NZ529862A - A deadlock arrangement for locks - Google Patents

Abstract

A deadlocking assembly for use in locks that includes a rack supporting a bolt and a driving or pinion gear that drive the rack. Both the rack and the pinion gear have teeth that intermesh. The pinion gear further includes two arms one of which acts as a stop when extending the bolt and the other that acts as a deadlock. When in the deadlocked position forcing of the bolt to prevented by the other arm since the pinion gear teeth and the rack gear teeth at the position do not intermesh. A tab is further used to limit further rotation of the pinion gear.

Description

28/iJ. 03 FRI 16:03 FAX 61 8 82119433 Leslcar Perrln @004 5298 6 2 PATENTS FORM NO. 5 - COMPLETE SPECIFICATION APPLICANT: ADDRESS: Inovec Pty Ltd CI-174 Fullarton Rd, Dulwich, South Australia 5065, Australia Hereby declare the invention, for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement: intellectual property office of n.z. 28 NOV 2003 received 2 A deadlock arrangement for locks BACKGROUND OF THE INVENTION The present invention relates to lock and in particular to an improved deadlock arrangement where a bolt locks a door across an entrance.

There are many locks that can be deadlocked. However, these locks are cumbersome and are not particularly adaptable for locks of the type that can be driven by two independent means, such as key and electric motor operation. Further they do not provide a good drive ratio requiring significant torque to operate the lock.

It is an object of the present invention to propose a rack and pinion lock that 10 overcomes at least some of the aforementioned problems or provides the public with a useful alternative.

SUMMARY OF THE INVENTION Therefore in one form of the invention there is proposed a deadlocking assembly for use in locks said assembly including: a lock bolt operatively coupled to a rack; a drive means adapted to be rotatably driven and adapted to engage said rack to cause it to move in one axis; said drive means including a deadlocking arrangement whereby when said bolt is in an extended position external movement of the bolt towards the retracted position causes said 20 rack to abut said deadlocking arrangement without engaging said drive means.

In preference said drive means is a pinion gear including a plurality of gear teeth adapted to engage teeth on said rack.

An advantage of such an arrangement is that by using a rack and pinion to drive the bolt between its retracted and extended positions. A small diameter pinion gear may be used. 25 This increase the drive ratio thereby maximising torque transferred from the drive to the bolt.

In preference said rack includes an aperture so located to allow for a first arm extending from said pinion gear to pass therethrough upon rotation of said pinion gear, said arm effecting said deadlocking arrangement by abutting against said rack aperture wall when said rack is moved independently of said pinion gear and where said pinion gear teeth are 30 disengaged form said rack teeth.

INTELLECTUAL PROPERTY OFRCE OF N.Z 3 0 AUG 200<i RECEIVED 3 In preference said pinion gear includes a second arm adapted to abut against a shoulder of said rack to from a mechanical stop. This prevents the lock from being overdriven.

In preference said sceond arm is parallel to and extends in the opposite direction to 5 said first arm.

In a further form of the invention there is proposed a deadlocking assembly for use in locks said assembly including: a rack having a plurality of teeth and supporting at one end a locking bolt; a pinion gear having a plurality of teeth adapted to engage said rack teeth to cause said bolt to 10 move in a longitudinal direction between an extended and a retracted position, said pinion gear further having two outwardly opposing aims wherein in the retracted position the first of said amis abuts a shoulder in the rack and in the extended position the second of said arms is located adjacent a surface wherein forcing of said bolt to the retracted position abuts said surface with said second of said arms thereby deadlocking said bolt.

BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate several implementations of the invention and, together with the description, serve to explain the advantages and principles of the invention. In the drawings, Figure 1 is a plan view of a rack and lock bolt embodying the present invention; Figure 2 is a perspective view of the pinion used in the present invention; Figure 3 is a perspective view of the pinion when engaging said rack and lock bolt in a deadlocked position; Figure 4 is an underside perspective view of the pinion, rack, and lock bolt when not in a deadlocked position; Figure 5 is the underside view of the rack and lock bolt; Figure 6 is a side view of the pinion, rack, and lock bolt in an unlocked position; Figure 7 is a side view as in Figure 6 but when travelling towards the locked position; Figure 8 is a side view of the pinion, rack and lock bolt when in the dead locked position; and 28/11 03 FRI 16:04 FAX 61 8 82119433 Leslcar Perrln @007 Figure 9 is a side view as in Figure 8 but when the lock lias been forced.

DESCRIPTION OF THE PREFERRED EMBODIMENTS The following detailed description of the invention refers to the accompanying drawings. Although the description includes exemplary embodiments, other embodiments are 5 possible, and changes may be made to the embodiments described without departing from the spirit and scope of the invention. Wherever possible, the same reference numbers will be used throughout the drawings and the following description to refer to the same and like parts.

The present invention is adapted for use in locks of the type where rotation of a driving shaft causes the bolt to move in and out of a doorframe. The rotational force is 10 applied by cither a key or by a driving motor. It is not intended to describe in detail the driving mechanism of such a lock or indeed other details of a complete lock assembly. For that the reader is referred to numerous patents that exist on this subject including an application by the present applicant titled Electronic deadbolt arrangement and allocated International Patent Application Number PCT/AU03/00893. It should be noted however that 15 the present application is particularly useful with a lock of the type as described in that International Application.

Referring now to the drawings in detail, there is illustrated a lock bolt 10 opcratively connected to a rack 12, the rack including a plurality of teeth 14. A pinion gear 16 drives the rack 12 by having a plurality of teeth 18 that engage the rack teeth 14, The pinion gear 16 is 20 rotationally coupled to a driving shaft (not shown) by engaging slot 20 in the pinion gear 16. Thus upon rotation of the pinion gear 16 the rack 12 and hence the bolt 10 is caused to extend or retract typically into a cavity 21 in door frame 22 to lock or unlock a door.

The pinion gear 16 includes two arms 24 and 26 extending outwardly from the gear 16 and in opposite directions. Arm 24 deadlocks the lock whilst arm 26 prevents over travel 25 of the bolt 10 when in the unlocked position. This is illustrated in Figures 6 to 9. Figure 6 illustrates the bolt in the unlocked position where the pinion gear 16 has been rotated anticlockwise until arm 26 abuts shoulder 28 in the rack 12 preventing further anti-clockwisc rotation of the pinion gear 16 and thus retraction of the bolt.

Rotation of the pinion gear 16 in the clockwise direction lifts aim 26 out of shoulder 30 28, causes the pinion gear teeth 18 to engage rack teeth 14 and move the rack and thus bolt outwards to start to enter doorframe cavity 21 as shown in Figure 7. Yet further clockwise rotation of the pinion gear causes further extension of the bolt, arm 24 passing freely through cavity 30 in the rack 12 until the bolt is in the fully extended position as illustrated in Figure S.

Still further rotation of the pin ion gear 16 disengages the pinion gear teeth 18 from the rack teeth 14 and brings the arm 24 near abutment of a rack wall 32.

From the locked to the unlocked position the pinion gear rotates through approximately 170 degrees.

Tn the locked position the gap 34 between arm 24 and cavity wall 32 is smaller than the gap 36 between the engaging teeth of the gear and the rack. Accordingly movement of the bolt by force in direction 38 that would occur if the bolt were being forced causes the arm 24 10 to abut wall 32 as illustrated in Figure 9. At this position the teeth 18 and 14 of the pinion gear and the rack respectively have not engaged meaning that the deadlock has been effectively maintained and further movement of the bolt and the rack is prevented. The deadlock can therefore only be removed by driving the pinion gear to engage the rack. A tab 40 may assist in preventing over travel of the pinion arm 24 when locking the bolt 10. further advantages and improvements may veiy well be made to the present invention without deviating from its scope. Although the invention has been shown and described in what is conceived to be the most practical and preferred embodiment, it is recognized that departures may be made therefrom within the scope and spirit of the invention, which is not to be limited to the details disclosed herein but is to be accorded the 20 full scope of the claims so as to embrace any and all equivalent devices and apparatus.

In any claims that follow and in the summary of the invention, except where the context requires otherwise due to express language or necessary implication, the word "comprising" is used in the sense of "including", i.e. the features specified may be associated with further features in various embodiments of the invention.

Dated this Friday, November 28, 2003 Inovec Pty Ltd By their Patent Attorneys LESICAR PERRIN 6

Claims (6)

1. A deadlocking assembly for use in locks said assembly including: a lock bolt operatively coupled to a rack; 5 a drive means adapted to be rotatably driven and adapted to engage said rack to cause it to move in one axis; said drive means including a deadlocking arrangement whereby when said bolt is in an extended position external movement of the bolt towards the retracted position causes said rack to abut said deadlocking arrangement without engaging said drive 10 means.

2. A deadlocking assembly as in claim 1 wherein said drive means is a pinion gear including a plurality of gear teeth adapted to engage teeth on said rack.

3. A deadlocking assembly as in any one of the above claims wherein said rack includes an aperture so located to allow for a first arm extending from said pinion gear to pass 15 therethrough upon rotation of said pinion gear, said arm effecting said deadlocking arrangement by abutting against said rack aperture wall when said rack is moved independently of said pinion gear and where said pinion gear teeth are disengaged form said rack teeth.

A deadlocking assembly as in any one of the above claims wherein said pinion gear includes a second arm adapted to abut against a cutout in said rack when said rack has been fully retracted.

5. A deadlocking assembly as in claim 4 wherein said second arm is parallel to and extends in the opposite direction to said first arm.

6. A deadlocking assembly for use in locks said assembly including: 25 a rack having a plurality of teeth and supporting at one end a locking bolt; a pinion gear having a plurality of teeth adapted to engage said rack teeth to cause said bolt to move in a longitudinal direction between an extended and a retracted position, said pinion gear further having two outwardly opposing arms wherein in the extended position the first of said arms abuts a cut out in the rack and in the retracted 30 position the second of said arms is locate adjacent a surface wherein forcing of said bolt to the retracted position abuts said surface with said second of said arms thereby deadlocking said bolt. INTELLECTUAL PROPERTY OFFICE OF N2 3 0 AUG 201ft RECEIVED 4. 20 28/11 '03 FRI 16:05 FAX 61 8 82119433 Leslcar Perrln @010 ABSTRACT A deadlocking assembly for use in locks that includes a rack supporting a bolt and a driving or pinion gear that drives the rack. Both the rack and the pinion gear have teeth that intermesh. The pinion gear further includes two aims one of which acts as a stop when extending the bolt and the other that acts as a deadlock. When in the deadlocked position forcing of the bolt to prevented by the other arm since the pinion gear teeth and the rack gear teeth at that position do not intermesh. A tab is further used to limit further rotation of the pinion gear. intellectual property office of n.Z. 2-8 NOV 2003 RECEIVED