06 in that they do not include a lower slot 132. These cap and
or spacers 10.07 and 10.08 are designed to rest on the upper perpheriy of the lower cable 120.4
as in the case of cap and or spacer 10.07, or be spaced therefrom as is the case of cap and or
spacer 10.08. It is expected that the cap and or spacers 10, 10.01, 10.02, 10.03, 10.04, 10.05
and 10.06 may be stronger than the cap and or spacer 10.07 or 10.08 by virtue of their lower end
133 being below the lowest point of the post slot 104.
The one or more of the apertures or slots 122,130, 130.1 and 132 in the cap and
or spacer 10, 10.01, 10.02, 10.03, 10.04, 10.05, 10.06, 10.07 and 10.08 can be shaped and sized
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or include other securement means to hold or retain a cable in a respective slot, or to delay the
exit of such a cable or wire rope a respective aperture or slot, in much the same way as indicated
in Australian patent 2011305056. However, it is preferred that the one or more of the apertures
or slots 122,130, 130.1 and 132 are sized and or shaped so as to not impede the upper wire rope
or ropes 120.1, 120.2 from exiting the slot 122 and or so that the cap and or spacer 10, 10.01,
.02, 10.03, 10.04, 10.05, 10.06, 10.07 and 10.08will not move off the post 102 as the upper
wire rope or ropes 120.1 120.2 move off the cap and or spacer 10, 10.01, 10.02, 10.03, 10.04,
.05, 10.06 and 10.07 or post 102.
The first aperture or slot 122 preferably receives, as is illustrated in Figures 9 to
12, and Figures 43 and 44 at least two cables or wire ropes 120.1 and 120.2.
The second or intermediate aperture or slot 130, 130.1, when of an L-shaped
configuration, are each able to receive at least two cables or wire ropes like cable 120.3, but only
one is shown as this is the currently preferred number of cables to be located therein. Where a
slot 130 or 130.1, as in Figures 14 to 16, and Figures 41 to 44 have only a horizontal slot section,
then the preferred number of cables is one, but if the slot is wide enough, as in the post 102.1 of
Figure 17, the two cables or wire ropes can be received therein.
The third or lower aperture or slot 132 preferably receives only one cable or wire
rope 120.4, but can be sized and shaped so as to receive at least two cables or wire ropes. As is
described further below if more than one cable is received into the lower slot 132, it is preferable
that the lower most rim of the cap and or spacer be below the lower most periphery of the slot
104 in the post 102.
The cap and or spacer 10, 10.01, 10.02, 10.03, 10.04, 10.05, 10.06, 10.07 and
.08 and post 102 have a matching or complementary shape. That is the internal space 140,
which is technically of an obround cross-section, as best seen in Figure 8, is within the confines
of the cap and or spacer 10, 10.01, 10.02, 10.03, 10.04, 10.05, 10.06, 10.07 and 10.08 and is
accessible from the underneath of the cap and or spacer by the post 102. The space or cavity
140 is shaped so as to receive the respective sides 106 and 108 of the upper end of the post 102.
The same relationship is present in the cap and or spacer 10.5 of Figures 27 to 29 and the
respective post or posts 102.1 to 102.8 of Figures 17 to 26. In this respect for the cap and or
spacers 10 to 10.08, the slot 122 is only marginally wider than the slot 104 in the post 102.
Whereas with the cap or spacer 10.05 of Figures 27 to 29, the width of the slot 104.1 will be
approximately equal to the widest width of the converging diverging slot 104.1 in the post 102.1.
This will allow the post 102.1 having such a converging diverging slot configuration to continue to
function as intended by that design of post.
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The cap and or spacer 10, 10.01, 10.02, 10.03, 10.04, 10.05, 10.06, 10.07 and
.08 as described above while having a single, non-separated cavity 140 to receive the two
upper post sections 106 and 108, could instead be provided with two separate cavity or pocket
formations (not illustrated) which are both accessible via its base and would be sized and or
shaped so as to receive therein the two upper post sections 106 and 108. The simplest and
cheapest way to manufacture a functional cap and or spacer 10, 10.01, 10.02, 10.03, 10.04,
.05, 10.06, 10.07 and 10.08 is to provide a non- segmented internal space 140.
In a general sense, as illustrated in Figures 9 to12, Figures 40, 43 and 44, there is
also provided a cap and or spacer 10, 10.01, 10.02, 10.03, 10.04, 10.05, 10.06, 10.07 and 10.08
for a post 102 for use in a wire rope barrier system 100, with the cap and or spacer 10, 10.01,
.02, 10.03, 10.04, 10.05, 10.06, 10.07 and 10.08 including a first slot 120 in its upper region to
receive at least one first wire rope 120.1, 120.2, with the at least one first wire rope 120.1, 120.2
being able to exit the cap and or spacer 10, 10.01, 10.02, 10.03, 10.04, 10.05, 10.06 and 10.07
in the event of a collision while the cap and or spacer 10, 10.01, 10.02, 10.03, 10.04, 10.05, 10.06
and 10.07 remains on the post 102. Whereas in the case of the cap and or spacer 10.08, the first
and second wire ropes 120.1 and 120.2 do not exit the cap and or spacer 10.08 in the event of a
collision until the cap and or spacer 10.08 loses contact with the post 102. The cap and or spacer
, 10.01, 10.02, 10.03, 10.04, 10.05, 10.06, 10.07 and 10.08have at least one cavity 140 to
receive two upper post sections 106 and 108 of a bifurcated post 102. The cap and or spacer can
have at least one second or intermediate aperture or slot 130, 130.1 being located intermediate
the upper region and a lower region of the cap and or spacer, to receive at least one intermediate
cable or wire rope 120.3.
The cap and or spacer 10, 10.01, 10.02, 10.03, 10.04, 10.05, 10.06, 10.07 and
.08can be constructed so that first and or the second aperture or slot 122 and 130, 130.1 can
have a means, shape or formations so as to hold or retain a respective one of the at least one
cable or wire rope 120.1, 120.2, 120.3 in a respective slot 122, 130, 130.1, or to delay the exiting
of a respective one of the at least one cable or wire rope 120.1, 120.2, 120.3 from a respective
aperture or slot 122, 130, 130.1. The most preferred construction is to have no such means to
hold, retain or delay the cables from exiting a respective slot.
As seen in the Figures, the at least one second or intermediate aperture or slot
130, 130.1 is solely, or includes a portion, which is substantially in a horizontal direction when on
a post 102 in use, or which can be described as being generally perpendicular to a side wall 150
or 153 of the cap or spacer 10, 10.01, 10.02, 10.03, 10.04, 10.05, 10.06, 10.07 and 10.08.
Whereas in respect of Figures 1 to 13 and Figures 27 to 32 and 39, the at least
one second or intermediate aperture or slot 130, 103.1 has a portion which is generally
perpendicular to a side wall 150, 152 of the cap and or spacer 10, 10.01, 10.05, 10.06 and 10.07,
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and at least one other section 130.2 which is at an angle thereto, which in the case of the ones
illustrated is at 90 degrees forming an L-shaped slot to receive a wire rope. The other section
130.2 is a generally vertical section when on a post 102 in use, or is generally parallel to a side
wall 150, 152 of the cap and or spacer 10, 10.01, 10.05, 10.06 and 10.07, and is located so as to
have its central axis aligned to the axis of the post slot 104.
The cap or spacers 10, 10.01, 10.02, 10.03, 10.04, 10.05 and 10.06 also includes
a third or lower slot 132 in its lower end 133 to receive at least one cable or wire rope such as
rope 120.4. Whereas the cap and or spacer 10.07 does not include such a lower slot.
As best illustrated in Figure 12, the overall length of the cap or spacer 10, 10.01,
.02, 10.03, 10.04, 10.05, and 10.06 is such that when the under surface 125.2 (see Figures
31 and 32) of the upper section of the cap or spacer has engaged the top of sections 106 and
108 of the post 102, the lower most skirt or rim or end 133 of the cap extends past the lowest end
of the post slot 104, by a distance 133.1 of approximately 2 cable or wire rope diameters. This
will assist in the cap and or spacer 10, 10.01, 10.02, 10.03, 10.04, 10.05 and 10.06 to act as an
additional reinforcement to assist the post to keep the portions 106 and 108 in their spaced
aligned relationship for as long as possible during a collision.
On either side of the slots 122 or spaces 124 at the upper end of the cap or spacer
, 10.01, 10.02, 10.03, 10.04,10.05 , 10.06 and 10.07 is a pair of closed off or capped sections
125, the undersides 125.2 (see Figures 31 and 32) of which will engage, bear against or
cooperate with the upper ends of the sections 106 and 108, to prevent the cap or spacer 10,
.01, 10.02, 10.03, 10.04,10.05 , 10.06 and 10.07 from descending further down the post. Once
these sections are engaged, the cap or spacer 10, 10.01, 10.02, 10.03, 10.04, 10.05, 10.06 and
.07, by virtue of the positioning of the slots 122, 130, 130.1 and 132 thus automatically locates
and or positions the location of the respective cables or wire ropes.
Whereas in respect of the cap and or spacer 10.08 of Figures 41 to 44, the upper
end of the cap and or spacer 10.08 has a single closed off or capped section 125, the underside
125.2 (see Figure 42) will engage, bear against or cooperate with the upper ends of the sections
106 and 108, to prevent the cap or spacer 10.08 from descending further down the post 102.
Once the capped section 125 is engaged, the cap and or spacer 10.08, by virtue of the positioning
of the slots 122, 130, thus automatically locates and or positions the location of the respective
cables or wire ropes 120.1, 120.2 and 120.3 with respect to the upper edge of the post 102.
Whereas the lower periphery of the slot 104 locates the wire rope 120.4 relative to the upper edge
of the post 102.
It will be noted that around the closed off or capped section or sections 125, is a
curved, chamfered or bevelled edge 125.1. In the case of the cap and or spacers 10 to 10.07, is
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also in the region adjacent the upper rim of the space 124 or slot 122, provides a diverging lead-
in for the assembly of the cable or wire ropes. On the outboard sides of the cap and or spacers,
the chamfered or bevelled edges 125.1 assist in not presenting a sharp edge which is
advantageous to motor cycle and or bicycle riders.
The cap or spacer 10, 10.01, 10.02, 10.03, 10.04, 10.05, 10.06, 10.07 and
.08can be manufactured from any appropriate material, such as steel, aluminium, and
polymeric materials. The currently preferred material is glass or fibre reinforced nylon, which will
give an acceptable weight to strength capability for the cap or spacer 10, 10.01, 10.02, 10.03,
.04, 10.05, 10.06, 10.07 and 10.08to act as temporary reinforcing for the post structure, to
assist it to stay together, even if temporarily during a collision.
Illustrated in Figure 13 is a cap and or spacer 10.01 which is similar to the cap or
spacer 10 of figures 1 to 12, except that a second intermediate slot 130.1 is provided. Like the
slot 130, the vertical section 130.2 of the slot is capable of receiving two cables or wire ropes
therein, if desired, although the preference would be for a single such cable to be assembled
therein.
Illustrated in Figure 14 is a cap or spacer 10.02 which is similar to that of Figure
13, except that the two intermediate slots 130 and 130.1 do not include a vertical section 130.2,
that is, only a horizontal section is provided, each of which is of an extent to hold and vertically
space a cable or wire rope relative to the upper end of the post.
Figure 15 illustrates a cap or spacer 10.03 which is similar to that of Figure 1 except
that the slot 130 has only a horizontal section. The cap or spacer 10.03 differs from earlier
described caps or spacers in that it includes a captured reinforcing steel band or ring 130.5, which
is embedded in the moulded fibre reinforced nylon during the moulding process. This will assist
to provide a captured reinforcement.
If desired, the cap or spacer 10, 10.01, 10.02, 10.03, 10.04, 10.05, 10.06, 10.07
and 10.08 can include one or more captured reinforcing steel bands or rings, similar in nature to
130.5, located at one or more locations through or along the height of the cap and or spacer 10,
.01, 10.02, 10.03, 10.04, 10.05, 10.06, 10.07 and 10.08, or at perceived locations of weakness,
to assist in maintaining the integrity of the cap and or spacer, and or the post, during a collision.
As briefly mentioned above the post sections 102.1,102.2, 102.3,102.5, 102.6,
102.8, 102.9 of Figures 17 to 19, 21 and 22, 24 and 26, will all generally work with a cap and or
spacer cross section similar to that of Figures 27 to 29, being of a generally square or rectangular
cross section. The width of the slot 122 in the cap or spacer however, will be selected to match
the width of the slot 104 or 104.1 provided in a respective post. Whereas for the cylindrical post
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102.4 of Figure 20 and elliptical cross section post 102.6 of figures 20 and 23, a cap and or spacer
of matching or corresponding shape will be preferred.
Illustrated in Figures 30 to 32 is another embodiment of a cap and or spacer 10.06.
The cap and or spacers 10 to 10.05 and 10.07 are each of a generally constant cross sectional
shape, in this case obround to suit the sigma post of Figures 8.1 and 26. This constant cross
sectional shape also envisages that the wall thickness will be substantially constant, and when
made from a fibre reinforced nylon material will be approx. 5mm in thickness. However, cap and
or spacer 10.06 has a stepped internal construction, that is the thickness of the lower wall section
is approximately 5 mmm which is thinner than the upper wall section which is approx. 6mm thick
as illustrated in Figures 30 to 32. This provides the cap and or spacer 10.06 with the added
advantage that the lower section will go onto the post 104 relatively easily, and the upper edges
of the portions 106 and 108, will engage the step 135, and will have the relative motion stopped,
so that the aperture or slot 130 will be above the portions 106 and 108. This will allow the ready
insertion of the one or more wire rope or cable(s) 120.3 into the slot 130. Once in the slot 130,
the cap and or spacer 10.06 can be pushed into its final position, so that the slot 122 can then
receive the one or more upper wire rope or cable 120.1 and 120.2.
The cap and or spacers 10 to 10.05 and 10.07 have a single constant cross section
cavity formation through it, which is accessible via its base. The cavity formation in the base of
the cap and or spacers 10 to 10.05 and 10.07 are sized and shaped so as to receive therein the
two upper post sections 106 and 108. Whereas the cap and or spacer 10.06 has two different
size cavity formations which open into each other to produce the step135.
If desired the step 135 and the two different dimensioned cavities which form the
hollow of the cap and or spacer 10.06 can be replaced by a tapered internal cavity, wherein the
taper converges from the lower end 133 of the spacer to the upper end. This taper will be sized
so that the motion of the cap and or spacer 10.06 onto the post will be stopped at an appropriate
location thus allowing access to an intermediate slot or aperture 130.
In respect of the cap and or spacer 10.08 of Figures 41 and 42, a step 135 is
located externally of the cap and or spacer 10.08. The section of the cap and or spacer 10.08
above the step 135 has a wall thickness of approx 7mm, while the lower section has a wall
thickness of approx 5mm.
It will be noted from Figures 41 and 44, that the upper surface of cap section 125
includes an embossed or debossed image of the post 102 cross section, so as to indicate to the
installer the correct assembly orientation, as the cap and or spacer 10.08 includes an aperture
125.7 which will align with a corresponding aperture or hole 125.71 (see Figure 8.1) near the
upper edge of the post 102, which is used to suspend the post 102 during the galvanizing process.
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When the respective holes are aligned during assembly of the barrier 100, a plastic pin or a
threaded bolt 125.8 (as illustrated in Figures 34 and 44) or such like, can be inserted to lock the
cap and or spacer 10.08 to the post 102. Another advantage of the cap and or spacer 10.08 is
that there is a region or surface above the upper rope 120.1 which can receive an adhesive
reflector 125.9.
Additionally it will be noted from Figure 45, that the lower rim 133 of the cap and
or spacer 10.08 is spaced, by a distance 133.2 of approx. 10mm, away from the upper periphery
of the lower most wire rope 120.4, so that in the event of a collision there will be a delay before
the lower rope 120.4 will push against the rim 133. In Figure 45 are some typical dimension of the
wire rope barrier assembly 100 showing the post 102 above ground level. The full length of the
post being some 1220mm, thus approx. 350mm is inserted below ground level, by any known
means, such as forming foundations, using a foundation sleeve or direct driven into the ground.
In respect of the spacer or locator 11, 11.01, 11.02 and 11.03 and a wire rope
barrier assembly utilising this, it can be generally the that the barrier assembly has a post 102
with an open slot 104 at its upper end forming a space 124 located between the two upper post
portions 106 and 108. The assembly 100.1 has an upper cap 100.2, and this cap 100.2 can be
the same as that described in Australian patent 2011305056, and where at least one cable or
wire rope located in the space via the cap which engages the upper portions 106 and 108 of the
post 104. The assembly 100.1 also includes a wire rope spacer 11, 11.01, 11.02, 11.03 positioned
on the post 104 which substantially surrounds or substantially envelops and or cooperates with
the two upper post portions 106 and 108. The spacer 11, 11.01, 11.02, 11.03 also includes an
upper aperture or slot 122.1 extending downwardly from its upper end to receive at least one wire
rope or cable 120.3 as illustrated in Figure 40.
The spacer 11, 11.01, 11.02, 11.03 includes a lower aperture or slot 132 to receive
at least one lower most cable 120.4 of the assembly 100.1.
The spacer 11 has a generally constant cross sectional shape, in this case
obround to suit the sigma post of Figures 8.1 and 26. The constant cross sectional shape also
envisages that the wall thickness will be substantially constant, and when made from a fibre
reinforced nylon material will be approx. 5mm in thickness. However, the spacers 11.02, and
11.03 of Figures 36 to 38 have a stepped internal construction, that is, the thickness of the lower
wall section being of approx. 5mm in thickness, is thinner than the upper wall section being of
approx. 6mm in thickness. This provides the spacer 11.02 and 11.03 with the added advantage
that the lower section will go onto the post 104 relatively easily, and the upper edges of the
portions 106 and 108, will engage the step 135, and will have the motion stopped, so that the
aperture or slot 130 will be above the portions 106 and 108, as this will allow the ready insertion
of the wire rope or cable 120.3 into the slot 130. Once in the slot 130, the sleeve 11.02 and 11.03
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can be pushed into position, so that the slot 122.1 can then receive another intermediate wire
rope or cable. Such a step 135 is not of assistance for the spacer 11, as there are no intermediate
slots or apertures
While the embodiments of Figures 35 to 38 show only one aperture or slot located
between upper and lower ends of spacer, it will be understood that there can be more than one
allowing each allowing one or more than one intermediate wire rope to be assembled.
Like the cap and or spacers described above the slots and or apertures 122.1,
130, 132 can each be sized so as to hold more than one wire rope.
The post 104 and the spacers 11, 11.01, 11.02, 11.03 preferably have a matching,
corresponding or complementary shape to each other, but it would be understood that this does
not have to be so.
The spacers 11, 11.01 each have a single constant cross section cavity formation
through it, which is accessible via its base or its upper end. In fact the spacer 11 can be used in
either direction. The cavity formation through the spacer is sized and shaped so as to receive
therein the two upper post sections 106 and 108. Whereas the spacers 11.02 and 11.03 have two
different size cavity formation which open into each other to produce the step135.
If desired the step 135 and the two different dimensioned cavities which form the
hollow of the spacer can be replaced by a tapered internal cavity, where in the taper converges
from the lower end 133 of the spacer to the upper end. This taper will be sized so that the motion
of the spacer onto the post will be stopped allowing access to an intermediate slot or aperture
130.
In a like fashion to the above described cap and or spacer, the spacer 11, 11.01,
11.02 or 11.03 can include a reinforcing collar attached to or moulded into the internal wall of the
spacer 11, 11.01, 11.02 or 11.03.
The spacer 11.03 of Figure 38 differs from the other spacers 11, 11.01 and 11.02
in that it does not include a lower slot 132. This embodiment is designed to rest on the upper end
of the lower cable 120.4. It is expected that the spacers 11 to 11.02 will be stronger than the
spacer 11.03 by virtue of their lower end 133 being below the lowest point of the post slot 104.
While the above description details that the slots 122, 130, 130.1 and 132 are
generally aligned with the axis of the post, it will be readily understood that a different angular
relationship can be utilised or selected, without departing from the scope of this invention.
A particular advantage of the present invention over the prior art is that it simplifies
assembly of a wire rope barrier 100, 100.1 in that considerably less inventory is required.
P5751NZ00
The assembly procedure of a wire rope barrier 100 and 100.1, will be slightly
different compared to existing wire rope barriers as there are less components, however, the
remainder of the safety barrier assembly is unchanged. The following wire rope post assembly
process is described with respect of the cap and or spacers 10 to 10.07. The assembly process
for the spacers 11 to 11.03 will be different, but will be readily understood to be comparable to
the following process for cap and or spacers 10 to 10.07.
The post assembly 100 will include the following steps:
a) a post 102 or series of posts 102 is or are inserted into, or otherwise secured to, the post
foundation or a ground location;
b) a bottom cable 120.4 is placed in the base of the post slot 104;
c) a cap and or spacer 10 to 10.08 is lowered onto the post 102 to 102.8 with the top of the post
102 to 102.8 inserting to approximately the location of the only intermediate slot 130 or first
intermediate slot 130.1 which if only one intermediate slot would be approximately half way
between the bottom vertical slot and the horizontal slot, and in this position it is held by the
installer’s hand;
d) then second cable 120.3 (or first intermediate cable) is then fully inserted to the end of the
intermediate slot 130 or first intermediate slot 130.1.
e) step c) and d) are repeated if a second or third intermediate cable is present;
f) once the intermediate cables are in position, the cap and or spacer 10 to 10.07 is then pushed
down on the post 102 to 102.8 to the point of full penetration of the post 102 to 102.8 into the
cap and or spacer 10 to 10.07; or in the case of cap and or spacer 10.08 the upper slot 122 is
held adjacent the post 102 upper end, to receive the ropes 120.2 and then lastly 120.1;
g) in the case of cap and or spacer 10 to 10.07, the third from bottom cable, or lower upper
most cable 120.2 is then inserted into the vertical slot 122 at the top of the post 102 to 102.8,
followed by the fourth cable or upper uppermost cable 120.1.
Typically, in a crash repair situation, one or more posts 102 to 102.8 would first
have to be replaced and the above procedure is then employed.
Some prior art wire rope barriers, which employ four cables have three spacers, a
cap, a stiffening collar and a retaining pin to hook together the upper bifurcated end of the post.
The above described embodiments combine a multiplicity of components into a single
combination cap and or spacer 10 to 10.08, or spacer 11 to 11.03, each of which will speed up
installation, and can make a wire rope barrier intrinsically safer in that there are less individual
parts which may separate in the event of a collision.
Where ever it is used, the word “comprising” is to be understood in its “open”
sense, that is, in the sense of “including”, and thus not limited to its “closed” sense, that is the
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sense of “consisting only of”. A corresponding meaning is to be attributed to the corresponding
words “comprise”, “comprised” and “comprises” where they appear.
It will be understood that the invention disclosed and defined herein extends to all
alternative combinations of two or more of the individual features mentioned or evident from the
text. All of these different combinations constitute various alternative aspects of the invention.
While particular embodiments of this invention have been described, it will be
evident to those skilled in the art that the present invention may be embodied in other specific
forms without departing from the essential characteristics thereof. The present embodiments and
examples are therefore to be considered in all respects as illustrative and not restrictive, and all
modifications which would be obvious to those skilled in the art are therefore intended to be
embraced therein.
P5751NZ00
Claims (36)
1. A wire rope barrier assembly having a post with an open slot at its upper end forming a space located between two upper post portions; at least one cable or wire rope located in said space and a cap and or spacer positioned on the upper end of said post which cooperates with, or substantially surrounds or substantially envelops, said two upper post portions, said cap and or spacer including a first aperture or slot extending downwardly from its upper end, or extending inwardly from its side, to receive at least one upper wire rope or cable, said cap and or spacer including at least one second aperture or slot located intermediate upper and lower ends of said cap and or spacer, to receive at least one intermediate cable or wire rope.
2. A wire rope barrier assembly as claimed in claim 1, wherein said cap and or spacer includes a third aperture or slot to receive said at least one cable or wire rope located at the lower end of said slot or space in said post.
3. A wire rope barrier assembly as claimed in claim 1 or 2, wherein one or more of said apertures or slots in said cap and or spacer includes a means to hold retain said cable in said slot, or to delay the exits of said cable or wire rope from said apertures or slots.
4. A wire rope barrier assembly as claimed in any one of claims 1 or 2, wherein one or more of said apertures or slots is sized and or shaped so as to not impede said upper wire rope from exiting said slot and or so that said cap and or spacer will resist moving off said post as said upper wire rope moves off said post or said cap and or spacer.
5. A wire rope as claimed in anyone of the preceding claims, wherein said first aperture or slot is able to receive at least two cables or wire ropes.
6. A wire rope as claimed in anyone of the preceding claims, wherein said second aperture or slot is able to receive at least two cables or wire ropes.
7. A wire rope as claimed in anyone of the preceding claims, wherein said third aperture or slot is able to receive at least two cables or wire ropes.
8. A wire rope barrier assembly as claimed in any one of the preceding claims wherein post and said cap and or spacer have a matching, corresponding or complementary shape. P5751NZ00
9. A wire rope barrier assembly as claimed in any one of the preceding claims wherein said cap and or spacer includes one cavity formation accessible via its base, said cavity formation being sized and shaped so as to receive therein said two upper post sections
10. A cap and or spacer for a post for use in a wire rope barrier system, said cap and or spacer including a first aperture or slot in its upper region to receive at least one first wire rope, said cap and or spacer having at least one cavity to receive two upper post sections of a bifurcated post, and at least one second aperture or slot located intermediate said upper region and a lower region, to receive at least one intermediate cable or wire rope.
11. A cap and or spacer as claimed in claim 10, wherein said first and or said second aperture or slot includes a means or is sized and shaped to hold or retain a respective one of said at least one cable or wire rope in a respective slot, or to delay the exiting of a respective one of said at least one cable or wire rope from a respective aperture or slot.
12. A cap and or spacer as claimed in claim 10 or 11, wherein said first aperture or slot is substantially in a horizontal direction when on a post in use, or is generally perpendicular to a side wall of said cap and or spacer.
13. A cap and or spacer as claimed in any one of claims 10 to 12, wherein said first aperture or slot has a portion which is generally perpendicular to a side wall of said cap and or spacer, and has at least one other section which is at an angle thereto.
14. A cap and or spacer as claimed in any one of claims 10 to 13, wherein at least one second aperture or slot is substantially in a horizontal direction when on a post in use, or is generally perpendicular to a side wall of said cap and or spacer.
15. A cap and or spacer as claimed in any one of claims 10 to 14, wherein said at least one second aperture or slot is has a portion which is generally perpendicular to a side wall of said cap and or spacer, and at least one other section which is at an angle thereto.
16. A cap and or spacer as claimed in any one of claims 1 to 15, wherein said at least one second aperture or slot includes a generally vertical section when on a post in use, or is generally parallel to a side wall of said cap and or spacer.
17. A cap and or spacer as claimed in any one of claims 10 to 16, wherein said at least one second aperture or slot is generally of an L-shaped configuration. P5751NZ00
18. A cap and or spacer as claimed in any one of claims 10 to 17, wherein there is a further included a slot in its lower region to receive at least one cable or wire rope.
19. A wire rope barrier assembly having a post with an open slot at its upper end forming a space located between two upper post portions; at least one cable or wire rope located in said space and a cap to engage said upper portions of said post and a wire rope spacer positioned on said post which substantially surrounds or substantially envelops and or cooperates with said two upper post portions, said spacer including an upper aperture or slot extending downwardly from its upper end, or extending inwardly from a side, so as to receive at least one upper wire rope or cable.
20. A wire rope barrier assembly as claimed in claim 19, wherein said spacer includes a lower aperture or slot to receive a lower most cable of said assembly.
21. A wire rope barrier assembly as claimed in claim 19 or 20, wherein said cap has a tapered or stepped construction.
22. A wire rope barrier assembly as claimed in any one of claims 19 to 21 wherein there is included at least one intermedial aperture or slot located between upper and lower ends of said cap and or spacer, to receive at least one intermediate cable or wire rope.
23. A wire rope barrier assembly as claimed in any one of claims 19 to 23, wherein said first aperture or slot is able to receive at least two cables or wire ropes.
24. A wire rope barrier assembly as claimed in any one of claims 19 to 23, wherein said lower aperture or slot is able to receive at least two cables or wire ropes.
25. A wire rope barrier assembly as claimed in any one of claims 19 to 24, wherein said at least one intermedial aperture or slot is able to receive at least two cables or wire ropes.
26. A wire rope barrier assembly in any one of claims 19 to 25 wherein post and said spacer have a matching, corresponding or complementary shape.
27. A wire rope barrier assembly as claimed in any one of the preceding claims wherein said cap and or spacer includes at least one cavity formation accessible via its base, said cavity formation being sized and shaped so as to receive therein said two upper post sections
28. A spacer for a post for use in a wire rope barrier system, said spacer including a first slot in its upper region to receive at least one first wire rope, said spacer having at least one through cavity to receive two upper post sections of a bifurcated post, and at least P5751NZ00 one second aperture or slot located between the upper and lower peripheries of said spacer, to receive at least one other cable or wire rope.
29. A spacer as claimed in claim 28, wherein at least one second aperture or slot is substantially in a horizontal direction when on a post in use, or is generally perpendicular to a side wall of said spacer.
30. A spacer as claimed in claim 28 or 29, wherein said at least one second aperture or slot has a portion which is generally perpendicular to a side wall of said spacer, and at least one other section which is at an angle thereto.
31. A spacer as claimed in any one of claims 28 to 30, wherein said at least one second aperture or slot includes a generally vertical section when on a post in use, or is generally parallel to a side wall of said spacer.
32. A spacer as claimed in any one of claims 28 to 31 wherein said at least one second aperture or slot is generally of an L-shaped configuration.
33. A spacer as claimed in any one of claims 28 to 32, wherein there is a further included a slot in its lower region to receive at least one cable or wire rope.
34. A spacer as claimed in any one of claims 28 to 33, wherein said spacer includes an internal cavity which is one of: tapered; or stepped; or of two different wall thicknesses.
35. A spacer as claimed in any one of claims 29 to 34, wherein said spacer includes an externally located step, where the wall thickness of said spacer is different on either side of said step.
36. A spacer or a cap and or spacer, or a wire rope barrier assembly having a spacer or a cap and or spacer, as claimed in any one of the preceding claims, wherein said spacer or said cap and or spacer includes a reinforcing collar attached to or moulded into a wall of said spacer or said cap and or spacer. P5751NZ00
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2019900581 | 2019-02-22 | ||
AU2019902932 | 2019-08-13 |
Publications (1)
Publication Number | Publication Date |
---|---|
NZ761875A true NZ761875A (en) | 2020-02-28 |
Family
ID=
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