NZ219699A - Conveyor idler roller: collar and groove on shaft and roller prevents axial movement - Google Patents

Description

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A O'* 1*^1987% vCfj,v "0^ Priority Date(s): iSr.kcEW.

Complete Specification Filed: «:3S7.- Class: 6fc&&jg?/^ Publication Date: rrjimm P.O. Journal, No: ...

NEW ZEALAND PATENTS ACT. 1953 No.: Date: COMPLETE SPECIFICATION "IDLER ROLLERS FOR BELT CONVEYORS" £ ipw# EDWARD FYFE, a citizen of Canada, of 1341 Ocean Avenue, Del Mar, California 92014, United States of America, hereby declare the invention for which I &skoc pray that a patent may be granted to me^ and the method by which it is to be performed, to be particularly described in and by the following statement:- 2 19699 BACKGROUND OF THE INVENTION The present invention relates in general to belt conveyors, and more particularly to idler rollers for conveyor belts.

Conveyor belts are widely used for transporting a variety of materials, e.g. sand, gravel, from one location to another. Such conveyor belts include not only flat bed conveyor belts, but also conveyor belts having a troughed configuration for improved retention of transported material. Conveyor belts typically run on a system of idler rollers with rotational power provided by a prime mover.

Since the idler rollers associated with such conveyor belts experience considerable use, attention has been given to improving their reliability.

Idler rollers used with conveyor belts are typically exposed not only to continuous friction due to motion of the conveyor belts, but also to a wide variety of foreign matter. The foreign matter frequently presents serious wear problems to the moving surfaces associated with the idler rollers.

Such foreign matter originates from a wide variety of sources and frequently originates from materials carried by the conveyor belt, e.g., sand, gravel, et cetera. Such materials have the potential of not only reducing the effect of lubricants employed to neutralize friction in idler roller assemblies, but also may cut and abrade associated bearing surfaces. As a result of such abrasive action, idler rollers are frequently replaced.

In addition to the foregoing, uneven distribution of load material on the conveyor belt may result in relative movement of an idler roller. Such relative movement not only acts to introduce additional wear on load bearing surfaces, but also causes axial displacement of the idler roller relative to the support shaft about which rotation occurs. This frequently not only disturbs the operation of the conveyor belt, but further impacts other related processes which rely on an uninterrupted operation of the conveyor belt. 219699 The U.S. Patent No. 666,164 to Titus, issued on January 15, 1901, for Roller Mechanism For Conveyor Belts, discloses a pair of inclined laterally-extended tubular rollers, held f**: in position at a lower end by a circumferential rib and an associated collar, and at an upper end by a shoulder and associated shoulder cap. Lubrication may be introduced into the assembly through an associated funnel arrangement.

The U.S. Patent No. 858,612 to Mason, issued on July 2, fV 1907, for Rollers For Belt Conveyors, discloses the use of lateral-extended tubular rollers, inclined or projected in a direction transverse to the direction of travel of the conveyor belt to form a trough roller assembly.

The U.S. Patent No., 3,648,824 to Speck, issued on March 14, 1972, for Idler Roller Device For Troughed Conveyor 15 Belts, discloses an arrangement for the reduction of friction through the use of a smooth bearing surface of a metal construction engaging a urethane surface. The patent to Speck further discloses an axial thrust bearing, e.g., a spherical ball bearing, disposed between an upper end of a 20 roller and a support shaft. A pair of idler rollers are mounted on an upwardly and rearwardly inclined support shaft to exert a downward thrust to maintain the rollers on the ^ support shaft.

The U.S. Patent No. 4,266,662 to Reid, issued on May 12, 25 1981, for Trough Roller Assembly, discloses a radially projecting shoulder at the distal end of a support shaft, and an interfitting groove to prevent axial movement of the idler roller with respect to the support shaft.

Heretofore external keeper seals were employed in 30 conjunction with idler rollers disposed for supporting conveyor belts having a troughed configuration. The purpose of the external keeper seals was to inhibit the penetration of moisture and dirt in the area between the shaft and the axial opening of the idler roller. * °" g % j i m i 2 196 99 SUMMARY OF THE INVENTION ~ ^ ~ A trough-like conveyor belt advances over an assembly of cylindrical idler rollers. The axes of the transversely aligned idler rollers are angularly displaced relative to one another to conform to the trough-shape of the conveyor belt.

Each idler roller comprises a cylindrical body rotatable about an axially disposed shaft. To prevent the cylindrical bodies from being axially displaced along the respective shafts, internal keeper seals are employed. Each internal keeper seal also inhibits the penetration of moisture and dirt between the internal bearing surface of a cylindrical body and the shaft about which it rotates.

A feature of the present invention is that the cylindrical body of an idler roller is not displaced axially relative to the shaft about which it rotates through a keeper seal. Additionally, the keeper seal inhibits the penetration of foreign matter between the wall of the axial opening of the cylindrical body and the shaft about which the cylindrical body rotates.

The cylindrical body of a conveyor idler roller is formed with an annular groove radially disposed about an idler opening thereof at the proximal end of the idler roller to receive a radially projecting collar formed on a shaft about which the cylindrical body rotates to prevent displacement of the cylindrical body in the axial direction along the shaft and to provide a seal to inhibit the penetration of foreign matter between the shaft and the cylindrical body.

In accordance with the present invention, the cylindrical body of a conveyor idler roller is formed with a radially disposed groove about its axial opening. The groove receives a radially disposed collar formed on a shaft disposed along the axis of the cylindrical body for preventing axial displacement of the cylindrical body along the shaft about which it rotates and to provide a seal between a bearing surface of the cylindrical body and the shaft about which the cylindrical body rotates. *=~ u 2 More particularly, a cylindrical body of an idler roller with a radially disposed groove is rotatable about a shaft having a radially projecting collar. The groove of the cylindrical body receives the radially projecting collar of 5 the shaft to prevent axial displacement of the cylindrical body along the shaft and to provide a seal for an internal bearing surface of the cylindrical body. In the preferred embodiment, the body is made of yieldable material, such as polyurethane, rubber or elastomeric type material. 10 In another embodiment of the present invention, an idler roller comprises a cylindrical body having a radial projecting collar extending toward a shaft about which the cylindrical body rotates. The collar is received by a groove formed in the cylindrical wall of the shaft to limit axial 15 displacement of the cylindrical body along the shaft and to provide a seal between the cylindrical body and the shaft.

DESCRIPTION OF THE DRAWINGS Figure 1 is a diagrammatic transverse cross-sectional 20 view partially in elevation of a belt conveyor taken along the axes of a pair of transversely aligned idler conveyor rollers embodying the present invention.

Figure 2 is an enlarged diagrammatic axial cross-sectional view partially in elevation of an idler 25 conveyor roller which is a modification of an idler conveyor roller shown in Figure 1.

Figure 3 is a diagrammatic axial cross-sectional view partially in elevation of another embodiment of an idler conveyor roller incorporating the present invention. 30 Figure 4 is a diagrammatic axial cross-sectional view partially in elevation of an idler conveyor roller which is a modification of the idler conveyor roller shown in Figure 3.

Figure 5 is a diagrammatic axial cross-sectional view partially in elevation of another idler conveyor roller 35 incorporating the present invention. rfX' V ^6— ^ 4 * 2 19699 ^ ^ ^ Figure 6 is a diagrammatic axial cross-sectional view partially in elevation of another idler conveyor roller incorporating the present invention.

Figure 7 is a diagrammatic axial cross-sectional view 5 partially in elevation of a belt conveyor taken along the axes of a plurality of transversely aligned idler conveyor rollers embodying the present invention.

Figure 8 is a fragmentary sectional view partially in elevation of an idler conveyor roller similar to the idler 10 conveyor roller shown in Figure 5 with a ball bearing being employed as a collar.

Figure 9 is a fragmentary sectional view partially in elevation of an idler conveyor roller similar to the idler conveyor roller shown in Figure 5 with a roller bearing being 15 employed as a collar.

Figure 10 is a fragmentary sectional view partially in section of an idler conveyor roller similar to the idler conveyor roller shown in Figure 6.

DESCRIPTION OF THE PREFERRED EMBODIMENTS Illustrated in Figure 1 is a belt conveyor 7 comprising a conventional conveyor belt 8. In the exemplary embodiment, the conveyor belt 8 defines transversely thereof a trough-like configuration. The conveyor belt 8, in the 25 exemplary embodiment, is supported by and travels over a plurality of pairs of idler conveyor rollers. Only idler ^ r conveyor rollers 10 and 10a are shown in Figure 1. The conveyor rollers 10 and 10a are similar in construction and operation. Hence, only the conveyor rollers 10 will be 30 hereinafter described in detail.

The belt conveyor 7 is supported by a conventional and well-known frame 16 having generally Y-supports 17. The Y-supports 17 are formed with outwardly projecting arms having internally threaded walls surrounding respective bores 35 thereof. The supports 17 may also be an M-shaped support plate and the frame 16 may be a steel angle plate with connection slots. 2 %J & VN The cylindrical idler roller 10 comprises a cylindrical body 20. in the preferred embodiment, the cylindrical body 20 is made of suitable yieldable material, such as f> polyurethane, rubber or elastomeric type of material. The ■\>:- cylindrical body 20 is formed with an inner axial opening 12 to receive a shaft 14 and is rotatable about the shaft 14. The shaft 14 is threadedly secured at one end thereof to the Y-support 17a of the frame 16. The end of the shaft 14 may ^ be hemispherically shaped or convexly shaped and the confronting end of the axial opening 12 may be a conforming hemispherical shape or concavely shaped. Other suitable optimum bearing configurations may also be employed.

Formed in the cylindrical body 20 is an annular groove or recess 18 that projects radially outwardly from the central 15 opening 12. The groove 18 is disposed intermediate the ends of the cylindrical body 20 adjacent the proximal end of the idler roller 10. Received by the central opening 12 is a shaft 14 about which the cylindrical body 20 rotates. The shaft 14 is formed with an outwardly radially projecting 20 collar 22. In the exemplary embodiment, the collar 22 has an annular configuration. It may be integrally formed with the shaft 14 or it may be affixed to the shaft 14 by any suitable means, including welding or the use of set screws. The cylindrical body of the cylindrical idler roller 10 receives 25 the shaft 14 with the radially projecting collar 22 being disposed within the radially projecting groove 18. The collar 22 and the groove 18 serve to prevent axial displacement of the cylindrical body 20 relative to the shaft 14 about which it rotates and to provide a seal to prevent 30 foreign matter from penetrating the central opening 12.

The surfaces of the collar 22 and the bearing surfaces of the groove 18 may be coated with a well-known low friction lubricant to reduce wear and tear. Silicon or other suitable lubricants may be applied to the walls of the axial opening 35 12 of the idler roller 10 which contacts the shaft 14. The lubricant increases the allowable velocity of the roller 10 "9- 219699 at the same bearing pressure. In this instance, the internal i- keeper seal of the present invention will also serve as a lubricant collector.

Since the cylindrical body 20 is made of yieldable material, the cylindrical body 20 may be installed on the shaft 14 by temporarily spreading the shaft entrance wall of the central opening 12 and inserting the shaft 14 into the central opening 12 so that the collar 22 is inserted into the groove 18. Thereupon, the resilient action of the cylindrical body 20, upon release thereof, will be restored to its initial configuration. A suitable spreader tool, not shown, may be used for this purpose.

In Figure 2 is illustrated a roller 101 which is a modification of the roller 10. Like parts in construction and operation between the roller 10 and the roller 10' have been indicated with the same reference number having a prime suffix. In Figure 2, a radially disposed collar 23 is used in lieu of the radially disposed collar 22. The radially disposed collar 23 comprises a flat radial wall 25 which is generally perpendicular to the axis of the shaft 14, and an inclined frusto-conical wall 27 which is disposed at an acute angle relative to the axis of the shaft 14. The wall is inclined upwardly and outwardly as it progresses toward the proximal end of the idler roller 101. The angular direction of the frusto-conical wall 27 is such as to facilitate the insertion of the radially projecting collar 23 into the groove 18' .

Illustrated in Figure 3 is an idler roller 30 for supporting a conveyor belt travelling thereover, which is another embodiment of an idler roller incorporating the present invention. The idler roller 30 may be used in lieu of the idler rollers 10 and 10', respectively (Figure 1). The idler roller 30 comprises a cylindrical body 40 made of yieldable material, such as polyurethane, rubber or ^ elastomeric type material. The cylindrical body 40/3^form&i\ with a cylindrical central opening 32 along the ax^Sr of t-ke^ / 2 cylindrical body 40 which receives an axially disposed shaft 34. The shaft 34 is formed with an annular recess or a groove 44 extending inwardly from.the cylindrical wall of the shaft 34. The bearing surfaces of the radially projecting 5 collar 38 and the walls defining the groove 44 may be coated with a well-known low friction lubricant to reduce wear and tear.

Since the cylindrical body 40 is constructed from yieldable material, such as polyurethane, rubber or elastomer 10 type material, the cylindrical body 40 may be installed on the shaft 34 by spreading the end of cylindrical body 40 through which the shaft 34 is inserted and inserting the shaft 34 into the central opening 32 with the radial collar 38 being disposed into the groove 44 of the shaft 34. After 15 release of the spread end of the cylindrical body 40, the resilient or yieldable action of the body 40 will return to its initial shape. A suitable spreader tool, not shown, may be used to spread the central opening 32 of the cylindrical body 4 0. in Figure 4 is illustrated a conveyor idler roller 30' which is a modification of the idler roller 30 (Figure 3). Like parts in construction and operation between the idler conveyor roller 30 and the idler conveyor roller 30' are identified with the same reference number having a prime 25 suffix. The cylindrical body 40' is formed with an inwardly directed, radially projecting collar 39 in lieu of the collar 38 (Figure 3) of the body 40. Referring now to Figure 4, the ^ radial collar 39 is formed with a radially projecting wall 41 which is generally perpendicular to the axis of the 30 cylindrical body 40', and a frusto-conical wall 43 which is disposed at an acute angle relative to the axis of the cylindrical body 40'. The frusto-conical wall 43 is inclined upwardly and rearwardly toward the proximal end of the idler conveyor roller 30'. The acute angle of the wall 43 35 facilitates the insertion of the collar into the groove 44'. 219 In Figure 5 is illustrated a conveyor idler roller 50, i- which may be employed in lieu of the conveyor idler rollers 10 and 101 (Figure 1). The conveyor idler roller 50 comprises a cylindrical body 51 made of a high density 5 polyethylene or other non-elastomeric plastic materials. The cylindrical body 51 is formed with an axially disposed central opening 52 which receives a shaft 54. The shaft 54 is attached by threaded engagement to the arm of the Y-support 17 of the frame 16 (Figure 1). Formed in the 10 cylindrical body 51 is a radially projecting annular groove 58. The annular groove 58 projects outwardly relative to the axis of the cylindrical body 51. The radially projecting groove 58 is disposed adjacent to an end wall 60 of conveyor idler roller 50 and forms an open end therewith. 15 The conveyor idler roller 50 also includes an end cap 62 having a central opening 64 axially aligned with the central opening 52, which also receives the shaft 54. The end cap 62 is secured to the end wall 60 of the idler roller 50 by screws 66. Formed on the shaft 54 is a radially projecting 20 collar 68. The radially projecting collar 68 may be integrally formed with the shaft 54 or may be affixed to the shaft 54 by suitable means, such as welding or set screws. The cylindrical central opening 52 of the cylindrical body 51 receives the shaft 54 with the radially projecting collar 68 25 disposed within the annular recess 58. The shaft 54 is inserted into the central opening 52 and the collar 68 is inserted into the groove 58 when the end cap 62 is removed from the cylindrical body 51. In this manner, the shaft 54 is disposed within the central opening 52 and the collar 68 30 is placed into the groove 58 with facility.

While the collar 68 is described as affix i to the shaft 54, the collar 6 8 may be in the form of a ball bearing 110 (Fig. 8) or a roller bearing 115 (Fig. 9) to provide bearing contact between the axially directed walls surrounding the 35 groove 58 and the shaft 54. A suitable cage retains balls 117 in position and a suitable cage retains roller 119 in n 2 19699 position. Conventional races 111 and 112 are provided between which the balls 117 travel. Similarly, conventional races 113 and 114 are provided between which the rollers 119 travel.

The shaft 54 is secured by threaded engagement to the arm of the Y-support 17 of the frame 16. The cylindrical body 51 and the cap 62 secured thereto rotate freely about the shaft 54. The radially projecting collar 68 in conjunction with Q the annular groove 58 serve to prevent axial displacement of the cylindrical body 51 along the shaft 54 and to provide a seal to prevent foreign matter from penetrating the central opening 52. The walls of the radial collar 68 and the bearing surfaces of the walls defining the annular groove 58 may be coated with a well-known low friction lubricant to 15 reduce wear and .tear. The cap 66 of the conveyor idler roller 50 is disposed adjacent the end of the shaft 54 secured to the Y-support 17 of the frame 16 and, hence, at the proximal end of the cylindrical body 51.

In Figure 6 is illustrated a conveyor idler roller 70, 20 which may be used in lieu of the conveyor idler rollers 10 and 10', respectively. The conveyor idler roller 70 comprises a cylindrical body 80 made of high density (3- polyethylene or other non-elastomeric plastic materials. The cylindrical body 80 is formed with a cylindrical central 25 opening 72 which serves to receive a shaft 74. The central opening 72 is disposed along the axis of the cylindrical body 80. The shaft 74 is secured by threaded engagement to the arm of the Y-support 17 of the frame 16. A plurality of set screws 78 is radially disposed within the cylindrical body 80 30 and are angularly spaced apart to form an annular array of set screws. The set screws 78, when fully positioned within cylindrical body 80, project radially inward into the central opening 72 toward the axis of cylindrical body 80.

The shaft 74 is formed with an annular groove 82 and is 35 disposed in the central opening 72 of the cylindrical body 80 with the annular groove 82 receiving the distal ends of the s&Z* n -^rSeSTHS&'C- ». » 2 196 99 freely rotafSbl? if set screws 78. The cylindrical body 80 is freely about the axis of the shaft 74. With the distal ends of the set screws 78 extending into the .annular groove 82, the cylindrical body 80 is prevented from axial displacement 5 along the shaft 74.

In lieu of the screws 78 (Figure 6), a spring 120 (Figure 10) under compression is disposed in the groove 82 and a ball 121 is spring urged into an annular groove 122 formed in the cylindrical body 80. The ball 121 projects within the 10 ' annular groove 82 and the annular groove 122 under the urgency of the spring 120. This arrangement lends itself for easy installation and removal of the roller 80 from the shaft 74 when the roller is not operating as a conveyor element. Radial outward movement of the roller 80 enables the ball 121 15 to be removed from the grooves 82 and 122. When the ball 121 is so removed, the roller 80 can be removed from the shaft 74. Conversely, the replacement of the ball 121 within the grooves 82 and 122 enables the roller 80 to be restrained axially while permitting rotation about the axis of the shaft 20 74.

Illustrated in Figure 7 is a belt conveyor 90 comprising a conventional conveyor belt 91. The conveyor belt 91 defines transversely thereof a trough-like configuration. The conveyor belt 91 is supported by and travels over a 25 plurality of idler conveyor rollers 92-95. The idler conveyor rollers 92-95 are similar to the idler conveyor roller 10 heretofore described in detail. It is apparent ^ that the idler conveyor rollers 92-95 could be similar to the idler conveyor rollers shown in Figures 2-6.

The belt conveyor is supported by a conventional and well-known frame 96. The proximal ends of the idler conveyor rollers 93 and 94 are supported by a Y-support or an M-shaped support plate 97 in a manner heretofore described in detail. The confronting ends of shafts 98 and 99 of the idler 35 conveyor rollers 93 and 94, respectively, are threadedly secured to the outwardly projecting threaded arms of the 11- 2 19699 Y-support 97 in a manner theretofore described in detail in connnectioii with Figure 1.

The outboard outwardly and upwardly inclined idler conveyor rollers 92 and 94 are supported at the lower ends 5 thereof by angular shaped brackets 100 and 101, respectively. The brackets 100 and 101 are suitably secured at one end thereof to the frame 96 by welding. The other ends of the brackets 100 and 101 are respectively secured to shafts 103 and 104 of the idler conveyor rollers 92 and 94 by suitable 10 lock nuts 105 and 106.

While the idler roller is described herein as a cylindrical body rotatable about a shaft, it is apparent that the cylindrical body may be a unitary structure or a plurality of contiguous cylindrical segments. Similarly, the 15 shaft may be a stub shaft or a continuous shaft extending into a plurality of cylindrical bodies. It is within the contemplation of the present invention that the means for preventing axial displacement of the cylindrical body along the shaft and for inhibiting the penetration of foreign .20 matter in the central opening of the cylindrical body in addition to being located at the proximal end of the idler roller may also be located at the free end of the idler (2) roller. Although the preferred embodiment of the idler conveyor rollers have a trough-like configuration in the 25 transverse direction, it is apparent that the axes of idler conveyor rollers in the transverse direction may be coextensive.

Claims (17)

m © o 219693 -14- WHAT I CLAIM IS:

1. A conveyor idler roller for a belt conveyor comprising! (a) a cylindrical body over which said belt conveyor advances formed with a central opening along the axis thereof, said central opening having an open end; and (b) a shaft insertable into said central opening through the open end thereof and disposed within said central opening with the axis thereof coextensive with the axis of said cylindrical body, said cylindrical body being freely rotatable about the axis of said shaft for the advancement of said belt conveyor thereover, (c) said cylindrical body and said shaft cooperating to form means therebetween disposed in the vicinity of the open end of said central opening for preventing axial displacement of said cylindrical body along said shaft while permitting said cylindrical body to rotate freely about the axis of said shaft and for inhibiting the penetration of foreign matter in said central opening of said cylindrical body, wherein (d) said means comprises a radially extending groove formed in said cylindrical body and extending from said central opening, said means further comprises a radially projecting collar on said shaft extending from said shaft, said collar being disposed in said groove to prevent the axial displacement of said cylindrical body along said shaft while permitting said cylindrical body to rotate freely about the axis of said shaft and to inhibit the penetration of foreign matter in said central opening of said cylindrical body, and wherein 118 ml m <21^699 -15- (e) said cylindrical body is made of resilient material and said collar enters said groove while said resilient material is temporarily deformed, after said collar is inserted into said groove the resilient action of said cylindrical body restores said cylindrical body to its initial shape.

2. A conveyor idler roller as claimed in claim 1 wherein said collar is formed with a wall diverging toward the open end of said central opening to facilitate the insertion of said collar into said groove.

3. A conveyor idler roller as claimed in claim 1 and comprising a low friction lubricant disposed between said collar and a wall defining said groove and confronting said collar.

4. A conveyor idler roller for a belt conveyor comprising: (a) a cylindrical body over which said belt conveyor advances formed with a central opening along the axis thereof, said central opening having an open end; and (b) a shaft insertable into said central opening through the open end thereof and disposed within said central opening with the axis thereof coextensive with the axis of said cylindrical body, said cylindrical body being freely rotatable about the axis of said shaft for the advancement of said belt conveyor thereover, (c) said cylindrical body and said shaft cooperating to form means therebetween disposed in the vicinity of the open end of said central opening for preventing axial displacement of said cylindrical body along said shaft while permitting said cylindrical body to rotate freely about the axis of said shaft and for inhibiting the penetration of foreign matter in said central opening of said cylindrii 219699 -16- (d) ssid means comprises a radially extending groove formed in said shaft and extending inwardly from the cylindrical wall of said shaft, said means further comprises a radially projecting collar on said cylindrical body extending from said central opening, said collar being disposed in said groove to prevent the axial displacement of said cylindrical body along said shaft while permitting said cylindrical body to rotate freely about the axis of said shaft and to inhibit the penetration of foreign matter in said central opening of said cylindrical body, and wherein (e) said collar is made of resilient material and enters said groove while temporarily deformed, after said collar is inserted into said groove the resilient action of said collar restores said collar to its initial shape.

5. A conveyor idler roller as claimed in claim A wherein said collar is formed with a wall diverging toward the open end of said central opening to facilitate the insertion of said collar into said groove.

6. A conveyor idler roller as claimed in claim 4 and comprising a low friction lubricant disposed between said collar and a wall defining said groove and confronting said collar.

7. In a belt conveyor, (A) a conveyor belt having a trough configuration; and (B) idler rollers with adjacent confronting ends disposed below said conveyor belt for supporting said conveyor belt and with the axes thereof angularly displaced relative to one another to conform to the trough configuration of said conveyor belt, the axis of each of said idler rollers being disposed to extend outwardly and upwardl; (C) each of said idler rollers comprising: 219699 ,4>«f a,. (J -17- (a) a cylindrical body formed with a central opening along the axis thereof, the axis of said cylindrical body being coextensive with the axis of its associated idler roller, said central opening having an open end, and (b) a shaft insertable into said central opening through the open end thereof and disposed within said central opening with the axis thereof coextensive with the axis of said cylindrical body, said cylindrical body being rotatable freely about the axis of said shaft, (c) said cylindrical body and shaft cooperating to form means therebetween disposed in the vicinity of the open end of said central opening for preventing axial displacement of said cylindrical body along said shaft while permitting said cylindrical body to rotate freely about the axis of said shaft and for inhibiting the penetration of foreign matter in said central opening of said cylindrical body, wherein (d) said means comprises a radially extending groove formed in said cylindrical body and and extending from said central opening, said means further comprises a radially projecting collar on said shaft extending from said shaft, said collar being disposed in said groove to prevent the axial displacement of said cylindrical body along said shaft while permitting said cylindrical body to rotate freely about the axis of said shaft and to inhibit the penetration of foreign matter in said central opening of said cylindrical body, and wherein (e) said cylindrical body is made of resilient material and said collar enters said groove while said resilient material is temporarily deformed, after said collar is inserted into said groove the. resilient action of said cylindrical body restores saidj^^L&Mrical body to its initial shape. T-4 AUG 1989 V 219699 -18-

8. In a belt conveyor as claimed in claim 7 wherein said collar is formed with a wall diverging toward the open end of said central opening to facilitate the insertion of said collar into said groove.

9. In a belt conveyor as claimed in claim 7 and comprising a low friction lubricant disposed between said collar and a wall defining said groove and confronting said collar.

10. In a belt conveyor, (A) a conveyor belt having a trough configuration; and (B) idler rollers with adjacent confronting ends disposed below said conveyor belt for supporting said conveyor belt and with the axes thereof angularly displaced relative to one another to conform to the trough configuration of said conveyor belt, the axis of each of said idler rollers being disposed to extend outwardly and upwardly, (C) each of said idler rollers comprising: (a) a cylindrical body formed with a central opening along the axis thereof, the axis of said cylindrical body being coextensive with the axis of its associated idler roller, said central opening having an open end, and (b) a shaft insertable into said central opening through the open end thereof and disposed within said central opening with the axis thereof coextensive with the axis of said cylindrical body, said cylindrical body being rotatable freely about the axis of said shaft, (c) said cylindrical body and shaft cooperating to form means therebetween disposed in the vicinity of the open end of said central opening for preventing axial displacement of said cylindrical body along N said shaft while permitting said cylindrical body to rotate freely* about if * \ [isj -:v. the axis of said shaft and for inhibiting the penetration of fareign 0U matter in said central opening of said cylindrical body, wherein ^ 1989 ji A1 '«tv. v„Y?( 219699 o -19- (d) said means comprises a radially extending groove formed in said shaft and extending inwardly from the cylindrical wall of said shaft, said means further comprises a radially projecting collar on said cylindrical body extending from said central opening, said collar being disposed in said groove to prevent the axial displacement of said cylindrical body along said shaft while permitting said cylindrical body to rotate freely about the axis of said shaft and to inhibit the penetration of foreign matter in said central opening of said cylindrical body, and wherein (e) said collar is made of resilient material and enters said groove while temporarily deformed, after said collar is inserted into said groove the resilient action of said collar restores said collar to its initial shape.

11. In a belt conveyor as claimed in claim 10 wherein said collar is formed with a wall diverging toward the open end of said central opening to facilitate the insertion of said collar into said groove.

M 12. In a belt conveyor as claimed in claim 10 and comprising a low friction lubricant disposed between said collar and a wall defining said groove and confronting said collar.

13. A conveyor idler roller according to claim 1 wherein the end of said shaft inserted into said central opening is disposed adjacent a closed end of said central opening, and wherein said end of said shaft inserted into said central opening and the closed end of said central opening have conforming hemispherical surfaces.

Kn i- 4 AUG 1989 7 219699 -20- 1A. A conveyor idler roller according to claim 1 and comprising a ^s lubricant disposed between said shaft and a wall surrounding said central opening, and wherein said collar and a wall defining said groove and confronting said collar collects lubricant from the space between said shaft and said wall surrounding said central opening.

15. In a belt conveyor according to claim 7, an outboard idler roller disposed upwardly and outwardly adjacent each of said idler rollers at the upwardly and outwardly ends of said first mentioned idler rollers defining a configuration with said first mentioned idler rollers conforming to the trough configuration of said conveyor belt, each of said last mentioned rollers comprising: (a) a cylindrical body formed with a central opening along the axis thereof, said central opening having an open end, and (b) a shaft insertable into said central opening with the axis thereof coextensive with the axis of said cylindrical body, said cylindrical body being rotatable freely about the axis of said shaft, (c) said cylindrical body and shaft cooperating to form means therebetween disposed in the vicinity of the open end of said central opening for preventing axial displacement of said cylindrical body along said shaft while permitting said cylindrical body to rotate freely about Sv-/ the axis of said shaft and for inhibiting the penetration of foreign matter in said central opening of said cylindrical body.

16. A conveyor idler roller for a belt conveyor substantially as herein described with reference to any embodiment shown in Figures 1 to A of the accompanying drawings. /'V* 0^\

17. A belt conveyor substantially as herein described with reference ^ -\ •V to anjr embodiment shown in Figures 1 to A and 7 of the accompanying " 4 AUG $«wings. ■ : JLHh c v, r .t a. , <• V"7/, ' ' V.'j " |