NZ210949A - Multicolour rotary printing machine - Google Patents

Description

2109*9 Priority Date(s): ... T7..

Complete Specification Filed:"^?/.

Class: Publication Dats: .... AU?. 199(5. P.O. Journal, No: .

■PAT^r< 2 5 JAN 1985 «6C0VEC Patents Form No. 5 NEW ZEALAND PATENTS ACT 19 53 COMPLETE SPECIFICATION "MULTICOLOR ROTARY PRINTING MACHINE" c -5- WE D2 LA RUE GIORI S.A. of 4 rue de la Paix 1003 Lausanne Switzerland, a Swiss Company, hereby declare the invention, for which I/we pray that a patent may be granted to me^us, and the method by which it is to be performed, to be particularly described in and by the following statement -1 — 210949 FIELD OF INVENT ION ,w&B> i The invention relates to a multicolor rotary press for simultaneously printing both sides of a web or sheet, notably for printing the safety background of fiduciary notes, more particularly bank notes, this machine comprising a first pair of blanket cylinders having each disposed along its outer periphery a group of several cylinders each inked by an inking device with a different color, said inked cylinders cooperating with the corres-10 ponding blanket cylinder of said first pair for forming a multicolor image thereon, and comprising a second pair of blanket cylinders cooperating each with a roller adapted to engage one or the other of said blanket cylinders of said first pair.

PRIOR ART In U.S. Pat.Spec.No: 4 441 423 and G.B. 2 094 715 — a machine of this character has already been described which is capable of printing on both sides of the paper an image with juxtaposed colors. Each image 20 i* printed by means of a single typographic printing plate representing the complete design to be printed, this plate being mounted on one of said rollers, this typographic plate is inked by a collector cylinder consisting of one of said blanket cylinders of the first pair, which is inked in turn by a plurality of selective color inking cylinders formed by said group of cylinders and of which the number corresponds to the number of colors of an image to be printed. Each selector cylinder comprises specific relief cut areas representing the portions to be colored 30 with a predetermined color transferred thereto by its inherent inking device. This machine is intended notably for printing the safety background of bank notes.

For obtaining the simultaneous printing, the paper 2 1094 ? pastes between the two blanket cylinders of the second pair which are pressed against each other and transfer the image from one or the other typographic inked plate to one or the other side of the paper.

With this method. commonly referred to as the "Orlof* method. a multicolor image is obtained which warrants a perfect registration between the different colors of the image design, a result that cannot be achieved with any other printing process.

Since the selective color inking cylinders engage a resilient surface of the collector cylinder, they can be made from hard material whereby very fine relief areas , therefore very fine colored areas. for instance in the form of lines or points, can be cut.

On the other hand, the indirect or offset typographic printing method with superposed colors and designs is also known, which is also used for printing safety background. In this method, the complete design consists of partial drawings of different colors carried by printing 20 plates mounted on plate cylinders so that the drawings and colors can be superposed in proper registration with each other on a blanket cylinder against which the paper to be printed is pressed. The number of printing plates and consequently of plate cylinders corresponds to the number of different colors and designs constituting the multicolor image. Machines of this type are also available for the simultaneous printing of both sides of the paper, wherein the paper is caused to pass between two blanket cylinders, each blanket cylinder receiving a multicolor 30 image of the corresponding plate cylinders.

In the present state of the art. machines have been developed which operate according to one or the other of the above-described methods.

It is the object of this invention to provide a same and single machine for simultaneously printing both sides Ml I) 2 10 9 4 ^ of the paper with the possibility of operating according to the two above-described methods, which will be referred to hereinbelow as the "Orlof" method and the offset method, and both methods at the same time, for making an "Orlof" print on one side and an offset print on the other side of the paper, the switching from one method to the other method taking place in the simplest possible manner.

SUMMARY OF THE INVENTION This object is attained by a machine disclosed in 10 claim 1.

The advantage offered by this machine is not only of technical order since it permits of operating according to two completely different methods, and also according to both methods at the same time. but also of economical order since the user can choose the proper method without resorting to three separate machines. The steps necessary for changing from one method to the other method with this machine are extremely simple.

An advantageous form of embodiment for sheet-by-20 -sheet printing is disclosed in the subordinate claim.

The invention will now be described by way of non-limiting example through two forms of embodiment with reference to the attached drawings.

BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 illustrates diagrammatically for a web-fed pringing machine the position of all the members when it operates according to the "OrlofOrlof" method; Figure 2 illustrates diagrammatically the same machine arranged for the offset-offset method; 30 Figure 3 illustrates diagrammatically the same ma chine when it operates according to the offset-"0rlof" method; Figure 4 illustrates diagrammatically the same ma- I) 210949 chine when it operates according to the "Orlof"-offset method, the machine halves being exchanged with respect to Figure 3; Figure 5 illustrates in the case of a sheet printing machine the position of all the component elements when it operates according to the "OrlofOrlof" method; Figure 6 illustrates diagrammatically the same machine arranged for the offset-offset method; Figure 7 illustrates diagrammatically the same ma -10 chine when it operates according to the offset-"Orlof" method; Figure 8 illustrates diagrammatically the same machine when it operates according to the "Orlof"-offset method. the two halves of the machine being exchanged in relation to Figure 7.

The Figures differ only with respect to the relative arrangement of certain component elements. therefore the same elements are designated by the same reference numerals throughout the Figures of the drawings.

DESCRIPTION OF THE PREFERRED EMBODIMENTS The machine illustrated in Figures 1-4 is a web-fed printing machine comprising input rollers 2 for the paper web 1 and a dedusting device and static electricity eliminator 3 for the paper web 1. The paper web 1 may be printed either between the two blanket cylinders 4,14 according to the "Orlof"-"Orlof " method (Figure 1). according to the offset-"Orlof" method (Figure 3) or according to the "Orlof"-offset method (Figure 4), or still between the two large blanket cylinders 6.16. according to the offset-30 offset method (Figure 2). After having been printed. the paper is fed by the output rollers 10 to the outside of the machine. The cylinders rotate in the directions show by the arrows.

For printing according to the "Orlof"Orlof"method. 21 09 *•? the two blanket cylinders 6.16 are moved away from each other (Figure 1) while the blanket cylinders 4, 14 are subjected to pressure. In practice, this separation is obtained very simply, as illustrated for cylinders 6,16, by means of an eccentric 7,17 on which the body of each blanket cylinder 6,16 is mounted. This eccentric mounting is well known for adjusting the pressure and separating, two cylinders when the machine is inoperative, the mounting being such that when the eccentric is rotated the 10 cylinder is moved. Therefore. for this separation, the invention utilizes means already known in existing machines. When the two cylinders are spaced from each other, the distance between them is very small. only one or a few millimeters, the distance illustrated in Figure 1 being strongly exaggerated.

Since the machine comprises two symmetrical halves, only one half.i.e. the right-hand half, will be described in detail hereunder.

In the example illustrated in Figure 1 the blanket 20 cylinder 6 cooperates with four selective color inking cylinders 6 having relief areas 6a cut in accordance with the contour of the areas to be printed in the selected color and which are each inked in this color by means of an inking unit with double ink duct 9. These selective color inking cylinders 8 with said relief portions 8a are also made preferably from a hard material not likely to undergo a distortion even if the relief is very fine, thus permitting of obtaining a safety background made of very fine lines. The four-color areas are transferred to the 30 blanket cylinder 6 acting as a collecting cylinder on which these colors are assembled and through which these colors are transferred to a aingle plate cylinder 5 carrying a typographic printing plate 5a contacting aaid collecting cylinder; this plate 5a represents the complete design to be printed in four colors. The complete image printed in the various colors is transferred in turn to blanket cylinder 4 of emaller diameter than blanket cylinder 6. which cooperates with the blanket cylinder 14 of the other half of the machine for applying the impression of the complete image on the corresponding side of the paper.

Simultaneously another image is printed on the other side of the paper by this blanket cylinder 14. This other image is created in a similar manner by the corresponding component elements of the other half of the machine, namely the four cylinders 16 comprising relief areas 18a inked by the four inking units 19, the collecting cylinder consisting of the other blanket cylinder 16 and the plate cylinder 15 engaging this blank cylinder 16 and provided with the typographic plate 15a representing the complete design of said other image transferred to the blanket cylinder 14. During the simultaneous printing the two blanket cylinders 4 and 14 act mutually as counter-pres-aure cylinders.

When the same machine is used for printing according to the offset-offset method (Figure 2). it is only necessary to substitute plate cylinders 8,8b and 18, 18b for the selective color inking cylinders 6,8a and 18,18a, these plate cylinders 8,8b and 18,18b being provided with printing plates 8b and 18b, to separate the two blanket cylinders 4,14 from each other and also the plate cylinders 5 and 15 of blanket cylinder 6, respectively 16, and to set these two blanket cylinders 6,16 under pressure so that they can print the paper 1. Under these conditions cylinders 4.5,14 and 15 are inoperative and therefore not driven, aince their driving means being disconnected from the machine driving system.

Printing plates 8b and 18b are offset plates, notably typographic plates like those used in the dry offset process, and represent partial image inked as in 2 i 0 9 4 the preceding case by inking units with double ink duct 9,19. These partial images of different colors are assembled on blanket cylinders 6 and 16 respectively which in this case operates as offset blanket cylinder, therefore as collecting cylinders for the partial images constituting the final multicolor image. Thus, a simultaneous, four-color dry-offset printing is obtained on each side during the passage of the paper between the two blanket cylinders 6,16. ^ q The adjustment of the distances between the various cylinders, namely between blanket cylinders 4 and 14, as well as between blanket cylinders 6 and 16 and between plate cylinder 5 or 15 and blanket cylinder 6 or 16, and also the necessary translations of the other rollers and cylinders in relation with the displaced cylinders, are obtained in a manner known per se, notably by mounting all the rollers and cylinders on eccentrics as already mentioned hereinabove with reference to blanket cylinders 6 and 16. The gaps formed between the cylinders are extre-20 mely small, of the order of a few millimeters. In general the inking units 9 and 19 are mounted on movable carriages.

With this machine it is also possible to print according to the offset-"Orlof" method, as illustrated in Figure 3. In this case, the positions of the component elements corresponds to the "OrlofOrlof" method as shown in Figure 1.

In the present example, the right-hand side of the machine produces the "Orlof" print by means of the selec-30 tive color inking cylinders 8,6a and plate cylinder 5 pro vided with a typographic plate 5a inked by blanket cylinder 6 operating as a collecting cylinder inked in turn by the selective color inking cylinders 8,8a.

The left-hand side of the machine makes the offset printing by means of the plate cylinders 18 provided with 2109 49 offset plates 18b inking the blanket cylinder 16. In this case, the image is transferred from this blanket cylinder 16 by means of an image transfer cylinder 15' to blanket cylinder 14; in this mode of operation said image transfer cylinder 15' is substituted for plate cylinder 15 (Figure 1) and consists of a rubber or blanket cylinder. In this case concerning a mixed simultaneous printing the offset image is printed on the paper by the blanket cylinder 14 after having been transferred via cylinder 15*. 10 In a fourth mode of operation (Figure 4), the two halves of the machine are exchanged thus permitting an 'Orlof"-offset impression. It is the left-hand side that prints the "Orlof" image by means of the selective color inking cylinders 18,16a and the plate cylinder 15 carrying the typographic plate 15a, and the right-hand side that prints the offset image by means of the offset plate cylinders 8,8b and the image transfer cylinder 5' substituted for plate cylinder 5.

This possibility of choosing the side in the case of 20 simultaneous printing is essential if the paper printed in the above-described machine must subsequently pass through another printing unit so that at least one paper side receives a second printing, for example a copper-plate engraving printing, as the main image.

Figures 5 to 8 show different arrangements of a sheet-by-sheet printing machine for making a simultaneous "Orlof"-"Orlof" (Figure 5), offset-offset (Figure 6), offset-*Orlof" (Figure 7) and "Orlof"-offset (Figure 8) printing. This machine and its four different arrangements 3Q are substantially identical with the web printing machine as shown in Figures 1,2,3, and 4, except for the means for transferring the sheets 21. The path followed by these sheets 21 is shown in thick line in Figures 5-8. The sheets 21 to be printed are fed in a known fashion by a stop drum 22 and two transfer drums 23 provided with grip- pers. In contrast with the case of paper web 1. the sheets 21 in each processing mode constantly contact one of the blanket cylinders of pair 4.14 and one of the blanket cylinders of pair 6,16, in the example concerned with blanket cylinders 4 and 6 also operating constantly as transfer drums and provided with grippers. To ensure the transfer of the sheets from cylinder 4 to cylinder 6. there is provided an intermediate transfer drum 24 provided with grippers which cooperates permanently with 10 the two blanket cylinders 4 and 6. After being printed, the sheets 21 are transferred by a chain gripper system 25 to an output stack or to a machine for completing the printing, for example by a copper-plate engraving printing .

During the "OrlofOrlof" process (Figure 5) the arrangement corresponds to that shown in Figure 1. Both blanket cylinders 6 and 16 are separated from each other and operate as collecting cylinders inked by the selective color inking cylinders 6,6a and 16,18a, and ink in turn 20 the typographic plate 5a, respectively 15a on plate cylin der 5, respectively 15. The inking units 9 and 19 are shown only diagrammatically in the form of a few rollers and comprising for example the same component elements as those shown in Figures 1-4. The blanket cylinders 4 and 14 are pressed against each other and print the corresponding image on one and the other side of sheets 21.

In the example illustrated the ratio of the diameters of cylinders 4,5,8,14,15,18 and 24 to the diameters of cylinders 6 and 16 is 1:3. Therefore, each periphery of 30 cylinders 6 and 16 corresponds to three sheets of paper, and these blanket cylinders 6 and 16 carry each three blankets whereas cylinders 4 and 14 carry only one blanket each.

The fact that sheets 21 remain in contact with the area of blanket cylinder 6 which still carries the ink .21094-9 which has not been transferred to plate cylinder 5 has no detrimental consequence, for the arrangement is such that the inked areas of cylinder 6, when they engage a sheet 21 carrying the image printed by cylinder 4. register with the colored areas of the printed image.

To meet this registration requirement, the cylinders involved must be arranged as follows the sum of the length of the arc formed on the periphery of cylinder 5. as seen in the direction of rotation of the cylinders. between the point of contact thereof with cylinder 6 and cylinder 4. plus the length of the arc on the periphery of cylinder 4 between the point of contact thereof with cylinder 5 and the input point of the paper on cylinder 4, plus the length of the paper trajectory between the point where the paper engages cylinder 4 and its point of arrival on cylinder 6, must be equal to the length of the arc on the periphery of cylinder 5 (which is equal to 1/3 of the periphery of this cylinder 6). Under these conditions, one point of the image transferred to the paper by cylinder 4 from one of the three blankets carried by cylinder 6 is coincident, when the paper engages cylinder 6. with the same location of the image of the next blanket. The arrangement of the cylinders concerned for obtaining this registration is knownin the art U. S. Pat. Spec. 4 441 423 and G.B. 2 094 715.

Horeover. since the sheets 21 do not undergo any pressure on cylinder 6. the possible transfer of ink from cylinder 6 to the sheets is very moderate.

For carrying out the offset-offset method (Figure 6) the arrangement corresponds to the one illustrated in Figure 2. Both blanket cylinders 6 and 16 are pressed against each other and inked by offset plates 6b and 18b mounted on plate cylinders 8,8b and 16.16b. Blanket cylinders 4 and 14 are separated from each other, plate cylinder 5 is separated from blanket cylinders 4 and 6 and plate cylinder 15 is separated from blanket cylinder 16. 2109 49 Both blanket cylinders 5 and 15. as well as blanket cylinder 14 are thus inoperative, while the other blanket cylinder 4 acts as a transfer cylinder for the sheets transferred via transfer drum 24 to blanket cylinder 6 for printing by means of cylinders 6 and 16.

To carry out the mixed offset-"0rlof" process (Figure 7), the arrangement of the component elements corresponds to that shown in Figure 5.

In the example considered herein, the right-hand 10 side of the machine produces the "Orlof" printing by means of selective color inking cylinders 6,6a and plate cylinder 5 carrying a typographic plate 5a inked by blanket cylinder 6 acting as an ink collecting cylinder inked in turn by selective color inking cylinders 8,8a.

The left-hand side of the machine produces the offset printing by means of plate cylinders IB provided with offset plates 18b inking the blanket cylinder 16. In this case, the image is transferred from this blanket cylinder 16 by means of an image transfer cylinder 15' to blanket 2Q cylinder 14; said image transfer cylinder 15' is substitu ted in this mode of operation for plate cylinder 15 (Figure 5) and consists of a rubber or blanket cylinder. In this case of a simultaneous mixed impression the offset image is thus printed on the paper by blanket cylinder 14 after having been transferred via cylinder 15'. Regarding the contact between sheets 21 and blanket cylinder 6 transmitting said sheets to the chain gripper system 25, the same remarks as experessed in connection with Figure 5 are applicable.

In a fourth mode of operation (Figure 8) permitting an "Orlof"-offset printing, the two halves of the machine are exchanged and it is the left-hand side that prints the "Orlof" image by means of selective color inking cylinders 16.18a; the image transfer cylinder 15' being replaced by a plate cylinder 15 provided with a typographic plate 15a representing the complete design, and it is the right-hand side that prints the offset image by means of offset plate cylinders 8.8b, the plate cylinder 5 of the preceding example being replaced by an image transfer cylinder 5*.

In all the example described hereinabove the selective color inking cylinders 8,8a and 18,18a intended for inking blanket cylinders 6.16 having a collective function may be replaced by sectioned plates acting as color selecting plates fixed to a cylinder. Thus, in this case, when it is desired to switch from one printing method to another it is only necessary to change the plates on cylinders 8.18 contacting the corresponding blanket cylinders. without changing the bodies of the cylinders concerned. Similarly, the body of plate cylinder 5 or 15 may remain mounted during the conversion of one of these cylinders into an image transfer cylinder 5' or 15' if the typographic plate is thin enough and can be simply replaced by a blanket, and vice-versa.

Should the case arise, at least one of the printing units comprising a plate cylinder 8 and/or 18 and an inking device 9 and/or 19 on one and/or the other side of the machine may also be a wet offset unit, the corresponding plate cylinder or cylinders being provided with a wet offset plate.

On the other hand, in the machine described for web printing the direction of travel of the paper and the direction of rotation of the cylinders may be inverted without any inconvenience, and in this case the paper will travel upwards and it is only the dedusting device and the static electricity eliminator that must be installed at the machine input, that is. at the bottom. 210949

Claims (2)

WHAT WE CLAIM IS:

1. Rotary machine for the simultaneous multicolor printing of both sides of a web or sheet. more particularly for printing the safety background of fiduciary papers and notably bank notes, which comprises a each first pair of blanket cylinders/having arranged along the thereof periphery^a group of several cylinders each inked by an inking unit in a different color and cooperating with the corresponding blanket cylinder of said first pair for applying thereto a multicolor image. and comprising a second pair of blanket cylinders each adapted to cooperate with a roller arranged for engagement with one or the other of said blanket cylinders of said first pair,wherein the path of the paper to be printed passes between the two blanket cylinders of said second pair and between the two blanket cylinders of said first pair, said machine being adapted to make different types of printings through the following arrangement of the adjustable or replaceable component elements: a) said cylinders of each group are selective color inking cylinders of which the relief areas correspond to the image portions to be colored in the different colors and of which the number corresponds to the number of colors to be printed; the two blanket cylinders of said first pair are spaced from each other and operate as color collecting cylinders; - said rollers are plate cylinders each provided with a typographic plate representing the complete design to be printed and set in contact with the - 14 - 21094-9 corresponding collecting cylinder so as to be inked thereby ; the blanket cylinders of said second pair are pressed against each other so that a juxtaposed color image is printed on each side of the paper by means of the corresponding typographic plate inked by the relevant collecting cylinder; b) said cylinders of each group are plate cylinders each provided with a printing plate, the number of said printing plates in each group corresponding to the number of colors and designs to be printed; - the blanket cylinders of said second pair are spaced from each other, said blanket cylinders of said second pair and said rollers spaced from the corresponding blanket cylinder of the first pair having no printing function; both blanket cylinders of said first pair are pressed against each other so as to print an image with superposed colors and designs on both sides of the paper by means of the plurality of said printing plates ; c) said cylinders of one of said groups are selective color cylinders of which the relief areas correspond to the portions of the image to be colored in various colors, the number of said portions corresponding to the number of colors to be printed. whereas the cylinders of the other group are plate cylinders each provided with a printing plate, the number of said printing plates corresponding to the number of colors and designs to be printed; - 15 - f. 210949 - said blanket cylinders of said first pair are spaced from each other and the one contacting the selective color inking cylinder operates as a collecting cylinder; the one of said rollers which is associated with said collecting cylinder carries a typographic plate representing the complete design to be printed and set for engagement with said collecting cylinder so as to be inked thereby, the other one of said rollers being an image transfer cylinder engaging the other blanket cylinder of the first pair; the blanket cylinders of said second pair are pressed against each other so that a juxtaposed color image is printed on one side of the paper by means of said typographic plate inked by the corresponding collecting cylinder and that an image with superposed colors and designs is printed on the other side of the paper by means of the plurality of said printing plates and via said image transfer cylinder.

2. Machine according to claim 1. characterized by the fact that for a sheet-fed printing machine there is provided between one of the blanket cylinders of said second pair and the blanket cylinder located on the same side of the machine, of said first pair, a transfer drum , said three cylinders cooperating with one another in all the modes of operation, and functioning as sheet transfer cylinders , the arrangement being such that in case said blanket cylinder of said second pair transfer,?the image to the sheet, there is a registration between this image inked on a sheet and the multicolor image present on said blanket cylinder of the first pair when it engages said sheet. DE LA RUE GIORI S.A. ~ - lo - by trneir attorneys BALDWIN,SON & CAREY