KR980009561A - Manufacturing method of consumable tank with high resilience - Google Patents

Manufacturing method of consumable tank with high resilience Download PDF

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Publication number
KR980009561A
KR980009561A KR1019960027968A KR19960027968A KR980009561A KR 980009561 A KR980009561 A KR 980009561A KR 1019960027968 A KR1019960027968 A KR 1019960027968A KR 19960027968 A KR19960027968 A KR 19960027968A KR 980009561 A KR980009561 A KR 980009561A
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South Korea
Prior art keywords
fabric
yarn
yarns
temperature
weft
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KR1019960027968A
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Korean (ko)
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KR100199155B1 (en
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홍윤광
도월희
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김상응
주식회사 삼양사
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    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/18—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by combining fibres, filaments, or yarns, having different shrinkage characteristics
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/26—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
    • D02G3/28—Doubled, plied, or cabled threads
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/08—Interlacing constituent filaments without breakage thereof, e.g. by use of turbulent air streams
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00—Heating or cooling textile fabrics
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Woven Fabrics (AREA)

Abstract

본 발명은 자기신장 폴리에스테르 부분연신사와 고수축성 폴리에스테르사를 혼섬하여 얻은 이수축혼섬사를 경사로 하고 레귤러 가연사를 위사로 하여 제직하되, 경·위사의 합연공정 중의 연지온도는 75℃에서 30분간 2회 실시함으로써 비리를 방지하고 반발탄력성 및 소프트촉감이 우수하게 발현되도록 옆고정 하고, 직물설계를 통하여 직물구성을 총경사본수 5300본, 바디통입 4본, 직상폭을 53인치, 종광매수는 4매를 사용하여 헤링본 트윌조직으로 제직하고 제직후 120℃의 연속 정련기에서 180초간 수세, 정련시키고 온도 150℃에서 열 셋팅 하여 최종직물이 소모조의 외관 및 질감을 발현하도록 하는 이수축 혼섬직물의 제조방법에 관한 것이다.The present invention relates to a wrinkle-woven fabric obtained by fusing a self-stretch polyester partial stretch yarn with a high-shear polyester yarn and sewing the false-twist yarn obtained as a warp with regular false- The fabric is designed so that the fabric structure is divided into 5,300 copies, four body inserts, 53 inches in width, and 4 crosses in total. The fabric was weighed with a herringbone twill weave using a sheath, and immediately after that, washed and refined in a continuous refining machine at 120 ° C for 180 seconds, and set at a temperature of 150 ° C, the final fabric was used to produce the appearance and texture of the consumable tank. ≪ / RTI >

Description

발탄력성이 우수한 소모조의 이수축혼섬직물 제조방법A method of manufacturing a water-proofed island fabric with excellent elasticity

본 발명은 이수축 혼섬사로 고급 소모의 외관 및 질감을 발현하는 폴리에스테르 직물의 제조방법에 관한 것으로, 보다 상세하게는 자기 신장 폴리에스테르 부분 연신사와 고수축성 폴리에스테르사를 공기교락처리하여 얻은 이수축 혼섬사를 경사로 하고, 레귤러 가연사를 위사로 사용하여 원사의 섬도, 꼬임수 및 직물 설계조건과 염가공에서 옆셋팅을 한정하여 반발 탄력성이 우수한 소모조의 이수축 혼서믹물을 제조하는 방법에 관한 것이다.The present invention relates to a method for producing a polyester woven fabric exhibiting high-quality appearance and texture with a shrinkage blend yarn, and more particularly, to a method for producing a polyester woven fabric obtained by subjecting a self stretch polyester partially stretched polyester yarn and a high- The present invention relates to a method for producing a shrink-and-combine mix of a consumable tank, which has a slanting property and a regular warp yarn as a weft yarn to limit the side fineness of the yarn in terms of the fineness, the number of twists, .

종래에 폴리에스테르 필라멘트사를 이용하여 울라이크한 직물을 ??기 위한 방법으로는 필라멘트에 크림프(crimp)를 부여하여 벌키성을 나타내는 가연가공사를 이용하는 방법과 폴리머를 개질하여 서로 다른 심색성을 부여하는 방법등이 알려져 있으나, 이들은 주로 원사에 국한하여 개발되어 왔었다.Conventionally, as a method for fabricating a wooly fabric using a polyester filament yarn, there have been known a method of applying a crimp to a filament to make a filament yarn, and a method of modifying a polymer to impart different cardiovascular properties However, these methods have been developed mainly for yarn.

그러나, 직물의 외관 및 질감을 결정하는 주요 인자는 원사, 직물설계 및 염가공에 이르는 상호작용에 의해 결정되어지므로 본 발명은 사용원사로서 울라이크 폴리에스테르사인 이수축혼섬사와 가연사를 사용하고 제직 및 염가공에 있어서도 예의 연구한 결과 반발 탄력성이 우수한 소모조의 이수축 혼섬직물을 완성하기에 이르렀다.However, since the main factors that determine the appearance and texture of the fabric are determined by the interaction between the yarn, fabric design, and salt processing, the present invention uses woolen polyester yarn, As a result of intensive studies in salt processing, it has been completed to complete this shrinkage-mixed cloth of a consumable tank having excellent resilience.

이하 본 발명을 구체적으로 상술하면 다음과 같다.Hereinafter, the present invention will be described in detail.

본 발명의 이수축 혼섬사 lranf은 경사로서 통상의 폴리에스테르 연신사대신에 복굴절율이 0.03∼0.07이고, 연신장력 20g이하, 열처리온도는 100∼200℃에서 0.01∼0.5초간 정상 열처리 하여 신장성을 부여하는 자기신장 폴리에스테르 부분연신사와 고수축성 폴리에스테르사를 에어 텍스쳐링기에서 공기압력 3kg/cm2, 권취속도 200m/sec의 조건으로 공기교락처리하여 얻은 이수축혼섬사의 2합사를 사용하고, 위사로는 레귤러 가연사의 2합사를 사용하여 헤링 본 트윌 조직으로 제직한다.The shrinkable filament yarn lranf of the present invention is an oblique filament which has a birefringence of 0.03 to 0.07, a tensile strength of 20 g or less, and a heat treatment temperature of 100 to 200 DEG C for 0.01 to 0.5 second, The two yarns of the double-ended yarn obtained by subjecting the self stretched polyester partial stretch yarns and the high-shear polyester yarns to air entanglement under an air pressure of 3 kg / cm 2 and a winding speed of 200 m / sec in the air texturing machine were used. Saro is woven into the Herringbond twill structure using a pair of regular twists.

일반적으로 필라멘트사의 섬도는 촉감을 겨렁하는 주요 인자가 되는데, 반발탄력성을 발현함에 있어 가장 알맞는 필라멘트사의 섬도는 2∼5데니어이고, 소프트한 질감은 1데니어 이하에서 우수하게 발현된다. 본발명 이수축 혼섬직물의 사용원사섬도는 경사가 2.08데니어, 위사가 3데니어 이므로 반발 탄력성을 발현시키기에는 적합한 섬도이다. 또한 경사와 위사는 각각 2합사를 사용하되, 경사의 꼬임수는 1200∼1600T/M, 위사의 꼬임수는 900∼1200T/M으로하여 소프트한 촉감과 드레이프성 및 반발 탄력성을 적절히 조화 시킬수 있다. 경사의 꼬임수와 위사의 꼬임수가 상기 범위를 벗어나는 경우에는 소프트한 촉감이 급격히 떨어지는 문제점이 있다.In general, the fineness of the filament yarn is a key factor in the sense of touch. The fineness of the most suitable filament yarn is 2 to 5 denier in expressing the repulsive elasticity, and the soft texture is excellent in less than 1 denier. The yarn fineness of the shrink-fleece fabric according to the present invention is a fineness suitable for exhibiting repulsive elasticity because the warp yarn is 2.08 denier and the weft yarn is 3 denier. In addition, the warp and weft yarns are each made of two yarns, with a twist number of 1200 ~ 1600T / M, and a weft number of 900 ~ 1200T / M, so that soft touch, drape and repulsion elasticity can be appropriately harmonized. If the number of twists in the warp and the number of twists in the weft are out of the above range, there is a problem that the soft touch tends to drop rapidly.

본 발명자는 경사와 위사의 합연과정에서 열셋팅에 의한 연지온도가 최종 직물지의 표면 루프형성에 큰 영향을 미침을 발견하고 예의 연구한 결과, 연지온도를 70∼80℃로 하는 것이 바람직 하였으며, 만약 연지온도가 80℃를 초과하는 경우는 연지공정중 루프발현이 완료되어 제직후 염가공시 수축에 의해 발현되어아 할 루프형성이 없어져 소프트한 촉감과 반발 탄력성이 떨어지는 원인이 되며, 70℃미만인 경우는 해연 및 비리발생이 일어나 제직시 작업불량의 원인이 되었다. 따라서 연사후 비리발생이 생기지 않는 최저의 온도를 꼬임수 1200T/M으로 하였을때 연지온도 및 정련 온도별 습열 수축거동을 알아보는 원사물성실험을 통하여 조사한 결과 연지온도를 75℃로 하는 것이 가장 바람직하므로 본 발명에서는 연지조건을 75℃에서 30분간 2회 실시함으로써 비리발생이 일어나지 않고 소프트한 터치가 발현되게 하였다.The inventor of the present invention found that the pile temperature by heat setting greatly influences the formation of the surface loop of the final fabric in the process of combining the warp and the weft, and as a result, it was desirable to set the pile temperature to 70 to 80 캜 When the filament temperature exceeds 80 캜, the loops are completely developed during the plowing process, and the resulting fibers are developed due to the after-shrinkage of the fibers, resulting in poor soft feel and repulsive elasticity. The occurrence of grain and scorch caused the work defects when weaving. Therefore, it is most desirable to set the purging temperature at 75 ℃ as a result of investigation of the wet heat shrinkage behavior by the purging temperature and the refining temperature when the lowest temperature at which no rusting occurs after twisting is 1200T / M. According to the present invention, soft grounding is performed without causing occurrence of irregularity by conducting the pouring condition twice at 75 캜 for 30 minutes.

이와같이 하여 얻은 이수축 혼섬사를 경사로 하여 총경사 본수 5300본, 바디 통입 4본, 직상폭 53인치로 설계하고, 종광매수는 4매를 사용하고 위사 밀도를 53본/인치로 하여 헤링본 트윌 조직으로 제직한 다음 통상의 염가공을 하고 최종 열셋팅하여 반발 탄력성이 우수한 이수축 혼섬직물을 얻는다. 이때에 최종 열셋팅 온도는 130∼160℃에서 실시하며 만약130℃미만인 경우나 160℃를 초과하는 경우는 촉감이 급격히 떨어지는 문제점이 있다. 또한 조직설계시 헤링본 트윌 조직이 아닌 다른 조직으로 설계하면 드레이프성이 떨어지는 문제점이 있다.The shrunk horns thus obtained were sloped to form a total of 5300 bowls, four bodyshaft, and 53 inches in width, with four sheeps and a weft density of 53 bands / inch. After weaving, ordinary salt processing is performed and final heat setting is performed to obtain this shrink fusible fabric excellent in resilience. At this time, the final heat setting temperature is 130 to 160 DEG C, and if the temperature is lower than 130 DEG C or higher than 160 DEG C, there is a problem that the touch feeling is rapidly deteriorated. In addition, there is a problem that draping performance is degraded when designing an organization other than a herringbone twill structure in an organization design.

이하 본 발명을 실시예에 의거 상세히 설명한다.Hereinafter, the present invention will be described in detail with reference to examples.

[실시예 1][Example 1]

경사로 자발신장사와 고수축사를 인터레이스한 이수축혼섬사(125d/60f) 2합사한 섬도 2.08 데니어사를 사용하고 위사로는 레귤러 가연사(150d/48f) 2합사 한 섬도 3.13 데니어사를 사용하여 총경사 본수 5300본으로 설계하고, 바디 통입 4본, 직상폭을 53인치, 종광매수는 4매를 사용한 헤링본 트윌조직으로 제직하였다. 경위사 각각 1200T/M, 900T/M으로 이태리 연사기에서 연사를 실시하고 연지온도 설정은 1200T/M을 기준으로 연지온도 및 정련온도별 습열수축 거동을 알아보는 원사물성실험을 통하여 비리발생이 일어나지 않는 최저온도를 75℃로 정하여 실시하였다. 연지온도 및 정련 온도별로 나타낸 이수축 혼섬사의 습열수축 거동을 표 1에 나타내었다. 제직 후 120℃의 연속 정련기에서 180초간 실시하여 수세 및 정련을 하고, 온도 180℃에서 분당 22m의 속도로 열셋팅을 실시하여 형태안정화를 시켰다. 염색은 일반 PET염색조건인 130℃에서 30분간 실시하고, 드라이어에서 온도 120℃ 분당 3m의 속도로 진행하여 건조시킨 다음 온도 150℃에서 최종 열셋팅하여 반발탄력성이 우수한 소모조 이수축 혼섬직물을 제조하였다. 제조된 직물의 물성평가 결과는 표 1과 같다.(125d / 60f) 2 which is interlaced with a spontaneous elongation and a congratulatory bell (2) a dangling yarn of 2.08 denier yarn and a regular yarn denier (150d / 48f) It was designed with a total of 5300 pieces, woven into a herringbone twill weave with four body inserts, a straight width of 53 inches, and four sheaths. The yarn properties test was carried out at 1200 T / M and 900 T / M, respectively, in the Italian twin screwdriver. The yarn temperature was set at 1200 T / M, And the lowest temperature was set at 75 캜. The wet heat shrinkage behavior of this shrinkage mixed fiber yarn, which is shown by the pile temperature and the refining temperature, is shown in Table 1. After the weaving, it was washed and refined in a continuous refining machine at 120 캜 for 180 seconds, and heat setting was performed at a temperature of 180 캜 at a rate of 22 m per minute to stabilize the shape. The dyeing was carried out at 130 ° C. for 30 minutes under normal PET staining condition, and the resulting product was dried at a rate of 3 m / min at a temperature of 120 ° C. in a dryer, and then dried at a temperature of 150 ° C. to prepare a shrinkage- Respectively. Table 1 shows the results of evaluating the physical properties of the fabric.

[실시예 2∼5][Examples 2 to 5]

[비교예 1∼3][Comparative Examples 1 to 3]

경사와 위사의 섬도, 직물제직시의 조직, 연지온도 및 열셋팅온도를 표 1과 같이 변경시킨 실시예 1과 같이 실시하여 제직, 염가공하였다. 제조된 질물의 물성평가를 표 1에 기재하였다.The warp and weft finishing was carried out in the same manner as in Example 1 in which the fineness of the warp and weft, the texture at the time of weaving, the filament temperature and the heat setting temperature were changed as shown in Table 1. Table 1 shows the physical properties of the manufactured products.

[표 1][Table 1]

상기 평가중, ◎：극히우수 ○：우수During the above evaluation,?: Extremely excellent?: Excellent

△：보통 ×：불량: Fair: Bad: Bad

직물의 핸들평가 방식은 KES-FB SYSTEM에 의하였다.The evaluation of the handle of the fabric was made by KES-FB SYSTEM.

Claims (5)

자기신장 폴리에스테르 부분연신사와 고수축 폴리에스테르사를 공기 교락 처리한 이수축 혼섬사를 2합하여 경사로 하고, 레귤러 가연사를 2합하여 위사로 하여 직물을 제직한후 연지처리 및 열처리 함을 특징으로 하는 반발 탄력성이 우수한 소모조의 이수축 혼섬직물의 제조방법.Characterized in that the self stretched polyester partial stretching yarn and the high shrinkage polyester yarn are subjected to air entangling treatment and the two shrinking filament yarns are inclined and the regular false twisting yarns are combined to form a weft yarn, A method for manufacturing a shrink-fit synthetic fabric of a consumable tank having excellent resilience. 제1항에 있어서, 경사는의 꼬임수를 1200∼1600T/M, 위사의 꼬임수를 900∼1200T/M로 하는 것을 특징으로 하는 반발 탁력성이 우수한 소모조의 이수축 혼섬직물의 제조방법.The method according to claim 1, wherein the twist number of the warp yarns is 1200 to 1600 T / M and the twist number of the weft yarns is 900 to 1200 T / M. 제1항에 있어서, 직물제직시 헤링본 트윌 조직으로 설계함을 특징으로 하는 반발 탄력성이 우수한 소모조의 이수축 혼섬 직물의 제조방법.The method of claim 1, wherein the fabric is designed with a herringbone twill structure at the time of fabric weaving. 제1항에 있어서, 열처리시 온도는 70∼80℃임을 특징으로 하는 반발탄력성이 우수한 소모조의 이수축 혼섬직물의 제조방법.The method according to claim 1, wherein the temperature during the heat treatment is 70 to 80 占 폚. 제1항에 있어서, 가공시 최종 열처리 온도를 130∼160℃로 하는 것을 특징으로 하는 반발탄력성이 우수한 소모조의 이수축 혼섬직물의 제조방법.The method according to claim 1, wherein the final heat treatment temperature during processing is 130 to 160 占 폚. ※ 참고사항：최초출원 내용에 의하여 공개하는 것임.※ Note: It is disclosed by the contents of the first application.
KR1019960027968A 1996-07-11 1996-07-11 Manufacturing method of different shringkage of effect similar KR100199155B1 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100457680B1 (en) * 1997-08-20 2005-06-08 주식회사 휴비스 Manufacturing method of suede polyester fabric with excellent antistatic property and hygroscopicity
KR100528746B1 (en) * 1998-06-17 2006-02-01 주식회사 휴비스 Method of manufacturing stretch fabric
KR100534524B1 (en) * 1998-12-23 2006-03-20 주식회사 코오롱 Slanted synthetic fiber multifilament.

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100332559B1 (en) * 1999-09-01 2002-04-17 김윤 Manufacturing an worsted-like fabric of good elasticity
KR100332560B1 (en) * 1999-09-10 2002-04-17 김윤 Manufacturing of worsted-like fabric composed of mixed yarn to be shrunk differently
KR100816862B1 (en) 2006-06-28 2008-03-26 한두흠 Woven fabrics with patterns using Mixed Yarn
KR102631740B1 (en) 2023-09-11 2024-01-31 (주)효원섬유 Manufacturing method of herringbone double fabric and herringbone double fabric manufactured by this method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100457680B1 (en) * 1997-08-20 2005-06-08 주식회사 휴비스 Manufacturing method of suede polyester fabric with excellent antistatic property and hygroscopicity
KR100528746B1 (en) * 1998-06-17 2006-02-01 주식회사 휴비스 Method of manufacturing stretch fabric
KR100534524B1 (en) * 1998-12-23 2006-03-20 주식회사 코오롱 Slanted synthetic fiber multifilament.

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