NZ524686A - Regulating device for diesel engine with recirculated exhaust gas to inlet using lambda probe, and engine load and speed sensors - Google Patents

Abstract

Lambda probe 14, engine speed sensor 15 and engine load sensor 16 are connected to controlling device 13. The amount of recirculated exhaust gas to the engine inlet is determined by information from items 14, 15 and 16 to controlling device 13 which regulates damper 22.

Description

5246 8 6 INTELLECTUAL PROPERTY OFFICE OF N.Z 12 MAR 2003 RECEIVED NEW ZEALAND PATENTS ACT 1953 No: Divided out of No. 511364 Date: Dated 9 November 1999 COMPLETE SPECIFICATION A METHOD AND DEVICE FOR AN EGR-SYSTEM AND A VALVE AS WELL AS A REGULATION METHOD AND DEVICE We, STT EMTEC AB, a Swedish joint-stock company, of Kontorsvagen 9, SE-852 29 Sundsvall, Sweden, do hereby declare the invention for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement: (followed by page la) Version 1.2.3 A method and device for an EGR-system and a valve as well as a regulation method and device This specification has been divided out of NZ 511364.

The present invention is related to a method and a device for an EGR-system (Exhaust Gas Recirculation), particularly for use in heavy-duty diesel engines. The invention also relates to a valve which is particularly suited for the method and device according to the invention but the valve may also find use within other fields. Finally, the aspect of the present invention related to a regulation method and device for a diesel engine is claimed herein.

The aspects of the invention relating to a method and a device for an EGR-system and a valve, which is particularly suited for the method and device, are described herein but claimed in NZ 511364.

In order to reduce the contents of hazardous exhaust gases, particularly nitrogen oxide (NOx), so called EGR-systems are used since many years in many types of combustion engines. Such systems admit a part of the exhaust gases to be recirculated to the intake system of the engine, where it is mixed with the intake air and is conveyed further to the combustion chamber of the engine. The recirculated exhaust gases replace a part of the intake air and have a reducing effect on the formation of NOx. A sqt called EGR-valve is then placed in connection with the exhaust system of the engine, the purpose of said valve being to regulate the amount of recirculated exhaust gases.

Although DE A1 4 007 516 makes it possible to use an EGR-system in super charged diesel engines, where the pressure in the in-take system downstream of the super charger is higher than the pressure in a recirculation conduit from an EGR-valve some important disadvantages are inherent in this prior art. Thus, the valve device comprises separate dampers arranged in the EGR-recirculation channel and an air intake channel. Separate drive motors are provided for these dampers, a fact which makes the valve device complicated and this also applies for a control device therefor.

OBJECT OF THE INVENTION An object of the invention is to at least go some way towards providing a regulation method and device providing for improved regulation possibilities with regard to a diesel engine provided with an EGR-system, or to at least provide the public with an alternative choice.

SUMMARY OF THE INVENTION Accordingly, the present invention, as claimed herein, broadly consists in a method for regulating a diesel engine, a part of the exhaust gases from the diesel engine being recirculated to the inlet thereof and a supply of fresh air and recirculated exhaust gases to the diesel engine being regulated by means of a valve device controlled by a control device to regulate the relation between the supplied fresh air and recirculated exhaust gases, characterized in that the control device is supplied with information from a Lambda probe, an engine speed sensor and an engine load sensor so as to regulate the air/fuel relation of the diesel engine by means of said information and the valve device. The design of the preferred valve device described herein as comprising two dampers, where at least one of the dampers always is open and where the other of the dampers is closable by means of a drive motor common to the dampers provides for a simple design and a reliable operation. 2a In another aspect, the present invention as claimed broadly consists in a regulating device for a diesel engine, comprising means for recirculating a part of exhaust gases from the diesel engine to an inlet thereof and a valve device controlled by a control device for regulating supply of fresh air and recirculated exhaust gases to the diesel engine so as to regulate the relation between supplied fresh air and recirculated exhaust gases, characterized in that a Lambda probe, an engine speed sensor and an engine load sensor are connected to the control device to supply information thereto and that the control device is arranged to regulate the air/fuel relation of the diesel engine by means of said information and the valve device.

Preferable developments of the basic aspects of the invention are defined in dependent claims.

BRIEF DESCRIPTION OF THE DRAWINGS The invention will now be^described by means of non-limiting embodiments illustrated in the drawings, where Fig 1 . illustrates a diagrammatical view of an EGR-system according to the invention; Fig 2a illustrates a sectioned valve according to the invention in one end position; Fig 2b is a section view of the valve in Fig 2a as viewed in the direction of the arrow B-B; Fig 3a illustrates a sectioned valve according to the invention in an intermediate position; Fig 3b illustrates a section view of the valve in Fig 3a as viewed in the direction of the arrow B-B; Fig 4a illustrates a cut valve according to the invention in a second end position; and Fig 4b illustrates a section view of the valve in Fig 4a as viewed in the direction of the arrow B-B.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS Fig 1 is a diagrammatical view showing the parts, which are essential to the invention, of a combustion engine indicated with the reference character 1. The engine is in the selected embodiment example a turbo charged diesel engine but as already mentioned the engine may be a diesel engine without super charging or a diesel engine with a different type of super charging than a turbo charger. Air is taken to the engine 1 through an air intake, an air filter 2, and is directed via an inlet air channel 3 to a turbo charger 4, where the air is super charged and then conveyed further through an intercooler 5, where the super charged air is cooled down before it is conveyed into the engine 1. The exhaust gases from the engine 1 are first directed through the second side of the turbo charger 4, namely that side which is the driving one, and then through an exhaust pipe 6, a catalyst 7 and a particle trap 8 to finally be emitted to the open air via an end pipe 9.

From the end pipe 9, i.e. an extension of the exhaust pipe after the catalyst and particle trap, there is a branch, a recirculation conduit 10, to recirculate from the exhaust gases a part thereof to the engine. The recirculation conduit 10 passes suitably through a cooler 11 to cool down the recirculated exhaust gases and it connects to the inlet air channel 3 via a valve device 12 controllable by means of an EGR control device 13. The valve device 12 may, with the assistance of the EGR control device 13, regulate the relation between the supplied amount of fresh air from the inlet air channel 3 and the supplied amount of recirculated exhaust gases from the recirculation conduit 10.

• * ' The EGR control device 13 regulating the valve device 12 is supplied with information about the actual operational state of the engine from a.o. a Lambda probe 14, a sensor 15 for the number of revolutions of the engine and a sensor 16 for engine load and this control device is programmed to control the valve device 12 and, accordingly, the mixing relation fresh air/exhaust gases for the purpose of minimising the contents of hazardous substances leaving the end pipe 9 and being emitted into the open air. The programming of the EGR control device 13 occurs in a previously known manner with regard to the relations between the different factors given hereinabove. As is well known, a Lambda probe provides an output signal varying with the oxygen contents of the exhaust ga£es. The engine load sensor 16 may for instance be a throttle position sensor and/or a sensor sensing the amount of fuel injected to the engine. Also other sensors than those mentioned may be added to achieve a refined regulation.

The valve device 12 may comprise separate valves in the inlet air channel 3 and in the recirculation conduit 10, said valves then being separately controllable by the EGR control device 13. Alternatively the valve device 12 may also comprise a unit, in which flows from the inlet air channel 3 and the recirculation conduit 10 may be selectively brought together, by means of valves contained in the valve device, to a common output flow, which is conveyed further to the turbo charger for super charging and introduction into the engine via the intercooler 5. A particularly suitable valve device 12 in one unit is a particular part of the invention and will be described more closely hereunder.

The valve illustrated in Figs 2-4 is a type of mixing valve providing for mixing of two in-flowing fluids in such a manner that the in-flowing fluid in one of the two inlet channels may be regulated from 0 to maximum, and thereafter the in-flowing fluid in the second inlet channel from a maximum to 0.

• / In use of the valve according to the invention as illustrated in Figs 2-4 as a valve device 12 in the method or device according to the invention, the inlet air channel 3 is connected to the second inlet channel 18 of the valve, whereas the recirculation conduit 10 is connected to the first inlet channel 17 of the valve.

Furthermore, there is in the valve an outlet channel 19, which in the present embodiment conveys the gases mixed in the valve to the turbo charger 4. In .both inlet channels 17 and 18, there are dampers 20 and 21, which are pivotable between an open and a closed position by means of an adjustment motor 22, for instance a step motor, to open or close the inlet channels. The two dampers 20, 21 are placed on concentric axles 23, 24, which are rotatable by means of the adjustment motor 22 and an actuation pin 25 driven by the motor, said actuation pin being capable of pivoting actuation arms 26, 27 connected to the axles 23 and 24 respectively. The actuation arms 26, 27 are spring loaded by one or more springs 28, 29 to a normal position, illustrated in Fig 3, where both dampers 20, 21 are held in a position such that the inlet channels 1'7, 18 are open.

In the position illustrated in Fig 2a, b, which is a starting position, the adjustment motor 22 has, by means of its actuation pin 25 and by means of the actuation arm 26, rotated the damper 20 to a closed position, and thus, the first inlet channel 17 connected to the recirculation conduit 10 is closed and no exhaust gases may be recirculated to the turbo charger and the engine. The second actuation arm 27 is maintained in its normal position by the spring 29, which means that the damper 21 in the second inlet channel 18 connected to the inlet air channel 3 is maintained in its normally opened position and allows free flow of inlet air through the valve via the outlet channel 19 to the turbo charger. The adjustment motor 22 is controlled by the EGR control device 13 to regulate the relation between fresh air via the inlet air channel 3 and recirculated exhaust gases via the recirculation conduit 10. In the position with the damper 21 open, the adjustment motor 22 may rotate, by means of its actuation pin 25 and by means of the actuation arm 26, the damper 20 from the entirely closed position shown in Fig 2a, b to the position 7 which is shown in Fig 3a, b where also the damper 20 is in such a position that also the first inlet channel 17 is open. The adjustment motor may also adjust the damper 20 into any position between these two end positions.

The position illustrated in Fig 3a, b, which is the normal position for the adjustment motor 20, is such that the actuation pin 25 of the adjustment motor does not actuate any of the actuation arms 26, 27 but they are maintained by the springs 28, 29 in a normal position, where, accordingly, the dampers 20, 21 open both inlet channels 17, 18.

Fig 4a, b illustrates a position contrary to the one in Fig 2a, b. Thus, the adjustment motor 22 has by means of its actuation pin 25 and by means of the actuation arm 27 rotated the damper 21 to a closed position, which means that the connection of the inlet air channel 3 with the outlet channel 19 is entirely interrupted whereas on the contrary the first inlet channel 17 connected to the recirculation conduit 10 is entirely open and allows the recirculated exhaust gases to freely flow further through the outlet channel 19 and then to the turbo charger 4 and further on to the engine. However, by means of the adjustment motor 22, the damper 21 may be adjusted into any intermediate position between the end positions illustrated in Figs 3 and 4 to allow a desired amount, controlled by the EGR control device 13, of fresh air to be mixed with the recirculated exhaust gases.

Thus, with the valve according to the invention it becomes possible to control, in a simple manner, a three-way valve having two inlets and having a normal position, where both inlets are open so that one or the other of the inlets may be controlled steplessly whereas the remaining inlet is maintained open. The 8 valve may of course be controlled In other manners than by means of the EGR control device 13 described above and it may be used in quite different connections than the one now described and where corresponding control properties are desirable.

In a regulation method according to the invention as claimed herein, a control device is used which is supplied with information from a lambda probe 14, a motor speed, sensor 15 and an engine load sensor 16. The control device is connected to a valve device, corresponding to the valve device 12 described here-inabove, for regulation of the in-flowing amounts of air and/or recirculated exhaust gases to the engine. This valve device is arranged between the air filter and the inlet channel of the engine and may, as also has been described for the Valve device 12, comprise separate valves in the inlet air channel and recirculation conduit, or a three-way valve of the kind also described hereinabove. The valve device is controllable in a corresponding manner as also described hereinabove, and the control device may therefore control, based on the input signals received, the air/fuel relation of the engine by regulating the amount of inflowing air and simultaneously regulating the relation between the supplied fresh air and recirculated exhaust gases. This aspect of the invention is applicable with or without supercharging.

With the regulation method and device according to the invention it is possible to further decrease the NOx-contents in the exhaust gases exiting from the end pipe of a diesel engine.

The use of an EGR-system as contemplated by the invention on an engine provided with a.catalyst and a particle filter according to the prior art results in. a substantial reduction of the NOx contents. This reduction may be up to 50% and makes it possible to upgrade existing diesel engines to present emission requirements and to upgrade modern diesel engines to future emission requirements.

Claims (16)

What is claimed is:

1. A method for regulating a diesel engine, a part of the exhaust gases from the diesel engine being recirculated to the inlet thereof and a supply of fresh air and recirculated exhaust gases to the diesel engine being regulated by means of a valve device controlled by a control device to regulate the relation between the supplied fresh air and recirculated exhaust gases, characterized in that the control device is supplied with information from a Lambda probe, an engine speed sensor and an engine load sensor so as to regulate the air/fuel relation of the diesel engine by means of said information and the valve device.

2. A regulating method according to claim 1, characterized in that the valve device comprises a valve for mixing two fluids flowing through two inlet channels, having dampers that are arranged in both inlet channels, and wherein at least one of the dampers always is open and a common motor is arranged to close the other of said dampers.

3. A regulating method according to claim 2, characterized in that the motor is a step-motor arranged to operate one of the dampers at a time and adjust the same into an arbitrary position.

4. A regulating method according to claim 2 or 3, characterized in that both dampers in a normal position are spring loaded to an open position.

5. A regulating method according to any one of claims 2 to 4, characterized in that the valve comprises a first axle on which a first one of the dampers is arranged and a second axle on 10 which a second one of the dampers is arranged, the first and second axles being concentric, and that both axles are arranged to be rotatable by the motor.

A regulating method according to claim 5, characterized in that the first axle is connected to a first actuation arm, that the second axle is connected to a second actuation arm, and that the valve comprises an actuation pin which is movable by means of the motor in order to rotate the first axle and the second axle by interactuation with the first actuation arm and the second actuation arm, respectively, so as to control the position of the dampers.

A regulating method according to claim 6, characterized in that the valve comprises springs acting on the actuation arms so as to spring load each damper towards an open position.

A regulating device for a diesel engine, comprising means for recirculating a part of exhaust gases from the diesel engine to an inlet thereof and a valve device controlled by a control device for regulating supply of fresh air and recirculated exhaust gases to the diesel engine so as to regulate the relation between supplied fresh air and recirculated exhaust gases, characterized in that a Lambda probe, an engine speed sensor and an engine load sensor are connected to the control device to supply information thereto and that the control device is arranged to regulate the air/fuel relation of the diesel engine by means of said information and the valve device. INTELLECTUAL PROPERTY OFFICE OF N.Z. 2 0 JAN 2004 RECEIVED 11 • •i-i.un.ruML rKurerciT OFFICE OF N.Z. 2 0 JAN 2004 RECEIVED

9. A device according to claim 8, characterized in that the valve device is a valve for mixing two fluids flowing through two inlet channels, wherein dampers are arranged in both inlet channels, at least one of the dampers always is open and a common motor is arranged to close the other of said dampers.

10. A device according to claim 9, wherein the motor is a step-motor arranged to operate one of the dampers at a time and adjust the same into an arbitrary position.

11. A device according to claim 9 or 10, wherein both dampers in a normal position are spring loaded to an open position.

12. A device according to any one of claims 9 to 11, wherein the valve comprises a first axle on which a first one of the dampers is arranged and a second axle on which a second one of the dampers is arranged, the first and second axles being concentric, and wherein both axles are arranged to be rotatable by the motor.

13. A device according to claim 12, wherein the first axle is connected to a first activation arm, the second axle is connected to a second actuation arm, and the valve comprises an actuation pin which is movable by means of the motor in order to rotate the first axle and the second axle by interaction with the first actuation arm and the second actuation arm, respectively, so as to control the position of the dampers.

14. A valve according to claim 13, wherein the valve comprises springs acting on the actuation arms so as to spring load each damper towards an open position.

15. A method according to claim 1 and substantially as herein described with reference to any embodiment disclosed.

16. A regulating device according to claim 8 and substantially as herein described with reference to any embodiment disclosed.