NO164251B - Separator and lubricant. - Google Patents
Separator and lubricant. Download PDFInfo
- Publication number
- NO164251B NO164251B NO840596A NO840596A NO164251B NO 164251 B NO164251 B NO 164251B NO 840596 A NO840596 A NO 840596A NO 840596 A NO840596 A NO 840596A NO 164251 B NO164251 B NO 164251B
- Authority
- NO
- Norway
- Prior art keywords
- lubricant
- agent
- weight
- separating
- solid
- Prior art date
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- 239000000314 lubricant Substances 0.000 title claims abstract description 49
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 21
- 239000007787 solid Substances 0.000 claims abstract description 16
- 229920001577 copolymer Polymers 0.000 claims abstract description 12
- 238000005096 rolling process Methods 0.000 claims abstract description 10
- 239000002184 metal Substances 0.000 claims abstract description 9
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 9
- 238000002844 melting Methods 0.000 claims abstract description 4
- 230000008018 melting Effects 0.000 claims abstract description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- 239000000080 wetting agent Substances 0.000 claims description 6
- 239000004927 clay Substances 0.000 claims description 5
- 239000010439 graphite Substances 0.000 claims description 5
- 229910002804 graphite Inorganic materials 0.000 claims description 5
- 239000003607 modifier Substances 0.000 claims description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 3
- 239000000194 fatty acid Substances 0.000 claims description 3
- 229930195729 fatty acid Natural products 0.000 claims description 3
- 150000004665 fatty acids Chemical class 0.000 claims description 3
- 239000000344 soap Substances 0.000 claims description 2
- 239000000126 substance Substances 0.000 abstract description 3
- 238000007493 shaping process Methods 0.000 abstract 1
- 239000010408 film Substances 0.000 description 13
- 239000000203 mixture Substances 0.000 description 11
- -1 vinyl resins, acrylic Chemical compound 0.000 description 8
- 229920000642 polymer Polymers 0.000 description 7
- 239000000654 additive Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000005461 lubrication Methods 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 239000013032 Hydrocarbon resin Substances 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 229920006270 hydrocarbon resin Polymers 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 229920000930 2, 6-dimethyl-1, 4-phenylene oxide Polymers 0.000 description 1
- GVLZQVREHWQBJN-UHFFFAOYSA-N 3,5-dimethyl-7-oxabicyclo[2.2.1]hepta-1,3,5-triene Chemical compound CC1=C(O2)C(C)=CC2=C1 GVLZQVREHWQBJN-UHFFFAOYSA-N 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- 239000004909 Moisturizer Substances 0.000 description 1
- 229930040373 Paraformaldehyde Natural products 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 229920002367 Polyisobutene Polymers 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 239000004433 Thermoplastic polyurethane Substances 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 235000012216 bentonite Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000002734 clay mineral Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000012809 cooling fluid Substances 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000001687 destabilization Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000001333 moisturizer Effects 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920006380 polyphenylene oxide Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 235000012222 talc Nutrition 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 239000010455 vermiculite Substances 0.000 description 1
- 229910052902 vermiculite Inorganic materials 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0239—Lubricating
- B21B45/0245—Lubricating devices
- B21B45/0263—Lubricating devices using solid lubricants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B25/00—Mandrels for metal tube rolling mills, e.g. mandrels of the types used in the methods covered by group B21B17/00; Accessories or auxiliary means therefor ; Construction of, or alloys for, mandrels or plugs
- B21B25/04—Cooling or lubricating mandrels during operation
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
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- C—CHEMISTRY; METALLURGY
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
- C10M2201/041—Carbon; Graphite; Carbon black
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- C—CHEMISTRY; METALLURGY
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
- C10M2201/041—Carbon; Graphite; Carbon black
- C10M2201/042—Carbon; Graphite; Carbon black halogenated, i.e. graphite fluoride
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
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- C10M2201/061—Carbides; Hydrides; Nitrides
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/065—Sulfides; Selenides; Tellurides
- C10M2201/066—Molybdenum sulfide
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- C10M2201/08—Inorganic acids or salts thereof
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- C10M2201/081—Inorganic acids or salts thereof containing halogen
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- C10M2201/082—Inorganic acids or salts thereof containing nitrogen
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- C10M2201/08—Inorganic acids or salts thereof
- C10M2201/084—Inorganic acids or salts thereof containing sulfur, selenium or tellurium
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- C10M2201/102—Silicates
- C10M2201/103—Clays; Mica; Zeolites
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- C10M2201/12—Glass
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/16—Carbon dioxide
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/18—Ammonia
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- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/022—Ethene
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- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/024—Propene
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- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/026—Butene
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- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/06—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing conjugated dienes
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- C10M2205/14—Synthetic waxes, e.g. polythene waxes
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- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/18—Natural waxes, e.g. ceresin, ozocerite, bees wax, carnauba; Degras
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/021—Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
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- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/129—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of thirty or more carbon atoms
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- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
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- C10M2209/084—Acrylate; Methacrylate
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- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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Abstract
Description
Oppfinnelsen gjelder et skille- og smøremiddel i fast form for varmmetal1forming, spesielt for varmblikk- eller profilvalsing. Det kan eksempelvis også anvendes som dor-smøremiddel ved fremstilling av heltrukne rør. The invention relates to a separating and lubricating agent in solid form for hot metal forming, especially for hot tin or profile rolling. For example, it can also be used as a mandrel lubricant in the production of fully drawn pipes.
Det er kjent å anvende glass, salter og laminære smøre-midler på grafitt-basis eller vandige emulsjoner med syntetiske, overflateaktive midler som skille- og smøremidler ved sponfri metallforarbeidelse. Bortsett fra de laminære smøremidlene på basis av grafitt er alle andre midler ikke anvendbare for varmblikkvalsing. Glass eller glassaktige smøremidler kan ikke anvendes, da disse knapt kan løses fra overflaten til de bearbeidede stykkene. Salter som smøremidler i form av vandige løsninger fører til høy korrosjon av arbeidsstykker og maskiner. Anvendelsen av smøre- og kjøle-væsker forlanger en ytterligere innretning for kjøling og rensning, slik at væsken kan føres i kretsløp. It is known to use glass, salts and laminar lubricants on a graphite basis or aqueous emulsions with synthetic, surface-active agents as separators and lubricants in chip-free metal processing. Apart from the graphite-based laminar lubricants, all other agents are not applicable for hot tin rolling. Glass or vitreous lubricants cannot be used, as these can hardly be removed from the surface of the machined pieces. Salts as lubricants in the form of aqueous solutions lead to high corrosion of workpieces and machines. The use of lubricating and cooling fluids requires an additional device for cooling and cleaning, so that the fluid can be circulated.
For å unngå disse kjente ulemper på fagområdet ble det i "Steel in the USSR", februar 1974, sider 153 og 154, og Chemical Abstracts Vol. 81, 1974, 109708k, beskrevet et fast smøremiddel i form av briketter. Det faste brikettformige smøremidlet på basis av grafitt inneholder også leire og overflateaktive tilsetninger og presses av en anordning mot arbeidsvalsene i et valseverk for stål, hvorved det påføres en tynn smøremiddelfilm på arbeidsvalsene. Det er imidlertid fort-satt ulemper med dette smøremidlet, slik det angis av Meleshko, Tubol'tsev og Adamskii i "Steel in the USSR", oktober 1979, To avoid these known disadvantages in the art, a solid lubricant in the form of briquettes was described in "Steel in the USSR", February 1974, pages 153 and 154, and Chemical Abstracts Vol. 81, 1974, 109708k. The solid briquette-shaped lubricant based on graphite also contains clay and surface-active additives and is pressed by a device against the work rolls in a rolling mill for steel, whereby a thin film of lubricant is applied to the work rolls. However, there are still disadvantages to this lubricant, as stated by Meleshko, Tubol'tsev and Adamskii in "Steel in the USSR", October 1979,
sider 515-519. Ifølge side 516, venstre spalte, var det umulig ved påtrykking av smøremiddel-brikettene på valsene å oppnå en finfordelt, ensartet smøremiddelfilm over hele bredden og om-fanget av valsen. Dette førte til uensartet overflatebelastning av valsene og blikket og til destabilisering av valseprosessen. pages 515-519. According to page 516, left column, it was impossible to achieve a finely distributed, uniform lubricant film over the entire width and circumference of the roller when pressing the lubricant briquettes onto the rollers. This led to non-uniform surface loading of the rolls and sheet metal and to destabilization of the rolling process.
Det var en oppgave for oppfinnelsen å foreslå et i og for It was a task for the invention to propose an in and for
seg fast smøremiddel som mykner eller smelter ved forhøyede temperaturer, som ikke har de nevnte ulemper og som også for- solid lubricant which softens or melts at elevated temperatures, which does not have the aforementioned disadvantages and which also
uten for varmblikk- og profilvalsing også kan anvendes for andre formål, som smøring av dorer eller dorstenger ved fremstilling av heltrukne rør eksempelvis ved kontinuerlige eller Pilger-metoder. apart from hot plate and profile rolling can also be used for other purposes, such as lubrication of mandrels or mandrel bars when producing fully drawn pipes, for example by continuous or Pilger methods.
Dette oppnås ifølge oppfinnelsen ved, hjelp av et skille- According to the invention, this is achieved by means of a separating
og smøremiddel ifølge krav 1. and lubricant according to claim 1.
Skille- og smøremidlet ifølge oppfinnelsen inneholder en termoplastisk polymer og/eller kopolymer bg et slippmiddel for kunststoffer. The separating and lubricating agent according to the invention contains a thermoplastic polymer and/or copolymer bg a release agent for plastics.
Avhengig av kravene til skille- og smøremidler kan det Depending on the requirements for release agents and lubricants, it can
også anvendes ytterligere tilsetninger. Slike tilsetninger kan være et fast smøremiddel, et fuktemiddel, et klebemiddel, et overflate-modifiserende middel, fibre og/éller leire. further additives are also used. Such additives can be a solid lubricant, a wetting agent, an adhesive, a surface-modifying agent, fibers and/or clay.
Hensiktsmessig inneholder skille- og! smøremidlet to termoplastiske polymerer og/eller kopolymerer. Appropriately contains separators and! the lubricant two thermoplastic polymers and/or copolymers.
yy
Som termoplastiske polymerer og/eller kopolymerer kan det anvendes polyolefiner, vinylharpikser, akryl- og metakryl-harpikser, polyestere, polyamider, termoplastiske polyuretaner polyoksymetylen, polyoksyetylen, polyoksypropylen, poly-karbonater, polyeterimider, polyfenylenoksyder eller -sulfider, termoplastiske cellulosederivater eller hydrokarbonharpikser i mengder fra 1 til 70 vekt%. As thermoplastic polymers and/or copolymers, polyolefins, vinyl resins, acrylic and methacrylic resins, polyesters, polyamides, thermoplastic polyurethanes, polyoxymethylene, polyoxyethylene, polyoxypropylene, polycarbonates, polyetherimides, polyphenylene oxides or sulphides, thermoplastic cellulose derivatives or hydrocarbon resins can be used in quantities from 1 to 70% by weight.
Dersom det ifølge en hensiktsmessig utførelsesform If according to an appropriate embodiment
anvendes to termoplastiske polymerer og/eller kopolymerer, så kan polymeren oppvise i og for seg samme molekylære oppbygning, men ha forskjellige kjedelengder. Eksempler på dette er polyetylener, kumaron-inden-harpikser, hydrokarbonharpikser. if two thermoplastic polymers and/or copolymers are used, the polymer may have the same molecular structure per se, but have different chain lengths. Examples of this are polyethylenes, coumarone-inden resins, hydrocarbon resins.
Andre egnede blandinger av to forskjellige polymerer og/eller kopolymerer er eksempelvis polyetylen med polyisobutylen og polymetylmetakrylat med polymetakrylat. Disse polymerer er i og for seg uforlikelige. Som spesielt fordelaktig har en blanding av polymerer eller kopolymerer vist seg, som, da de er gjensidig forlikelige, kan innføres trinnvis etter hverandre, eksempelvis polystyren med 2,6-dimetyl-l,4-fenylenoksyd. Other suitable mixtures of two different polymers and/or copolymers are, for example, polyethylene with polyisobutylene and polymethylmethacrylate with polymethacrylate. These polymers are inherently incompatible. A mixture of polymers or copolymers has proven to be particularly advantageous, which, as they are mutually compatible, can be introduced step by step, for example polystyrene with 2,6-dimethyl-1,4-phenylene oxide.
Skille- og smøremidlet inneholder ifølge oppfinnelsen et slippmiddel. Dette velges blant fettsyrer og såper. According to the invention, the separating and lubricating agent contains a release agent. This is chosen from among fatty acids and soaps.
Tilsetningen av et klebemiddel til polymerene eller kopolymerene skal forbedre vedheftningen til metallflåtene og senke mykningstemperaturen for blandingen: Det anvendes som regel kolofoniumderivater, terpen-harpikser eller hydrokarbonharpikser, kumaron-inden-harpikser og de mykgjørere som The addition of an adhesive to the polymers or copolymers should improve adhesion to the metal rafts and lower the softening temperature of the mixture: As a rule, rosin derivatives, terpene resins or hydrocarbon resins, coumarone-inden resins and the plasticizers that are used
i in
vanligvis anvendes i forbindelse med termoplaster, slik de eksempelvis er oppført i "Modem Plastic Encyclopedia (1983)". usually used in connection with thermoplastics, such as those listed in "Modem Plastic Encyclopedia (1983)".
Skille- og smøremidlet i henhold til oppfinnelsen inneholder dessuten et fast smøremiddel, nemlig av grafitt. Virkningen av dette er i og for seg kjent. The separating and lubricating agent according to the invention also contains a solid lubricant, namely of graphite. The effect of this is known in and of itself.
For å dispergere det faste smøremidlet i skille- og smøremidlet og øke adhesjonen til metallet kan det tilsettes et fuktemiddel. Fuktemidlet bevirker en mykgjøring av overflaten av metallet ["Rehbinder-Effekt", P.A: Rehbinder, E.D. Scukin, Les Phénoménes de surface dans la déformation et la fracture des solides - Seminaire de Mecanigue des Surfaces ISMCM - CNRS A wetting agent can be added to disperse the solid lubricant in the release agent and lubricant and increase adhesion to the metal. The wetting agent causes a softening of the surface of the metal ["Rehbinder-Effekt", P.A: Rehbinder, E.D. Scukin, Les Phenoménes de surface dans la déformation et la fracture des solides - Seminaire de Mecanigue des Surfaces ISMCM - CNRS
(1971)], som ved friksjon fører til lave friksjonskoeffisienter og ved glattgjøring av overflaten til lav, ensartet slitasje av friksj onspartneren. Av samme grunn kan det anvendes et overflatemodifiserende middel. Som dette middel anvendes et titanat, fortrinnsvis isopropyltriisostearyltitanat. For å kunne fremstille et formlegeme av skille- og smøremidlet med forhøyet mekanisk fasthet kan det være fordelaktig å iblande fibre fra rekken av polyetylener, poly-propylener, polyamider, polyakrylnitriler, polyestere, av karbon eller glass. Med en mulig tilsetning av plastiske uorganiske råstoffer fra rekken av leirmineraler, som kaoliner, leire, bentonitter, talk eller vermikulitt, oppnås det at mykheten og friksjons-koef f isienten til skille- og smøremidlet kan påvirkes. Et skille- og smøremiddel, eksempelvis for varmblikk- og profilvalsing, kan ha følgende mengdeandeler av de enkelte bestanddeler: 1 til 70 vekt% polymer og/eller kopolymer og 1 til 50 vekt% slippmiddel, 1 til 90 vekt% fast smøremiddel, opp til 10 vekt% fuktemiddel, 1 til 70 vekt% klebemiddel, 1 til 30 vekt% mykgjører, opp til 2 vekt% overflatemodifiserende middel, opp til 20 vekt% leire og opp til 5 vekt% fibre. For anvendelsen som dorsmøremiddel kan sammensetningen av skille- og smøremidlet hensiktsmessig foreligge i følgende mengdeandeler: 30 til 70 vekt% polymer og/eller kopolymer, 1 til 50 vekt% slippmiddel, 20 til 50 vekt% klebemiddel, 10 til 90 vekt% fast smøremiddel, opp til 7 vekt% fuktemiddel, opp til 2 vekt% overflatemodifiserende middel og opp til 5 vekt% fibre. Blandingen av bestanddelene ifølge oppfinnelsen må gi et skille- og smøremiddel som har en fast form ved normal temperatur. Når skille- og smøremidlet eksempelvis anvendes ved varmblikkvalsing og kommer i kontakt med en varm valse, eller ved fremstilling av heltrukne rør på en varm dor oppvarmes og derved myknes, kan det danne en film som er homogen i sammensetning og tykkelse ved friksjon og/eller smelting på valsen eller på doren. Denne film er på den ene side vannfast, slik at de store mengder kjølevann, som flyter over valsene eller doren, ikke påvirker filmen. (1971)], which in the case of friction leads to low coefficients of friction and in the smoothing of the surface to low, uniform wear of the friction partner. For the same reason, a surface modifying agent can be used. A titanate, preferably isopropyltriisostearyl titanate, is used as this agent. In order to be able to produce a mold of the separating and lubricating agent with increased mechanical strength, it can be advantageous to mix fibers from the range of polyethylenes, polypropylenes, polyamides, polyacrylonitriles, polyesters, carbon or glass. With the possible addition of plastic inorganic raw materials from the range of clay minerals, such as kaolins, clays, bentonites, talc or vermiculite, it is achieved that the softness and friction coefficient of the separating and lubricating agent can be affected. A separating and lubricating agent, for example for hot plate and profile rolling, can have the following proportions of the individual components: 1 to 70% by weight polymer and/or copolymer and 1 to 50% by weight release agent, 1 to 90% by weight solid lubricant, up to 10 wt% wetting agent, 1 to 70 wt% adhesive, 1 to 30 wt% plasticizer, up to 2 wt% surface modifier, up to 20 wt% clay and up to 5 wt% fibers. For use as a mandrel lubricant, the composition of the release agent and lubricant can conveniently be present in the following proportions: 30 to 70% by weight polymer and/or copolymer, 1 to 50% by weight release agent, 20 to 50% by weight adhesive, 10 to 90% by weight solid lubricant, up to 7% by weight of wetting agent, up to 2% by weight of surface modifier and up to 5% by weight of fibres. The mixture of the components according to the invention must give a separating and lubricating agent which has a solid form at normal temperature. When, for example, the separating agent and lubricant is used in hot tin rolling and comes into contact with a hot roller, or when producing fully drawn tubes on a hot mandrel is heated and thereby softened, it can form a film that is homogeneous in composition and thickness by friction and/or melting on the roll or on the mandrel. This film is, on the one hand, waterproof, so that the large amounts of cooling water that flow over the rollers or the mandrel do not affect the film.
På den annen side lar filmen seg lett overføre fra en On the other hand, the film is easily transferred from one
valse til en annen. Således er det eksempelvis mulig ved varmblikk- eller profilvalsing å påføre skille- og smøremidlet på trykkvalsene, som på sin side overfører skille- og smøremidlet på arbeidsvalsene, hvorved det alltid oppnås en film som er homogen i sammensetning og tykkelse. waltz to another. Thus, for example, it is possible with hot plate or profile rolling to apply the separating agent and lubricant to the pressure rollers, which in turn transfer the separating agent and lubricant to the working rollers, whereby a film is always obtained that is homogeneous in composition and thickness.
Ved anvendelsen av skille- og smøremidlet, særlig som dorsmøremiddel, sikrer det faste smøremidlet at det også under visse vanskelige betingelser, som høye trykk, høye temperaturer og friksjon mellom verktøy og arbeidsstykke, ikke opptrer for store belastninger og spenninger. When using the separating and lubricating agent, especially as a mandrel lubricant, the solid lubricant ensures that even under certain difficult conditions, such as high pressure, high temperatures and friction between tool and workpiece, it does not experience excessive loads and stresses.
Skille- og smøremidlet fremstilles ved blanding av bestanddelene i varme, eksempelvis med en knamaskin og pressing av de enkelte bestanddelene til den ønskede form. Forarbeidelsen kan også foretas i en ekstruder eller med sprøytegodsteknikk. The separating and lubricating agent is produced by mixing the components in heat, for example with a kneader and pressing the individual components into the desired shape. The processing can also be carried out in an extruder or with spraying technique.
De ferdige elementene er faste ved normaltemperatur og oppviser et mykningspunkt fra 20 til 250'C. The finished elements are solid at normal temperature and have a softening point from 20 to 250°C.
Shore-D-hårdheten utgjør 20 til 50 for elementer med lavt mykningspunkt og 50 til 80 for elementer med høyt mykningspunkt. The Shore-D hardness is 20 to 50 for elements with a low softening point and 50 to 80 for elements with a high softening point.
Smeltepunktet ligger ved 30 til 300°C. Koldtrykkfastheten skal være 5 til 500 kg/cm<2>. The melting point is at 30 to 300°C. The cold compressive strength must be 5 to 500 kg/cm<2>.
Med skille- og smøremidlet ifølge oppfinnelsen oppnås det at den energi som må anvendes, eksempelvis for å valse blikk og profiler, minskes vesentlig på grunn av den gode skillende og smørende effekt. Kvaliteten av overflaten til det forarbeidede arbeidsstykket forbedres likeledes og oppviser eksempelvis liten ruhet. Skille- og smøremidlet fører også til større driftssikkerhet, da smøreeffekten lar seg styre ved valg av tilsetningene og det derved kan unngås en for god smøreeffekt, hvilket fører til gjennomglidende blikk. With the separating and lubricating agent according to the invention, it is achieved that the energy that must be used, for example to roll sheet metal and profiles, is significantly reduced due to the good separating and lubricating effect. The quality of the surface of the processed workpiece is also improved and exhibits, for example, little roughness. The separating and lubricating agent also leads to greater operational reliability, as the lubrication effect can be controlled by choosing the additives, and a too good lubrication effect can thereby be avoided, which leads to a transparent look.
Filmtykkelsen lar seg likeledes godt regulere, og det kan påføres filmer av en tykkelse på 50 til 200 pm. Da midlet oppviser høy smøreytelse, er en filmtykkelse av gjennomsnittlig 1 til 2 pm i mange tilfeller tilstrekkelig. Like overfor kjente smøremidler på oljebasis bortfaller damp- og røkdannelse og belastning av omgivelsene. The film thickness can also be well regulated, and films with a thickness of 50 to 200 pm can be applied. As the agent exhibits high lubrication performance, a film thickness of an average of 1 to 2 pm is sufficient in many cases. Compared to known oil-based lubricants, steam and smoke formation and pollution of the surroundings are eliminated.
Denne blanding gir en overføringsfilm, som smører ved en temperatur fra 80 til 90 "C. This mixture produces a transfer film, which lubricates at a temperature of 80 to 90 "C.
EKSEMPEL 2 EXAMPLE 2
Denne blanding gir en overføringsfilm, som smører mellom 50 og 100°C. This mixture gives a transfer film, which lubricates between 50 and 100°C.
EKSEMPEL 3 EXAMPLE 3
Denne blanding gir en overføringsfilm, som smører ved en temperatur fra 100 til 150°C. This mixture produces a transfer film, which lubricates at a temperature of 100 to 150°C.
EKSEMPEL 4 EXAMPLE 4
Denne blanding gir en overføringsfilm ved en temperatur fra 50 til 10' C. This mixture produces a transfer film at a temperature of 50 to 10'C.
Henvisningstallene angir virkningen av bestanddelene som: The reference figures indicate the effect of the components as:
(1) termoplastisk polymer og/eller kopolymer (1) thermoplastic polymer and/or copolymer
(3) klebemiddel (3) adhesive
(4) smøremiddel for syntetiske substanser (slippmiddel) (4) lubricant for synthetic substances (release agent)
(5) fuktemiddel på fettsyrebasis (5) fatty acid based moisturizer
(6) overflatemodifiserende middel (6) surface modifier
(7) fast smøremiddel (7) solid lubricant
(9) leire. (9) clay.
Claims (2)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH93483 | 1983-02-18 |
Publications (3)
Publication Number | Publication Date |
---|---|
NO840596L NO840596L (en) | 1984-08-20 |
NO164251B true NO164251B (en) | 1990-06-05 |
NO164251C NO164251C (en) | 1990-09-12 |
Family
ID=4198568
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
NO840596A NO164251C (en) | 1983-02-18 | 1984-02-17 | Separator and lubricant. |
Country Status (11)
Country | Link |
---|---|
US (1) | US4575430A (en) |
EP (1) | EP0116882B1 (en) |
JP (1) | JPS59157189A (en) |
AT (1) | ATE49018T1 (en) |
BR (1) | BR8400703A (en) |
CA (1) | CA1210750A (en) |
DE (1) | DE3480852D1 (en) |
ES (1) | ES529809A0 (en) |
MX (1) | MX160923A (en) |
NO (1) | NO164251C (en) |
ZA (1) | ZA84247B (en) |
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-
1984
- 1984-01-12 ZA ZA84247A patent/ZA84247B/en unknown
- 1984-01-19 US US06/572,073 patent/US4575430A/en not_active Expired - Fee Related
- 1984-01-26 CA CA000446132A patent/CA1210750A/en not_active Expired
- 1984-02-03 AT AT84101118T patent/ATE49018T1/en not_active IP Right Cessation
- 1984-02-03 DE DE8484101118T patent/DE3480852D1/en not_active Expired - Fee Related
- 1984-02-03 EP EP84101118A patent/EP0116882B1/en not_active Expired
- 1984-02-16 BR BR8400703A patent/BR8400703A/en unknown
- 1984-02-17 JP JP59027371A patent/JPS59157189A/en active Granted
- 1984-02-17 ES ES529809A patent/ES529809A0/en active Granted
- 1984-02-17 MX MX200377A patent/MX160923A/en unknown
- 1984-02-17 NO NO840596A patent/NO164251C/en unknown
Also Published As
Publication number | Publication date |
---|---|
CA1210750A (en) | 1986-09-02 |
EP0116882A3 (en) | 1986-07-09 |
NO840596L (en) | 1984-08-20 |
ATE49018T1 (en) | 1990-01-15 |
ES8503025A1 (en) | 1985-02-01 |
EP0116882B1 (en) | 1989-12-27 |
EP0116882A2 (en) | 1984-08-29 |
ES529809A0 (en) | 1985-02-01 |
US4575430A (en) | 1986-03-11 |
BR8400703A (en) | 1984-09-25 |
MX160923A (en) | 1990-06-19 |
JPH0316998B2 (en) | 1991-03-06 |
NO164251C (en) | 1990-09-12 |
JPS59157189A (en) | 1984-09-06 |
DE3480852D1 (en) | 1990-02-01 |
ZA84247B (en) | 1984-09-26 |
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