NZ500357A - A flexible tube pinch mechanism - Google Patents

Abstract

Provided is a pinch mechanism suitable for use as a valve or as part of a pump comprising a housing (11) within which an elongate conduit element (12) is located, a conduit engagement member (13c) retained within the housing (11) to be movable transverse to a longitudinal axis of the conduit element (12). The engagement member has an end portion (13d) which engages with the conduit element (12), the end portion (13d) having a cross-sectional dimension less than the lateral inner dimension of the conduit element (12) and the lateral dimension being at right angles to the direction of movement of the engagement member (13c).

Description

A FLEXIBLE TUBE PINCH MECHANISM BACKGROUND OF THE INVENTION This invention relates to an improved flexible tube pinch mechanism.

Pinch valves comprised of a clamp mechanism operative to clamp a piece of flexible tubing are well known. Generally a 10 clamp or plunger will squash the tubmg flat against a surface to cut off the flow of fluid through the tube. When the plunger is released flow will resume due to pressure from the flowing fluid and (to some degree) by the elastic nature of the flexible tubing springing back into shape.

Pumps are also known which utilise a series of pinching operations working on a flexible tube to gradually pump fluid through in a desired direction. Such pumps and valves can be inefficient and generally limited in application due to the 20 restraints of pressure or volume throughput.

SUMMARY OF THE INVENTION It is an object of the present invention to provide an 25 improved flexible tube pinch mechanism, the principles of which can be applied to valves or pumps, the pinch mechanism exhibiting better operating characteristics than known pinch mechanisms.

Printed from Mimosa 10/15/1999 15:53:43 page -3- 2 In a first broad aspect of the invention there is provided a pinch mechanism comprising a housing adapted to receive an elongate flexible conduit element and a conduit engagement 5 means, the engagement means having an engagement portion with a cross sectional dimension less than an inner diameter of the elongate conduit element.

In a second broad aspect of the invention there is provided a 10 pinch mechanism comprising a housing, said housing adapted to receive an elongate flexible conduit element and a conduit engagement means, the engagement means having an engagement portion with a cross sectional dimension less than an inner diameter of the elongate conduit element, wherein said 15 elongate conduit element is constrained within said housing to limit lateral movement thereof.

BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a general perspective view of a pinch mechanism according to the invention, Figure 2 is a sectioned side elevation view of a pinch mechanism according to the invention m the form of a 25 pump, Figure 3 is a sectioned end elevation view of the pinch mechanism relevant to both Figures 1 and 2, and Printed from Mimosa 10/15/1999 15:53:43 page -4- 3 Figure 4 is an exploded view of a further form of a pump incorporating the pinch mechanism of the present invention.

DESCRIPTION OF THE PREFERRED EMBODIMENTS Figure 1 illustrates a first form of the invention, that of a pinch valve 10. Pinch valve 10 principally includes a 10 housing 11 (shown in dotted detail in Figure 1), extending through which is a length of flexible conduit preferably in the form of a flexible silicon tube 12. Located transverse to the longitudinal axis of tube 12 is a piston arrangement 13. The piston arrangement includes a piston head 13a, a 15 sealing gasket 13b located peripherally about the piston head and a conduit engagement member in the form of plunger 13c. Piston head 13a is slidingly located in a cylinder bore 15 formed in housing 11. Plunger 13c is slidingly located in plunger bore 15a which extends from cylinder bore 15 into 20 tube tunnel 14 in which tube 12 is located. in use, pressure is exerted upon cylinder head 13a by an external power means (such as a vacuum operated piston or an electrically powered solenoid) to cause plunger 13c to make 25 contact with and collapse tube 12 within housing 11 (as shown in Figure 3). The drawing in Figure 3 shows how the tube 12 is collapsed into a sealed closed state, however, where only Printed from Mimosa 10/15/1999 15:53:43 page -5 4 a restriction is required (say, in a pump arrangement) the tube will not be fully collapsed into a sealed closed state.

Alternatively a power means could be used to release a constant pressure on cylinder head 13a thereby causing the plunger 13c to be retracted from a collapsed tube 12. This will enable the tube to revert to its uncollapsed shape and permit fluid to flow therethrough.

The alternative configurations of the power means are applicable to different uses of the invention. A user can configure the pinch mechanism to be most appropriate for a given application.

To allow unhindered movement of the piston arrangement, a small bore or passageway 20 is provided in housing 11 leading from the cylinder bore 15 to the outside atmosphere. This bore 20 serves as a vent to enable piston head 13a to move within the cylinder bore 15 As can be seen from Figure 1, the width of plunger 13c is sized substantially less than the outside diameter of silicon tube 12. Put another way, the dimension of the inside of the tube at right angles to the direction of movement of the plunger is less than the cross-sectional dimension of the plunger.

Printed from Mimosa 10/15/1999 15:53:43 page -6- WO 99/01687 PCT/NZ98/00093 Preferably plunger 13c has a spherical tube contacting end 13d which has a diameter equal to the outside diameter of tube 12 minus four times the wall thickness of tube 12.

A formula could be of the form: Dl = Dp - 4x where DL is the preferable width of plunger 13c (therefore the radius of plunger 13c will be R = DL/2), Dp is the tube 12 outer diameter and x is the wall thickness of tube 12.

The effect of the relative plunger 13c dimensions is best illustrated in Figure 3. Plunger 13c causes the flexible tube 12 to "invert" thereby blocking fluid flow through the fluid flow passage formed by the internal bore of tube 12. 15 The inversion of tube 12 causes a more effective seal than conventional pinch valves which squash the tube flat against a flat surface using a plunger or clamping member of a cross-sectional width at least as great as the outside diameter of tube 12.

Tube 12 extends through a constraining tunnel 14 in the housing 11 in a close or interference fit. The nature of the tunnel 14 is such that no significant lateral bulging of tube 12 may occur when compressed by plunger 13c. Tube 12 is 25 constrained entirely within tunnel 14 and cannot expand in any direction greater than its initial outside diameter. A tube 12 constrained in such a way has a greater "spring back" characteristic and will regain its circular shape faster than Printed from Mimosa 10/15/1999 15:53:43 page -7- 6 a flatly pressed tube. This is especially relevant in low pressure systems where the fluid pressure will not aid or significantly assist in 1reinflating1 the tube 12.

A flexible tube found within a conventional pinch valve cannot be constrained in the way described above as it requires lateral movement (unrestrained) in order to fully close. The complete inverted collapse of the "top" wall of tube 12 of the present invention onto the "bottom" wall 10 creates what can be termed a "clown smiley face", the mouth of which is completely sealed as shown in Figure 3.

Figure 2 illustrates an embodiment of the invention when it is to be operated as a pump 17. The end elevation dimensions 15 as shown in Figure 3 remain substantially the same as the embodiment of Figure 1 but the plunger 13c is now in the form of an elongate pinch member 16. The lateral width of pinch member 16 is still based on the equation considered above (namely, DL = DP - 4x), however the length (as seen in 20 Figure 2) of pinch member 16 allows a larger section of tube 12 to be inverted at one time.

When the pinch member 16 arrangement is placed between two non-return valve components 18 and 18a (allowing flow only in 25 the direction of the arrows in Figure 2) a pump is created which has a volumetric throughput directly proportional to the length of elongate pinch member 16. The volumetric Printed from Mimosa 10/15/1999 15:53:43 page -8 7 displacement "per pump cycle" (that is, each time the tube 12 is compressed) is given by: V = it DZL + E where V is the volume displaced, Dx is the inner tube 5 diameter and L is the length of member 16.

This is effectively the equation for a cylinder. There will, however, be a small difference created at the ends 16a of the elongate pinch member 16 which can be measured and entered as 10 E in the equation (which could be positive or negative). If DIf L and E are supplied in centimetres then the resulting V will be in millilitres. This can be converted to a flow rate per second by multiplying it by the number of cycles the pump completes every second.

Non-return valves 18 and 18a could be formed by two pinch valves as illustrated in Figure 1. The sequence of activating each plunger within the valves 18 and 18a then becomes the crucial element in maintaining the desired 20 direction of flow.

At the beginning of a cycle valve 18a will be closed. When the pipe is full of fluid, valve 18 will close and valve 18a will open. Pinch member 16 then inverts the tube 12 to pump 25 fluid in the direction of valve 18a.

Printed from Mimosa 10/15/1999 15:53:43 page -9- 8 An advantage of the present pumping method is that it may be coupled to a system with no intermediate joins. Hygienic systems such as medical or food applications where bacteria can build up can benefit from simple and minimal piping connections. The pump of the present invention is also relevant to chemical processing as it can replace existing pump options where the aggressive nature of the chemical can be damaging. Materials can be selected which resist the chemicals but still continue to be flexible.

Figure 4 provides an exploded view of a form of the pump illustrated in Figure 2. Accordingly, like elements carry the same reference numerals.

As illustrated, the pump housing is formed in two parts being a pump body 20 and a drive cylinder 21. An elongate slot 22 is formed longitudinally in the pump body 20 for receiving the pinch member 16. Extending from the pinch element 16 is a shaft 2 3 which engages through bore 24 in the drive cylinder 21. Cap screws 25 are engagable through openings 26 in the pump body to screw into tapped openings (not shown) in the end of the drive cylinder 21 to combine the pump body 20 and drive cylinder 21 together.

The distal end of shaft 23 engages into a spigot 27 extending from piston 13. 0 rings 28 and 13b are fitted to spigot 27 and and piston 13 to provide a seal in bore 24 and cylinder Printed from Mimosa 10/15/1999 15:53:43 page 10 9 21 as the piston 13 moves back and forth within the piston chamber 15.

A printed circuit board assembly 31 is fitted to the end of 5 the drive cylinder 21 by screws 30.

A microprocessor on this printed circuit board reads the position of the vacuum piston 13 via opto couplers and accordingly the operation of solenoid valve 32.

The solenoid valve 32 is fitted to a threaded opening 33 in the side wall of the drive cylinder 21 via a coupling 34 and O rings 35.

In this form of the invention the valves and 18 and 18a are mounted directly to the respective ends of the pump body 20. The inlet valve 20 comprises an inlet valve cover 36 which fits directly to the end of the pump body 20 there being a spigot 37 which engages into the end of the tube 12 within 20 the tunnel 14. An inlet valve body 38 with valve band 39 engages into the inlet valve cover 36 and the whole assembly is fastened in place by cap screws 40 which engage through the valve body 38 and valve cover 36 into threaded openings (not shown) in the end of pump body 20. An inlet connector 25 41 with half nut 42 and clamp nut 43 are provided for coupling the pump to an inlet conduit.

Printed from Mimosa 10/15/1999 15:53:43 page -11- WO 99/01687 PCT/NZ98/00093 Likewise, the outlet valve is provided by a valve body 38a which is mounted directly to the end of the pump body 20. An outlet valve cover 36a and valve band 39a are assembled together with the outlet valve body 38a by cap screws 40a.

Figure 4 of the drawings, therefore, illustrates a practical commercial construction of a pump assembly using the "inflex" action of the pinch mechanism of the present invention.

As previously indicated, the tube is preferably of a flexible silicone type which is generally found to be long lasting and resistant to most types of fluids which could be expected to flow therethrough.

The pinch mechanism housing and 'piston' arrangement are most suitably constructed from hard-wearing plastic material. The housing may be formed in a number of parts as efficient production requires and several external appearances are possible.

The invention is open to modification as will be apparent to those skilled in the art. For example, the elongate pusher element 16 of the arrangement shown in Figures 2 and 4 could be replaced by a plurality of pushers of the type shown in Figure 1. The plurality of pushers would be located side by side.

Printed from Mimosa 10/15/1999 15:53:43 page -12- 11 Also, the valves shown in the pump assembly of Figure 2 or Figure 4 could be provided by a pinch mechanism of the type shown in Figure 1. The plungers could then all be linked to one motive force, eg via cams. This has the advantage of no 5 valve being present in the product flow passage as all valve mechanisms would be external to the tube 12.

While in the drawings the tube 12 has been illustrated as being of round cross-section, other cross-sectional 10 configurations could be used such as an oval tube.

The pump assembly as disclosed herein and incorporating the pinch mechanism of the present invention can readily provide an on-demand device without the need for diverter valves and 15 bleeds.

The improved pinch mechanism according to the present invention thus provides a construction which allows accurate control over valve and/or pumping systems and may be used in 20 many applications.

Printed from Mimosa 10/15/1999 15:53:43 page -13- 50 0357,

Claims (23)

WHAT WE CLAIM IS:- <& w __ J

1. A pinch mechanism including a housing, an elongate flexible conduit element at least a part of which is located within the housing, the conduit element providing a flow passage through which a fluid flow can occur, and a conduit engagement element, the engagement element having an engagement portion engageable with the conduit element, the engagement portion includes a curved surface the diameter of which is equal to the external diameter of the conduit element minus substantially four times the wall thickness of the conduit element in the area of the conduit element where the engagement portion contacts the conduit element, said at least part of said elongate conduit element being constrained within said housing to limit lateral movement thereof when the engagement portion engages with the conduit element to deform the element to thereby restrict the flow passage.

2. A pinch mechanism as claimed in claim 1 wherein the conduit element is tubular and of circular cross section. intellectual property office of nz. 1 2 APR 2001 RECEIVED 13 5003

A pinch mechanism as claimed in claim 1 wherein the conduit element is of substantially-elliptical shape with the lateral axis being the major axis of the elliptical shape.

A pinch mechanism as claimed in claim 1, 2 or 3 wherein the conduit element is a flexible silicone tube.

A pinch mechanism as claimed in any one of claims 1 to 4 wherein the conduit element is resilient.

A pinch mechanism as claimed in claims 1 to 5 further including a mover device for moving the engagement means.

A pinch mechanism as claimed in claim 6 wherein the mover device is a piston mounted for reciprocating movement in a piston housing and further includes pressure control means for controlling a pressure to the piston.

A pinch mechanism as claimed in claim 7 wherein the pressure control means includes a solenoid valve coupling the piston housing to a pressure source. intellectual property office of n.z. 1 2 APR 2001 RECEIVED

9. A pinch mechanism as claimed in any one of claims 1 to 8 wherein the housing includes a conduit receiving chamber in which said conduit is' located.

10. A pinch mechanism as claimed in claim 9 wherein the conduit receiving chamber is a tunnel having a cross-sectional shape commensurate with but slightly larger than the external cross-sectional shape of the conduit.

11. A pinch mechanism as the housing has a engagement portion is claimed in claim 10 wherein passageway in which said slidingly engaged.

12. A pinch mechanism as claimed in claim 9, 10 or 11 wherein the conduit receiving chamber is configured to restrain the conduit element against any significant lateral bulging.

13. A pump including a pinch mechanism as claimed in any one of claims 1 to 12. j intellectual property office of n.z. 1 2 APR 2001 i RECEIVED 14 . 15. 16. 17 . 18.

A pump including a plurality of the pinch mechanism as claimed in any one of claims 1 to 12 .

A pump as claimed in claim 13 or 14 wherein the, or one of the engagement portion(s) is elongate having a longitudinal axis parallel to the longitudinal axis of the conduit.

A pump as claimed in claim 13, 14 or 15 wherein to one side of the conduit is provided a nonreturn inlet valve and to the other side of the conduit is provided a non-return outlet valve.

A pump as claimed in claim 16 wherein one or both of the valves is formed by a pinch mechanism of the type as claimed in claim 1.

A pump as claimed in claim 16 wherein the elongate conduit is locaced with a pump body which forms the conduit housing and is retained therein by the valves mounted to the body.

A pinch mechanism including a housing, a chamber within the housing, a flexible tubular conduit element at least a part , of which is located i intellectual property i office of nz. 1 2 APR 2001 RECEIVED within the chamber, a conduit engagement element which includes a conduit engagement portion, the engagement portion has a cross-sectional dimension transverse to a longitudinal axis of the tubular conduit which is equal to an external cross-sectional dimension of the tubular conduit minus substantially four times the wall thickness of the tubular conduit in the area of the tubular conduit where the engagement portion contacts the tubular conduit, and said chamber is configured to restrain the tubular conduit against significant lateral bulging when the engagement portion engages with the tubular conduit to deform the tubular conduit to thereby restrict the hollow interior of the tubular conduit.

20. A pinch mechanism as claimed in claim 19 wherein the engagement portion has a curved surface which engages with the tubular conduit.

21. A pinch mechanism as claimed in claim 19 or 20 wherein the tubular conduit is resilient.

22 A pinch mechanism as claimed m claim 19, 20 or 21 wherein the chamber is a tunnel housing of a cross-sectional shape commensurate with but intellectual property office of nz. 1 2 APR 2001 n r p c i u c n y j 3)/ 17 slightly larger than the external cross-sectional shape of the tubular conduit.

23. A pinch mechanism substantially or herein described with reference to the accompanying drawings. PRECISION DISPENSING SYSTEMS LIMITED By its Attorney DON HOPKINS & ASSOCIATES Per: . intellectual property office of n.z. 1 2 APR 2001 RECEIVED