MD1548Z - Installation for electroplasmolysis of vegetable raw materials - Google Patents

Installation for electroplasmolysis of vegetable raw materials Download PDF

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Publication number
MD1548Z
MD1548Z MDS20190138A MDS20190138A MD1548Z MD 1548 Z MD1548 Z MD 1548Z MD S20190138 A MDS20190138 A MD S20190138A MD S20190138 A MDS20190138 A MD S20190138A MD 1548 Z MD1548 Z MD 1548Z
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Moldova
Prior art keywords
rollers
gap
electrodes
installation
raw material
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MDS20190138A
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Romanian (ro)
Russian (ru)
Inventor
Андрей ПАПЧЕНКО
Мирча БОЛОГА
Наталия ПОПОВА
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Институт Прикладной Физики
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Priority to MDS20190138A priority Critical patent/MD1548Z/en
Publication of MD1548Y publication Critical patent/MD1548Y/en
Publication of MD1548Z publication Critical patent/MD1548Z/en

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Abstract

The invention relates to the food industry, in particular to an installation for electroplasmolysis of vegetable raw materials.The installation, according to the invention, comprises an electroplasmolyzer, which includes a body with two dielectric rollers with electrodes, installed in parallel with a gap, and a cover with a raw material receiving hopper. The hopper is equipped with upper and lower level sensors, a raw material dosing auger, a rectangular unloading window, placed above the gap, the length of which is equal to the length of the rollers, and the width is equal to three values of the gap between the electrodes of the rollers. On one of the rollers is installed a single electrode, and on the other - three identical electrodes, evenly spaced from each other by dielectric inserts, with the possibility of connecting through a voltage regulator to a three-phase power supply network, the neutral wire of which is connected to the electrode of the first roller. The installation also comprises a raw material conveyor with a flow sensor, and a press.

Description

Invenţia se referă la industria alimentară, şi anume la o instalaţie pentru electroplasmoliza materiei prime vegetale. The invention relates to the food industry, namely to an installation for electroplasmolysis of vegetable raw material.

Este cunoscut un electroplasmolizator, care conţine o carcasă cu un buncăr de admisie şi o pereche de electrozi cu role amplasate cu un decalaj între acestea [1]. An electroplasmolyzer is known, which contains a housing with an inlet hopper and a pair of roller electrodes placed with a gap between them [1].

Dezavantajul construcţiei cunoscute constă în faptul că particulele produsului sunt expuse curentului electric cu un efect diferit atunci când trec o singură dată printre role, acesta fiind cauzat de dificultatea încărcării uniforme a produsului pe toată lungimea decalajului dintre role. Drept urmare, o parte din produs nu este supusă în totalitate electroplasmolizei, ceea ce reduce extragerea sucului din materia primă în timpul presării. În plus, alimentarea dintr-o fază a unei reţele de curent trifazat duce la un dezechilibru al curentului de fază a reţelei de alimentare cu trei faze. The disadvantage of the known construction is that the product particles are exposed to electric current with a different effect when passing only once between the rollers, this being caused by the difficulty of uniformly charging the product over the entire length of the gap between the rollers. As a result, part of the product is not fully subjected to electroplasmolysis, which reduces the extraction of juice from the raw material during pressing. In addition, the supply from one phase of a three-phase current network leads to an imbalance of the phase current of the three-phase supply network.

Scopul invenţiei este acela de a asigura: încărcarea uniformă cu produs a decalajului între electrozii rolelor; încărcarea uniformă a fazelor unui sistem de alimentare cu trei faze; creşterea randamentului de extracţie a sucului. The purpose of the invention is to ensure: uniform loading of the gap between the roller electrodes with product; uniform loading of the phases of a three-phase power supply system; increasing the juice extraction efficiency.

Pentru a realiza aceste obiective, se propune o instalaţie pentru electroplasmoliza materiei prime vegetale, care conţine un electroplasmolizator, ce include o carcasă cu două role dielectrice cu electrozi, instalate paralel cu decalaj deasupra unei conducte de evacuare, precum şi un capac cu un buncăr de admisie a materiei prime, totodată buncărul este echipat cu senzori de nivel superior şi inferior, un şnec de dozare a materiei prime, o fereastră de descărcare dreptunghiulară, situată deasupra decalajului, a cărei lungime este egală cu lungimea rolelor, iar lăţimea este egală cu trei valori ale decalajului dintre electrozii rolelor; pe una din role este instalat un singur electrod, iar pe cealaltă - trei electrozi identici, distanţaţi uniform unul de altul de inserţii dielectrice, de asemenea, fiecare dintre role este dotată cu o acţionare electrică şi un regulator de decalaj. To achieve these objectives, an installation for the electroplasmolysis of vegetable raw materials is proposed, which contains an electroplasmolizer, which includes a housing with two dielectric rollers with electrodes, installed in parallel with a gap above an exhaust pipe, as well as a cover with a raw material intake hopper, at the same time the hopper is equipped with upper and lower level sensors, a raw material dosing screw, a rectangular discharge window, located above the gap, the length of which is equal to the length of the rollers, and the width is equal to three values of the gap between the electrodes of the rollers; on one of the rollers a single electrode is installed, and on the other - three identical electrodes, evenly spaced from each other by dielectric inserts, also, each of the rollers is equipped with an electric drive and a gap regulator.

Cei trei electrozi sunt conectaţi printr-un regulator de tensiune la o reţea de alimentare trifazată, al cărei fir neutru este conectat la electrodul primei role. Instalaţia poate conţine un transportor de materie primă cu un senzor de consum, precum şi o presă. The three electrodes are connected via a voltage regulator to a three-phase power supply, the neutral wire of which is connected to the electrode of the first roller. The installation may contain a raw material conveyor with a consumption sensor, as well as a press.

Rezultatul tehnic constă în ameliorarea tratării electrice a materiei prime vegetale şi sporirea eficienţii stoarcerii sucului din aceasta, care se datorează combinaţiei lucrului şnecului de dozare (ce asigură umplerea uniformă a spaţiului dintre electrozi) cu reţeaua trifazată de conectare la electrozii rolei a doua şi firul neutru conectat la electrodul primei role (ce asigură o încărcare uniformă a celor trei faze). The technical result consists in improving the electrical treatment of the vegetable raw material and increasing the efficiency of squeezing the juice from it, which is due to the combination of the work of the dosing screw (which ensures uniform filling of the space between the electrodes) with the three-phase network connecting to the electrodes of the second roller and the neutral wire connected to the electrode of the first roller (which ensures uniform charging of the three phases).

Invenţia se explică prin desenele din fig. 1, 2, care reprezintă: The invention is explained by the drawings in Fig. 1, 2, which represent:

- fig. 1, secţiunea transversală a instalaţiei; - Fig. 1, cross-section of the installation;

- fig. 2, vederea de sus a instalaţiei cu reţeaua de alimentare a electroplazmolizatorului. - Fig. 2, top view of the installation with the power supply network of the electroplasmolyzer.

Instalaţia conţine electroplasmolizatorul 1, transportorul 2 cu senzorul de consum de materie primă 3 şi presa 32. Electroplasmolizatorul include carcasa 4, capacul detaşabil 5, rola 6 cu electrodul 7, rolă 8 cu trei electrozi 9, 10, 11, inelele şi periile 12, 13, 14, 15, regulatorul de tensiune 16, cutia de borne 17, decalajul 18 dintre electrozii rolelor 6 şi 8 cu regulatoarele de decalaj 19 (manual) şi 20 (automat), buncărul de admisie 21, dotat cu senzorii de nivel superior 22 şi inferior 23, cu şnecul de dozare 24 cu acţionarea electrică 25 şi cu fereastra de descărcare 26, acţionările electrice 27 şi 28 ale rolelor 6 şi 8 şi conducta de evacuare 29. Între electrozii 9, 10, 11 sunt instalate inserţiile dielectrice 30 şi 31. The installation contains the electroplasmolyzer 1, the conveyor 2 with the raw material consumption sensor 3 and the press 32. The electroplasmolyzer includes the housing 4, the removable cover 5, the roller 6 with the electrode 7, the roller 8 with three electrodes 9, 10, 11, the rings and brushes 12, 13, 14, 15, the voltage regulator 16, the terminal box 17, the gap 18 between the electrodes of the rollers 6 and 8 with the gap regulators 19 (manual) and 20 (automatic), the inlet hopper 21, equipped with the upper level sensors 22 and lower 23, with the dosing screw 24 with the electric drive 25 and with the discharge window 26, the electric drives 27 and 28 of the rollers 6 and 8 and the discharge pipe 29. Between the electrodes 9, 10, 11, dielectric inserts 30 and 31 are installed.

Instalaţia funcţionează în modul următor. The installation operates in the following mode.

Materia primă este alimentată în buncărul de admisie 21 prin intermediul transportorului 2. Când se atinge nivelul superior al buncărului, senzorul 22 porneşte acţionările electrice 27, 28 ale rolelor 6, 8 şi acţionarea electrică 25 a şnecului de dozare 24 şi, de asemenea, alimentarea electrică a electrozilor 7, 9, 10, 11. Materia primă intră în decalajul 18 dintre electrozii rolelor 6 şi 8, unde este zdrobită, electroplasmolizată şi prin conducta de evacuare 29 intră în presa 32, unde sucul este separat. The raw material is fed into the inlet hopper 21 by means of the conveyor 2. When the upper level of the hopper is reached, the sensor 22 starts the electric drives 27, 28 of the rollers 6, 8 and the electric drive 25 of the dosing screw 24 and also the electric power supply of the electrodes 7, 9, 10, 11. The raw material enters the gap 18 between the electrodes of the rollers 6 and 8, where it is crushed, electroplasmized and through the discharge pipe 29 enters the press 32, where the juice is separated.

Exemplul 1 Example 1

Strugurii de soiul „Moldova” cu ajutorul transportorului 2 sunt încărcaţi în buncărul de admisie 21. La atingerea nivelului superior, senzorul 22 porneşte acţionările electrice 27, 28 ale rolelor 6, 8 şi acţionarea electrică 25 a şnecului de dozare 24 şi alimentarea electrozilor 7, 9, 10, 11. Strugurii care ajung în decalajul 18 dintre electrozii rolelor 6 şi 8, sunt zdrobiţi, electroplasmolizaţi cu un câmp electric de 125 V/cm şi o densitate de curent de 0,5 A/cm, iar prin conducta de evacuare 29 intră în presă 32, unde sucul este separat. Randamentul extracţiei sucului după prelucrarea cu electroplasmoliză creşte cu 2,5%. Grapes of the “Moldova” variety are loaded into the intake hopper 21 by means of the conveyor 2. Upon reaching the upper level, the sensor 22 starts the electric drives 27, 28 of the rollers 6, 8 and the electric drive 25 of the dosing screw 24 and the power supply of the electrodes 7, 9, 10, 11. The grapes that reach the gap 18 between the electrodes of the rollers 6 and 8 are crushed, electroplasmolyzed with an electric field of 125 V/cm and a current density of 0.5 A/cm, and through the discharge pipe 29 enter the press 32, where the juice is separated. The juice extraction yield after processing with electroplasmolysis increases by 2.5%.

Exemplul 2 Example 2

Merele de soiul “Simirenco” sunt zdrobite cu concasorul KPI 5. Pulpa obţinută cu ajutorul transportorului 2 se încarcă în buncărul de admisie 21. La atingerea nivelului superior, senzorul 22 porneşte acţionările electrice 27, 28 ale rolelor 6, 8 şi acţionarea electrică 25 a şnecului de dozare 24 şi alimentarea electrozilor 7, 9 , 10, 11. Pulpa intră în decalajul 18 dintre electrozii rolelor 6 şi 8, unde este electroplasmolizată în câmp electric de 110 V/cm şi o densitate de curent de 0,5 A/cm, iar prin conducta de evacuare 29 intră în presa 32 unde sucul este separat. Randamentul extracţiei sucului după tratamentul cu electroplasmoliză creşte cu 3%. Apples of the “Simirenco” variety are crushed with the KPI 5 crusher. The pulp obtained with the help of the conveyor 2 is loaded into the intake hopper 21. Upon reaching the upper level, the sensor 22 starts the electric drives 27, 28 of the rollers 6, 8 and the electric drive 25 of the dosing screw 24 and the power supply of the electrodes 7, 9, 10, 11. The pulp enters the gap 18 between the electrodes of the rollers 6 and 8, where it is electroplasmolyzed in an electric field of 110 V/cm and a current density of 0.5 A/cm, and through the discharge pipe 29 enters the press 32 where the juice is separated. The juice extraction yield after treatment with electroplasmolysis increases by 3%.

Instalaţia propusă pentru electroplasmoliza materiei prime vegetale, spre deosebire de soluţia proximă, datorită şnecului de dozare a materiei prime şi circuitului electric de conectare a electrozilor, contribuie la încărcarea uniformă a materiei prime în decalajul dintre electrozi, asigură sporirea calităţii tratării electrice şi creşterea randamentului extracţiei sucului. The proposed installation for electroplasmolysis of vegetable raw material, unlike the previous solution, thanks to the raw material dosing screw and the electrical circuit for connecting the electrodes, contributes to the uniform loading of the raw material in the gap between the electrodes, ensures an increase in the quality of electrical treatment and an increase in the juice extraction efficiency.

1. SU 83502 A1 1949.11.30 1. SU 83502 A1 1949.11.30

Claims (2)

1. Instalaţie pentru electroplasmoliza materiei prime vegetale, care conţine un electroplasmolizator, ce include o carcasă cu două role dielectrice cu electrozi, instalate paralel cu decalaj deasupra unei conducte de evacuare, precum şi un capac cu un buncăr de admisie a materiei prime, totodată buncărul este echipat cu senzori de nivel superior şi inferior, un şnec de dozare a materiei prime, o fereastră de descărcare dreptunghiulară, situată deasupra decalajului, a cărei lungime este egală cu lungimea rolelor, iar lăţimea este egală cu trei valori ale decalajului dintre electrozii rolelor; pe una dintre role este instalat un singur electrod, iar pe cealaltă - trei electrozi identici, distanţaţi uniform unul de altul de inserţii dielectrice, cu posibilitatea conectării printr-un regulator de tensiune la o reţea de alimentare trifazată, al cărei fir neutru este conectat la electrodul primei role; de asemenea, fiecare dintre role este dotată cu o acţionare electrică şi un regulator de decalaj.1. Installation for electroplasmolysis of vegetable raw materials, containing an electroplasmolizer, which includes a housing with two dielectric rollers with electrodes, installed in parallel with a gap above an exhaust pipe, as well as a cover with a hopper for the intake of raw materials, at the same time the hopper is equipped with upper and lower level sensors, a raw material dosing screw, a rectangular discharge window, located above the gap, the length of which is equal to the length of the rollers, and the width is equal to three values of the gap between the electrodes of the rollers; on one of the rollers a single electrode is installed, and on the other - three identical electrodes, evenly spaced from each other by dielectric inserts, with the possibility of connection via a voltage regulator to a three-phase power supply network, the neutral wire of which is connected to the electrode of the first roller; also, each of the rollers is equipped with an electric drive and a gap regulator. 2. Instalaţie, conform revendicării 1, care mai conţine un transportor de materie primă cu un senzor de consum, precum şi o presă.2. Installation according to claim 1, further comprising a raw material conveyor with a consumption sensor, as well as a press.
MDS20190138A 2019-12-27 2019-12-27 Installation for electroplasmolysis of vegetable raw materials MD1548Z (en)

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MDS20190138A MD1548Z (en) 2019-12-27 2019-12-27 Installation for electroplasmolysis of vegetable raw materials

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Application Number Priority Date Filing Date Title
MDS20190138A MD1548Z (en) 2019-12-27 2019-12-27 Installation for electroplasmolysis of vegetable raw materials

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MD1548Y MD1548Y (en) 2021-07-31
MD1548Z true MD1548Z (en) 2022-02-28

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