LT3079B - Flour polymer absorbency liquids and blood by pressing it, process for the production and use thereof in textiles for use body hygiene - Google Patents
Flour polymer absorbency liquids and blood by pressing it, process for the production and use thereof in textiles for use body hygiene Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/12—Powdering or granulating
- C08J3/124—Treatment for improving the free-flowing characteristics
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/42—Use of materials characterised by their function or physical properties
- A61L15/60—Liquid-swellable gel-forming materials, e.g. super-absorbents
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/44—Preparation of metal salts or ammonium salts
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2300/00—Characterised by the use of unspecified polymers
- C08J2300/14—Water soluble or water swellable polymers, e.g. aqueous gels
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/699—Including particulate material other than strand or fiber material
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- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
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Abstract
Description
Išradimo objektas yra .miltelių pavidalo:, /turintys /:erdvinę struktūrą polimerai (superabsorbentai)> /absorbuojantys vandeningus skysčius bei kraują, pasižymintys pagerintomis savybėmis, kalbant / apie brinkimą ir vandenirtgų skysčių.sulaikymo galimybes po apkrovimu, ; šių/polimerų gavimo būdas:bei jų panaudojimas tokiuose sanitarinės paskirties gaminiuose, * kaip · kūdikių //(=/:./ vystyklai, o' taip pat /moterų/;: higienos bei atvejais.The present invention relates to a powder :, / having /: spatially structured polymers (superabsorbents)> / absorbing aqueous fluids and blood having improved properties in terms of swelling and aqueous loading capacity; method of obtaining these / polymers: and their use in sanitary ware, such as baby //(=/:./ diapers, and also / women's / ;: hygiene and cases.
/.Superabsorbentai: yra./.Superabsorbents: Yes.
erdvinę _struktūrą, polimerai, kurie, išbrinkdami ir sudarydami / hidrogelius, / gali sugerti didelius kiekius 15 vandeningų skysčių ir tokių žmogaus kūno skysčių, kaip šlapimas ir kraujas, ir, Nešant tam tikram slėgiui, tuos skysčius išlaikyti. Dėka šių charakteringų absorbcijos savybių polimerai pagrindinai yra naudojami ruošiant sanitarinės/paškirties gaminius, pvz.kūdikių vystyklus 20 ir moteriškus taihponus.spatial structure, polymers that can absorb large quantities of 15 aqueous fluids and human body fluids such as urine and blood by swelling and forming / hydrogels and, under certain pressures, retain those fluids. Thanks to these characteristic absorption properties, polymers are mainly used in the preparation of sanitary / infant products, such as baby diapers 20 and female taihpons.
Dabartiniu metu ( prekyboje esančių - superabsorbentų atveju kalbama apie · turinčias erdvinę /struktūrą poliakrilines rūgštis arba tūrinčius erdvinę struktūrą’ krakmolo-akrilinės’ rūgšties skiepytus kopolimerus, kuriuose karboksilinėš grupės yra dalinai neutrali-, zuotos natrio šarmu arba. (kalio šarmu. Miltelių formos superabsorbentai yra gaunami,7įš esmės, dviem metodais.At present (in the case of commercially available superabsorbents, we are talking about:) spatial / structured polyacrylic acids or volumetric copolymers of starch-acrylic acid in which the carboxylic groups are partially neutralized with sodium hydroxide or potassium alkali. are obtained, essentially, by two methods.
Pagal pirmą metodą', . vandeniniame . tirpale dalinai neutralizuota akrilinė rūgštis, esant daugiafunkciniam junginiui, sudarančiamskersines/ jungtis,/ radikaliriėš polimerizacijos pasėkoje yra- pervedama, į ( gelį/ kuris/ gali būti susmulkintas,/ išdžiovintas,, sumaltas ir išsijotas norimo dydžio dalelėmis. /Polimerizacija tirpale gali būti vykdoma nepertraukiamu arba pertraukiamu būdu. Tipiški gamybos būdai yra aprašyti pvz. USAccording to the first method ',. in aqueous. in the solution, the partially neutralized acrylic acid is, in the presence of a multifunctional compound forming a transverse / linkage / radical, the result of polymerization, transferred to (gel / which may be crushed, / dried, ground and sieved to a desired particle size). or intermittently Typical methods of production are described, for example, in US
7?^ 7)/-//-7-72 ' 7Nr. 42 86082, DE Nr į 2706135 5 r US Nr. 4076663 patentų aprašymuose (PA) . - m//.) · .· / Antrasis metodas yra įnversinįs . suspensinės ir 5 ' emulsinės polimėrįzacijos būdas. Šiame procese vandeninis, dalinai neutralizuotos akrilinės rūgšties tirpalas, panaudojant apsauginius koloidus arba emulgatorius, yra disperguoj amas hidrofotoiniame, organiniame tirpiklyje, 7ir/panaudojant radikaliniūs iničij atorius, yra pradedama polimerizacija. Pasibaigus polimerįzac i j a i, Trs reakci j os mišinio' aęeot ropiškai pašaiin ama s vanduo, ir polimerinis •produktas nufiltruojamas ir išdžiovinamas i Skersinių ryšių susidarymo reakcija gali oūti vykdoma įvedant į polimero sudėtį daugiafunkcinį ; skersines jungtis sudarantį junginį, kuris ištirpinamas monomero tirpalė, ir/arba gamybos stadijos metu • reaguojant tinkamam skersinės jungtis sudarančiam junginiui su polimero funkcinėmis grupėmis. Gamybos būdo i prįnčipas yra aprašytas7pvz. OS Kr. 4340706/ DE7? ^ 7) / - // - 7-72 '7No. 42,86082, DE no to 2706135 5 r US no. 4076663 in Patent Specifications (PA). - m //.) ·. · / The second method is inverse. suspension and 5 'emulsion polymerization method. In this process, an aqueous solution of partially neutralized acrylic acid is dispersed in a hydrophotic, organic solvent, using radical colloids or emulsifiers, and polymerization is initiated using radical initiators. Upon completion of the polymerization, the Trs reaction mixture is thoroughly mixed with water and the polymer product is filtered off and dried to form a cross-linking reaction by introducing a multifunctional component into the polymer; a crosslinking compound which is dissolved in the monomer solution and / or during the manufacturing step by reaction with a suitable crosslinking compound with polymer functional groups. The principle of the production method is described in Example 7. OS Kr. 4340706 / DE
Nr: 3713601 ir DE Nr. 2840Ό10 patęntų aprašymuose (PA).No: 3713601 and DE no. 2840Ό10 in the descriptions of the patents (PA).
Kuriant superabsorbentus pradžiojepirmoje vietoje buvo vertinamas tik jų sugebėjimas labai išbrinkti kontakte su skysčiu, dar vadinamas77iaisvąja brinkimo talpa;In the development of superabsorbents, the first consideration was given to their ability to swell significantly in contact with the liquid, also known as the "full swelling capacity";
tačiau vėliau pasirodė, kad tai' priklauso inė tik nuo absorbuoto skysčio kiekio, bet ir nuo išbrinkusio gelio tvirtumo. Absorbcinis pajėgumas, sugebėjimas išbrinkti, arba vadinamoji laisvoji brinkimo talpa, iš vienos pusės, ' ir turinčio. erdvinę struktūrą polimero gelio stiprumas iš kitos pusės, atspindi priešingas savybes/ kaip tai jau žinoma iš US PA73247141 ir vėliau iš US ‘PA Re 32649. Tai reiškia, kad polimerai su ypatingai aukštu absorbciniu pajėgumu pasižymi tik nežymiu . išbrinkusią gelio .stiprumu, ko pasėkoje gelis, panaudojus spaudimą (pvz. kūno spaudimą), yra deformuojamas ir trukdomas tolimesnis skysčio pasidalinimas ir sugėrimas. Todėl pagal US PA Re .32649 vystyklų* įT 3079 B ,0 . 0/ //' 0 000- 30/ / ,0, 0 / . / 0/- 0 0 0/ 0 / konstrukcijoje turi būti harmoningas tokių rūšių •superabsorben.tų santykis, užtikrinantis skysčių sugėrimą, skysčio transportą, vystyklų ir odos sausumą.. Tuo pačiu tai 'prikauso ne tik nuo to, kad polimeras vėliau suspaudus gali išlaikyti skystį, o po to. vėl iš pradžių laisvai brinkti, bet .ir nuo to, kad polimeras.however, this later appeared to depend only on the amount of fluid absorbed, but also on the strength of the swollen gel. The absorptive capacity, the ability to swell, or the so-called free swelling capacity, on the one hand, and having. The spatial structure of the polymer gel, on the other hand, reflects the opposite properties / as is already known from US PA 73247141 and later from US 'PA Re 32649. This means that polymers with extremely high absorbency have only a minor property. swelling of the gel., which causes the gel to deform and impede further fluid distribution and absorption after application of pressure (eg body pressure). Therefore, according to US PA Re .32649 diaper * toT 3079 B, 0. 0 / // '0 000- 30 // /, 0, 0 /. / 0 / - 0 0 0/0 / the structure must have a harmonious ratio of the following types of superabsorbene to provide fluid absorption, fluid transport, diaper and skin dryness. At the same time, this does not only depend on the to retain the fluid and then. again initially free to swell but .and from that polymer.
0/ gali sugerti skysčius taip pat ir esant · tuo pačiu metu priešpriešiniam spaudimui, t.y. skysčio absorbcijos metu, kaip tai vyksta praktinėmis aplinkybėmis, · kai kūdikis arba 0 asmuo sėdi arba guli ant sanitarinės paskirties gaminio, arba- kai, pavyzdžiui, pajudinus kojas pasireiškia pjaunamosios jėgos. §i specifinė , absorbcinė savybė EP 0339461 apibrėžiama kaip sugėrimas po spaudimu.0 / can absorb liquids also under · simultaneous counter-pressure, i.e. when absorbing fluid, as is the case under practical circumstances, · when a baby or 0 person is sitting or lying on a sanitary article, or when, for example, cutting forces occur when the feet are moved. The specific absorbent property of EPi 0339461 is defined as absorption under pressure.
1515th
Dėl suprantamų estetinių priežasčių ir dėl aplinkos apsaugos aspektų (atliekų /tūrio sumažinimas) didėjanti tendencija · gaminti vis mažesnius įr plonesnius sanitarinės paskirties gaminius gali būti įvykdyta tik tokiu būdu, kad būtų mažinamas didelį tūrį užimančių pūkų kiekis vystykluose, tuo pačiu metu didinant superabsorbento kiekį. Tuo būdu superąbsorfoenfcas turi papildomai perimti skysčių sugėrimo' ir transportoFor understandable aesthetic reasons and for environmental reasons (waste / volume reduction), the increasing tendency to · produce smaller and smaller sanitary ware can only be accomplished by reducing the amount of bulky fluff in the diaper while increasing the amount of superabsorbent. Thus, the superabsorbents have to take on additional fluid absorption and transport
/.•-./.'.funkcijas,' kurias prieš tai atliko pūkai./.•-./.'.Functions previously performed by fluff.
Jei higienos gaminiuose, pvz. vystykluose, superabsorbento kiekis yra padidinamas iki 40 % arba net iki 60 % ir daugiau, prekyboje esantys superabsorbentai darosi praktiškai nenaudojami. Skysčio sugėrimas, ypač po spaudimu, darosi per lėtas. Dalelės linkusios sudaryti koaguliuotą gelį”. Taip atsiradę gelio barjerai blokuoja tolimesnį skysčio transportą. Šis fenomenas žinomas kaip gel blocking .If hygiene products such as. In diapers, the amount of superabsorbent is increased to 40% or even 60% and more, and commercially available superabsorbents become virtually unused. The absorption of the fluid, especially under pressure, becomes too slow. The particles tend to form a coagulated gel. ' The resulting gel barriers block further fluid transport. This phenomenon is known as gel blocking.
Kad būtų galima pagaminti superabsorbuojančius polimerus, pasižyminčius tokia ypatinga savybių kombinacija, kaip didelis sulaikymo pajėgumas, didelis gelioTo produce superabsorbent polymers with a unique combination of properties such as high retention capacity, high gel
)./.. 7'7'7/7)· 4 :) ./ .. 7'7'7 / 7) · 4:
) stiprumas ir didelis sugebėj imas sugert i po spaudimu, miltelių pavidalo polimerus reikia papildomai apdoroti.) strength and high ability to absorb under pressure, powdered polymers need further processing.
Pagal GB 2119384A, apdorojant polimerus junginiais, 5 - turinčiais mažiausiai dvi funkcines grupes, kurios paviršiniame sluoksnyje gali reaguoti su dalelių formos.According to GB 2119384A, polymers are treated with compounds having at least two functional groups which can react in the form of particles in the surface layer.
' polimero karboksilinėmis ' grupėmis, yra pasiekiamas žymus savybių pagerinimas.'polymer carboxylic' groups, significant improvement in properties is achieved.
, DE OS 35 23' 617. yra aprašytas miltelių formos polimero papildom©- apdorojimo būdas daugiahidroksilui alkoholiu, kuris praskiestas, skiestas vandeniu ir (arba) organiniu tirpikliu, ptięš reakciją aukštesnėje 'tempera* iūroje yra užnešamas ant miltelių formos polimero., DE OS 35 23 '617. discloses a method of further treating a powdered polymer with an alcohol, diluted, diluted with water and / or an organic solvent, to apply the reaction at a higher temperature to the powdered polymer.
157/)77/ //..'/ -..//7 . ,77/7.-/·. 7 « · * 4 t157 /) 77 / //..'/ - .. // 7. , 77/7 .- / ·. 7 «· * 4 t
- Pagal DE PA 4020780 po spaudimu šuperabsorbuojančio polimero pagerintas sugebėjimas išbrinkti yra pasiekiamas šildant polimero miltelius su’ 0,1-5 svorio %According to DE PA 4020780, the improved swelling ability of a superabsorbent polymer under pressure is achieved by heating the polymer powder with '0.1-5% by weight.
)..//77 aikiienkarbonato, kuris yra užnešamas, esant reikalui. 20 praskiestas vandenin ir/arba alkoholiu.) ..// 77 alkylene carbonate, which is carried as required. 20 diluted with water and / or alcohol.
v .v.
Kaip DE OS 35 23 . 617, taip ir EP 04 50 924 AZ absorbuojančio polimero paviršiaus /apdorojimas yra atliekamas polioliu, kuris, /esant reikalui, yra skiedžiamas vandeniu ir/arba organiniu tirpikliu. Šioje publikacijoje išsamiai išnagrinėta apdorojimo priemonės /praskiedimo vandeniu ir/arba organiniu tirpikliu .. ) ) reikšmė. . ..Skiedžiant /apdorojimo priemonę, galinčią 'reaguoti su polimero karboksilinėmis grupėmis,./ tik 30 vandeniu, atsiranda didžiuliai technologiniai sunkumai. Kontakte su vandeniu arba vandeniniu tirpalu miltelių pavidalo, vandenyje brinkstantis polimeras taip sukepa, kad 'darosi neįmanomu homogeninis apdorojimo prįemonės ./pasiskirstymas ant dalelių paviršiaus./ Jei nenorime 35 atsisakyti vandens vandenyje brinkstančio, miltelių pavidalo polimero sumaišymui sujunginiu, kuris gali reaguoti su. polimero karboksilinėmis grupėmis, tai,Like DE OS 35 23. 617, as well as EP 04 50 924 AZ, the surface of the absorbent polymer is treated with a polyol which is optionally diluted with water and / or an organic solvent. The significance of the treatment medium / dilution with water and / or organic solvent ..)) is thoroughly investigated in this publication. . ..The dilution / treatment agent capable of reacting with the carboxylic groups of the polymer, with only 30 water, presents enormous technological difficulties. When in contact with water or an aqueous solution in powder form, the water-swellable polymer is sintered in such a way that homogeneous processing agents / distribution on the particle surface are rendered impossible.If we do not dispense with water-swellable powder polymer to mix with a compound. carboxyl groups of the polymer,
i/'·—// 5 ; norint paremti apdorojimo priemonės difuzij os į kietą 4Λ·4·\·../^^ esam® priversti daryti vandeni, labiau inertišku, naudojant apdorojimo priemonės perteklių arba nereakcingą organini, tirpikli,. Darymas labiau inertišku organinio tirpiklio pagalba reiškia , panaudojimą skysčių, kurie /nebrinkina polimero; tai reiškia maišymo proceso su miltelių formos .polimeru metu nevyks t ar šukepimas.i / '· - // 5 ; in order to support the diffusion of the treatment agent into a solid 4 Λ · 4 · \ · ../ ^^ being forced to make water more inert using excess treatment agent or unreacted organic solvent. Making more inert with an organic solvent means using liquids that do not / do not swell the polymer; this means that t or combing will not occur during the mixing process with the powdered polymer.
Specialistui yra žinomas sunkumas, homogeniškai sumaišyti mažą skysčio kiekį su miltelių pavidalo medžiaga, ypač jei reikią, kad kiekvienas atskiras grūdelis būtų padengtas tolygiai.One skilled in the art will have difficulty in blending a small amount of liquid into a powder material homogeneously, particularly when it is necessary to coat each individual grain uniformly.
Didelis apdorojimo priemonės praskiedimas organiniu tirpikliu teigiamai atsilieptų apdorojimo priemonės pasiskirstymu ant miltelių formos polimero paviršiaus, tačiau, / naudojant/ didesnius kaip 1 svorio % skysčių kiekius, susidaro šlapi polimero milteliai, kurie '20 nepertraukiamuose procesuose užkemša transportavimo sistemas.High dilution of the treatment agent with an organic solvent would positively influence the distribution of the treatment agent on the surface of the powdered polymer, but / using / greater than 1 wt% liquids results in a wet polymer powder that clogs the transport systems continuously.
Didinant apdoroj imo pr iemonės kiekį * daugiau negu 1 svorio % pasiskirstymas yra pagerinamas, tačiau gaunami4 drėgni, lipnūs milteliai. Jei, norint pagreitinti apdorojimo priemonės difuziją į polimero grūdelį, prieš sumaišymo procesą prie apdorojimo priemonės yra pridedama daugiau vandens, negu tai reikalinga apie 50 %' tirpalo pagaminimui, tai miltelių formos polimeras sukepa. EP 04 50 923 A2 aprašytame nepertraukiamame vandenyje brinkstančio polimero maišymo su apdorojimo priemonės tirpalu specialia Sintetine medžiaga dengtame maišytuve būde yrą užkertamas kelias drėgniems polimero /milteliams' prilipti prie maišytuvo, sienelių ir sumažinamos sąnaudos maišymo darbui,/ tačiau sumaišyto produkto elgsena nėra pagerinama.By increasing the amount of the treatment agent *, the distribution of more than 1% by weight is improved, but a moist, sticky powder is obtained. If, in order to accelerate the diffusion of the treatment agent into the grain of the polymer, more water is added to the treatment agent than is required to make about 50% of the solution prior to the mixing process, the powdered polymer will sinter. In EP 04 50 923 A2, a continuous water-swellable polymer blend with processing agent solution in a special Synthetic-coated blender method prevents wet polymer / powder from sticking to the blender, reducing the cost of blending, but does not improve the behavior of the blended product.
Pagal EP-PS OO 83022 būdą vandenį turinčių gelio pavidalo polimero daleliu papildomas apdorojimas yra atliekamas . .organiniame tirpiklyje.. Po mechaninio polimero atskyrimo seka. - džiovinimas, kurio metuAccording to the process of EP-PS OO 83022, the water-containing polymeric particle is subjected to further treatment. .in organic solvent .. After mechanical separation of the polymer sequence. - drying, during which
- neišvengiamai - -susidaro kondensatas iš vandens ir organinio tirpiklio,, kaip alkoholis, angliavandenilis, chloruotas angliavandenilis arba ketonas. Galų gale gautas kondensatas turi būti perdirbtas taip, kad tirpiklio .sudedamosios dalys nepatektų į aplinką nei ' per išpučiamą orą, -nei per nutekamąjį vandenį.- Inevitably - -Condensed from water and an organic solvent, such as alcohol, hydrocarbon, chlorinated hydrocarbon or ketone. After all, the resulting condensate must be recycled so that the solvent components are not released into the environment through the blown air or through the wastewater.
-Reziumavus, miltelių pavidalo, vandenyje brinkstančio polimero padengimui medžiaga, kuri turi .būti pristatyta reakcijai prie kiekvienos atskiros dalelės paviršinio sluoksnio, reikalingos šios sąlygos;-The following conditions are required for the coating of the water-swellable polymer in powder form, which is to be delivered in reaction to the surface layer of each individual particle;
Apdorojimo priemonės kiekis turi būti pakankamas, kad galima būtų pasiekti tolygų polimero miltelių padengimą.The amount of processing agent should be sufficient to achieve an even coating of the polymer powder.
Vandens, kuris tarnauja kaip pagalbinė pasiskirstymo priemone ir kaip apdorojimo priemonės nešėjas į polimero paviršinį sluoksnį, kiekis yra ribotas, nes kitaip ' įvyksta negrįžtamas polimero dalelių, sukep imas-. 'The amount of water that serves as a vehicle for distribution and as a carrier for the treatment medium to the polymer surface is limited, otherwise irreversible sintering of the polymer particles occurs. '
Apdorojimo priemonės, vandens ir, esant reikalui, organinio tirpiklio bendras kiekis yra ribotas, nes kitu atveju susidaro šlapi, netakūs mišiniai.The total amount of treatment agent, water and, if necessary, organic solvent is limited, otherwise wet, impervious mixtures will be formed.
Jei į vandenyje brinkstančio polimero ir apdorojimo priemonės maišymo procesą žiūrėti atskirai nuo bendro gamybos- būdo, tai organinio tirpiklio panaudojimas kartu su t apdorojimo priemone atrodo labiausiai tikslingas. Šiuo atveju užtikrintai yra pasiekiamas apdorojimo priemonės ir ribotų vandens kiekiųpasiskirstymas ant polimero miltelių. Taip pat irIf the process of mixing a water-swellable polymer with a treatment agent is viewed separately from the general production process, the use of an organic solvent in combination with a treatment agent t seems to be most appropriate. In this case, the distribution of the treatment agent and limited amounts of water on the polymer powder is assured. So too
didesnių apdorojimo priemonės ; kiekių panaudojimas sąlygo j a gerą pasiskirstymą ant polimero/- taip pat ir esant vandeniui, -jei apdorojimo priemonė gali perimti organinio tirpiklio vaidmenį, /t. y. trukdo· miltelių pavidalo polimero sukepimui. Tačiau pagal EP .04 50 923 • A2, panaudojant per didėlius apdorojimo priemonės kiekius, gali stipriai sumažėti / polimero brinkimo talpa. .·/ /·/.'/larger treatments; the use of amounts results in a good distribution on the polymer / - also in the presence of water - where the treatment agent can take over the role of an organic solvent / t. y. interferes with the · sintering of the powdered polymer. However, according to EP .04 50 923 • A2, excessive use of the curing agent can lead to a significant decrease in the / swelling capacity of the polymer. . · / /·/.'/
Tačiau ir optimaliomis sąlygomis /vykdant miltelių pavidalo, vandenyje brinkstančio polimero ir, / esant reikalui, skiedimo . priemonės maišymor'•procesą; Reikia atsižveg’t i į po to aukštesnėje temperatūroj e vykstančią reakciją. Jei pagerintas šupėrąbsorbudjahčid / polimero savybės. galima pasiekti papildomaiesterihant ir/arba / amidinant polimero / karboksilineš / grupes, > 'tai'B/pra.s. mingįęms///reakcijos laikams reikalingos reakcijos B· temperatūros B >150°C . Šiose tempęrątūro'sę šal ia van. dens, kurio 8--15 svorio % .savyje/ turi , pradinis pol imeras, ir tirpiklio išgaruoj a taip pat žymūs apdorojimo priemonės kiekiai, kurie/tūri/būti//pašalinti iš r e a kt or-į aus (dž iovintuvo), / tam kad neleis t i, jog reaktoriuje vyktų kondensacija./Tikslinis/antrinių garų. transportas, reikalui/esant, yra atliekamas prieš tai pašildytų praplovimo dujų pagalba, / nes besikondensuoj antys vandens garai gali šukeiti/ miltelių formos polimero sukepimą ir besikohdensubjanti apdorojimo priemonė gali sukelti/ miltelių formos polimero sukepimą '' ir išblukimą.However, also under optimum conditions / in the form of a powder, water-swellable polymer and, if necessary, dilution. means for mixing r '• process; The reaction at a higher temperature should then be considered. If the properties of the swabberabsorbudjahchid / polymer are improved. can be achieved by additional esterification and / or / amidation of polymer / carboxyl groups,>'it'B / past. for reactions // B reaction times B · temperatures B> 150 ° C are required. In this temp tour the party is near the van. water containing 8-15% w / w of the initial polymer and solvent evaporation are also significant amounts of the treatment medium that are / are to be // removed from the reagent or dryer. in order to prevent condensation in the reactor./Target / secondary vapor. transport, if necessary, is accomplished by the use of preheated scrubbing gases, / because condensing water vapor can spin / powder polymer polymer, and coalescing agent can cause / powder polymer sintering and fading.
Vandens garai, garuo j anti / apdoroj imo B priemonė, oks įdacij os- produktai, likę monomerai, o taip pat kitiWater vapor, Steam remover / Treatment B, Oxygenates, Residual monomers and others
B B · lakūs reakcijos vyksmo produktai bei organiniai tirpikliai iš B išleidžiamų / dujų yra pašalinami labai sunkiai, t. y. priverstinai patenka į orą arba/ nutekamąjį vandenį.B B · The volatile products of the reaction and the organic solvents from the B effluent / gas are very difficult to remove. y. forcibly enters air or / waste water.
8 . Išradimo tikslas yra Ypagaminti superabsdrbentus, .turinčius tokią savybių kombinaciją, kaip didelis sulaikymo pajėgumas, didelis gelio stiprumas ir didelis sugebėjimas sugerti po slėgiu, ir kurie gali būti 8th It is an object of the present invention to provide superabsorbents having a combination of properties such as high retention capacity, high gel strength and high pressure absorption capacity, which can be
- pagamint i nenaudoj ant organinio tirpiklio bei naudo j ant nežymius kiekius apdorojimo priemonės, skirtos miltelių formos polimero papildomam apdorojimui.- made without the use of an organic solvent and using a small amount of processing agent for further processing of the powdered polymer.
Šis tikslas pasiekiamas, pasinaudojant 1 punkto 10 'esminiais požymiais. Y Stebėtina pasirodė tai, kad naudojant- fosforo rūgštį kaip skiediklį priemonei, suThis objective is achieved by taking advantage of the essential features of point 1 10 '. Y Remarkably, when using - phosphoric acid as a diluent for the medium, with
Y kuria yra apdoroj amas absorberio smalos paviršius, gali būti gauti superabsorbęriai Y su norima savybių . kombinacija, žymiai sumažinant apdorojimo priemonės 15 . kiekį. ·,/'/'//:Υ·<:''/'·/ΥΥ'/' ;'Y/Yk/5Y.g'.The Y on which the surface of the absorber to be treated is treated can provide superabsorbent Y with the desired properties. combination, significantly reducing processing agents 15. quantity. ·, / '/' //: Υ · <: '' / '· / ΥΥ' / ';' Y / Yk / 5Y.g '.
Palankiausiai fosforo rūgštį naudoti kiekiais, i ne didesniais kaip, 10 dalių (toliau nurodytos visos dalys yra svorio dalys) 100-m dalių polimero ir naudojant kon.ceU t raciją nevirs yjančią 10 svorio %. Panaudojus jauMost preferably, phosphoric acid is used in amounts of up to 10 parts by weight (all parts below are parts by weight) of 100 parts by weight of polymer and using a concentration not exceeding 10% by weight. After using it
0,1 svorio % H3PO4, apskaičiuotos polimero miltelių atžvilgiu, gaunami / išradimą atitinkantys pagerinti superabsorbentai. . Y ,0.1% by weight of H 3 PO 4 , calculated with respect to the polymer powder, provides / superabsorbents according to the invention. . Y,
...'.į··. Y *... '. to ··. Y *
Pagal išradimą apdorojimo priemonėmis naudojami:According to the invention, the treatment means used are:
a) 0,05-0,3 dalys junginio, kuris gali reaguoti mažiausiai su dviem miltelių formos polimero karbok’silinėmis grupėmis irγ neturi šarminių metalų druskas(a) 0.05 to 0.3 parts by weight of a compound which can react with at least two carboxylic carbon groups of the polymer in powder form and does not contain alkali metal salts
Y sudarančios grupės, daugiausia polioliai, kaip etilen'' glikolis, propandiolis, polietilenglikolis, glicerinas ir alkilenkarbonatai, kaip etilenkarbonatas, ir/arbaY-forming groups, mainly polyols such as ethylene glycol, propanediol, polyethylene glycol, glycerol and alkyl carbonates such as ethyl carbonate, and / or
b) 0,05-1 dalis junginio, kuris gali reaguoti mažiausiai su dviem miltelių formos polimero' karboksilinėmis grupėmis ir molekulėje papildomai turi rūgščią, šarminių metalų druskas sudarančią grupę, pvz.b) 0.05 to 1 part of a compound which is capable of reacting with at least two carboxylic groups of a polymer in the form of a powder and which additionally contains an acidic alkali metal salt moiety, e.g.
BB
77...77 ...
poįihidroksikarboninės rūgštys? ///.kaip // /dimeiilpį.prppioninė ·// rūgštis (=2,'2-bis (hidroksimetil j prdpiohinė rūgštis). 7/7///17//./:,7/.///////4////////////polyhydroxycarboxylic acids? ///.like // / dimethylp.prppionic · // acid (= 2, '2-bis (hydroxymethyl j prdpioic acid). 7/7 /// 17 //./ :, 7 /.//// /// 4 //////////////
Apdorojimo priemonė pagal b) turi tą privalumą, kad, vykstant 7 reakcijai su miltelių formos polimero kar..?//./·/.;/;-//.įpk&ilihėmis////grūpėmįs ir susidarant druskoms paviršiniame polimero sluoksnyje, yra apribojamas jos lakumas, 'y yy /.///y//^/(7/////////-//.The treatment agent according to b) has the advantage that in reaction 7 with a powder polymer polymer.? //./ · /. ; /;-//.buckle & lashes ////because of the formation of salts in the surface layer of the polymer, its volatility is limited, 'y yy /.///y//^/(7/////////-/ /.
;/7/‘/7 Vandenį absorbuojantis poįimerizatas, kuris gali būti yy/y yra gaunamas polimerizuojant 5599,9 svorio % monomerus .. su rūgščiomis grupėmi. , pvz.; / 7 / '/ 7 The water-absorbing polymerisate, which may be yy / y, is obtained by polymerization of 5599.9% by weight of monomers .. with acidic groups. e.g.
’ akrilo rūgštį, metakrilo rūgštį, 2-ąkrįlamidp-215 y metilpropansulfoninę rūgštį arba šių monomerų mišinius; ne mažiau kaip 25 moliniai % /rūgštinių grupių yra neutralizuotos, pvz. kaip- natrio, kalio arba amonio druskos.'Acrylic acid, methacrylic acid, 2-acrylamide p-215' methylpropanesulfonic acid or mixtures of these monomers; at least 25 mol% / acid groups are neutralized, e.g. such as sodium, potassium or ammonium salts.
Pagrindinai7yhėufralizacijos laipsnis būna ne mažesnis kaip '50 molinių %. Ypatingą pirmenybę turi polimėrizatąs, sudarytas iš skersiniais ryšiais sujungtos akrilo arba metakrilo rūgšties, kuri neutralizuota ik.i 50-80 molinių %.Basically, the degree of hydration is at least '50 mol%. Particular preference is given to the polymerization of crosslinked acrylic or methacrylic acid, which is neutralized up to 50-80 mol%.
Iš kitų monomerų vandenį absorbuojančių joolimerizatų . gamybai gali būti naudojami 0-40 svorio % akrilamidas, metakrilamidas, hidroksiėtįlakrilatas, dimetilaminoalkil(met)akrilatas, dimetilaminopropilakrilamidas arba akrilamidopropiltrimetilamonio chloridas. Didesni kaip 40 % šių monomerų kiekiai blogina polimerizato sugebėjimą brinkti.Of other monomeric water-absorbing hydrolysates. 0-40% by weight of acrylamide, methacrylamide, hydroxyethyl acrylate, dimethylaminoalkyl (meth) acrylate, dimethylaminopropylacrylamide or acrylamidopropyltrimethylammonium chloride can be used. More than 40% of these monomers impair the ability of the polymerizate to swell.
Skersinių ryšių erdvinės struktūros sudarytojais gali būti naudojami visi junginiai, turintys mažiausiai dvi etileno tipo nesočias dvigubas jungtis arba vieną etileno tipo nesočią /dvigubą jungtį ir funkcinę grupę, ίο galinčią reaguoti su rūgštinėmis grupėmis, arba kelias funkcines grupes, galinčias reaguoti su rūgštinėmis grupėmis. Kaip pavyzdžius galima paminėti: poliolių akrilatai ir metakrilatai, kaip butandioldiakrilatas,All compounds having at least two ethylenically unsaturated double bonds or one ethylenically unsaturated / double bond and a functional group capable of reacting with acidic groups or multiple functional groups capable of reacting with acidic groups may be used to form the spatial structure of the transverse bonds. Examples include: polyol acrylates and methacrylates such as butanediol acrylate;
- heksandioldimetakrilatas, poliglikoldiakrilatas, trimetilslpropantriakrilatas arba alilakrilatas, dialilakrilamidas', trialiląminas, dialilo eteris, metilenbisakrilamidas arba N-metilolakrilamidas. 10 * ' · L. '- hexanediol dimethacrylate, polyglycolic acrylate, trimethyl isopropane acrylate or allyl acrylate, diallyl acrylamide ', triallylamine, diallyl ether, methylenebisacrylamide or N-methylolacrylamide. 10 * '· L.'
Vandenį absorbuojančiame polimerizate vandenyje tirpiais“ polimerais gali būti 0-30 svorio % dalinai arbą pilnai muilinto polivinilo alkoholio, polivinilpirolodono, krakmolo arba krakmolo darinių, poliglikolių arba poliakrilo rūgščių. Šių polimerų • molekulinis svoris yra nekritini's, kol jie dar tirpsta vandenyje. Pirmenybę turintys Vandenyje. tirpūs polimerai yra krakmolas, polivinilo alkoholis arba· šių polimerų mišiniai. Tokių' vandenyje tirpių polimerų pirmenybę turintis kiekis vandenį absorbuojančiame polimerizate sudaro · 1-5 svorio j %, visų pirma tais. atvejais, kai tirpūs vandenyje polimerai yra krakmolas ir/arba polivinilo alkoholis. Vandenyje tirpiais polimerais . galį būti 'skiepyti kopolimerai, turintys rūgštines grupes.The water-soluble polymer in the water-absorbing polymer may be 0-30% by weight of partially or fully saponified polyvinyl alcohol, polyvinylpyrrolodone, starch or starch derivatives, polyglycols or polyacrylic acids. These polymers have a non-critical molecular weight while still soluble in water. Priority in Aquarius. soluble polymers are starch, polyvinyl alcohol or mixtures of these polymers. The preferred amount of such water-soluble polymers in the water-absorbing polymerizate is from 1 to 5% by weight, in particular. where the water-soluble polymers are starch and / or polyvinyl alcohol. Water-soluble polymers. may be graft copolymers having acidic groups.
Šalia polimerizatų, kurie gaunami vykdant dalinai neutralizuotos.akrilo rūgšties erdvinę polimerizacija, ypač naudojami tokie, kurie turi papildomus .kiekius krakmalo arba polivinilo alkoholio skiepytų kopolimerų.In addition to the polymerisates obtained by the spatial polymerisation of partially neutralized acrylic acid, particularly those containing additional amounts of starch or polyvinyl alcohol grafted copolymers are used.
Dėl naudojamo absorberio polimerizato dalelių formos nėra specialių apribojimų. Polimeras gali būti rutuliukų formos, 'kurie gaunami inversinės suspensijos polimerizacijos būdu, arba netaisyklingų dalelių formoje, kurios atsiranda džiovinant ir gaminant miltelius iš gelio masės, gaunamos polimerizacijosThere are no specific limitations on the particle shape of the absorber polymer used. The polymer may be in the form of spheres which are obtained by inversion suspension polymerization or in the form of irregular particles which result from the drying and production of a powder of the gel obtained by polymerization.
3079Β : ' ' 11 tirpale būdu.· Paprastai dalelių dydis būna tarp 20 ir '2.0O0 ųm, pirmenybę turi dalelės 50 ir 850 μιη. .3079Β: '' in solution 11. · Typically, the particle size is between 20 and '2.0O0 µm, with particles of 50 and 850 μιη being preferred. .
Po padengimo atliekamas terminis apdoroj imas vykdomasThe heat treatment after coating is carried out
150-250°C temperatūroje, pirmenybę turi 170-200°C . temperatūra. Ji priklauso nuo išlaikymo laiko ir apdorojimo priemonės rūšies.' 150°C temperatūroje terminis apdorojimas turi būti 'vykdomas daug valandų, tuo tarpu 250°C temperatūroje kelias minutės. - pvz.150-250 ° C, preferably 170-200 ° C. temperature. It depends on the retention time and the type of treatment medium. ' At 150 ° C, the heat treatment has to be carried out for many hours, while at 250 ° C several minutes. - e.g.
0,5-5 minučių5 užtenka, kad galima būtų gauti norimas savybes. Terminis apdorojimas gali būti7 atliekamas įprastinėse džiovyklose ir krosnyse; kaip pavyzdžius galima paminėti: sukamąją krosnį, krosnį su maišančiomis mentimis, lėkštelinę džiovyklą ir infraraudoną džiovyklą.0.5 to 5 minutes5 is sufficient to obtain the desired properties. Heat treatment may be carried out in conventional dryers and furnaces; examples include a rotary kiln, a rotary kiln, a plate dryer and an infrared dryer.
Išradimą7 (atitinkantys (polimerai f netoli paviršiaus pasižymi labiau išvystyta erdvine - struktūra ir sumažintu neutralizacijos laipsniu.The polymers f according to the invention have a more developed spatial structure and a reduced degree of neutralization near the surface.
' 20 '3 ' M/3 'y/t: //-3//7(-3.(5 5 /(-.7-^/7,/(/.,^(.//3 (//..(7(,,(,/',:,;3·ρ;//>./3£'20' 3 'M / 3' y / t: //-3//7(-3.(5 5 /(-.7-^/7,/(/.,^(.//3 (/ /..(7(,,(,/',:,;3·ρ;//>./3£
Pagal išradimą /polimerai' galį būti gaminami nepertraukiamu ir pertraukįamu metodu. Išradimą atitinkantys superabsorbentai gali būti pritaikyti plačiose panaudojimo srityse. Jei jie naudojami moterų tamponuose ir vystykluose arba žaizdų uždengimui, tai jie pasižymi savybe greitai absorbuoti didelius kiekius menstruacinio kraujo, šlapimo ar kitų kūno skysčių.The inventors / polymers can be produced by a continuous and intermittent process. The superabsorbents of the invention can be used in a wide range of applications. When used on women's tampons and diapers or wound dressing, they have the ability to quickly absorb large amounts of menstrual blood, urine or other body fluids.
Palyginus su pradiniais produktais, stipriai pagerintas sugebėjimas absorbuoti ir absorbcijos greitis, tuo pačiu metu- esant spaudimo apkrovai. Kadangi išradimą atitinkantys superabsorbentai išlaiko·· absorbuotus skysčius ir po slėgiu, tai jie yra ypatingai tinkami naudojimui. Jie turi pirmenybę naudojant .didesnėmis koncentracijomis - 'lyginant su hidrofiline pluoštine medžiaga pūkais - negu tai buvo įmanoma iki šiol ir pasireiškia puikiomis absorbcinėmis · savybėmis (·:χχχΧ/Χΐχ'.Λ//.χ12ΧΧ konstrukcijose, turinčiose 98-20 svorio % hidrofilinių pluoštų ir 2-80 svorio % adsorberio dervos.Compared to the original products, the ability to absorb and the rate of absorption at the same time under a compressive load were greatly improved. Because the superabsorbents of the invention retain ·· absorbed fluids and under pressure, they are particularly suitable for use. They prefer using. Higher concentrations - 'compared to hydrophilic fibrous downs - that have been possible up to now and exhibit excellent absorption properties (·: χχχΧ / Χΐχ'.Λ //. Χ12ΧΧ in structures containing 98-20% by weight hydrophilic of fibers and 2 to 80% by weight of adsorber resin.
Atitinkantys išradimą papildomai apdoroti polimerai 5‘ absorberių gaminiuose vartojami įvairiausiems panaudojimo tikslams, pvz. maišant su' popieriumi, pūkais arba sintetiniais pluoštais arba .paskirstant priemonę tarp substratų iš popieriaus, pūkų arba neaustinės tekstilės, arba performuojant medžiagą10 nešėją į juostą.According to the invention, further processed polymers in the 5 'absorbent articles are used for a variety of applications, e.g. by mixing with paper, down, or synthetic fibers; or by partitioning the substrate from paper, down, or nonwovens, or by reshaping the material 10 into a web.
Pagal aprašytą gamybos būdą gaunami superabsorberiainelauktai ' pasižymi žymiu skysčio sugėrimo po slėgiu pagerėjimu, turint omenyje greitį ir bendrą talpą, tuo 15 -· pačiu metu esant' dideliam gelio stiprumui ir dideliam sulaikymui, prie to yra pasiekiamas ypatingai didelis pradinis skysčio sugėrimo po slėgiu laikas, taip,' kad jau po 15 minučių yra 80 %'bendros talpos. Sugėrimas poThe superabsorbent waits obtained by the described process exhibit a significant improvement in the absorption of the fluid under pressure in terms of speed and overall capacity, while at the same time having a "high gel strength and high retention", achieving extremely high initial fluid absorption times, yes, 'in 15 minutes, 80%' of the total capacity. Absorption after
X slėgiu, kuris DE PS 40 20 780 ir EP A 03 39 461 yra pateikiamas kaip absorbcija under load (AVL), stipriai priklauso nuo apkrovos dydžio. Ten aprašytų polimerų 0,9 %-tų natrio chlorido tirpalo sugėrimo talpa, esant apkrovai 20 g/cm2(=0,28 pši = 19. 600 dyn/cm2), lygi nuo 26 iki 34 g/g. Pagal EP A 03 39 461 aprašytų polimerų' sugėrimo talpa, esant apkrovai 0,53 psi, sudaro 13 g/g ir, esant apkrovai 0,85 psi, 8 g/g; tai reiškia, kad papildomai apdoroti polimerai, esant apkrovai 0.85 psi, sugeria tik tokį kiekį skysčio, kurį pagal DE PS 40 20 780, sugeria papildomai’ neapdorotas, vandenyje brinkstantis polimeras po didesne apkrova.The X pressure given in DE PS 40 20 780 and EP A 03 39 461 as absorption under load (AVL) strongly depends on the size of the load. The polymers described therein have an absorption capacity of 0.9% sodium chloride solution at 20 g / cm 2 (= 0.28 psi = 19.600 dyn / cm 2 ) equal to 26 to 34 g / g. The polymers described in EP A 03 39 461 have an absorption capacity of 0.53 psi at 13 g / g and a load of 0.85 psi at 8 g / g; that is, the treated polymers at a load of 0.85 psi absorb only the amount of liquid that, according to DE PS 40 20 780, is absorbed by the additionally untreated, water-swellable polymer under a higher load.
Išradimą atitinkančių .polimerų 0,9 %-io valgomosios druskos tirpalo sugėrimo talpa, esant apkrovai 40 ; . g/cm2·, lygį. mažiausiai 15 g/g, labiausia daugiau kaip0.9% strength of absorbent solution of the polymer according to the invention at a load of 40 ; . g / cm 2 ·,. at least 15 g / g, most more than
18 g/g. Esant apkrovai 60 g/cm2, sugerto .skysčio kiekis lygus daugiau kaip 12 g/g, labiausia daugiau kaip 15 g/g. Tai yra netikėta, nes pagal DE PA 40 20 780, y ; ./7.--7.77/..+,13 ../ +/ 7 .18 g / g. At a load of 60 g / cm 2 , the absorbed liquid is more than 12 g / g, preferably more than 15 g / g. This is unexpected because according to DE PA 40 20 780, y; ./7.--7.77/..+,13 ../ + / 7.
norint padidinti +’ AVL + reikšmę (20 g/cm2), re Lkia padidinti papildomo apdorojimo priemonės kiekį nuo 0,5' iki 1,5 svorio %. Tačiau šios priemonės pasėkoje, ypač jei alkilenkarbonato tirpinimui kartu yra naudojamas ir vanduo, susidaro šlapias^ pneumatiškai netransportuojamas mišinys ir vyksta per dideli išmetimai po to· vykdomo terminio apdoro;imo metu.in order to increase the value of + 'AVL + (20 g / cm 2 ), it is necessary to increase the amount of the post-treatment medium from 0.5' to 1.5% by weight. However, as a result of this measure, especially when water is used together to dissolve the alkylencarbonate, a wet non-pneumatic mixture is formed and excessive emissions occur during subsequent heat treatment.
Tekstilės konstrukcijų, kurios naudojamos kūno· skysčių sugėrimui/ gamintojai siekia sumažinti didelį tūrį užimančių pluoštų kiekį 7 ir 7 didinti superabsorberio kiekį. Tačiau toliau tekstilės konstrukcijos turi sugebėti· po apkrovimu išlaikyti teks til iniame apvalkale daleles, išbrinkusias po skysčio sugėrimo. Kadangi tekstilės konstrukcija, skirta kūno skysčių sugėrimui, yra didelio porėtumo struktūra, pro kurios poras veikiant spaudimui gal i ištrykšti minkštas, išbrinkęs gelis (leakage), /tai iškyla uždavinys ' pagaminti vandenyje brinkstančius polimerus, pasižyminčius atsparumu spaudimui.Manufacturers of textile structures used to absorb body fluids / aim to reduce high volume fibers 7 and 7 to increase superabsorbent content. However, the textile structures must still be able to · retain under the load the particles that have swollen after liquid absorption. Because the fabric structure for absorbing body fluids is a high-porosity structure that can exert a soft, leakage gel under pressure, the challenge is to produce water-swellable polymers with high pressure resistance.
Išradimą atitinkantys polimerai pasižymi ne tik padidinta 0,9 %-io natrio chlorido tirpalo absorbcij a po slėgiu, bet ir didele kraujo sugėrimo talpa bei greitesniu kraujo pasiskirstymu tekstilės konstrukcijoje : po slėgiu. Todėl polimerai ypatingai; tinka kaip absorbcines priemonės moterų tamponuose, kadangi jie pasižymi savybe po svorio apkrova greitai sugerti tokius kūno :skysčius, kaip kraujas. Kraujo absorbcijos greitis, tuo pačiu metu esant, spaudimo; apkrovai, yra žymiai didesnis, negu žinomų produktų.The polymers according to the invention exhibit not only increased absorption of 0.9% sodium chloride solution under pressure, but also high blood absorption capacity and faster blood distribution in the textile structure: under pressure. Therefore, polymers are especially; Suitable as absorbents in women's tampons as they have the ability to quickly absorb body fluids such as blood under weight. Blood absorption rate at the same time under pressure; load is significantly higher than that of known products.
Prakti ko j e modėliuoj amo testo, -//. skirto / polimerų siurbiamųjų Savybių nustatymui po spaudimu, pagalba galimą parodyti, kad superabsorbentai - taip pat ir EP A 03 39 461 aprašyti polimerai-, kurie, esant apkrovai 20 g/cm2, pasižymi didele siurbiamąja / galia, 7 esant apkrovai 60 g/cm2, žymiu mastu išbrinkti. Toliau testas 7/ rodo, brinkstantys polimerai, kurie, esant turį vienodą sulaikymo ir sugėrimo’ didesnei apkrovai; gali skirtis pagal ijalią. 777. /// imą / kad vandenyje ąpkr o va i 2 0 / g / cm2, sugebėjimą, esant savo siurbiamąjąPractice this simulation test, - //. for the determination of the suction properties of polymers under pressure, it can be shown that superabsorbents - also polymers described in EP A 03 39 461 - have a high suction / power at a load of 20 g / cm 2 and a load of 60 g / cm 2 , swell to a considerable extent. The following test 7 / shows swelling polymers having the same retention and absorption at higher load; may vary according to ijali. 777. // / sampling / water injection at 2 0 / g / cm 2 , ability at suction
Išradimą atitinkantysr polimerai, esant apkrovai 20 g/cm2, gali -sugerti iš tekstilės konstrukcijos panašiai tokį patį skysčio kiekį, kaip ir neapkrautame būvyje .--Tai reiškia, kad pvz. vaikiško kūno spaudžiamo vystyklo pūkų sluoksnis užtikrinčiau ir greičiau išdžiūna, “ir to pasėkoje drėgmė yra izoliuojama nuo odos.Accordance with the invention r polymers under a load of 20 g / cm 2 may -sugerti textile structure like the same amount of liquid as in the unloaded state .-- This means that for example. the baby's body diaper down layer is more secure and dries faster, ”and as a result, moisture is isolated from the skin.
' i -V ‘ fr pasižymi'i -V' fr is distinguished
Dinaminis spaudimo padidėjimas, /kuriuo vandenyj e br inkš t ant y s po 1 imer a i br in kimo pr oce še, vadinamas brinkimo spaudimu. /Brinkimo metu šis slėgis auga, kol nenusistovi pusiausvyra tarp elektrostatinių jėgų polimere ir išorinių mechaninių jėgų. 7 7The dynamic increase in pressure in which the water in the ocean is squeezed after 1 minute of immersion is called swelling pressure. / During swelling, this pressure increases until an equilibrium is reached between the electrostatic forces in the polymer and the external mechanical forces. 7 7
Išradimą atitinkantys polimerai pasižymi iki keturių kartų padidintu brinkimo .spaudimu, palyginus su prekyboje esančiais, žinomais superabsorbentais./The polymers of the invention exhibit up to four times the swelling pressure compared to commercially available superabsorbents.
25' Pirmenybę turi vandenyje brinkstantys polimerai, kurių brinkimo spaudimas yra 400 g ir ypatingą pirmenybę turi brinkstantys polimerai, kurių brinkimo spaudimas yra • daugiau nei 600 g, esant brinkimo plotui 4.91 cm2.25 'Preference is given to water-swellable polymers with a swelling pressure of 400 g and particularly preferred to swelling polymers with a swelling pressure of more than 600 g at a swelling area of 4.91 cm 2 .
Išradimą atitinkantys polimerai yra išbandomi taip:The polymers of the invention are tested as follows:
Išbandymo metodaiTest methods
Vandenį absorbuojančių polimerizatų charakterizavimui 35 buvo matuot i 0, 9 %-io.NaCl tirpalo sulaikymas (TB) ir 7 sugėrimas po spaudimu (AUL), o taip pat defibrinto avių kraujo sugėrimo talpa ir absorbcijos greitis.For the characterization of water-absorbing polymerizates, 35 retention (TB) and 7 under pressure (AUL) of NaCl solution were measured, as well as the absorption capacity and absorption rate of defibrated sheep blood.
' 15 ,'15,
a) Sulaikymas buvo matuotas arbatos maišelio metodu ir pateiktas kaip trijų matavimų vidutinė reikšmė. Apie 200 mg polimerizato užlydoma arbatos maišelyje ir 20 minučių pamerkiama į 0,9 %-nį NaCl tirpalą. Po to -arbatos maišelis 5 minutes centrifūguojamas centrifūgoje (23 cm diametras, i.400 aps/min) ir pasveriamas. Tuščias bandymas buvo atliekamas su arbatos maišeliu be vandenį,absorbuojančio polimero.(a) Retention was measured by the tea bag method and reported as the average of three measurements. Approximately 200 mg of polymerizate are immersed in a tea bag and immersed in 0.9% NaCl solution for 20 minutes. The ora bag is then centrifuged in a centrifuge (23 cm diameter, i.400 rpm) for 5 minutes and weighed. The blank was tested on a tea bag without water-absorbing polymer.
+,'G'+'/'7' /+ - G , , svoris po bandymo - tuščias bandymas+, 'G' + '/' 7 '/ + - G,, weight after test - blank test
Sulaikymas = ...................- - .: '—·— svoris prieš bandymą ' v/'7'/: +.' /U7/Retention = ...................- - .: '- · - weight before test' v / ' 7 ' /: +. ' / U 7 /
b) 0,9 %-nio NaCl sugėrimas po spaudimu (apkrova 20, 40, 60 g/cm2) buvo nustatomas pagal EP 03 39 461, psl.b) The pressure absorption of 0.9% NaCl (load 20, 40, 60 g / cm 2 ) was determined according to EP 03 39 461, p.
7, aprašytą metodą:7,
.20 Į cilindrą su sieto formos dugnu įdedamas pasvertas superąbsorbėnto kiekis ir milteliai spaudžiami punsonu, kuris duoda 20, 40 arba 60 g/cm2 apkrovą. Po to cilindras pastatomas ant : - Demand-AbsorbCncy-Tester (DAT), kur superabsorberis 1 valandą sugeria 0,9 %-rsų,.20 A weighed quantity of superabsorbent is placed in a sieve-bottomed cylinder and the powder is pressed with a puncture of 20, 40 or 60 g / cm 2 . The cylinder is then mounted on : - Demand-AbsorbCncy-Tester (DAT), where the superabsorbent absorbs 0.9% of the substance for 1 hour,
NaCl tirpalą.NaCl solution.
g) Sugėrimo talpos nustatymui apie 200 ‘ mg polimero užlydoma arbatos maišelyje ir 60 minučių pamerkiama į defibrintą avies kraują ir po to pasveriama.(g) For determination of the absorption capacity, approximately 200 'mg of polymer is immersed in a tea bag and immersed in defibrated sheep blood for 60 minutes and then weighed.
Apskaičiavimai atliekami kaip a) punkte.The calculations shall be carried out as in (a).
d) Ant 6 čm x 20 dydžio celiuliozės audinio (svoris 48,8 g/m2) ·tolygiai išbarstomas 1 g polimero, audinysd) On 6 cm x 20 cellulose fabric (48.8 g / m2) · 1 g of polymer evenly spread, fabric
-uždengiamas tokio paties dydžio audiniu ir 100°C temperatūroje presuojamas, esant apkrovai 400 g/cm2.- covered with a cloth of the same size and pressed at 100 ° C at a load of 400 g / cm 2 .
Bandomoji juostelė padedama tarp. dviejų stikle + plokščių, iš kurių viršutinės plokštės viduryje yraThe test strip is placed between. two glass + panels with the top panel in the middle
kiaurynė. Į kiaurynę įklijuotas 5,5 cm ilgio ir 2,2 cm vidinio diametro vamzdelis. Ant viršutinės plokštės yra uždedamas toks svoris, kad bandomoji juostelė būtu po 30 g/cm2 apkrova. Žarniniu siurbliu 5 cm? defibrinto . 20°C temperatūros . avies kraujo per 30 sekundžių yra supilama į vamzdelį ir nustatomas -susigėrimo laikas,hole. A 5.5 cm long and 2.2 cm internal diameter tube is inserted into the hole. A weight shall be applied to the top plate such that the test strip is loaded at 30 g / cm 2 . Hose pump 5 cm? defibrinated. 20 ° C. the sheep's blood is poured into the tube within 30 seconds and the drinking time is determined,
e)’ Brinkimo slėgis Q yra nustatomas naudojant Stevens L.F.R.A. Texture Analyser, C. Stevens and Son Ltd, 'Laboratory Di Vision, /. Sf 7/'Albąns//AL 1 lEx Hertfordshire, 7<-.·7\ Anglija^ 70//7/e) The swelling pressure Q is determined using Stevens L.F.R.A. Texture Analyzer, C. Stevens and Son Ltd, 'Laboratory Di Vision, /. Sf 7 / 'Albąns // AL 1 lEx Hertfordshire, 7 <-. · 7 \ England ^ 70 // 7 /
Prietaisui- priklausantis cilindrinis matavimo/kūnas yra 3,5 cm aukščio, jo diametras 2,5 cm. Tuo būdu cilindro apskritimo ilgis yra 4,91 cm.The device-dependent cylindrical measuring / body is 3.5 cm high and 2.5 cm in diameter. In this way, the circumference of the cylinder is 4.91 cm.
Į atitinkamą 2,7 cm diametro matavimo cilindrą atsveriama ir supilama G0&O g superbento 20-50 mesh frakcijos ir užpilama 10/«έ, 0,9 %-niu NaCl tirpalu; Po to laborantas kelia matavimą cilindrą tol, kol atstumas tarp matavimo kūno cilindro apatinio galo ir matavimo cilindre esančio bandinio pasidaro lygus 12 mm. Išsiplečiant geliui, matavimo cilindras yra spaudžiamas viršun į dvipusės jėgos matavimo celę; prietaisas.Weigh, weigh and dispense 20 g to 50 mesh of G0 & O g super-bent fraction into a suitable measuring cylinder of 2.7 cm diameter and fill with 10 / έ, 0.9% NaCl solution; The technician then moves the measuring cylinder until the distance between the lower end of the measuring body cylinder and the specimen in the measuring cylinder is 12 mm. As the gel expands, the measuring cylinder is pressed upward into a two-way force measuring cell; device.
pateikia duomenis gramais- · .gives data in grams- ·.
Žemiau pateikti pavyzdžiai išsamiau paaiškini išradimą:The following examples further illustrate the invention:
'.Pavyzdžiai ’'.Examples '
A) Mišinio iš polimero A ir apdorojimo priemonės ·A) Polymer A Blend and Treatments ·
Polimerizacijos tirpale būdu gauta miltelių pavidalo, 35 trimetilolpropantriakrilato pagalba sujugta skersinėmis 0/7' jungtimis, poliakrilo rūgštis, kurios 70 molinių % / pradžioj e buvo •.peutraLįziK>ta/i/ikii:/iBatri^/Hruskoj., . po malimo buvo išsėjota nuo 90 iki 850 gm dydžio dalelėmis •{polimeras A) .A polymerization solution thus obtained powder 35 trimetilolpropantriakrilato aid bonded to transverse 0/7 'connectors, polyacrylic acid with a 70 mole% / were in the beginning e • .peutraLįziK> that / i / ikii: / ^ iBatri / Hruskoj.. after milling, particles of 90 to 850 gm were seeded ({polymer A).
TB (sulaikymas): 36 g/g vandens kiekis: 10,4 %.TB (retention): 36 g / g water content: 10.4%.
Polimeras nepertraukiamai, 1.000 kg/h greičiu, pilamas į mentinį maišytuvą (750 aps/min) ir sumaišomas su apdorojimo priemone. Po to mišinys patenka į transportavimo sistemą ir transportuojamas į surenkamąjį rezervuarą. Įvertinami esminiai požymiai ir, tuo pačiu, kietai-skysto mišinio elgsena transportuojant i'r laikąnt. '.·· ( ' ( B' ..· .0 lentelėThe polymer is poured continuously at 1000 kg / h into a blender mixer (750 rpm) and mixed with a treatment agent. Thereafter, the mixture enters the transport system and is transported to a collection tank. The essential properties and, at the same time, the behavior of the solid-liquid mixture during transport and time are evaluated. '. ·· {' (B '.. · .0 Table
EC: ėtilenkarbonatasEC: ethylene carbonate
GI: glicerinasGI: Glycerin
H3PO4: 85 %-nė fosforo rūgštisH 3 PO 4 : 85% phosphoric acid
Et: etanolisEt: ethanol
Palyginimai -nuo palyginimai 4 ir iki 3 atitinka DE-PS 40/20 78,Comparisons -From comparisons 4 to 3 corresponds to DE-PS 40/20 78,
- DE-OS-35 23 617.- DE-OS-35 23 617.
B) Mišinių .iš polimero A ir apdorojimo priemonių šildymasB) Heating of blends from polymer A and processing agents
Pagal A) gauti birūs, t .//y. tinkami naudo j imui mišiniai 90 kg/h greičiu dozuojami į 180°Ctemperatūros -garu/ kalt inamą mantinį džiovintuvą.: Džiovinimo darbini s tūris yra 40 1. Antrinio/ garo gavimui reikalingo praplovimo oro kiekis ąpia/50 m3/h.According to A) obtained in bulk, i.e.//y. suitable mixes are dosed at 90 kg / h into a 180 ° C-steam / dehumidifier: Drying capacity is 40 1. Secondary / steam flushing air volume is / 50 m3 / h.
lentelėje pateikti duomenys .apie gautus miltelių formos polimerus, o taip pat apie organiniųmedžiagų ) kiekį išleidžiamose dujose - nurodyta kaip organinė anglis (TOC).The data in the table below refer to the resulting powdered polymers as well as the amount of organic matter in the waste gas, referred to as Organic Carbon (TOC).
lentelėtable
Pavyzdys;--.:'//'-/Mišinyš/-:įš TB AUL 20 g/cm2 TOC pavyzdžio )[ g/g] į [g/g]Example -. : '//' - / Mixture / -: into TB AUL 20 g / cm 2 TOC sample) [g / g] to [g / g]
*) dalis etanolio išgaruoja /maišymo ir transportavimo ./:/ / (padavimo)' metu /7,/ j//)/. 3'*) part of the ethanol is evaporated / during mixing and transport ./:/ / (feeding) '/ 7, / j //) /. 3 '
C) Mišinio iš /polimero B /ir apdorojimo / priemonės ////gavimas /./ /,//.;////;C) Preparation of Mixture from / Polymer B / Treatment // // // //;
.?/'.'/ 7·///7.77χ1π ^-7.///-7/-/ζ//77//7'-7//):·.? /'.'/ 7 · /// 7.77χ1π ^ -7 .///- 7 / - / ζ // 77 // 7’-7 //) : ·
Polimeras, kuris buvo gautas polimerizųo j ant / 30 %-nę, vandeninę akriloZ rūgštį, . kuri :buvo neutralizuota iki 60Polymer obtained by polymerization of / 30% aqueous acrylic acid. which: was neutralized to 60
7: molinių % natrio Z druskos, esant 0,28 svorio % trialiląmino ir 3,5 svorio /% polivinilo alkoholie, buvo džiovinamas iki 160°C temperatūroje /karšto oro srovėje, sumalamas ir išsįjo jamas nuo /120 zikį ^50 'dydžio / dalelėmis (polimeras B) . '//.). ---7..////:/7: Molar% sodium Z in 0.28% w / w trialilamine and 3.5% w / w polyvinyl alcohol, dried to 160 ° C / hot air, milled and seeded from / 120 g / 50 '/ particles (polymer B). '//.). --- 7 ..////:/
TB;37 g/g vandens kiekis 10,5 %; LA11,8 %.TB; 37 g / g water content 10.5%; LA11.8%.
7 7' //'19/ / ' '///// ’ '7 7 '//' 19 // '' ///// ''
Polimeras B, kaip ir polimeras A, sumaišomas su ±,2 svorio % 40°C temperatūros tirpalu, kuriame yra 0,2 .dalys dimetilolpropioninės rūgšties ir 1 dalis 85 %-nėš fosforo rūgšties, ir patalpinamas į bunkerį.Polymer B, like polymer A, is mixed with ± 2% by weight of a solution of 0.2 parts of dimethylolpropionic acid and 1 part of 85% phosphoric acid at 40 ° C and placed in a hopper.
D) Mišinio pagal C) šildymasD) Heating the mixture according to C)
Pagal C) gautas birus mišinys pneumatinės transportavimo sistemos pagūlba yra paduodamas į džiovintuvą, turintį besisukančius, 184°C temperatūros garu kaitinamus,· disko formos maišiklio elementus, ir po to atšaldomas pseudoverdančiame sluoksnyje. Duomenys apie produktus ir TOC reikšmės pateiktos 3 lenteleje.The bulk mixture obtained in (C) is fed into the dryer of the pneumatic conveying system into a dryer having rotary steam-heated, disc-shaped stirring elements at 184 ° C and then cooled in a fluidized bed. Product data and TOC values are shown in Table 3.
3 lentelėTable 3
*} LA: tirpios dalys, nustatyta pagal EP A 02 05 674*} LA: soluble parts as defined in EP A 02 05 674
4 lentelėTable 4
Kraujo sugėrimo talpos ir greičio nustatymasDetermination of blood absorption capacity and velocity
*) gamintojas: Chemijos fabrikas Stoękhaūsen, Krėfeld*) Manufacturer: Chemical plant in Stoękhaūsen, Krefeld
Polimerų siurbiamųjų savybių iš matricos nustatymas' /.Determination of Suction Properties of Polymers from Matrix.
. 6 cm. diametro ir. 2 g4 svorio apvali pūkų pagalvėlė, esanti Petri lėkštutėje, įmirkoma įvairiais 0,9 %-nio NaCl tirpalo kiekiais. į 28,75' mm vidinio diametro, pleksiglaso cilindrą, apačioje turintį rėtinį audinį (akučių dydis 36 mm), įdedama 0,20 g pasverto polimero.. 6 cm. in diameter and. A 2 g4 round fluff pillow in a Petri dish is impregnated with various volumes of 0.9% NaCl solution. 0.20 g of polymer weighed is introduced into a 28.75 'mm plexiglas cylinder of inner diameter (36 mm mesh size) on the underside.
'ir prislegiama 25 mm diametro 106 g svorio puasonu. Cilindro^. grupė (cilindras, polimeras ir. puasonas) pasveriama (A) ir pastatoma į sudrėkintos pagalvėlės vidurį. Po valandos cilindro grupė vėl pasveriama (B).'and fastened with a 25 mm diameter 106 g bag. Cylinder ^. the group (cylinder, polymer and poisson) is weighed (A) and placed in the middle of the moistened cushion. One hour later, the cylinder group is weighed again (B).
. .. .g _ Ą ; .. .. .g _;; .
Siurbiamosios savybės = ——--/g/g lentelėSuction properties = ————————————————— g / g table
lentelėtable
Brinkimo spaudimo nustatymasDetermination of swelling pressure
1) gamintojas: Chemijos fabrikas Stodkhausen GmbH, 'Krefeld1) Manufacturer: Chemical plant Stodkhausen GmbH, Krefeld
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DE4244548A DE4244548C2 (en) | 1992-12-30 | 1992-12-30 | Powdery liquids under load as well as blood-absorbing polymers, processes for their production and their use in textile constructions for personal hygiene |
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EP0676968A1 (en) | 1995-10-18 |
RU2139096C1 (en) | 1999-10-10 |
FI953219A (en) | 1995-06-29 |
KR960700083A (en) | 1996-01-19 |
ATE179896T1 (en) | 1999-05-15 |
AU5812894A (en) | 1994-08-15 |
EP0676968B1 (en) | 1999-05-12 |
JP3305718B2 (en) | 2002-07-24 |
AU674204B2 (en) | 1996-12-12 |
US5610220A (en) | 1997-03-11 |
LV10782A (en) | 1995-08-20 |
WO1994015651A1 (en) | 1994-07-21 |
FI953219A0 (en) | 1995-06-29 |
DE59309580D1 (en) | 1999-06-17 |
LTIP1560A (en) | 1994-07-15 |
KR100320120B1 (en) | 2002-09-04 |
GR960300017T1 (en) | 1996-03-31 |
CA2152783A1 (en) | 1994-07-21 |
DE4244548A1 (en) | 1994-07-07 |
JPH08508517A (en) | 1996-09-10 |
HU9502050D0 (en) | 1995-09-28 |
DE4244548C2 (en) | 1997-10-02 |
LV10782B (en) | 1996-08-20 |
ES2082733T1 (en) | 1996-04-01 |
TW258740B (en) | 1995-10-01 |
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