MXPA98000736A - Metal complexes to be used as generators of - Google Patents
Metal complexes to be used as generators ofInfo
- Publication number
- MXPA98000736A MXPA98000736A MXPA/A/1998/000736A MX9800736A MXPA98000736A MX PA98000736 A MXPA98000736 A MX PA98000736A MX 9800736 A MX9800736 A MX 9800736A MX PA98000736 A MXPA98000736 A MX PA98000736A
- Authority
- MX
- Mexico
- Prior art keywords
- metal
- gas generating
- generating composition
- air bag
- inflating
- Prior art date
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 90
- 239000002184 metal Substances 0.000 title claims abstract description 90
- 239000000203 mixture Substances 0.000 claims abstract description 197
- 239000007789 gas Substances 0.000 claims abstract description 186
- -1 perchlorate amine Chemical class 0.000 claims abstract description 65
- 239000007800 oxidant agent Substances 0.000 claims abstract description 55
- 238000002485 combustion reaction Methods 0.000 claims abstract description 47
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 45
- 230000027455 binding Effects 0.000 claims abstract description 37
- 230000001590 oxidative Effects 0.000 claims abstract description 37
- 239000003446 ligand Substances 0.000 claims abstract description 36
- 239000011230 binding agent Substances 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 32
- 150000001450 anions Chemical class 0.000 claims abstract description 29
- VLTRZXGMWDSKGL-UHFFFAOYSA-M perchlorate Inorganic materials [O-]Cl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-M 0.000 claims abstract description 26
- 150000001768 cations Chemical class 0.000 claims abstract description 25
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 19
- 230000001264 neutralization Effects 0.000 claims abstract description 17
- 229910001960 metal nitrate Inorganic materials 0.000 claims abstract description 14
- 150000001412 amines Chemical class 0.000 claims abstract description 13
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 12
- UFHFLCQGNIYNRP-UHFFFAOYSA-N hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000001257 hydrogen Substances 0.000 claims abstract description 9
- 229910001873 dinitrogen Inorganic materials 0.000 claims abstract description 8
- IOVCWXUNBOPUCH-UHFFFAOYSA-M nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 claims abstract description 7
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 35
- 239000010949 copper Substances 0.000 claims description 26
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 22
- UGFAIRIUMAVXCW-UHFFFAOYSA-N carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 22
- 229910044991 metal oxide Inorganic materials 0.000 claims description 20
- 229910052723 transition metal Inorganic materials 0.000 claims description 18
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 17
- 239000011777 magnesium Substances 0.000 claims description 16
- NHNBFGGVMKEFGY-UHFFFAOYSA-N nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 15
- 239000000460 chlorine Substances 0.000 claims description 14
- 150000002500 ions Chemical class 0.000 claims description 14
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 14
- 229910052799 carbon Inorganic materials 0.000 claims description 13
- 239000000843 powder Substances 0.000 claims description 13
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate dianion Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 12
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 12
- XTEGARKTQYYJKE-UHFFFAOYSA-M chlorate Chemical compound [O-]Cl(=O)=O XTEGARKTQYYJKE-UHFFFAOYSA-M 0.000 claims description 12
- 229910052803 cobalt Inorganic materials 0.000 claims description 12
- 239000010941 cobalt Substances 0.000 claims description 12
- 150000004706 metal oxides Chemical group 0.000 claims description 12
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Inorganic materials [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 claims description 12
- 239000004677 Nylon Substances 0.000 claims description 11
- 239000011572 manganese Substances 0.000 claims description 11
- 229920001778 nylon Polymers 0.000 claims description 11
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 11
- 150000003624 transition metals Chemical class 0.000 claims description 11
- 239000011701 zinc Substances 0.000 claims description 11
- KDLHZDBZIXYQEI-UHFFFAOYSA-N palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 10
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 9
- QPLDLSVMHZLSFG-UHFFFAOYSA-N copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 claims description 9
- 150000002978 peroxides Chemical class 0.000 claims description 9
- 125000004093 cyano group Chemical group *C#N 0.000 claims description 8
- 229910052748 manganese Inorganic materials 0.000 claims description 8
- 150000002823 nitrates Chemical class 0.000 claims description 8
- MUBZPKHOEPUJKR-UHFFFAOYSA-L oxalate Chemical compound [O-]C(=O)C([O-])=O MUBZPKHOEPUJKR-UHFFFAOYSA-L 0.000 claims description 8
- 230000000576 supplementary Effects 0.000 claims description 8
- NBIIXXVUZAFLBC-UHFFFAOYSA-K [O-]P([O-])([O-])=O Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 7
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 7
- 229910052728 basic metal Inorganic materials 0.000 claims description 7
- 239000011651 chromium Substances 0.000 claims description 7
- 229910052802 copper Inorganic materials 0.000 claims description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 7
- AFEBXVJYLNMAJB-UHFFFAOYSA-N hydrazine;nitric acid Chemical class NN.O[N+]([O-])=O AFEBXVJYLNMAJB-UHFFFAOYSA-N 0.000 claims description 7
- PWHULOQIROXLJO-UHFFFAOYSA-N manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 7
- VASIZKWUTCETSD-UHFFFAOYSA-N manganese(II) oxide Inorganic materials [Mn]=O VASIZKWUTCETSD-UHFFFAOYSA-N 0.000 claims description 7
- 229910000000 metal hydroxide Inorganic materials 0.000 claims description 7
- 150000004692 metal hydroxides Chemical class 0.000 claims description 7
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitric oxide Chemical group O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 claims description 7
- 239000010452 phosphate Substances 0.000 claims description 7
- DVARTQFDIMZBAA-UHFFFAOYSA-O Ammonium nitrate Chemical class [NH4+].[O-][N+]([O-])=O DVARTQFDIMZBAA-UHFFFAOYSA-O 0.000 claims description 6
- GIMCVIVQMMVJFC-UHFFFAOYSA-N hydrazine;nitrous acid Chemical class NN.ON=O GIMCVIVQMMVJFC-UHFFFAOYSA-N 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxyl anion Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims description 6
- ZMZDMBWJUHKJPS-UHFFFAOYSA-M isothiocyanate Chemical compound [S-]C#N ZMZDMBWJUHKJPS-UHFFFAOYSA-M 0.000 claims description 6
- 150000002826 nitrites Chemical class 0.000 claims description 6
- QAOWNCQODCNURD-UHFFFAOYSA-L sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 6
- 239000010936 titanium Substances 0.000 claims description 6
- 239000000020 Nitrocellulose Substances 0.000 claims description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-M chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 5
- KCXVZYZYPLLWCC-UHFFFAOYSA-N edta Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 claims description 5
- HFPDJZULJLQGDN-UHFFFAOYSA-N hydrazine;perchloric acid Chemical compound [NH3+]N.[O-]Cl(=O)(=O)=O HFPDJZULJLQGDN-UHFFFAOYSA-N 0.000 claims description 5
- 229910052747 lanthanoid Inorganic materials 0.000 claims description 5
- FYYHWMGAXLPEAU-UHFFFAOYSA-N magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 5
- 229910052749 magnesium Inorganic materials 0.000 claims description 5
- 229920001220 nitrocellulos Polymers 0.000 claims description 5
- 229910052763 palladium Inorganic materials 0.000 claims description 5
- 229910052697 platinum Inorganic materials 0.000 claims description 5
- 229910052719 titanium Inorganic materials 0.000 claims description 5
- RTAQQCXQSZGOHL-UHFFFAOYSA-N titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 5
- 229910052725 zinc Inorganic materials 0.000 claims description 5
- 239000005092 Ruthenium Substances 0.000 claims description 4
- IQPQWNKOIGAROB-UHFFFAOYSA-N [N-]=C=O Chemical compound [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-O ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 4
- 229910002010 basic metal nitrate Inorganic materials 0.000 claims description 4
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 claims description 4
- 229910052801 chlorine Inorganic materials 0.000 claims description 4
- ZAMOUSCENKQFHK-UHFFFAOYSA-N chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 4
- 229910052804 chromium Inorganic materials 0.000 claims description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 4
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(II) oxide Inorganic materials [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 claims description 4
- 150000004696 coordination complex Chemical class 0.000 claims description 4
- XFXPMWWXUTWYJX-UHFFFAOYSA-N cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 claims description 4
- KRHYYFGTRYWZRS-UHFFFAOYSA-M fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims description 4
- 125000001153 fluoro group Chemical group F* 0.000 claims description 4
- 230000000977 initiatory Effects 0.000 claims description 4
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 claims description 4
- 229910052741 iridium Inorganic materials 0.000 claims description 4
- 150000002602 lanthanoids Chemical class 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- 229920002401 polyacrylamide Polymers 0.000 claims description 4
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 4
- 229910052703 rhodium Inorganic materials 0.000 claims description 4
- 239000010948 rhodium Substances 0.000 claims description 4
- KJTLSVCANCCWHF-UHFFFAOYSA-N ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 4
- 229910052707 ruthenium Inorganic materials 0.000 claims description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 4
- ZBKFYXZXZJPWNQ-UHFFFAOYSA-N [N-]=C=S Chemical compound [N-]=C=S ZBKFYXZXZJPWNQ-UHFFFAOYSA-N 0.000 claims description 3
- 239000003513 alkali Substances 0.000 claims description 3
- 125000003368 amide group Chemical group 0.000 claims description 3
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 claims description 3
- 229910052797 bismuth Inorganic materials 0.000 claims description 3
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 125000001810 isothiocyanato group Chemical group *N=C=S 0.000 claims description 3
- 150000004972 metal peroxides Chemical class 0.000 claims description 3
- 229910052752 metalloid Inorganic materials 0.000 claims description 3
- 150000002738 metalloids Chemical class 0.000 claims description 3
- ZOKXTWBITQBERF-UHFFFAOYSA-N molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 3
- 229910052750 molybdenum Inorganic materials 0.000 claims description 3
- 239000011733 molybdenum Substances 0.000 claims description 3
- 229920001888 polyacrylic acid Polymers 0.000 claims description 3
- 229910052718 tin Inorganic materials 0.000 claims description 3
- 239000011135 tin Substances 0.000 claims description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N tin hydride Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 3
- 229910052721 tungsten Inorganic materials 0.000 claims description 3
- 239000010937 tungsten Substances 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 2
- 150000003818 basic metals Chemical class 0.000 claims 3
- 239000002817 coal dust Substances 0.000 claims 3
- 229910016507 CuCo Inorganic materials 0.000 claims 2
- JEGUKCSWCFPDGT-UHFFFAOYSA-N H2O hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 claims 2
- 241000907663 Siproeta stelenes Species 0.000 claims 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims 2
- 230000003647 oxidation Effects 0.000 claims 2
- 238000007254 oxidation reaction Methods 0.000 claims 2
- 239000010953 base metal Substances 0.000 claims 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims 1
- 150000002429 hydrazines Chemical class 0.000 abstract description 5
- PXIPVTKHYLBLMZ-UHFFFAOYSA-N sodium azide Chemical compound [Na+].[N-]=[N+]=[N-] PXIPVTKHYLBLMZ-UHFFFAOYSA-N 0.000 description 42
- 239000006187 pill Substances 0.000 description 40
- 239000000463 material Substances 0.000 description 30
- 238000006243 chemical reaction Methods 0.000 description 14
- 239000000047 product Substances 0.000 description 14
- 238000005520 cutting process Methods 0.000 description 13
- 239000008187 granular material Substances 0.000 description 13
- 239000011236 particulate material Substances 0.000 description 12
- QSQUFRGBXGXOHF-UHFFFAOYSA-N cobalt(III) nitrate Inorganic materials [Co].O[N+]([O-])=O.O[N+]([O-])=O.O[N+]([O-])=O QSQUFRGBXGXOHF-UHFFFAOYSA-N 0.000 description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 10
- 238000009472 formulation Methods 0.000 description 9
- OAKJQQAXSVQMHS-UHFFFAOYSA-N hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 9
- 239000002893 slag Substances 0.000 description 9
- 229920002907 Guar gum Polymers 0.000 description 8
- XKRFYHLGVUSROY-UHFFFAOYSA-N argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 8
- 239000000665 guar gum Substances 0.000 description 8
- 235000010417 guar gum Nutrition 0.000 description 8
- 229960002154 guar gum Drugs 0.000 description 8
- 150000002739 metals Chemical class 0.000 description 8
- 239000002904 solvent Substances 0.000 description 7
- 229940023488 Pill Drugs 0.000 description 6
- 239000007795 chemical reaction product Substances 0.000 description 6
- 238000000354 decomposition reaction Methods 0.000 description 6
- 239000004033 plastic Substances 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 230000002588 toxic Effects 0.000 description 6
- 231100000331 toxic Toxicity 0.000 description 6
- 238000007792 addition Methods 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Inorganic materials [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 5
- 239000000446 fuel Substances 0.000 description 5
- 239000011261 inert gas Substances 0.000 description 5
- 239000004615 ingredient Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000003000 nontoxic Effects 0.000 description 5
- 231100000252 nontoxic Toxicity 0.000 description 5
- 239000003380 propellant Substances 0.000 description 5
- 230000035939 shock Effects 0.000 description 5
- 238000005303 weighing Methods 0.000 description 5
- LPXPTNMVRIOKMN-UHFFFAOYSA-M Sodium nitrite Chemical compound [Na+].[O-]N=O LPXPTNMVRIOKMN-UHFFFAOYSA-M 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 229910052786 argon Inorganic materials 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000006229 carbon black Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 239000008367 deionised water Substances 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 239000003607 modifier Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 239000007858 starting material Substances 0.000 description 4
- 238000003786 synthesis reaction Methods 0.000 description 4
- 230000002194 synthesizing Effects 0.000 description 4
- 229910002089 NOx Inorganic materials 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N acetic acid ethyl ester Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- 229910002091 carbon monoxide Inorganic materials 0.000 description 3
- 239000000567 combustion gas Substances 0.000 description 3
- RWSOTUBLDIXVET-UHFFFAOYSA-N dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000002360 explosive Substances 0.000 description 3
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 235000010333 potassium nitrate Nutrition 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000000153 supplemental Effects 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- DMYOHQBLOZMDLP-UHFFFAOYSA-N 1-[2-(2-hydroxy-3-piperidin-1-ylpropoxy)phenyl]-3-phenylpropan-1-one Chemical compound C1CCCCN1CC(O)COC1=CC=CC=C1C(=O)CCC1=CC=CC=C1 DMYOHQBLOZMDLP-UHFFFAOYSA-N 0.000 description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K Aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 2
- BFNBIHQBYMNNAN-UHFFFAOYSA-N Ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 2
- KGBXLFKZBHKPEV-UHFFFAOYSA-N Boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 2
- CJZGTCYPCWQAJB-UHFFFAOYSA-L Calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 2
- XMPZTFVPEKAKFH-UHFFFAOYSA-P Ceric ammonium nitrate Chemical compound [NH4+].[NH4+].[Ce+4].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O XMPZTFVPEKAKFH-UHFFFAOYSA-P 0.000 description 2
- 241000721047 Danaus plexippus Species 0.000 description 2
- VTHJTEIRLNZDEV-UHFFFAOYSA-L Magnesium hydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 2
- KXKVLQRXCPHEJC-UHFFFAOYSA-N Methyl acetate Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 2
- CWQXQMHSOZUFJS-UHFFFAOYSA-N Molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene (PE) Substances 0.000 description 2
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 2
- 229920001079 Thiokol (polymer) Polymers 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 2
- 235000011130 ammonium sulphate Nutrition 0.000 description 2
- IVRMZWNICZWHMI-UHFFFAOYSA-N azide Chemical compound [N-]=[N+]=[N-] IVRMZWNICZWHMI-UHFFFAOYSA-N 0.000 description 2
- 239000004327 boric acid Substances 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 2
- 229910052796 boron Inorganic materials 0.000 description 2
- 235000012970 cakes Nutrition 0.000 description 2
- 235000013539 calcium stearate Nutrition 0.000 description 2
- 239000008116 calcium stearate Substances 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- JYYOBHFYCIDXHH-UHFFFAOYSA-K carbonate;hydroxide Chemical class [OH-].[O-]C([O-])=O JYYOBHFYCIDXHH-UHFFFAOYSA-K 0.000 description 2
- NHYCGSASNAIGLD-UHFFFAOYSA-N chlorine monoxide Chemical compound Cl[O] NHYCGSASNAIGLD-UHFFFAOYSA-N 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- QKSIFUGZHOUETI-UHFFFAOYSA-N copper;azane Chemical compound N.N.N.N.[Cu+2] QKSIFUGZHOUETI-UHFFFAOYSA-N 0.000 description 2
- 231100000078 corrosive Toxicity 0.000 description 2
- 231100001010 corrosive Toxicity 0.000 description 2
- 238000000921 elemental analysis Methods 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 101700064771 hacA Proteins 0.000 description 2
- 101700082411 hacB Proteins 0.000 description 2
- 239000001307 helium Substances 0.000 description 2
- 229910052734 helium Inorganic materials 0.000 description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium(0) Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 2
- 150000004677 hydrates Chemical class 0.000 description 2
- 238000011068 load Methods 0.000 description 2
- 239000000347 magnesium hydroxide Substances 0.000 description 2
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
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- 239000002985 plastic film Substances 0.000 description 2
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- 239000004323 potassium nitrate Substances 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
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- 239000003232 water-soluble binding agent Substances 0.000 description 2
- 229910000667 (NH4)2Ce(NO3)6 Inorganic materials 0.000 description 1
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- AZDRQVAHHNSJOQ-UHFFFAOYSA-N Aluminium hydride Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
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- GUBGYTABKSRVRQ-UUNJERMWSA-N Lactose Natural products O([C@@H]1[C@H](O)[C@H](O)[C@H](O)O[C@@H]1CO)[C@H]1[C@@H](O)[C@@H](O)[C@H](O)[C@H](CO)O1 GUBGYTABKSRVRQ-UUNJERMWSA-N 0.000 description 1
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- VFHUOQLSEMBILN-UHFFFAOYSA-L N(=O)[O-].[Pt+2].NN.NN.N(=O)[O-] Chemical compound N(=O)[O-].[Pt+2].NN.NN.N(=O)[O-] VFHUOQLSEMBILN-UHFFFAOYSA-L 0.000 description 1
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- 210000003491 Skin Anatomy 0.000 description 1
- GRVFOGOEDUUMBP-UHFFFAOYSA-N Sodium sulfide Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 1
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- HPGGPRDJHPYFRM-UHFFFAOYSA-J Tin(IV) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J Titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- AKQIEWGBBBQCDJ-UHFFFAOYSA-L [Mg++].NN.NN.[O-][Cl](=O)(=O)=O.[O-][Cl](=O)(=O)=O Chemical compound [Mg++].NN.NN.[O-][Cl](=O)(=O)=O.[O-][Cl](=O)(=O)=O AKQIEWGBBBQCDJ-UHFFFAOYSA-L 0.000 description 1
- WQRKPBDHBAYGEM-UHFFFAOYSA-N [Zn++].NN.NN.NN.[O-][N+]([O-])=O.[O-][N+]([O-])=O Chemical compound [Zn++].NN.NN.NN.[O-][N+]([O-])=O.[O-][N+]([O-])=O WQRKPBDHBAYGEM-UHFFFAOYSA-N 0.000 description 1
- 235000010489 acacia gum Nutrition 0.000 description 1
- 239000000205 acacia gum Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000001154 acute Effects 0.000 description 1
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- 230000000240 adjuvant Effects 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910000287 alkaline earth metal oxide Inorganic materials 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 239000000908 ammonium hydroxide Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000003466 anti-cipated Effects 0.000 description 1
- 150000001518 atomic anions Chemical class 0.000 description 1
- 150000001540 azides Chemical class 0.000 description 1
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Inorganic materials [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 description 1
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- 229920002678 cellulose Polymers 0.000 description 1
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- 150000001793 charged compounds Polymers 0.000 description 1
- 229910001981 cobalt nitrate Inorganic materials 0.000 description 1
- JAWGVVJVYSANRY-UHFFFAOYSA-N cobalt(3+) Chemical compound [Co+3] JAWGVVJVYSANRY-UHFFFAOYSA-N 0.000 description 1
- NERQXUOKJAXUHN-UHFFFAOYSA-L cobalt(3+);2-[3-[3-[(2-oxidophenyl)methylideneamino]propylazanidyl]propyliminomethyl]phenolate Chemical compound [Co+3].[O-]C1=CC=CC=C1C=NCCC[N-]CCCN=CC1=CC=CC=C1[O-] NERQXUOKJAXUHN-UHFFFAOYSA-L 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
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- QYCVHILLJSYYBD-UHFFFAOYSA-L copper;oxalate Chemical compound [Cu+2].[O-]C(=O)C([O-])=O QYCVHILLJSYYBD-UHFFFAOYSA-L 0.000 description 1
- 230000000875 corresponding Effects 0.000 description 1
- 238000010192 crystallographic characterization Methods 0.000 description 1
- 230000001186 cumulative Effects 0.000 description 1
- 238000000113 differential scanning calorimetry Methods 0.000 description 1
- XGZRAKBCYZIBKP-UHFFFAOYSA-L disodium;dihydroxide Chemical compound [OH-].[OH-].[Na+].[Na+] XGZRAKBCYZIBKP-UHFFFAOYSA-L 0.000 description 1
- 235000012489 doughnuts Nutrition 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
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- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 231100000869 headache Toxicity 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000002085 irritant Substances 0.000 description 1
- 230000003522 irritant Effects 0.000 description 1
- 231100000021 irritant Toxicity 0.000 description 1
- 231100000400 irritating Toxicity 0.000 description 1
- GUBGYTABKSRVRQ-XLOQQCSPSA-N lactose Chemical compound O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@H]1O[C@@H]1[C@@H](CO)O[C@H](O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-XLOQQCSPSA-N 0.000 description 1
- 239000008101 lactose Substances 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 229940031958 magnesium carbonate hydroxide Drugs 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- 238000005649 metathesis reaction Methods 0.000 description 1
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- 229910052961 molybdenite Inorganic materials 0.000 description 1
- QDHHCQZDFGDHMP-UHFFFAOYSA-N monochloramine Chemical compound ClN QDHHCQZDFGDHMP-UHFFFAOYSA-N 0.000 description 1
- 229910052813 nitrogen oxide Inorganic materials 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 150000003891 oxalate salts Chemical class 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N oxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
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- ZLMJMSJWJFRBEC-UHFFFAOYSA-N potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
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- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- MHFJSVNTDPZPQP-UHFFFAOYSA-N potassium;2H-tetrazol-5-amine Chemical compound [K].NC=1N=NNN=1 MHFJSVNTDPZPQP-UHFFFAOYSA-N 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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- 239000010703 silicon Substances 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- KEAYESYHFKHZAL-UHFFFAOYSA-N sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 229910052979 sodium sulfide Inorganic materials 0.000 description 1
- POECFFCNUXZPJT-UHFFFAOYSA-M sodium;carbonic acid;hydrogen carbonate Chemical compound [Na+].OC(O)=O.OC([O-])=O POECFFCNUXZPJT-UHFFFAOYSA-M 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- IATRAKWUXMZMIY-UHFFFAOYSA-N strontium oxide Inorganic materials [O-2].[Sr+2] IATRAKWUXMZMIY-UHFFFAOYSA-N 0.000 description 1
- PTISTKLWEJDJID-UHFFFAOYSA-N sulfanylidenemolybdenum Chemical compound [Mo]=S PTISTKLWEJDJID-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052815 sulfur oxide Inorganic materials 0.000 description 1
- 235000012222 talc Nutrition 0.000 description 1
- 150000003536 tetrazoles Chemical class 0.000 description 1
- 238000001931 thermography Methods 0.000 description 1
- QHGNHLZPVBIIPX-UHFFFAOYSA-N tin(II) oxide Inorganic materials [Sn]=O QHGNHLZPVBIIPX-UHFFFAOYSA-N 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 239000010891 toxic waste Substances 0.000 description 1
- 150000003852 triazoles Chemical class 0.000 description 1
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- 239000003403 water pollutant Substances 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Abstract
The present invention relates to gas generating compositions and methods for their use. The metal complexes are used as gas generating compositions. These complexes are comprised of a metal cation template or template, a neutral ligand containing hydrogen and nitrogen, and sufficient oxidant anion to balance the charge of the complex. The complexes are formulated in such a way that when the complex burns, nitrogen gas and water vapor are produced. Specific examples of such complexes include amine complexes, metal nitrite, metal nitrate amine, and metal perchlorate amine, as well as hydrazine complexes. A binder and co-oxidant can be combined with the metal complexes to improve the resistance to impact deformation of the gas generating compositions and to allow efficient combustion of the binder. Such gas generating compositions are adaptable for use in gas generating devices such as automotive air bags.
Description
METAL COMPLEXES TO BE USED AS GAS GENERATORS
Field of the Invention
The present invention relates to complexes of transition metals or alkaline earth metals which are capable of being burned to generate gases. More particularly, the present invention relates to the provision of such compounds which oxidize rapidly to produce significant amounts of gases, particularly water vapor and nitrogen.
Background of the Invention
The gas-generating chemical compositions are useful in several different contexts. An important use for such composition is in the operation of the "air bags". The air bags are gaining acceptance to the point where many of the new cars, if not almost all, are equipped with such devices. Actually, many of the new cars are equipped with multiple airbags to protect the driver and passengers. In the context of automotive air bags, enough gas must be generated to inflate the Ref.26785
device within a fraction of a second. Between the time the car is hit in an accident, and the time the driver could otherwise be pushed or projected against the steering wheel, the airbag must inflate completely. As a result, almost instantaneous gas generation is required. There are several important, additional design criteria that must be met. Automobile manufacturers and others have described the required criteria which must be met in detailed specifications. The preparation of gas generating compositions that meet these design criteria is an extremely difficult task. These specifications require that the gas generating composition produce gas at a required rate. The specifications also place strict limits on the generation of toxic or harmful gases or solids. Examples of the restricted gases include carbon monoxide, carbon dioxide, N0X, SOx, and hydrogen sulfide. The gas must be generated at a reasonable temperature and low enough so that an automobile occupant is not burned during the impact with an inflated airbag. If the gas produced is too hot, there is a possibility that the occupant of the
motorized vehicle is burned during the impact of an airbag deployed just then. Consequently, it is necessary that the combination of the gas generator and the construction of the air bag isolate the occupants of the automobile from excessive heat. All this is required while the gas generator maintains an adequate burning speed. Other important but related design criteria is that the gas generating composition produces a limited amount of particulate materials. Particulate materials can interfere with the operation of supplementary restraint systems, present a risk of inhalation, irritate the skin and eyes, or constitute a hazardous solid waste that must be treated after the operation of the safety device. In the absence of an acceptable alternative, the production of irritating particulate materials is one of the undesirable, but tolerated, aspects of the commonly used sodium azide materials. In addition to the amounts of limited particulate materials, if any, it is desired that at least the volume of any such particulate material be easily filterable. For example, it is desirable that the composition produces a filterable slag. If the products of the reaction form
a filterable material, the products can be filtered and prevented from escaping into the surrounding environment. Both organic and inorganic materials have been proposed as possible gas generators. Such gas generating compositions include oxidants and fuels which react at sufficiently high rates to produce large quantities of the gas in a fraction of a second. In the present, sodium azide is the most widely accepted and common gas generating material. Sodium azide nominally satisfies the rules and specifications of the industry. However, sodium azide presents several persistent problems. Sodium azide is highly toxic as a starting material since its toxicity level is measured by an LD50 of the rat, oral, in the range of 45 mg / kg. Workers who regularly handle sodium azide have experienced several health problems such as severe headaches, shortness or shortness of breath, seizures, and other symptoms. In addition, it does not matter which auxiliary oxidant is used, the products of the combustion of a sodium azide gas generator include caustic reaction products such as sodium oxide, or sodium hydroxide.
sodium. Molybdenum disulfide or sulfur have been used as oxidants for sodium azide. However, the use of such oxidants leads to toxic products such as hydrogen sulfide gas and corrosive materials such as sodium oxide and sodium sulfide. Rescue workers and car occupants have complained about both the hydrogen sulfide gas and the corrosive dust produced by the operation of sodium azide gas generants. Increasing problems have also been anticipated in relation to the disposal of supplemental inflated restriction systems with a gas, unused, for example, car air bags, in destroyed cars. The remaining sodium azide in such supplementary restriction systems can be separated by leaching from the destroyed car to become a toxic waste or water pollutant. Indeed, some have expressed concern that sodium azide might form explosive heavy metal azides or hydrazic acid when contacted with battery acids following disposal. Sodium azide-based gas generants are most commonly used for inflation of the air bag, but with the significant disadvantages of such compositions many compositions have been proposed
gas generants to replace sodium azide. Most of the proposed sodium azide replacements, however, fail to meet all of the criteria described above. It will be appreciated, therefore, that there are several important criteria for the selection of gas generating compositions for use in automotive supplementary restraint systems. For example, it is important to select starting materials that are not toxic. At the same time, the products of combustion must not be toxic or harmful. In this regard, industrial standards limit the permissible quantities of various gases and particulate materials produced by the operation of supplementary restriction systems. Therefore, it could be a significant advantage to provide compositions capable of generating large quantities of gas, which could overcome the problem identified in the existing art. It could be a further advantage to provide a gas generating composition which is based on substantially non-toxic starting materials and which produces substantially non-toxic reaction products. It could be another advantage in the art to provide a gas generating composition which produces very limited amounts of toxic or irritant particulate debris and undesirable gas products.
limited. It could also be an advantage to provide a gas generating composition which forms a solid slag easily filterable during the reaction. Such compositions and methods for their use are described and claimed herein.
Brief description of the invention
The present invention relates to the use of transition metal or alkaline earth metal complexes as gas generating compositions. These complexes are comprised of a metal cation and a neutral ligand containing hydrogen and nitrogen. One or more oxidizing anions are provided to balance the charge of the complex. Examples of typical oxidizing anions that can be used include nitrates, nitrites, chlorates, perchlorates, peroxides, and superoxides. In some cases the oxidizing anion is part of the coordination complex of the metal cation. The complexes are formed in such a way that when the complexes are burned, a mixture of gases containing nitrogen gas and water vapor is produced. A binder can be provided to improve the resistance to shock deformation and other mechanical properties of the gas generating composition. A cooxidant can also be provided primarily to allow
the efficient combustion of the binder. Importantly, the production of undesirable gases or particulate materials is reduced or substantially eliminated. Specific examples of the complexes used herein include metal nitrite amines, metal nitrate amines, metal perchlorate amines, metal nitrite hydrazines, metal nitrate hydrazines, metal perchlorate hydrazines, and mixtures thereof. Complexes within the scope of the present invention burn or decompose rapidly to produce significant amounts of gas. The metals incorporated within the complexes are transition metals, alkaline earth metals, metalloids, or lanthanide metals that are capable of forming amine or hydrazine complexes. The currently preferred metal is cobalt. Other metals which also form complexes with the desired properties in the present invention include, for example, magnesium, manganese, nickel, titanium, copper, chromium, zinc, and tin. Examples of other usable metals include rhodium, iridium, ruthenium, palladium, and platinum. These metals are not as preferred as the metals mentioned
previously, mainly because of cost considerations. The transition metal cation or the alkaline earth metal cation acts as a model or template at the center of the coordination complex. As mentioned above, the complex includes a neutral ligand containing hydrogen and nitrogen. The preferred neutral ligands are usually NH3 and N2H4. One or more oxidizing anions can also be coordinated with the metal cation. Examples of the metal complexes within the scope of the present invention include Cu (NH3) 4 (N03) 3 (tetraamine-copper (II) nitrate) Co (NH3) 3 (N02) 3 (trinitrotriaminecobalt (III)) Co (NH3) 6 (C104) 4 (hexamethocobalt perchlorate (III) Co (NH3) 6 (N03) 3 (hexaaminecobalt (III) nitrate) Zn (N2H) 3 (N03) 2 (zinc tris-hydrazine nitrate) Mg (N2H4) 2 (C10) 2 (bis-hydrazine magnesium perchlorate), and Pt (N02) 2 (NH2NH2) 2 (bis-hydrazine nitrite platinum (II)) It is within the scope of the present invention to include metal complexes which contain a common ligand in addition to the neutral ligand.
Some of the typical common ligands include water
(H20), hydroxo (OH), carbonate (C03), oxalate (C? O?), Cyano (CN), isocyanate (NC), chlorine (Cl), fluoro (F), and similar ligands. Metal complexes within the scope of the present invention are also proposed
to include a common counter or negative ion, in addition to the oxidizing anion, to help balance the charge of the complex. Some of the typical negative ions include: hydroxide (OH "), chloride (Cl"), fluoride (F "), cyanide (CN"), carbonate (CO3"2), phosphate (P04-3), oxalate (C204" 2), borate (BO4"5), ammonium (NH4 +), and the like, it is observed that the metal complexes containing the described neutral ligands and oxidizing anions burn rapidly to produce significant quantities of gases. the application of heat or the use of conventional lighters.
Detailed description of the invention
As described above, the present invention relates to gas generating compositions containing transition metal or alkaline earth metal complexes. These complexes are comprised of a metal cation template or template and a neutral ligand containing hydrogen and nitrogen. One or more oxidizing anions are provided to balance the charge of the complex. In some cases the oxidizing anion is part of the coordination complex with the metal cation. Examples of typical oxidizing anions that can be used include nitrates,
nitrites, chlorates, perchlorates, peroxides, and superoxides. The complexes can be combined with a binder or binder mixture to improve the resistance to shock deformation and other mechanical properties of the gas generating composition. A cooxidant can be provided primarily to allow efficient combustion of the binder. Metal complexes which include at least one common ligand in addition to the neutral ligand are also included within the scope of the present invention. When used here, the term "common ligand" includes the well-known ligands used by inorganic chemists to prepare coordination complexes with metal cations. The common ligands are preferably molecules or polyatomic ions, but some monatomic ions can also be used. Examples of common ligands within the scope of the present invention include water (H20), hydroxo (OH), perhydroxo (02H), peroxo (02), carbonate (C03), oxalate (C204), carbonyl (CO), nitrosyl ( NO), cyano (CN), isocyanate (NC), isothiocyanate (NCS), thiocyanate (SCN), chlorine (Cl), fluoro (F), amido (NH2), imido (NH), sulfate (S04), phosphate ( P04), ethylenediaminetetraacetic acid (EDTA), and similar ligands. See, F. Albert Cotton and Geoffrey Wilkinson, Advanced Inorganic Chemistry, 2 / a. Ed., John Wiley & amp;; Sons, pp. 139-142, 1966 and James E.
Huheey, Inorganic Chemistry, 3 / a. Ed., Harper & Row, pp. A-97-A-107, 1983, which are incorporated herein by reference. Those skilled in the art will appreciate that suitable metal complexes within the scope of the present invention can be prepared containing a neutral ligand and another ligand not listed above. In some cases, the complex may include a common negative ion, in addition to the oxidizing ion, to help balance the charge of the complex. When used here, the common term negative ion includes the well-known anions and cations used by inorganic chemicals as negative ions. Examples of common negative ions within the scope of the present invention include hydroxide (OH "), chloride (Cl ~), fluoride (F"), cyanide (CN "), thiocyanate (SCN"), carbonate
(C03-2), sulfate (S04"2), phosphate (PO4" 3), oxalate (C204"2), borate (B04-5), ammonium (NH4 +), and the like.
Whitten, K. W., and Gailey, K.D., General Chemistry, Saunders College Publishing, p. 167, 1981 and James E. Huheey, Inorganic Chemistry, 3 / a. Ed., Harper & Row, pp. A-97-A-103, 1983, which are incorporated herein by reference. The generative ingredients of the gas are formulated in such a way that when the composition burns, nitrogen gas and water vapor are produced. In
In some cases, small amounts of carbon dioxide or carbon monoxide are produced if a binder, co-oxidizer, common ligand or oxidizing anion contains carbon. The total carbon in the gas generating composition is carefully controlled to prevent over generation of CO gas. The combustion of the gas generant is carried out at a rate sufficient to qualify such materials for use as gas generating compositions in automobile air bags and other types of similar devices. Importantly, the production of other undesirable particulate gases or materials is substantially reduced or eliminated. Complexes which are considered within the scope of the present invention include metal nitrate amines, metal nitrile amines, metal perchlorate amines, metal nitrite hydrazines, metal nitrate hydrazines, metal perchlorate hydrazines, and mixtures thereof. The amine and metal complexes are defined as coordination complexes that include ammonia, as the coordinating ligand. The amine complexes may also have one or more oxidizing anions, such as nitrite (N02"), nitrate (N03"), chlorate (C103"), perchlorate (C104"), peroxide (022"), and superoxide (02) "), or mixtures thereof, in the complex. The present invention is also
relates to similar hydrazine and metal complexes that contain corresponding oxidating anions. It has been suggested that during the combustion of a complex containing nitrite and ammonia groups, the nitrite and ammonia groups suffer from a dinitrogenation reaction. This reaction is similar, for example, to the reaction of sodium nitrite and ammonium sulfate, which is described as follows:
2NaN02 + (NH4) 2S04 - > Na2S04 + 4H20 + 2N2
Compositions such as sodium nitrite and ammonium sulfate in combination have little utility as gas-generating substances. These materials are observed to undergo metathesis reactions which lead to undesirable ammonium nitrite. In addition, most simple nitrites have limited stability. In contrast, the metal complexes used in the present invention are unstable materials which, in certain cases, are capable of undergoing the type of reaction described above. The complexes of the present invention also produce reaction products which include desirable amounts of non-toxic gases such as water vapor and nitrogen. In addition, a metal or oxide slag
Metallic, stable, is formed. Therefore, the compositions of the present invention avoid several of the limitations of the compositions that generate the existing sodium azide gas. Any transition metal, alkaline earth metal, metalloid or lanthanide metal which is capable of forming the complexes described herein, is a potential candidate for use in these gas generating compositions. However, considerations such as cost, reactivity, thermal stability, and toxicity can limit the most preferred groups of metals. The currently preferred metal is cobalt. Cobalt forms stable complexes which are relatively inexpensive. In addition, the reaction products of the combustion of the cobalt complex are relatively non-toxic. Other preferred metals include magnesium, manganese, copper, zinc, and tin. Examples of the less preferred but usable metals include nickel, titanium, chromium, rhodium, iridium, ruthenium, and platinum. Some representative examples of the amine complexes within the scope of the present invention, and the decomposition reactions that generate the associated gas, are as follows
Cu (NHs) a (N02.) 2 - CuO + 3H + 2N, 2C? (NH,), (NOj),? 2CoO + 9thfi + 6N, + 0, 2Cr (NH,) j (NOj),? Cr? + 9HjO + 6N2 [Cu (NH,) 4] (NO,) 3 - Cu + 3N, + 6H, 0 2B + 3C? (MH,) .C? (NO,) É? 6C0O + BjO, + 27H, 0 * 18N2 Mg + Co (NH,), (NO,) jC? (NH,), (NO,) 4 - »2C? O + MgO + 9HaO + 6N2
(C? (NHj) 4 (NOj),] (NO,) + 2Sr (NO,) 2? COOO + 2SrO + 37N, + 60H2 lßCCoíNHs) ,,) (NO,), + 4C j (0H), N0, - I8C0O + 8Cu + 83N, + 16ßH, 0
2 [Co (NH,) (NO,), + 2NH4N ?, - 2C? Or UN) + 22H20 TiCl4 (NHt) a + 3Ba02 - * Ti02 + 2BaCl2 + BaO + 3HjO + N2 4 [Cr (NH,) $ 0H} (C104) a + [SnCl4 (NH,),]? 4CrCl, + SnO + 35HaO + UNj
[Ru (NH,), N2] (NO,) 2 + 3Sr (NO,) 2 - »3Sr0 + lORu + 48Na + 75HjO
[Ni (H20) 2 (NH,) 4] (NO, - Ni + 3N2 + 8H20 2 [Cr (01) a (NH,), l + 4 NH4NO, - »7N, + 17H70 + Cr20, ß (Ni (CN) j (NH,)], CiH4 + 43KC104? ßNiO + 43KCl + 64C01 + 12Na-t-36HaO "2 [Sm (02), (NH,)] + 4lGd (NH,),) (C10)? ? 5111.0, + 4GdCl, + 19N, + 5711.0 2Er (NO,)? (NH,) j + 2 (C? (NH,)%] (NO,),? Er20, + 12C? O + 60Na + 117HaO
Some of the representative examples of the hydrazine complexes within the scope of the present invention, and the related gas-generating reactions, are the following:
SZntt (NO,), + Sr (NO,), - »52nO + 21N, + 30H2O + SrO CßíN? JjíNO,,? CO + 4N2 + 6H20 3Mg (NaH4) 1 (ClO «) a + 2YES, N,? 6YES, + 3MgCl, + ION, + 12H, 0 2Mg (N2H4) j (NO,) a + 2 [C? (NH,) 4 (NOJ) J] N?,? 2MgO + 2CoO + 13N2 + 20Ha0
[Mn (N2H «),) (NO,) 2 + Cu (OH) 2 ^ CU + MnO + 4N, + 7HjO
2 [The (N2H4) 4 (NO,)] (NO,), + NH4NO, - aaO, + 12N, + 18HaO
Although the complexes of the present invention are relatively stable, it is also simple to initiate the combustion reaction. For example, if the complexes come in contact with a hot wire, rapid, gas-producing combustion reactions are observed. Similarly, it is possible to initiate the reaction by means of conventional igniter devices. Some types of igniter devices include a number of B / KNO3 pills or granules which are ignited, and which in turn are capable of igniting the compositions of the present invention. Another firing device includes a quantity of granules of Mg / Sr (N03) 2 / nylon. It is also important to note that many of the complexes defined above suffer from "stoichiometric" decomposition. That is, the complexes decompose unreacted with any other material to produce large amounts of nitrogen and water, and a metal or metal oxide. However, for certain complexes it may be desirable to add a fuel or oxidant to the complex to ensure a complete and efficient reaction. Such fuels include, for example, boron, magnesium, boron or aluminum hydrides, carbon, silicon, titanium, zirconium, and other conventional, similar combustible materials, such as
conventional organic binders. Oxidizing species include nitrates, nitrites, chlorates, perchlorates, peroxides, and other similar oxidizing materials. Accordingly, although the stoichiometric decomposition is attractive because of the simplicity of the composition and the reaction, it is also possible to use complexes for which stoichiometric decomposition is not possible. As mentioned above, the nitrate and perchlorate complexes are also considered within the scope of the invention. Some representative examples of such nitrate complexes include: C? (NH3) 6 (N03) 3, Cu (NH3 N03) 2, [Co (NH3) 5 (N03)] (N03) 2, [Co (NH3) 5 ( N02)] (N03) 2, [Co (NH3) 5 (H20)] (N03) 2. Some representative examples of the perchlorate complexes within the scope of the invention include [C (NH 3) 6] (Cl 4) 3, [C 1 (NH 3) 5 (N 2)] Cl 4, [Mg (N 2 H 4) 2] (C104) 2- The preparation of the nitrate or metal nitrite amine complexes of the present invention are described in the literature. Specifically, reference is made to Hagel et al, "The Triamines of Cobalt (III)." I. Geometrical Isomers of Trinitrot-Dimonminecobalt (III) ", 9 Inorganic Chemistry 1496 (June 1970); G. Pass and H. Sutcliffe, Practical Inorganic Chemistry, 2 / a. Ed., Chapman & Hull, New York, 1974; Shibata et al., "Synthesis of Nitroammine- and Cyanoamminecobalt (III)
Complexes With Potassium Tricarbonatecobaltate (III) as the Starting Material ", 3 Inorganic Chemistry 1573 (Nov. 1964), Wieghardt et al," μ-Carboxylate-μ-hydroxo-bis [triammine-cobalt (III)] ", 23 Inorganic Synthesis 23 (1985); Laing, "mer- and fac- [Co (NH3) 3N02) 3]: Do They Exist?" 62 J. Chem. Educ, 707 (1985); Siebert, "Isomere des Trinitrotriamminkobalt (III)" , 441 Z. Anorg, Allg. Chem. 47 (1978), all of which is incorporated herein by reference.The amine and perchlorate complexes of a transition metal are synthesized by similar methods. of amine of the present invention are generally stable and safe for use in the preparation of gas-generating formulations.The preparation of hydrazine and metal perchlorate complexes, nitrite, and nitrate, is also described in the literature. Patil et al., "Synthesis and Characterization of Metal Hydrazine Nitrate, Azidem and Perchlorate Complexes ", 12 Synthesis and Reactivity In Inorganic and Metal Organic Chemistry, 383 (1982); Klyichnilov et al, "Preparation of Some Hydrazine Compounds of Palladium", 13 Russian Journal of Inorganic Chemistry, 416 (1968); Klyichnikov et al, "Conversion of Mononuclear Hydrazine Complexes of Platinum and Palladium Into Binuclear Complexes", 36 Ukr. Khim. Zh., 687 (1970).
The described complexes can be processed into pellets or granules for use in gas generating devices. Such devices include supplementary restriction systems of the automotive airbag. Such gas generating compositions will comprise an amount of the described complexes and preferably, a binder and a co-oxidant. The compositions produce a mixture of gases, mainly nitrogen and water vapor, during decomposition or burning. The gas generating device will also include means for initiating the burning of the composition, such as a hot wire or lighter. In the case of an automobile airbag system, the system will include the compositions described above; an inflatable, crushed airbag; and means for igniting the gas generating composition within the airbag system. The systems of the automotive airbag are well known in the art. Typical binders used in the gas generating compositions of the present invention include binders conventionally used in propellant, pyrotechnic and explosive compositions including, but not limited to, lactose, boric acid, silicates including magnesium silicate , the carbonate
polypropylene, polyethylene glycol, gums that are naturally present, such as guar gum, acacia gum, celluloses and modified starches (a detailed description of such gums is provided by CL Mantell, The Water-Soluble Gums , Reinhold Publishing Corp., 1947, which is incorporated herein for reference), polyacrylic acids, nitrocellulose, polyacrylamide, polyamides, including nylon, and other conventional polymeric binders. Such binders improve the mechanical properties or provide improved impact deformation resistance. Although water-immiscible binders can be used in the present invention, it is currently preferred to use water-soluble binders. The binder concentration is preferably in the range from 0.5 to 12% by weight, and more preferably from 2% to 8% by weight of the gas generating composition. Applicants have found that the addition of carbon such as carbon black or activated charcoal to the gas generating compositions improves the binding action significantly, perhaps by strengthening the binder and thereby forming a microcomposite. Improvements in resistance to shock deformation from 50% to 150% have been observed with the addition of carbon black to the
compositions within the scope of the present invention. The ballistic reproducibility is improved when the resistance to shock deformation is increased. The concentration of the carbon is preferably in the range of 0.1% to 6% by weight, and more preferably from 0.3 to 3% by weight of the gas generating composition. The co-oxidant may be a conventional oxidant such as perchlorates, chlorates, peroxides, nitrites, and alkali, alkaline earth, lanthanide, or ammonium nitrates, including for example, Sr (N03) 2, NH4CIO4, KN03, and (NH4) 2Ce ( N03) 6. The co-oxidant may also be an oxidizing agent containing a metal, such as metal oxides, metal hydroxides, metal peroxides, metal oxide hydrates, metal oxide hydroxides, metal hydrated oxides, and mixtures thereof, including those described in the Patent. US No. 5,439,537 issued August 8, 1995, entitled "Thermite Compositions for Use as Gas Generants", which is incorporated herein by reference. Examples of metal oxides include, among others, oxides of copper, cobalt, manganese, tungsten, bismuth, molybdenum, and iron, such as CuO, Co203, Co3? 4, CoFe2? 4, Fe203, Mo03, Bi2Mo06, and Bi203. Examples of metal hydroxides include, among others, Fe (OH) 3,
Co (OH) 3, Co (OH) 2, Ni (OH) 2, Cu (OH) 2, and Zn (OH) 2. Examples of metal oxide hydrates and metal hydrated oxides include, among others, Fe203 * xH20, Sn02 «xH20, and Mo03» H20. Examples of metal oxide hydroxides include, among others, CoO (OH) 2, Fe 0 (0H) 2, MnO (OH) 2 and MnO (OH) 3. The co-oxidizer can also be a basic metal carbonate such as metal carbonate hydroxides, metal carbonate oxides, metal carbonate hydroxide oxides, and hydrates and mixtures thereof and a basic metal nitrate such as metal hydroxide nitrates, metal oxides metal nitrate, and hydrates and mixtures thereof, including those oxidants described in US Pat. No. 5,429,691, entitled "Thermite Compositions for Use as Gas Generants" which is incorporated herein by reference. Table 1, which is given below, lists the examples of the basic metal carbonates capable of functioning as co-oxidants in the compositions of the present invention:
Table 1
Basic Metal Carbonates
Cu (CO,) l.Jl «Cu (OH) j ,, p.e. , CUCO, «Cu (OH), (malachita)
Eg, 2C? (CO,) -3C? (0H), - H, O C?, P?, (COs) to (OH) 2 # e.g.,
Na, [Co (CO,) a] * 3H20 Zn (C03) l I (OH) 2β, e.g., 211, (00,) (OH), BiAMga (CO,) c (OH), lf p.e.,
Fe (CO,) (OH) fc p.e., Fß (CO,) t ,, j (? M) 2? Cu,., Zn, (COs),., (OH) ". e.g., Cu. 42 .tt (CO,) (OH),
e.g., C? M.? Cu «,." (CO,)! > (OH),., Ti? BipíCO ^ .ÍOíDyíOÍ ^^ O) ,, p.e. , TiBi4 (C0,) 2 (0H) 20, (H, O), (BIO), CO,
Table 2, which is given below, lists the examples of the basic metallic nitrates capable of functioning as co-oxidants in the compositions of the present invention:
Table 2
Basic Metal Nitrates
Cu2 (OH), NO, (gardite)
Cu.CO,., (OH), NO "eg, CUCO (OH), HO, Zn, (OH), NO, Mn (OH) aNO, Fe (NO,). (OH), _, pe, F * 4 (0H) "N0, -2H, O Mo (NO,) aOa Bi0N0, -H, O Ce (OH) (NO,), - 3H, 0
In certain cases, it will also be desirable to use mixtures of such oxidizing agents to improve the ballistic properties or maximize the filterability of the slag formed from the combustion of the composition. The present composition may also include the additives conventionally used in gas generating compositions, propellants, and explosives, such as burn rate modifiers, slag formers, release agents, and additives which remove in a effective the N0X. Typical burn rate modifiers include Fe203, K2B? 2H? 2, Bi2Mo? 6, and powder or graphite carbon fibers. Various slag forming agents are already known and include, for example, clays, talcs, silicon oxides, alkaline earth oxides, hydroxides, oxalates, of which magnesium carbonate, and magnesium hydroxide are exemplary. Various additives and / or agents for reducing or eliminating oxides or nitrogen from the combustion products of a gas-generating composition are also already known, including alkali metal salts and complexes of tetrazoles, aminotetrazoles, triazoles and related nitrogen heterocycles. of which aminotetrazole potassium, sodium carbonate and potassium carbonate are exemplary. The composition
it may also include materials which facilitate the release of the composition of a mold such as graphite, molybdenum sulphide, calcium stearate, or boron nitride. Burning speed modifiers / ignition adjuvants, typical, which may be used here, include metal oxides, nitrates and other compounds such as, for example Fe203, K2B? H? 7? H20, BiO (N03) , Co203, CoFe204, CuMo04, Bi2Mo06, Mn02, Mg (N03) 2 * xH20, Fe (N03) 3 * xH20, Co (N03) 2 # xH20, and NH4N03. The coolants include magnesium hydroxide, cupric oxalate, boric acid, aluminum hydroxide, and silicotungstic acid. Coolants such as aluminum hydroxide and silicotungstic acid can also function as slag improvers. It will be appreciated that many of the foregoing additives can effect multiple functions in the gas generating formulation such as a co-oxidant or as a fuel, depending on the compound. Some compounds can function as a co-oxidant, a burn-rate modifier, refrigerant, and / or slag former. Several important properties of the compositions that generate the typical hexaamine-cobalt (III) nitrate gas within the scope of
present invention have been compared with those of the commercial sodium azide gas generating compositions. These properties illustrate the significant differences between the conventional sodium azide gas generating compositions and the gas generating compositions within the scope of the present invention. These properties are summarized below
The term "gas fraction of the generator" means the fraction by weight of the gas generated by weight of the gas generator. The typical hexaamine-cobalt (III) nitrate gas generating compositions have more preferred flame temperatures in the range of 1850 ° K to 1900 ° K, the gas fraction of the generator in the range of 0.70 to 0.75, the content of total coal in the generator in the range from 1.5% to 3.0% of the burn rate of the generator to 70.37 kg / cm2 (1000 psi) in the range from 0.2 ips to 0.35 ips, and the surface area of the generator in the range from 2.5 cm2 / g up to 3.5 cm2 / g. The gas generating compositions of the present invention are readily adapted for use with the technology of the hybrid air bag inflator. The technology of the hybrid inflator is based on heating a stored inert gas (argon or helium) to a desired temperature by burning a small amount of the propellant. Hybrid inflators do not require the cooling filters used with pyrotechnic inflators to cool the combustion gases, because the hybrid inflators are capable of providing a lower temperature gas. The discharge temperature of the gas can be changed selectively by adjusting the gas weight ratio
inert with respect to the weight of the propellant. The higher the ratio of the weight of the gas to the weight of the propellant, the colder the discharge temperature of the gas will be. A hybrid gas generating system comprises a pressure tank having a breakable opening, a predetermined amount of inert gas placed inside this pressurized tank; a gas generating device for producing hot combustion gases and having means for breaking the breakable opening; and means for igniting the gas generating composition. The tank has a breakable opening which can be broken by a plunger when the generating device is turned on. The gas generating device is configured and positioned in relation to the pressure tank so that the hot combustion gases are mixed and the inert gas is heated. Suitable inert gases include, among others, argon, helium, and mixtures thereof. The hot and mixed gases leave the pressure tank through the opening and finally through the outlet of the hybrid inflator and deploy an inflatable bag or balloon, such as a car air bag. Preferred embodiments of the invention give combustion products with a temperature greater than about 1800 ° K, the heat of which is
transferred to the inert gas cooler causing a further improvement in the efficiency of the hybrid gas generation system. Hybrid gas generating devices for supplementary safety restriction applications are described in Frantom, Hibrid Airbag Inflator Technology, Airbag Int'l Symposium on Sophisticated Car Occupant Safety Systems, (Weinbrenner-Saal, Germany, 2-3 November 1992 ).
EXAMPLES
The present invention is further described in the following non-limiting examples. Unless otherwise specified, the compositions are expressed in percent by weight.
Example 1
An amount (132.4 g) of Co (NH3) 3 (N02) 3, prepared in accordance with the teachings of Hagel et al., "The Triamines of Cobalt (III) I. Geometrical Isomers of Trinitrotriamminecobalt (III)", 9 Inorganic Chemistry 1496 (June 1970), becomes a suspension in 35 ml of methanol with 7 g of a 38 weight percent solution of vinyl alcohol / ethyl acetate polymeric resin.
pyrotechnic grade vinyl commonly known as VAAR dissolved in methyl acetate. The solvent was allowed to partially evaporate. The paste-like mixture was forced through a 20 mesh screen, allowed to dry to a stiff consistency, and forced through a screen again. The resulting granules were then dried in vacuo at room temperature for 12 hours. Pills of 1.27 cm (half inch) of the dry material were prepared by compression. The pills were burned at various different pressures ranging from 42.22 kg / cm2 to 232.22 kg / cm2 (600-3,300 psig). The burn rate of the generator was found to be 0.60 cm (0.237 inches) per second at 70.37 kg / cm2 (1,000 psig) with an exponent of the pressure of 0.85 over the range of the pressure tested.
Example 2
The procedure of Example 1 was repeated with
100 g of Co (NH3) 3 (N02) 3 and 34 g of 12 weight percent of the solution of nylon in methanol. The granulation was carried out by means of 10 and 16 mesh sieves followed by air drying. The drying rate of this composition was found to be 0.74 cm (0.290)
inches) per second at 70.37 kg / cm2 (1,000 psig) with an exponent of the pressure of 0.74.
Example 3
In a manner similar to that described in Example 1, 400 g of Co (NH3) 3 (N02) 3 were converted to a suspension with 219 g of a 12 weight percent solution of the nitrocellulose in acetone. The nitrocellulose contained 12.6 percent nitrogen. The solvent was allowed to partially evaporate. The resulting paste was forced through an 8-mesh screen followed by a 24-mesh screen. The resulting granules were dried overnight with air and mixed with sufficient agent for release of the calcium stearate mold to provide 0.3 percent in weight in the final product. A portion of the resulting material was compressed into 1.27 cm (0.5 inch) pills and found to exhibit a burn rate of 0.698 cm (0.275 inches) per second at 70.37 37 kg / cm2 (1,000 psig) with an exponent of pressure from 0.79. The rest of the material was compressed into 0.3175 cm (1/8 inch) by 0.1778 cm (0.07 inch) tablets on a rotary tablet press. The density of the pill was determined to be 1.88 g / cc. The temperature of the theoretical flame of this
composition was of 2,358 ° K and was calculated to provide a fraction of the gas mass of 0.72.
Example 4
This example describes the preparation of a reusable stainless steel test device or accessory, used to simulate the driver's side gas generators. The test device, or simulator, consisted of an ignition chamber and a combustion chamber. The ignition chamber was located in the center and had 24 openings 0.254 cm (0.10 inches) in diameter that go to the combustion chamber. The ignition chamber was equipped with a lighter detonator. The lighter chamber wall was coated with a 0.00254 cm (0.001 inch) thick aluminum foil before the 24-fold + 60 mesh lighters were added. The wall of the external combustion chamber consisted of a ring with nine outlet openings. The diameter of the openings was varied by changing the rings. Starting from the internal diameter of the ring of the external combustion chamber, the combustion chamber was equipped with an 0.01016 cm (0.004 inch) aluminum filler plate, a 30 mesh stainless steel sieve lift stroke, four riser runs of one
14 mesh stainless steel screen, a baffle ring, and the gas generator. The generator was kept intact in the combustion chamber using a "donut" from a 18 mesh stainless steel screen. An additional deflector ring was placed around the outside diameter of the external combustion chamber wall. The simulator was fitted to either a 60-liter tank or a car air bag.The tank was equipped with openings for pressure, temperature, ventilation and drainage. Car airs have a maximum capacity of 55 liters and are built with two ventilation openings of 1.27 c (0.5 in.) The simulator tests involving an air bag were configured in such a way that they could test the pressures of the bag The temperature of the surface of the outer layer of the bag was verified during the inflation event by infrared radiometry, thermal imaging, and a thermocouple.
Example 5
Thirty-seven and a half grams of the 0.3175 cm (1/8 inch) diameter pills prepared as in Example 3 were burned in a
test of the ventilated inflator in a 60-liter collection tank as described in Example 4, with the additional incorporation of a second sieve chamber containing 2 rises of a 30-mesh sieve and 2 rises of a sieve 18. The combustion produced a combustion chamber pressure of 140.74 kg / cm2 (2,000 psia) and a pressure of 2.74 kg / cm2 (39 psia) in the collection tank of 60 1. The temperature of the gases in the the collection tank reached a maximum of 670 ° K in 20 milliseconds. The analysis of the gases collected in the 60 1 tank showed a nitrogen oxides concentration (N0X) of 500 ppm and a carbon monoxide concentration of 1.825 ppm. The total expelled particulate material as determined by rinsing the tank with methanol and evaporating the rinsing material was found to be 1,000 mg.
Example 6
The test of Example 4 was repeated except that the 60 1 tank was replaced with a 55 liter ventilated bag as typically employed in the driver side automotive inflator restraint devices. A combustion chamber pressure of 133.70 kg / cm2 (1,900 psia) was obtained when
There was a complete inflation of the bag. An internal bag pressure of 0.14 kg / cm2 (2 psig) maximum was observed in approximately 60 milliseconds after ignition. The surface temperature of the bag was observed to remain below 83 ° C which is an improvement over the azide-based inflators, while the operation of the bag inflation is very typical of conventional systems.
Example 7
The nitrate salt of the copper tetraamine was prepared by dissolving 116.3 g of copper (II) nitrate semipentahydrate in 230 ml of concentrated ammonium hydroxide and 50 ml of water. Once the resulting hot mixture has been cooled to 40 ° C, one liter of ethanol is added with stirring to the precipitate to give the tetraamine nitrate product. The dark blue-purple solid was collected by filtration, washed with ethanol, and dried with air. The product was confirmed to be Cu (NH3) 4 (N03) 2 by elemental analysis. The burn rate of this material as determined from the compressed 1.27 cm (0.5 inch) diameter pills was 0.4572 cm (0.18 inches) per second at 70.37 kg / cm2 (1,000 psig).
Example 8
The copper tetraamine nitrate prepared in Example 7 was formulated with several supplemental oxidants and tested to verify the rate of burning. In all cases, 10 g of the material was converted to a suspension with approximately 10 ml of methanol, dried, and compressed into 1.27 cm (0.5 inch) diameter pills. The burn rates were measured at 70.37 kg / cm2 (1,000 psig), and the results are shown in the following table.
Example 9
An amount of the hexaamine-cobalt (III) nitrate was prepared by replacing an ammonium chloride with the ammonium nitrate in the process to prepare the hexaamine-cobalt (III) chloride as taught by G.
Pass and H. Sutcliffe, Practical Inorganic Chemistry, 2 / a. Ed., Chapman & Hull, New York, 1974. The prepared material was determined to be [Co (NH3) 6] (N02) 3 by elemental analysis. A sample of the material was compressed into 1.27 cm (0.5 inch) diameter pills and a burn rate of 0.66 cm (0.26 inch) per second was measured at 140.74 kg / cm2 (2,000 psig).
Example 10
The material prepared in Example 9 was used to prepare three batches of gas generant containing hexaamine-cobalt (III) nitrate as the fuel and ceric ammonium nitrate as the co-oxidant. The lots differ in the processing mode and in the presence or absence of additives. The burn rates were determined from 1.27 cm (0.5 inch) pills. The results are summarized below:
Example 11
The material prepared in Example 9 was used to prepare several mixtures of 10 g of the generant compositions using several supplementary oxidants. In all cases, the appropriate amount of hexaamine-cobalt (III) and the co-oxidant (s) were mixed in approximately 10 ml of methanol, allowed to dry, and compressed into 0.5-inch (1.27 cm) pills. diameter. The pills were tested to verify the burn rate at 70.37 kg / cm2 (1,000 psig), and the results are shown in the following table.
Example 12
The binary compositions of hexaamine-cobalt (III) nitrate ("HACN") and several supplemental oxidants were combined in batches of 20 grams. The compositions were dried for 72 hours at 93.33 ° C
(200 ° F) and compressed into 1.27 cm diameter pills
(0.5 inches). Burning speeds were determined by burning the 1.27 cm (0.5 inch) pills at different pressures ranging from 70.37 to 281.48 kg / cm2 (1000-4000 psi). The results are shown in the following table.
Example 13
A processing method was contemplated to prepare small parallelepipeds ("pps") of the gas generator at a laboratory scale. The equipment necessary to form and cut the pps included a cutting table, a cylinder or roller and a cutting device. Table
Cutting consisted of a sheet of 22.86 cm (9 inches) x 45.72 cm (18 inches) of metal with spacers of paper of 1.27 cm (0.5 inches) placed as tapes along the longitudinal edges. The spacers have a cumulative height of 0.109 cm (0.043 inches). The cylinder or roller consisted of a Teflon cylinder 0.3048 cm (1 foot) long, 5.08 cm (2 inches) in diameter. The cutting device consisted of a shaft, cutting blades and spacers. The shaft was of a 0.635 cm (0.25 inch) bolt on which a series of seventeen washers of 1.905 cm (0.75 inches) in diameter, 0.0127 cm (0.005 inches) thick, were placed as cutting blades. Between each of the cutting blades, four brass spacer washers of 1,676 cm (0.66 inches) in diameter, 0.508 cm (0.020 inches) in thickness were placed and the series of the washers were fixed or secured by means of a nut. The repetition distance between the circular cutting blades was 0.2159 cm (0.085 inches). A gas-generating composition containing a water-soluble binder was mixed dry and then batches of 50-70 g were mixed on a Spex mill / mixer for five minutes with sufficient water so that the material when mixed had a similar consistency to a pasta.
A sheet of plastic velostat (synthetic material) was placed by tapping the cutting table and the paste ball of the generator mixed with the water was crushed by hand on the plastic. A sheet of polyethylene plastic was placed on the generant mixture. The cylinder was placed parallel to the spacers on the cutting table and the paste was crushed to a width of approximately 12.7 cm (5 inches). The cylinder was then rotated 90 degrees, was placed on top of the spacers, and the paste was crushed to the maximum amount that the cutting table can allow. The polyethylene plastic was carefully detached from the generator and the cutting device was used to cut the dough both lengthwise and widthwise. The plastic sheet of synthetic material (velostat) on which the generator has been rolled and cut is defied from the cutting table and placed longitudinally on a cylinder of 10.16 cm (4 inches) in diameter in a convection oven at 57.22. ° C (135 ° F). After about 10 minutes, the sheet was taken from the oven and placed on a rod 1.27 cm (0.5 inch) in diameter, so that the two ends of the plastic sheet formed an acute angle with respect to the rod or rod. The plastic was moved back and forth on the rod or rod of
so that cuts between the parallelepipeds ("pps") open upwards. The sheet was placed across a 4-inch diameter cylinder in the convection oven at 57.22 ° C (135 ° F) and allowed to dry for another 5 minutes. The cuts were opened between the pps. above the diameter rod 1.27 cm (0.5 inches) as above. At this moment, it was quite easy to disengage the pps. of plastic. The pps. they were separated from each other additionally by rubbing them gently in a 0.568 liter cup (1 pint) or on screens of a 12 mesh screen. This method breaks the pps. in simple parts with some remaining double or double elements. The double elements were divided into simple elements by the use of a razor. The pps. They were then placed in a convection oven at 73.88-107.22 ° C (165-225 ° F) to dry them completely. The resistance to shock deformation (on the edge) of the pps. thus formed were typically as large as or greater than those of the 0.3175 cm (0.125 inch) diameter pills with a convex radius of 0.635 cm (0.25 inches) and a maximum height of 0.1778 cm (0.070 inches), which were formed on a rotating press. This is remarkable since the latter are three times as bulky as those.
Example 14
A gas generating composition was prepared using hexaamine-cobalt (III) nitrate, [(NH3) 6Co] (N03) 3, powder (78.07%, 39.04 g), granules of ammonium nitrate (19.93%, 9.96 g), and ground polyacrylamide, MW 15 million (2.00%, 1.00 g). The ingredients were mixed dry in a Spex mill / mixer for one minute. Deionized water (12% dry weight of the formulation, 6 g) was added to the mixture which was mixed for an additional five minutes on the Spex mixer / mill. This led to a material with a pulp-like consistency which was processed in parallelepipeds (pps.) As in Example 13. Three additional batches of the generator were mixed and processed in a similar manner. The pps. of the four lots were combined. The dimensions of the pps. they were 0.132 cm (0.052 inches) x 0.1828 cm (0.072 inches) x 0.2133 cm (0.084 inches). The standard deviations on each of the dimensions were of the order of 0.0254 cm (0.010 inches). The average weight of the pps. it was 6.62 mg. The volumetric density, the density as determined by the displacement of the solvent, was determined to be 0.86 g / cc, 1.28 g / cc, and 1.59 g / cc, respectively. Resistance to impact deformation of 1.7 kg (on the narrowest edge)
were measured with a standard deviation of 0.7 kg. Some of the pps. They were compressed into 1.27 cm (0.5 inch) diameter pills weighing approximately three grams. From these pills, it was determined that the burning rate will be from 0.13 ips to 70.37 kg / cm2 (1000 psi) with an exponent of the pressure of 0.78.
Example 15
A simulator was constructed according to Example 4. Two grams of a stoichiometric mixture of Mg / Sr (N03) 2 / nylon lightener granules were placed in the igniter chamber. The diameter of the openings that extend towards the wall of the external combustion chamber was 0.476 cm (3/16 inches). Thirty grams of the generant described in Example 14 in the form of parallelepipeds were fixed or secured in the combustion chamber. The simulator was fixed to the 60 1 tank described in Example 4. After ignition, the combustion chamber reached a maximum pressure of 161.85 kg / cm2 (2300 psia) in 17 milliseconds, the 60 1 tank reached a maximum pressure of 2.39 kg / cm2 (34 psia) and the maximum tank temperature was 640 ° K. The levels of N0X, CO and NH3 were 20, 380,
and 170 ppm, respectively, and 1600 mg of the particulate material were collected from the tank.
Example 16
A simulator was constructed with exactly the same lighter and type of generator and load weight as in Example 15. In addition, the diameters of the outlet opening of the external combustion chamber are identical. The simulator was attached to an automotive safety bag of the type described in Example 4. After the ignition, the combustion chamber reached a maximum pressure of 140.74 kg / cm2 (2000 psia) in 15 milliseconds. The maximum pressure of the inflated airbag was 0.063 kg / cm2 (0.9 psia). This pressure was reached 18 milliseconds after power up. The maximum temperature of the surface of the bag was 67 ° C.
Example 17
A gas generating composition was prepared using hexaamine-cobalt (III) nitrate powder (76.29%, 76.29 g), granules of ammonium nitrate (15.71%, 15.71 g, Dynamit Nobel, granule size: <350 microns), cupric oxide powder formed pyrometallurgically (5.00%, 5.00 g) and guar gum (3.00%, 3.00 g). The
ingredients were mixed dry in a Spex mixer / mill for one minute. Deionized water (18% dry weight of the formulation, 9g) was added to 50 g of the mixture which was mixed for an additional five minutes on the Spex mixer / mill. This led to a material with a paste-like consistency which was processed in parallelepipeds (pps.) As in Example 13. The same process was repeated for the other 50 g of the dry blended generator and the two lots of the pps . They mixed together. The average dimensions of the pps. mixed were 0.1778 cm x 0.2057 cm x 0.2235 cm (0.70 x 0.081 x 0.088 inches). The standard deviations for each of the dimensions were of the order of 0.0254 cm (0.01 inches). The average weight of the pps. It was 9.60 mg. The volumetric density, the density as determined by dimensional measurements, and the density as determined by the displacement of the solvent were determined to be 0.96 g / cc, 1.17 g / cc, and 1.73 g / cc, respectively. Impact strengths of 5.0 kg (on the narrowest edge) were measured with a standard deviation of 2.5 kg. Some of the pps. They were compressed into pills weighing approximately three grams. From these pills the burn rate that is going to be 0.20 was determined
ips at 70.37 kg / cm2 (1000 psi) with a pressure exponent of 0.67.
Example 18
A simulator was constructed according to Example 4. One gram of a stoichiometric mixture of Mg / Sr (N03) 2 / nylon and two grams of slightly overoxidized B / KN03 lighter granules were combined and placed in the firing chamber. The diameter of the openings that leave the wall of the combustion chamber was 0.4216 cm (0.166 inches). Thirty grams of the generator described in Example 17 in the form of parallelepipeds were fixed or secured in the combustion chamber. The simulator was fixed to the 60 1 tank described in Example 4. After the ignition, the combustion chamber reached a maximum pressure of 178.74 kg / cm2 (2540 psia) in 8 milliseconds, the 60 1 tank reached a maximum pressure of 2,533 kg / cm2 (36 psia) and the maximum tank temperature was 600 ° K. The levels of NOx, CO, and NH3 were 50, 480, and 800 ppm, respectively, and 240 mg of the particulate material was collected from the tank.
Example 19
A simulator was constructed with exactly the same lighter and type of generator and load weight as in Example 18. In addition the diameters of the outlet opening of the external combustion chamber were identical. The simulator was fixed to a car safety bag of the type described in Example 4. After the ignition, the combustion chamber reached a maximum pressure of 189.99 kg / cm2 (2700 psia) in 9 milliseconds. This pressure was reached 10 milliseconds after power up. The maximum surface temperature of the bag was 73 ° C.
Example 20
A gas generating composition was prepared using hexaaminecobalt (III) powder (69.50%, 347.5 g), trihydroxy copper (II) nitrate, [Cu2 (OH) 3N03], in powder form (21.5%, 107.5 g), 10 microns of RDX (5.00%, 25 g), 26 microns of potassium nitrate (1.00%, 5 g) and guar gum (3.00%, 3.00 g). The ingredients were mixed dry with the aid of a 60 mesh screen. Deionized water (23% dry weight of the formulation, 15 g) was added to 65 g of the mixture which was mixed for an additional five minutes over the
Spex mixer / mill. This led to a material with a paste consistency which was processed in parallelepipeds (pps.) As in Example 13. The same process was repeated for two additional batches of 65 g of the dry blended generator and the three batches of pps. They were mixed together. The average dimensions of the pps. were 0.1447 cm x 0.1981 cm x 0.2133 cm (0.057 x 0.078 x 0.084 inches). The standard deviations on each of the dimensions were of the order of 0.0250 cm (0.010 inches). The average weight of the pps. it was 7.22 mg. The volumetric density, the density as measured by the dimensional measurements, and the density as determined by the displacement of the solvents was determined to be 0.96 g / cc, 1.23 g / cc, and 1.74 g / cc, respectively. Resistance to impact deformation of 3.6 kg (on the narrowest edge) were measured with a standard deviation of 0.9 kg. Some of the pps. They were compressed into 1.27 cm (0.5 inch) diameter pills weighing approximately three grams. From these pills it was determined that the burn rate will be from 0.27 ips to 70.37 kg / cm2 (1000 psi) with an exponent of the pressure of 0.51.
Example 21
A simulator was constructed according to Example 4. 1.5 grams of a stoichiometric mixture of Mg / Sr (N03) 2 / nylon and 1.5 grams of lightly over-oxidized B / KN03 lighter granules were combined and mixed in the ignition chamber. The diameter of the openings that go to the wall of the external combustion chamber was 0.4495 cm (0.177 inches). Thirty grams of the generant described in Example 20 in the form of parallelepipeds were fixed or secured in the combustion chamber. The simulator was fixed to the 60 1 tank described in Example 4. After ignition, the combustion chamber reached a maximum pressure of 214.62 kg / cm2 (3050 psia) in 14 milliseconds. The levels of NOx, CO, and NH3 were 25, 800, and 90 ppm, respectively, and 890 mg of the particulate material were collected from the tank.
Example 22
A gas generating composition was prepared using a hexaamine-cobalt (III) powder (78.00%,
457. 9 g), trihydroxy copper (II) nitrate powder (19.00%, 111.5 g), and guar gum (3.00%, 17.61 g). The ingredients were combined dry and then mixed
with water (32.5% dry weight of the formulation, 191 g) in a 0.568 1 (1 pint) Baker-Perkins mixer for 30 minutes. To a portion of the resulting wet cake (220 g), 9.2 grams of additional trihydroxy copper (II) nitrate and an additional 0.30 grams of guar gum were added as well as 0.80 g of carbon black (Monarch 1100). This new formulation was mixed for 30 minutes on a Baker-Perkins mixer. The wet cake was placed in a ram extruder with a barrel diameter of 5.08 cm (2 inches) and a diameter of the die orifice of 0.2295 cm (0.09038 inches). The extruded material was cut into lengths of approximately 0.3048 cm (1 foot), allowed to dry under ambient conditions overnight, placed in a closed container containing water to moisten and thus soften the material, cut it into lengths of approximately 0.254 cm (0.1 inches) and dry at 73.88 ° C (165 ° F). The dimensions of the resulting extruded cylinders were of an average length of 0.2870 cm (0.113 inches) and an average diameter of 0.2311 cm (0.091 inches). The volumetric density, the density as determined by the dimensional measurements, and the density as determined by the displacement of the solvent were 0.86 g / cc, 1.30 g / cc, and 1.61 g / cc, respectively. Resistors of impact deformation of 2.1 and 4.1
kg were measured on the circumference and the axis, respectively. Some of the extruded cylinders were compressed into 1.27 cm (0.5 inch) diameter pills weighing approximately three grams. From these pills it was determined that the burn rate will be from 0.22 ips to 70.37 kg / cm2 (1000 psi) with an exponent of the pressure of 0.29.
Example 23
Three simulators were constructed according to Example 4. 1.5 grams of a stoichiometric mixture of Mg / Sr (N03) 2 / nylon and 1.5 grams of lightly over-oxidized B / KN03 granules were mixed and placed in the igniter chambers. The diameter of the openings that extend to the wall of the external combustion chamber were 0.4495 cm (0.177 inches), 0.4216 cm (0.166 inches), and 0.3860 cm (0.152 inches), respectively. Thirty grams of the generator described in Example 22 in the form of extruded cylinders were fixed or secured in each of the combustion chambers. The simulators were, in succession, fixed to the 60 1 tank described in Example 4. After ignition, the combustion chambers reached a maximum pressure of 111.53, 117.16 and 133.7 kg / cm2 (1585, 1665, and 1900 psia) , respectively. The pressures
tank maximums were 2.25, 2.39, and 2.46 kg / cm2 (32, 34, and 35 psia), respectively. The NOx levels were 85, 180, and 185 ppm while the CO levels were 540, 600, and 600 ppm, respectively. The NH3 levels were below 2 ppm. The levels of particulate materials were 420, 350, and 360 mg, respectively.
Example 24
The addition of small amounts of carbon to the gas generating formulations has been found to improve the resistance to impact deformation of the parallelepipeds and extruded pills formed as in Example 13 or Example 22. The following table summarizes the improvement of the resistance to impact deformation with the addition of carbon to a typical gas generating composition within the scope of the present invention. All percentages are expressed as percent by weight.
Table 3
Improvement of Resistance to Impact Deformation with the Addition of Coal
HACN = hexaaminecobalt (III) nitrate, [(NH3) 6Co] (N03) 3, (Thiokol) CTN = trihydroxy copper (II) nitrate, [Cu2 (OH3) N03]
(Thiokol) Guar = guar gum (Aldrich) Carbon = carbon black "Monarch 1100" (Cabot) EP = extruded pill (see Example 22) pps. = parallelepipeds (see Example 13) Resistance = resistance to impact deformation of the pps. or pills extruded in kilograms.
Example 25
The hexaamine-cobalt (III) nitrate was compressed into four-gram pills with a diameter of 1.27 cm (0.5 inches). One half of the pills were weighed and placed in an oven at 95 ° C for 700 hours. After aging, the pills were weighed again. No weight loss is observed. The burning rate of the pills maintained at room temperature was 0.16 ips to 70.37 kg / cm2 (1000 psi) with a pressure exponent of 0.60. The burn rate of the pills maintained at 95 ° C for 700 hours was from 0.15 to 70.37 kg / cm2 (1000 psi) with a pressure exponent of 0.68.
Example 26
A gas generating composition was prepared using hexaamine cobalt (III) nitrate powder (76.00%, 273.6 g), trihydroxy copper (II) nitrate powder (16.00%, 57.6 g), 26 micras of potassium nitrate (5.00% , 18.00), and guar gum (3.00%, 10.8 g). Deionized water (24.9% dry weight of the formulation, 16.2 g) is added to 65 g of the mixture which was mixed for about five additional minutes on the Spex mixer / mill. This led to a material with a
paste-like consistency, which was processed in parallelepipeds (pps.) as in Example 13. The same process was repeated for the other batches of 50-65 g of the dry blended generator and all of the lots of pps. They were mixed together. The average dimensions of the pps. they were 0.1651 cm x 0.1879 cm x 0.2082 cm (0.065 x 0.074 x 0.082 inches). The standard deviations on each of the dimensions were of the order of 0.0127 cm (0.0005 inches). The average weight of the pps. It was 7.42 mg. The volumetric density, the density as determined by the dimensional measurements, and the density as determined by the displacement of the solvent, were determined to be 0.86 g / cc, 1.15 g / cc, and 1.68 g / cc, respectively . Resistance to impact deformation of 2.1 kg (on the narrowest edge) was measured with a standard deviation of 0.3 kg. Some of the pps were compressed into ten 1.27 cm pills
(0.5 inches) in diameter weighing approximately three grams. Approximately 60 g of pps. and five 1.27 cm (1/2 inch) diameter pills were placed in an oven maintained at 107 ° C. After 450 hours at this temperature, losses of 0.25% and 0.41% of weight were observed for the pps. and the pills, respectively. The rest of the pps. and the pills were stored under ambient conditions. Speed data
Burned were obtained from both sets of pills and are summarized in Table 4.
Table 4
Comparison of Burning Speed Before and After Accelerated Aging
Conditions of Burning SpeedExponent of Storage at 70.37 kg / cm1 pressure 24-48 hours e 0. 1S ips 0.72 temp.amb. 450 hours at 107 ° C 0.15 ips 0.70
Example 27
Two simulators were constructed according to Example 4. In each ignition chamber, a combined mixture of 1.5 g of a stoichiometric mixture of Mg / Sr (N03) 2 / nylon and 1.5 grams of the lightly blended B / KN03 lightener granules was placed. The diameter of the openings that go to the wall of the external combustion chamber in each simulator were 0.4495 cm (0.177 inches). Thirty grams of the aged generator at ambient conditions described in Example 26 in the form of parallelepipeds were fixed
or insured in the combustion chamber of a simulator while 30 grams of the pps. Generants aged at 107 ° C were placed in the other combustion chamber. The simulators were attached to the 60 1 tank described in Example 4. The results of ignition or test fire are summarized in Table 5 given below.
Table 5
Results of the Test Start for the Aged Generant
Example 28
A mixture of 2 Co (NH3) 3 (N02) 3 and Co (NH3) 4 (N02) 2Co (NH3) 2 (N02) was prepared and compressed into a pill having a diameter of approximately 1.28 cm (0.504 inches) . The complexes were preparad
within the scope of the teachings of Hagel, et al, reference indicated above. The pill was placed in a test pump, which was pressurized to 70.37 kg / cm2 (1,000 psi) with nitrogen gas. The pill was ignited with a hot wire and the burn rate was measured and it was observed that it will be 0.965 cm (0.38 inches) per second. The theoretical calculations indicated a flame temperature of 1805 ° C. From theoretical calculations, it has been predicted that the main products of the reaction would be solid CoO and gaseous reaction products. The main gaseous reaction products were predicted to be as follows:
Product Volume%
H20 57. 9 N2 38. 6 02 3. 1
Example 29
An amount of Co (NH3) 3 (N02) 3 was prepared according to the teachings of Example 1 and was tested using differential scanning calorimetry. HE
observed that the complex product produced a vigorous exotherm at 200 ° C.
Example 30
Theoretical calculations were made for Co (NH3) 3 (N02) 3. These calculations indicated a flame temperature of approximately 2,000 ° K and a gas yield of about 1.75 times that of a composition that generates sodium azide gas, conventional, based on an equal volume of the generation composition ("operating relationship"). The theoretical calculations were also made for a series of compositions that generate gas. The data of the composition and theoretical operation are described in Table 6 below.
Table 6
The operating ratio is a normalized ratio for a unit volume of the gas generator based on sodium azide. The theoretical gas yield for a typical sodium azide-based gas generator (68% by weight of NaN3, 30% by weight of MoS2, 2% by weight of S) is approximately 0.85 g gas / cc of NaN3 generant.
Example 31
Theoretical calculations were carried out on the reaction of [Co (NH3) 6] (C104) 3 and CaH2 as listed in Table 6 to evaluate its use in a hybrid gas generator. If this formulation is allowed to undergo combustion in the presence of 6.80 times its weight in argon gas, the temperature of the flame decreases from 2577 ° C to 1085 ° C, assuming a 100% efficiency of heat transfer. The exhaust gases consist of 86.8% by volume of argon, 1600 ppm by volume of hydrogen chloride, 10.2% by volume of water, and 2.9% by volume of nitrogen. The weight of the total slag would be 6.1% by mass.
Example 12
The complexes of pentaamine-cobalt nitrate
(III) were synthesized, which contain a
common ligand in addition to NH3. Acuopentaaminecobalt (III) nitrate and pentaaminecarbonatecobalt (III) nitrate were synthesized according to Inorg. Syn., Vol. 4, p. 171 (1973). Pentaaminehydroxocobalt (III) nitrate was synthesized according to H.J.S. King, J. Chem. Soc, p. 2105 (1925) and O. Schmitz, et al, Zeit. Anorg. Chem., Vol. 300, p. 186 (1959). Three sets or batches of the gas generant were prepared using the pentaamine-cobalt (III) nitrate complexes described above. In all cases guar gum was added as a binder. Trihydroxy copper (II) nitrate, [Cu2 (OH) 3N04], was added as the co-oxidant where necessary. Burning speeds were determined from burning pill of 1.27 cm (0.5 inch) in diameter. The results are summarized in Table 7.
Table 7
Formulation Containing [Co (NH3) 5X] (N0) 3
Brief Description of the Invention
In summary, the present invention provides gas generating materials that overcome some of the limitations of conventional azide-based gas-generating compositions. The complexes of the present invention produce non-toxic gaseous products that include water vapor, oxygen, and nitrogen. Certain of the complexes are also capable of efficient decomposition to a metal or metal oxide, and nitrogen and water vapor. Finally, the reaction temperatures and burn rates are within acceptable ranges.
It is noted that in relation to this date the best method known by the applicant to carry out the aforementioned invention, is that which is clear from the present description of the invention.
Having described the invention as above, property is claimed as contained in the following
Claims (82)
1. A gas generating composition, characterized in that it comprises: a complex of a metal cation and a neutral ligand containing hydrogen and nitrogen, such that when the complex is burned, a gas mixture containing nitrogen gas and water vapor, be produced; and sufficient oxidant anion to balance the charge of the metal cation.
2. A gas generating composition according to claim 1, characterized in that the complex is selected from the group consisting of metal nitrite amines, metal nitrate amines, metal perchlorate amines, metal nitrite hydrazines, metal nitrate hydrazines, and mixtures thereof.
3. A gas generating composition according to claim 1, characterized in that the complex is a metal nitrite amine.
4. A gas generating composition according to claim 1, characterized in that the complex is a metal nitrate amine.
5. A gas generating composition according to claim 1, characterized in that the complex is a metal perchlorate amine.
6. A gas generating composition according to claim 1, characterized in that the complex is a metal nitrite hydrazine.
7. A gas generating composition according to claim 1, characterized in that the complex is a metal nitrate hydrazine.
8. A gas generating composition according to claim 1, characterized in that the complex is a metal perchlorate hydrazine
9. A gas generating composition according to claim 1, characterized in that the metal cation is a cation of transition metal, alkaline earth metal, metalloid, or lanthanide metal.
10. A gas generating composition according to claim 9, characterized in that the metal cation is selected from the group consisting of magnesium, manganese, nickel, titanium, copper, chromium, zinc, and tin.
11. A gas generating composition according to claim 1, characterized in that the metal cation is a transition metal cation.
12. A gas generating composition according to claim 11, characterized in that the transition metal cation is cobalt.
13. A gas generating composition according to claim 11, characterized in that the cation of the transition metal is selected from the group consisting of rhodium, iridium, ruthenium, palladium, and platinum.
14. A gas generating composition according to claim 1, characterized in that the oxidation anion is coordinated with the metal cation.
15. A gas generating composition according to claim 1, characterized in that the oxidizing anion is selected from the group consisting of nitrate, nitrite, chlorate, perchlorate, peroxide, and superoxide.
16. A gas generating composition according to claim 1, characterized in that the inorganic oxidizing anion and the inorganic neutral ligand are carbon free.
17. A gas generating composition according to claim 1, characterized in that the complex includes at least one other common ligand, in addition to the neutral ligand.
18. A gas generating composition according to claim 16, characterized in that the common ligand is selected from the group consisting of the ligands of water (H20), hydroxo (OH), perhydroxo (02H), peroxo (02), carbonate (C03) ), carbonyl (CO), oxalate (C20), nitrosyl (NO), cyano (CN), isocyanate (NC), isothiocyanate (NCS), thiocyanate (SCN), amido (NH2), imido (NH), sulfate (S04) ), chlorine (Cl), fluoro (F), phosphate (P04), and ethylenediaminetetraacetic acid (EDTA).
19. A gas generating composition according to claim 1, characterized in that the complex includes a common negative ion in addition to the oxidizing anion.
20. A gas generating composition according to claim 19, characterized in that the negative ion is selected from the group consisting of the negative ions of hydroxide (OH "), chloride (Cl"), fluoride (F ~), cyanide (CN "). ), thiocyanate (SCN "), carbonate (C03" 2), sulfate (S042"), phosphate (P04-3), oxalate (C204" 2), borate (B04 ~ 5), and ammonium (NH4 +).
21. A gas generating composition according to claim 1, characterized in that the complex and the oxidizing anion have a concentration in the generating composition from 50% to 80% by weight, wherein the gas-generating composition further comprises a binder and a co-oxidant. such that the binder has a concentration in the gas generating composition from 0.5 to 10% by weight and the co-oxidant has a concentration in the gas generating composition from 5% to 50% by weight.
22. A gas generating composition according to claim 1, characterized in that it also comprises a co-oxidant.
23. A gas generating composition according to claim 1, characterized in that the co-oxidant is selected from perchlorates, chlorates, peroxides, nitrites, and alkali, alkaline earth, lanthanide, or ammonium nitrates.
24. A gas generating composition according to claim 22, characterized in that the co-oxidant is selected from metal oxides, metal hydroxides, metal peroxides, metal oxide hydrates, metal oxide hydroxides, metal hydrate oxides, base metal carbonates, nitrates of basic metals, and mixtures thereof.
25. A gas generating composition according to claim 22, characterized in that the co-oxidant is selected from the oxides of copper, cobalt, manganese, tungsten, bismuth, molybdenum, and iron.
26. A gas generating composition according to claim 22, characterized because the co-oxidant is a metal oxide selected from CuO, Co203, Co304, CoFe20, Fe203, Mo03, Bi2Mo06, and Bi203.
27. A gas generating composition according to claim 22, characterized in that the co-oxidant is a metal hydroxide selected from Fe (OH) 3, Co (OH) 3, Co (OH) 2, Ni (0H) 2, Cu (OH) 2, and Zn (OH) 2.
28. A gas generating composition according to claim 22, characterized in that the co-oxidant is a metal hydrate hydrate or metal hydrate oxide selected from Fe203 »xH20, Sn02 * xH20, and Mo03« H20.
29. A gas generating composition according to claim 22, characterized in that the co-oxidant is a metal oxide hydroxide selected from CoO (OH) 2, Fe 0 (0H) 2, MnO (OH) 2 and MnO (OH) 3.
30. A gas generating composition according to claim 22, characterized in that the co-oxidant is a basic metal carbonate selected from CuCo3 * Cu (0H) 2 (malachite), 2C? (C03) * 3C? (OH) 2 «H20, C? 0.69Fe0.34 (C03) 0.2 (OH) 2, Na3 [Co (C03) 3] "3H20, Zn2 (C03) (OH) 2, Bi2Mg (C03) 2 (OH) 4, Fe (C03) o.i2 (OH) 2.76, Cu1.54Zno.46 (C03) (0H) 2, Co0.49Cuo.5i (C03) o.43 (OH)?.? F Ti3Bi4 (C03) 2 (OH) 204 (H20) 2, and (BiO) 2C03.
31. A gas generating composition according to claim 22, characterized in that the co-oxidant is a basic metal nitrate selected from Cu2 (OH) 3N03, Co2 (OH) 3N03, CuCo (OH) 3N03, Zn2 (OH) 3N03, Mn (OH ) 2N03, Fe (OH) 14N03 * 2H20, Mo (N03) 202, Bi0N03 »H20, and Ce (OH) (N03) 3» 3H20.
32. A gas generating composition according to claim 1, characterized in that it also comprises a binder.
33. A gas generating composition according to claim 32, characterized in that the binder is soluble in water.
34. A gas generating composition according to claim 33, characterized in that the binder is selected from gums that are naturally present, polyacrylic acids, and polyacrylamides.
35. A gas generating composition according to claim 32, characterized in that the binder is not soluble in water.
36. A gas generating composition according to claim 35, characterized in that the binder is selected from nitrocellulose, VAAR, and nylon.
37. A gas generating composition according to claim 1, characterized in that the complex is hexaaminecobalt (III) nitrate, ([(NH3) 6Co] (N03) 3) and the co-oxidant is trihydroxy copper (II) nitrate ( Cu2 (OH) 3N03).
38. A gas generating composition according to claim 1, characterized in that it further comprises the carbon powder present from 0.1% to 6% by weight of the gas generating composition, wherein the composition exhibits an improved resistance to impact deformation compared with the composition without the coal dust.
39. A gas generating composition according to claim 1, characterized in that further comprises coal dust present from 0.3% to 3% by weight of the gas generating composition.
40. A method of inflation of an air bag, characterized in that it comprises burning a composition generating the gas containing a complex of a transition metal cation or alkaline earth metal cation and a neutral ligand containing hydrogen and nitrogen and sufficient oxidant anion to balance the charge of the metal cation, such that when the gas generating composition is burned, a gas mixture containing the nitrogen gas and water vapor is produced.
41. A method for inflating an air bag according to claim 40, characterized in that the combustion of the metal complex is initiated by heating.
42. A method for inflating an air bag according to claim 40, characterized in that the complex is selected from the group consisting of metal nitrite amines, metal nitrate amines, metal perchlorate amines, metal nitrite hydrazines, metal nitrate hydrazines , metal perchlorate hydrazines, and mixtures thereof.
43. A method for inflating an air bag according to claim 40, characterized in that the complex is a metal nitrite amine.
44. A method for inflating an air bag according to claim 40, characterized in that the complex is a metal nitrite amine.
45. A method for inflating an air bag according to claim 40, characterized in that the complex is a metal perchlorate amine.
46. A method for inflating an air bag according to claim 40, characterized in that the complex is a metal nitrite hydrazine.
47. A method for inflating an air bag according to claim 40, characterized in that the complex is a metal nitrate hydrazine.
48. A method for inflating an air bag according to claim 40, characterized because the complex is a metal perchlorate hydrazine.
49. A method for inflating an air bag according to claim 40, characterized in that the cation of the transition metal is cobalt.
50. A method for inflating an air bag according to claim 40, characterized in that the cation of the transition metal or the cation of the alkaline earth metal is selected from the group consisting of magnesium, manganese, nickel, titanium, copper, chromium, and zinc .
51. A method for inflating an air bag according to claim 40, characterized in that the cation of the transition metal is selected from the group consisting of rhodium, iridium, ruthenium, palladium, and platinum.
52. A method for inflating an air bag according to claim 40, characterized in that the oxidation anion is coordinated with the metal cation.
53. A method for inflating an air bag according to claim 40, characterized in that the oxidizing anion is selected from the group consisting of nitrate, nitrite, chlorate, perchlorate, peroxide, superoxide, and mixtures thereof.
54. A method for inflating an air bag according to claim 40, characterized in that the inorganic oxidizing anion and the inorganic neutral ligand are free of carbon.
55. A method for inflating an air bag according to claim 40, characterized in that the complex includes at least one other common ligand, in addition to the neutral ligand.
56. A method for inflating an air bag according to claim 40, characterized in that the common ligand is selected from the group consisting of the ligands of water (H20), hydroxo (OH), perhydroxo (02H), peroxo (02), carbonate (C03), carbonyl (CO), oxalate (C204), nitrosyl (NO), cyano (CN), isocyanate (NC), isothiocyanate (NCS), thiocyanate (SCN), amido (NH2), imido (NH), sulfate (S04), chlorine (Cl), fluoro (F), phosphate (P04), and acido-ethylenediaminetetraacetic acid (EDTA).
57. A method for inflating an air bag according to claim 40, characterized in that the complex includes a common negative ion in addition to the oxidizing anion.
58. A method for inflating an air bag according to claim 57, characterized in that the common negative ion is selected from the group consisting of negative ions of hydroxide (OH "), chloride (Cl"), fluoride (F "), cyanide (CN "), thiocyanate (SCN"), carbonate (C03 ~ 2), sulfate (S042"), phosphate (P04" 3), oxalate (C204"2), borate (B04" 5), and ammonium (NH4 +) .
59. A method for inflating an air bag according to claim 40, characterized in that the complex and the oxidizing anion combined have a concentration in the composition that generates the gas from 50% to 80% by weight, wherein the composition generating the gas further comprises a binder and a co-oxidant in such a way that the binder has a concentration in the gas generating composition from 0.5% to 10% by weight and the co-oxidant has a concentration in the gas generating composition from 5% to 50% by weight .
60. A method for inflating an air bag according to claim 40, characterized in that the gas generating composition which is burned further comprises a cooxidant.
61. A method for inflating an air bag according to claim 60, characterized in that the co-oxidant is selected from perchlorates, chlorates, peroxides, and alkali, alkaline earth, or ammonium nitrates.
62. A method for inflating an air bag according to claim 60, characterized in that the co-oxidant is selected from metal oxides, metal hydroxides, metal peroxides, metal oxide hydrates, metal oxide hydroxides, metal hydrate oxides, basic metal carbonates , basic metallic nitrates, and mixtures thereof.
63. A method for inflating an air bag according to claim 60, characterized in that the co-oxidant is selected from the oxides of copper, cobalt, manganese, tungsten, bismuth, molybdenum, and iron.
64. A method for inflating an air bag according to claim 60, characterized in that the co-oxidant is a metal oxide selected from CuO, Co203, Co304, CoFe20, Fe203, Mo03, Bi2Mo06, and Bi203.
65. A method for inflating an air bag according to claim 60, characterized in that the co-oxidant is a metal hydroxide selected from Fe (0H) 3, Co (OH) 3, Co (0H) 2, Ni (OH) 2, Cu (OH) 2, and Zn (OH) 2.
66. A method for inflating an air bag according to claim 60, characterized in that the co-oxidant is a metal hydrate hydrate or metal hydrate oxide selected from Fe203 * xH20, Sn02 »xH20, and Mo03» H20.
67. A method for inflating an air bag according to claim 60, characterized in that the co-oxidant is a metal oxide hydroxide selected from CoO (OH) 2, FeO (OH) 2, Mn0 (0H) 2, and MnO (OH) 3.
68. A method for inflating an air bag according to claim 60, characterized in that the co-oxidant is a basic metal carbonate selected from CuCo3"Cu (OH) 2 (malachite), 2Co (C03) »3C? (OH) 2 «H20, COo.69Feo.34 (C03) 0.2 (OH) 2, Na3 [Co (C03) 3] »3H20, Zn2 (C03) (OH) 2, Bi2Mg (C03) 2 (OH) 4, Fe (CO3) 0.i2 (OH) 2.76, Cu1.54Zn0.46 (CO3) (OH) 2, C? 0.49Cuo.5i (C03) o.43 (OH)? 1, Ti3Bi4 (C03) 2 (OH) 204 (H20) 2, and (Bi0) 2C03.
69. A method for inflating an air bag according to claim 60, characterized in that the co-oxidant is a basic metal nitrate selected from Cu2 (OH) 3N03, Co2 (OH) 3N03, CuCo (OH) 3N03, Zn2 (0H) 3N03 , Mn (0H) 2N03, Fe4 (OH) 14N03 »2H20, Mo (N03) 202, BiON03« H20, and Ce (OH) (N03) 3 »3H20.
70. A method for inflating an air bag according to claim 40, characterized in that the gas generating composition which is burned additionally comprises a binder.
71. A method for inflating an air bag according to claim 70, characterized in that the binder is soluble in water.
72. A method for inflating an air bag according to claim 71, characterized in that the binder is selected from the gums that They are naturally present, polyacrylic acids, and polyacrylamides.
73. A method for inflating an air bag according to claim 70, characterized in that the binder is not soluble in water.
74. A method for inflating an air bag according to claim 73, characterized in that the binder is selected from nitrocellulose, VAAR, and nylon.
75. A method for inflating an air bag according to claim 40, characterized in that the complex is hexaaminecobalt (III) nitrate, ([(NH3) 6Co] (N03) 3) and the co-oxidant is trihydroxy copper nitrate ( II) (Cu2 (OH) 3N03).
76. A method for inflating an air bag according to claim 40, characterized in that it also comprises carbon powder present from 0.1% to 6% by weight of the gas generating composition, wherein the composition exhibits an improved resistance to deformation by impact compared to the composition without the coal dust.
77. A method for inflating an air bag according to claim 40, characterized in that it also comprises carbon powder present from 0.3% to 3% by weight of the gas generating composition.
78. A gas generating device, characterized in that it comprises: a gas generating composition comprising: a complex of a transition metal cation or alkaline earth metal cation and a neutral ligand containing hydrogen and nitrogen, such that when the complex burns , a mixture of gases containing nitrogen gas and water vapor is produced; oxidize sufficient anion to balance the charge of the metal cation; and means for initiating combustion of the composition.
79. A gas generating device according to claim 78, characterized in that the means for initiating the combustion includes a lightening composition comprising a mixture of different igniter compositions.
80. A gas generating device according to claim 78, characterized in that the means for initiating combustion include a burn-in composition comprising a mixture of Mg / Sr (N03) 2 / nylon and B / KN03.
81. An automobile air bag system, characterized in that it comprises an inflatable, collapsed air bag; a gas generating device connected to the air bag for inflating the air bag, the gas generating device contains a gas generating composition comprising: a complex of a transition metal cation or alkaline earth metal cation containing hydrogen and nitrogen, so that when the complex is burned, a mixture of gases containing hydrogen gas and water vapor is produced; sufficient oxidant anion to balance the charge of the metal cation; and means for igniting the gas generating composition.
82. A vehicle containing a supplementary restraint system having an airbag system, characterized in that it comprises: an inflatable, squashed air bag, a gas generating device connected to the air bag for inflating the air bag, the gas generating device contains a gas generating composition comprising: a complex of a transition metal cation or alkaline earth metal cation and a neutral ligand containing hydrogen and nitrogen, so that when the complex burns out, a gas mixture containing nitrogen gas and water vapor will be produced; sufficient oxidant anion to balance the charge of the metal cation; and means for igniting the gas generating composition.
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US08/507,552 US5725699A (en) | 1994-01-19 | 1995-07-26 | Metal complexes for use as gas generants |
PCT/US1996/012630 WO1997004860A2 (en) | 1995-07-26 | 1996-07-23 | Metal complexes for use as gas generants |
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EP (1) | EP0840716A4 (en) |
JP (2) | JP4315466B2 (en) |
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CN (1) | CN1325442C (en) |
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CA (1) | CA2227872C (en) |
MX (1) | MX9800736A (en) |
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-
1995
- 1995-07-26 US US08/507,552 patent/US5725699A/en not_active Expired - Lifetime
-
1996
- 1996-07-23 WO PCT/US1996/012630 patent/WO1997004860A2/en active IP Right Grant
- 1996-07-23 CA CA002227872A patent/CA2227872C/en not_active Expired - Fee Related
- 1996-07-23 JP JP50790097A patent/JP4315466B2/en not_active Expired - Lifetime
- 1996-07-23 BR BR9609842-2A patent/BR9609842A/en not_active IP Right Cessation
- 1996-07-23 AU AU66451/96A patent/AU721724B2/en not_active Expired
- 1996-07-23 EP EP96926229A patent/EP0840716A4/en not_active Withdrawn
- 1996-07-23 CN CNB961970790A patent/CN1325442C/en not_active Expired - Fee Related
- 1996-07-23 KR KR1019980700720A patent/KR100554257B1/en not_active IP Right Cessation
- 1996-07-23 MX MX9800736A patent/MX9800736A/en not_active IP Right Cessation
- 1996-08-16 US US08/698,657 patent/US5735118A/en not_active Expired - Lifetime
- 1996-11-07 US US08/746,224 patent/US6481746B1/en not_active Expired - Lifetime
-
1997
- 1997-09-22 US US08/934,900 patent/US5970703A/en not_active Expired - Lifetime
-
2009
- 2009-01-14 JP JP2009005725A patent/JP2009120481A/en active Pending
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