LT4097B - Method for manufacturing of hides - Google Patents

Method for manufacturing of hides Download PDF

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Publication number
LT4097B
LT4097B LT96-008A LT96008A LT4097B LT 4097 B LT4097 B LT 4097B LT 96008 A LT96008 A LT 96008A LT 4097 B LT4097 B LT 4097B
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Lithuania
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stage
duration
hours
temperature
hpo
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LT96-008A
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Lithuanian (lt)
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LT96008A (en
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Janina Balciuniene
Kestutis Beleska
Aleksandras Skrodenis
Virgilijus Valeika
Violeta Valeikiene
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Univ Kauno Tech
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Abstract

Invention belongs to light industry and may be used to produce tanned leather. The described bald skin production method is implemented during two stages - A and B, having carried out stage B in the solution obtained during stage A. (The quantities of substances are given as a % of the total leather raw material mass.):Stage A: - the coefficient of the liquid is 0.6; the temperature is 23-25 degrees Centigrade; the duration of process is 3 hours; the quantity of NaOH is from 2 to .3 %; Na2HPO4 is from 1.5 to 2.0 %; Na2S is from 0.55 to 0.65 %; the working conditions are continuous mixing.B stage: the coefficient of liquid is increased to 1.0; the temperature is 20-25 degrees Centigrade; the duration is from 9 to 13 hours; the quantity of Na2HPO4 is from 1.5 to 2.0 %; the working conditions are continuous mixing for 1 hour then leaving to rest.By this bald skin production method, the quality of hair destruction is improved and the destruction of collagen albumin is lower, and, at the same time, the quality of bald skin and ready-to-use tanned leather is improved.

Description

Išradimas priklauso lengvajai pramonei ir gali būti panaudotas odų paruošime šikšninimui.The invention relates to the light industry and can be used in the preparation of hides and skins.

Žinomas plikės gavimo būdas, kur odų apdorojimas vykdomas esant skysčio koeficientui (sk.k.) - 0,3-0,8, tirpalu susidedančiu iš (%);There is a known method of obtaining baldness, wherein the treatment of the skins is carried out at a liquid coefficient (number of times) of 0.3-0.8 with a solution consisting of (%);

natrio sulfido - 0,8-2,5, natrio šarmo - 0,5-2,0, vandens - 30-50, emulsiklio 0,5-2,0, hidrofobinio tirpiklio - likusi dalis (žiūr. buv. TSRS aut. liud. Nr. 825639, TPK C14C 1/06, 1981).sodium sulfide 0.8-2.5, sodium caustic 0.5-2.0, water 30-50, emulsifier 0.5-2.0, hydrophobic solvent - the rest (see former USSR aut. witness No. 825639, TPC C14C 1/06, 1981).

Naudojant šį būdą sunaudojami dideli kiekiai hidrofobinio tirpiklio, kuris yra santykinai brangus, jo regeneracijai reikalinga sudėtinga aparatūra. Be to, tirpiklis proceso metu garuotų į aplinką ir ją terštų.This method consumes large amounts of a hydrophobic solvent, which is relatively expensive and requires sophisticated apparatus to regenerate it. In addition, the solvent would evaporate and pollute the process during the process.

Artimiausias siūlomam sprendimui yra plikės gavimo būdas, kai plikė gaunama per dvi stadijas A ir B, pastarąją vykdant A stadijos tirpale (medžiagų kiekiai pateikti % nuo odų žaliavos masės):The closest solution to the proposed solution is the method of obtaining the bald, which is obtained in two steps A and B, the latter being carried out in a solution of stage A (quantities of substances are given in% by weight of the raw material of skins)

A stadija - sk.k. - 0,3, temperatūra -25-28°C, trukmė - 3 vai., Na2SO4 vandeninis tirpalas (100 g/l) - 20%, NaOH vandeninis tirpalas (50%-nis) 10%, režimas - maišoma nepertraukiamai.Stage A - incl. - 0.3, temperature -25-28 ° C, duration 3 hours, Na 2 SO 4 aqueous solution (100 g / l) - 20%, NaOH aqueous solution (50% -is) 10%, mode - stir continuously.

B stadija. Sk.k. padidinamas iki 1,5, temperatūra -25-28°C, trukmė 9-13 vai., Na2SO4 vandeninis tirpalas (100 g/l) - 130%, režimas - 1 vai. maišoma nepertraukiamai, po to paliekama ramybės būklėje (žiūr. VFR patentą Nr.2714813, TPK C14C 1/00, 1979).Stage B. See increase to 1.5, temperature -25-28 ° C, duration 9-13 h, Na 2 SO 4 aqueous solution (100 g / l) - 130%, mode - 1 h. mix continuously, then leave at rest (see VFR Patent No. 2714813, TPK C14C 1/00, 1979).

Naudojant ši būdą negaunama kokybiško plaukų dangos suardymo, proceso metu stipriai ardomi kolageniniai baltymai, dėl tos priežasties pablogėja gatavų šikšnų kokybė.This method does not produce high quality hair breakage, severely destroys collagen proteins during the process, resulting in degraded bat quality.

Išradimo tikslas - pagerinti gatavos šikšnos kokybę, pagerinant plaukų dangos suardymo kokybę, sumažinant kolageninių baltymų ardymą ir sumažinti cheminių medžiagų sunaudojimą.The object of the invention is to improve the quality of the finished bat by improving the quality of hair coat breakdown, reducing collagen protein degradation and reducing chemical consumption.

Šis tikslas pasiekiamas vykdant plikinimo procesą dviejomis stadijomis A ir B, pastarąją vykdant A stadijos tirpale(medžiagų kiekiai pateikti % nuo odų žaliavos masės):This purpose is achieved by the two stages A and B of the balding process, the latter being carried out in a solution of stage A (the amounts of substances are given in% by weight of the raw material of the skins):

A stadija - sk.k. - 0,6, temperatūra - 23-25°C, trukmė - 3 vai., NaOH 2-3%, Na2HPO4 - 1,5-2,0%, Na2S - 0,55-0,65%, režimas - maišoma nepertraukiamai.Stage A - incl. - 0.6, temperature 23-25 ° C, duration 3 hours, NaOH 2-3%, Na 2 HPO 4 - 1.5-2.0%, Na 2 S - 0.55-0.65 %, mode - mix continuously.

B stadija - sk.k. padidinamas iki 1,0, temperatūra - 23-25°C, trukmė 9-13 vai., Na2HPO4 -1,5-2,0%, režimas - 1 vai. maišoma nepertraukiamai, po to paliekama ramybės būklėje.Stage B - incl. increase to 1.0, temperature 23-25 ° C, duration 9-13 hours, Na 2 HPO 4 -1.5-2.0%, mode 1 hour. stirring continuously, then leaving at rest.

Naudojant šį plikės gavimo būdą pagerėja plaukų suardymo kokybė, sumažėja kolageninių baltymų ardymas, tuo pačiu pagerėja plikės ir gatavos šikšnos kokybė.This method of balding improves the quality of hair breakdown, reduces collagen protein breakdown, while improving the quality of the bald and the finished bat.

Siūlomo plikės gavimo būdo konkretūs pavyzdžiai:Specific examples of the proposed method of balding:

pav. Odų žaliava po atmirkymo apdorojama pagal tokią metodiką:Fig. After soaking, the raw material of leather shall be treated in accordance with the following procedure:

A stadija - sk.k. - 0,6, temperatūra - 25°C, trukmė - 3 vai., NaOH -1%, Na2HPO4 - 3%, Na2S - 0,55%, režimas - maišoma nepertraukiamai.Stage A - incl. - 0.6, temperature - 25 ° C, duration - 3 hours, NaOH -1%, Na 2 HPO 4 - 3%, Na 2 S - 0.55%, mode - stir continuously.

B stadija vykdoma A stadijos tirpale. Sk.k. padidinamas iki 1,0, temperatūra - 25°C, trukmė - 13 vai., Na2HPO4 - 2,0%, režimas - 1 vai. maišoma nepertraukiamai, po to paliekama ramybės būklėje.Step B is carried out in the solution of Step A. See increase to 1.0, temperature 25 ° C, duration 13 hours, Na 2 HPO 4 - 2.0%, mode 1 hour. stirring continuously, then leaving at rest.

pav. Odų žaliava po atmirkymo apdorojama pagal tokią metodiką:Fig. After soaking, the raw material of leather shall be treated in accordance with the following procedure:

A stadija - sk.k. - 0,6, temperatūra - 25°C, trukmė - 3 vai., NaOH - 2%,Stage A - incl. 0.6, temperature 25 ° C, duration 3 hours, NaOH 2%,

Na2HPO4 -1,5%, Na2S - 0,6%, režimas - maišoma nepertraukiamai.Na 2 HPO 4 -1.5%, Na 2 S 0.6%, mode - continuous stirring.

B stadija vykdoma A stadijos tirpale. Sk.k. padidinamas iki 1,0, temperatūra - 25°C, trukmė - 13 vai., Na2HPO4 - 1,5%, režimas - 1 vai. maišoma nepertraukiamai, po to paliekama ramybės būklėje.Step B is carried out in the solution of Step A. See increase to 1.0, temperature 25 ° C, duration 13 hours, Na 2 HPO 4 - 1.5%, mode 1 hour. stirring continuously, then leaving at rest.

pav. Odų žaliava po atmirkymo apdorojama pagal tokią metodiką:Fig. After soaking, the raw material of leather shall be treated in accordance with the following procedure:

A stadija - sk.k. - 0,6, temperatūra - 25°C, trukmė - 3 vai., NaOH 2,5%, Na2HPO4 - 2%, Na2S - 0,6%, režimas - maišoma nepertraukiamai.Stage A - incl. - 0.6, temperature - 25 ° C, duration - 3 hours, NaOH 2.5%, Na 2 HPO 4 - 2%, Na 2 S - 0.6%, mode - stir continuously.

B stadija vykdoma A stadijos tirpale. Sk.k. padidinamas iki 1,0, temperatūra - 25°C, trukmė - 13 vai., Na2HPO4 - 2%, režimas - 1 vai. maišoma nepertraukiamai, po to paliekama ramybės būklėje.Step B is carried out in the solution of Step A. See increase to 1.0, temperature 25 ° C, duration 13 hours, Na 2 HPO 4 - 2%, mode 1 hour. stirring continuously, then leaving at rest.

pav. Odų žaliava po atmirkymo apdorojama pagal tokią metodiką:Fig. After soaking, the raw material of leather shall be treated in accordance with the following procedure:

A stadija - sk.k. - 0,6, temperatūra - 23°C, trukmė - 3 vai., NaOH - 3%,Stage A - incl. 0.6, temperature 23 ° C, duration 3 hours, NaOH 3%,

Na2HPO4 - 2%, Na2S - 0,55%, režimas - maišoma nepertraukiamai.Na 2 HPO 4 - 2%, Na 2 S - 0.55%, mode - stir continuously.

B stadija vykdoma A stadijos tirpale. Sk.k. padidinamas iki 1,0, temperatūra - 23°C, trukmė - 9 vai., Na2HPO4 - 2%, režimas - 1 vai. maišoma nepertraukiamai, po to paliekama ramybės būklėje.Step B is carried out in the solution of Step A. See increase to 1.0, temperature - 23 ° C, duration - 9 hours, Na 2 HPO 4 - 2%, mode - 1 hour. stirring continuously, then leaving at rest.

pav. Odų žaliava po atmirkymo apdorojama pagal tokią metodiką:Fig. After soaking, the raw material of leather shall be treated in accordance with the following procedure:

A stadija - sk.k. - 0,6, temperatūra - 23°C, trukmė - 3 vai., NaOH - 4%, Na2HPO4 -1%, Na2S - 0,6%, režimas - maišoma nepertraukiamai.Stage A - incl. - 0.6, temperature - 23 ° C, duration 3 hours, NaOH - 4%, Na 2 HPO 4 -1%, Na 2 S - 0.6%, mode - stir continuously.

B stadija vykdoma A stadijos tirpale. Sk.k. padidinamas iki 1,0, temperatūra - 23°C, trukmė - 9 vai., Na2HPO4 - 1%, režimas - 1 vai. maišoma nepertraukiamai, po to paliekama ramybės būklėje.Step B is carried out in the solution of Step A. See increase to 1.0, temperature - 23 ° C, duration - 9 hours, Na 2 HPO 4 - 1%, mode - 1 hour. stirring continuously, then leaving at rest.

Pagal žinomą būdą ir nurodytus pavyzdžiuose siūlomo būdo variantus gauta plikė ir nustatyti jos kokybiniai rodikliai: plaukų dangos suardymas ir kolageninių baltymų ardymas.The known method and the variants of the proposed method have shown the baldness and its qualitative indices were determined: disruption of the hair coating and destruction of collagenous proteins.

Plaukų dangos suardymo kokybė vertinta organoleptiškai, pagal sąlyginę balų sistemą: 0 - plaukai nepažeisti, 1 - plaukai apardyti, 2 plaukų danga suardyta, tačiau nepasišalinusi nuo išviršinio sluoksnio, 3 išviršinis sluoksnis švarus.The quality of the breakage of the hair coat was evaluated organoleptically, according to the relative scoring system: 0 - the hair is intact, 1 - the hair is trimmed, 2 the hair coat is broken but not removed from the upper layer, 3 the upper layer is clean.

Kolageninių baltymų ardymas vertintas pagal oksiprolino kiekį apdorojimo tirpaluose. Plaukų dangos ir kolageno ardymo nustatymo rezultatai pateikti lentelėje.The degradation of collagen proteins was evaluated by the amount of oxyproline in the treatment solutions. The results of the hair coat and collagen breakdown determination are shown in the table.

LentelėTable

Plaukų dangos ir kolageninių baltymų ardymo nustatymo rezultataiResults of the determination of hair coat and collagen protein degradation

Rodiklis Indicator Matavimo vienetas Measuring unit Žinomas būdas Known way Siūlomas būdas pagal pavyzdžius Proposed method by examples 1 1 2 2 3 3 4 4 5 5 Plaukų dangos ardymas Hair coatings destruction balai scores 2 2 1 1 3 3 3 3 3 3 3 3 Kolageninių baltymų ardymas Collagenic protein destruction g/kg odos g / kg of skin 1,30 1.30 0,21 0.21 0,39 0.39 0,48 0.48 0,65 0.65 1,32 1.32

Naudojant mažesnius negu 2% NaOH bei didesnius negu 2% Na2HPO4 kiekius, pablogėja plaukų dangos ardymas, o naudojant didesnius negu 3% NaOH, bei mažesnius negu 1,5% Na2HPO4 kiekius, padidėja kolageninių baltymų ardymas.The use of less than 2% NaOH and more than 2% Na 2 HPO 4 results in a worsening of hair coat disintegration, while the use of more than 3% NaOH and less than 1.5% Na 2 HPO 4 increases the collagen protein degradation.

Tokiu būdu, variantai aprašyti 2, 3 ir 4 pavyzdžiuose tinka plikės gavimui.Thus, the variants described in Examples 2, 3 and 4 are suitable for balding.

Siūlomas išradimas, lyginant su žinomu, pasižymi tokiais privalumais:The present invention has the following advantages over the prior art:

- pagerėja gatavos šikšnos kokybė, nes pagerėja plaukų dangos ardymas ir sumažėja kolageninių baltymų ardymas.- improves the quality of the finished bat by improving hair coat disruption and reducing collagen protein disruption.

- sumažėja cheminių medžiagų sunaudojimas, nes naudojant Na2HPO4 yra efektyviau mažinamas kolageno ardymas, tuo pačiu šios medžiagos nedidelio kiekio naudojimas kartu su nedideliu kiekiu Na2S pagerina plaukų ardymo procesą, todėl tuo pačiu kokybiškam plaukų dangos suardymui nereikalingi tokie dideli NaOH kiekiai. NaOH sunaudojimas sumažėja nuo 5 iki 2-3% odų žaliavos masės. Na2SO4 žinomame būde sunaudojama 15%, o Na2HPO4 ir Na2S kartu - 3,55-4,6% odų žaliavos masės.- Reduces chemical utilization as Na 2 HPO 4 is more effective in reducing collagen degradation, while using a small amount of this substance in combination with a small amount of Na 2 S improves the hair disintegration process, thus eliminating the need for such large amounts of NaOH for high quality hair removal. NaOH consumption is reduced by 5 to 2-3% of the raw weight of the skins. Na 2 SO 4 is known to consume 15% of the raw material by weight, while Na 2 HPO 4 and Na 2 S together account for 3.55 to 4.6% of the weight of the raw material.

Claims (2)

IŠRADIMO APIBRĖŽTISDEFINITION OF INVENTION 1. Plikės gavimo būdas, vykdomas per dvi stadijas A ir B, pastarąją vykdant A stadijos tirpale, naudojant natrio šarmą ir druską, b e s i s k i r i a n t i s tuo, kad kaip druską stadijoje A naudoja Na2S ir Na2HPO4, o stadijoje B - Na2HPO4.1. bare, the method is carried out in two steps A and B, the latter being in the step A solution of sodium hydroxide and salts thereof, characterized in that as a salt in step A using Na 2 S and Na 2 HPO 4, and in step b - 2 Na HPO 4 . 2. Plikės gavimo būdas pagal 1 punktą, besiskiriantis tuo, kad stadijoje A deda 2,0-3,0% odų žaliavos masės NaOH, 0,55-0,6% odų žaliavos masės Na2S ir 1,5-2,0% odų žaliavos masės Na2HPO4, o stadijoje B deda 1,5-2,0% odų žaliavos masės Na2HPO4.2. The method of producing baldness according to claim 1, characterized in that in step A 2.0-3.0% NaOH, 0.55-0.6% Na 2 S and 1.5-2, 0% by weight of the raw material Na 2 HPO 4 , and in Stage B 1.5-2,0% by weight of the raw material Na 2 HPO 4 .
LT96-008A 1996-02-08 1996-02-08 Method for manufacturing of hides LT4097B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
LT6133B (en) 2013-06-28 2015-03-25 Kauno technologijos universitetas Method for unhairing of hides and skins

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2714813A1 (en) 1977-04-02 1978-10-05 Basf Ag LIME AND SULFIDE-FREE ASHING PROCESS
SU825639A1 (en) 1979-09-12 1981-04-30 Vostoch Sibirsk Tekh Inst Method of hide liming

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2714813A1 (en) 1977-04-02 1978-10-05 Basf Ag LIME AND SULFIDE-FREE ASHING PROCESS
SU825639A1 (en) 1979-09-12 1981-04-30 Vostoch Sibirsk Tekh Inst Method of hide liming

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
LT6133B (en) 2013-06-28 2015-03-25 Kauno technologijos universitetas Method for unhairing of hides and skins

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