KR980009192A - Lightweight kaolin panel and its manufacturing method - Google Patents
Lightweight kaolin panel and its manufacturing method Download PDFInfo
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- KR980009192A KR980009192A KR1019970077051A KR19970077051A KR980009192A KR 980009192 A KR980009192 A KR 980009192A KR 1019970077051 A KR1019970077051 A KR 1019970077051A KR 19970077051 A KR19970077051 A KR 19970077051A KR 980009192 A KR980009192 A KR 980009192A
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Abstract
본 발명은 폐지를 이용한 경량 고령토 패널 및 그 제조방법에 관한 것이다.The present invention relates to a lightweight kaolin panel using waste paper and a method of manufacturing the same.
본 발명의 경량 고령토 패널의 제조방법은 고령토 40 내지 50 용적%, 파쇄된 종이 40 내지 50 용적%, 녹말풀 10 내지 20 용적%에 물이 혼합된 혼합물을 만드는 단계, 상기 혼합물을 가열하여 졸상태로 만드는 단계, 상기 졸상태의 혼합물을 형틀에서 자연 또는 강제적으로 건조시켜 패널을 만드는 단계를 포함하여 구성된다.The method for producing a lightweight kaolin panel of the present invention comprises the steps of making a mixture of water in kaolin 40 to 50% by volume, shredded paper 40 to 50% by volume, starch grass 10 to 20% by volume, heating the mixture to a sol state And the step of making the panel by natural or forced drying of the sol mixture in a mold.
상기한 구성의 본 발명의 경량 고령토 패널에 따르면, 인체 및 환경에 유익할 뿐만 아니라 시공 후 철거되었을 때에는 자연상태의 흙으로 돌아가므로 산업폐기물이 발생하지 아니한다. 또한 종래의 황토보드에 비하여 무게가 훨씬 가벼워서 적은 인원으로도 쉽게 시공이 가능하므로 인건비를 줄일 수 있다.According to the lightweight kaolin panel of the present invention having the above-described configuration, not only is it beneficial to the human body and the environment, but when it is dismantled after construction, industrial waste is not generated since it returns to the soil in its natural state. In addition, since the weight is much lighter than conventional loess boards, construction can be easily performed even with a small number of workers, thereby reducing labor costs.
Description
본 발명은 경량 고령토 패널 및 경량 고령토 패널의 제조방법으로서, 특히 폐지를 이용한 경량 고령토 패널 및 그 제조방법에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a lightweight kaolin panel and a method of manufacturing a lightweight kaolin panel, and more particularly, to a lightweight kaolin panel using waste paper and a method of manufacturing the same.
종래 요업재료를 이용한 건축자재로서는 석고보드, 황토판넬, 도자기 패널 등이 있다. 석고보드는 전후면 후판 사이에 수화반응하여 경화하는 석고를 충전하여 성형한 보드로서 불연성, 가공성이 좋고 비교적 역학적 강도(압축, 인장, 휨 및 전단 응력 등)가 커서 건축용 마감재로 널리 쓰이고 있으나 일단 경화된 이후에는 흡습성과 통기성이 좋지 않은 단점이 있으며 시공 후 철거되었을 때에는 산업폐기물을 발생하는 문제점이 있다. 이러한 석고보드의 문제점을 해결하기 위해 최근 환경친화적인 재료인 황토를 이용한 황토패널의 제조에 대한 연구가 활발히 진행되고 있으나, 황토는 건조 수축이 심하고 수축시 균열이 발생하며 수화상태에서는 점성이 있으나 수분이 증발한 이후에는 점성이 없어져 부스러지는 등 전체적으로 인장력, 압축력, 전단력, 점성 등이 극히 취약하여 패널과 같은 건축용 마감재로 활용하기에는 여러 가지로 제약이 많으며, 이러한 제약을 극복하기 위해 황토패널은 통상 복잡한 제조공정 및 설비에 의해 제작되고 있는 실정이다.Conventional building materials using ceramic materials include gypsum board, ocher panel, porcelain panel. Gypsum board is a board formed by filling gypsum that is cured by hydration reaction between the front and rear plates. It is widely used as a finishing material for building due to its incombustibility, processability, and relatively high mechanical strength (compression, tensile, bending, and shear stress). After that, there are disadvantages of poor hygroscopicity and breathability, and when removed after construction, there is a problem of generating industrial waste. In order to solve the problem of gypsum board, research on the manufacture of ocher panels using ocher, which is an environmentally friendly material, has been actively conducted. However, ocher has severe dry shrinkage, cracks during shrinkage, and viscous in hydration state. After this evaporation, the viscosity, the fragility, and the fragility are extremely weak in tension, compressive force, shear force, viscosity, and so on. The situation is being produced by the manufacturing process and equipment.
한편 도자기 패널은 표면에 심미감을 줄 수 있는 조각 또는 그림이 표현된 제품으로서, 이는 초벌 또는 재벌의 소성 및 유약도포 공정을 거쳐서 제조되므로 매우 복잡하여 비경제적이고, 제품 또한 내구성이나 내열성이 적어서 건축용 내장재로서 적합하지 않는 문제점이 있었다.On the other hand, the ceramic panel is a product with sculptures or paintings that can give an aesthetic appearance to the surface, which is manufactured through the firing and glazing process of the first or second conglomerates, which is very complicated and economical. There was an issue that was not appropriate.
본 발명은 상기한 바와 같은 종래의 문제점을 해결하기 위해 안출된 것으로서, 본 발명의 목적은 인체 및 환경에 친화적이면서 제조공정이 간단한 경량 고령토 패널을 제공하는 것이다.The present invention has been made to solve the conventional problems as described above, it is an object of the present invention to provide a lightweight kaolin panel, which is friendly to the human body and the environment, and the manufacturing process is simple.
본 발명의 다른 목적은 종래의 황토판넬에 비하여 매우 가벼운 경량 고령토 패널을 제공하는 것이다.Another object of the present invention is to provide a lightweight kaolin panel which is very light compared to the conventional ocher panel.
제1도는 본 발명에 따른 경량 고령토 패널의 제조공정을 도시한 흐름도이다.1 is a flowchart illustrating a manufacturing process of a lightweight kaolin panel according to the present invention.
상기한 목적을 달성하기 위하여 본 발명이 경량 고령토 패널은 고령토 40 내지 50 용적%, 종이 40 내지 50 용적%, 녹말풀 10 내지 20 용적%의 혼합물에 물을 가한 후, 가열·건조하여 생성된다.In order to achieve the above object, the lightweight kaolin panel of the present invention is produced by adding water to a mixture of kaolin 40-50% by volume, paper 40-50% by volume, and starch grass 10-20% by volume, followed by heating and drying.
또한 본 발명의 경량 고령토 패널 제조방법은 고령토 40 내지 50 용적%, 파쇄된 종이 40 내지 50 용적%, 녹말풀 10 내지 20 용적%에 물이 혼합된 혼합물을 만드는 단계, 상기 혼합물을 가열하여 졸상태로 만드는 단계, 상기 졸상태의 혼합물을 형틀에서 자연 또는 강제적으로 건조시켜 패널을 만드는 단계를 포함하여 구성된다.In addition, the method of manufacturing a lightweight kaolin panel of the present invention comprises the step of making a mixture of water in kaolin 40 to 50% by volume, shredded paper 40 to 50% by volume, starch grass 10 to 20% by volume, heating the mixture to a sol state And the step of making the panel by natural or forced drying of the sol mixture in a mold.
이하 본 발명의 경량 고령토 패널 및 그 제조방법의 바람직한 실시예를 상세히 설명한다.Hereinafter, a preferred embodiment of the lightweight kaolin panel of the present invention and a manufacturing method thereof will be described in detail.
본 발명의 소지는 고령토로서, 분말 상태의 고령토 40-50 용적%, 각종 폐지를 잘게 파쇄한 상태의 폐지 40-50 용적%, 녹말풀 10-20 용적%, 바람직하게는 고령토 50 용적%, 폐지 40용적%, 녹말풀 10용적%를 준비하고 이들이 충분히 잠길 정도의 물을 가하여 혼합한다. 이러한 혼합물을 오븐에 넣고 적당한 유동성을 갖는 정도로 끓여서 졸상태의 혼합물로 만든다. 졸상태의 혼합물을 평판 패널로 만들기 위하여 소정의 크기의 형틀에 부은 후 자연상태로 건조시키거나 증기건조장치에 장입한 후 완전 건조시킨다.The present invention is kaolin, which is 40-50% by volume of kaolin in powder form, 40-50% by volume of waste paper in finely pulverized waste paper, 10-20% by volume of starch grass, preferably 50% by volume of kaolin, waste paper Prepare 40% by volume and 10% by weight of starch grass, and add enough water to mix them. This mixture is placed in an oven and boiled to an appropriate fluidity to give a sol mixture. The sol mixture is poured into a mold of a predetermined size in order to make a flat panel and then dried in a natural state or charged in a steam dryer and completely dried.
이러한 공정에 의해 제조된 경량 고령토 패널은 마감을 고려하여 표면에 한지 등의 마감지를 부착시켜 완성된다.The lightweight kaolin panel manufactured by this process is completed by attaching a finishing paper such as Hanji on the surface in consideration of the finishing.
본 발명의 경량 고령토 패널은 건축자재 특히 벽체의 내장재나 바닥재로서 이용된다.The lightweight kaolin panel of the present invention is used as a building material, in particular, a wall material or floor material.
상기한 구성의 본 발명의 경량 고령토 패널에 따르면, 고령토와 종이를 혼합하여 만들었기 때문에 종이의 섬유소 성분에 의해 인장응력이 크게 향상될 뿐만 아니라, 종이에 의한 섬유강화효과(Fiber Reinforced Effect)에 의해 각종 기계적 특성이 크게 개량되며, 종래의 석고보드에 비하여 인체 및 환경에 유익하고 시공 후 철거되었을 때에는 자연상태의 흙으로 쉽게 환원되므로 산업폐기물이 발생하지 아니한다. 또한 종래의 황토보드에 비하여 무게가 훨씬 가벼워서 적은 인원으로 쉽게 시공이 가능하므로 인건비를 줄일 수 있다.According to the lightweight kaolin panel of the present invention having the above-described configuration, since it is made by mixing kaolin and paper, not only the tensile stress is greatly improved by the fiber component of the paper, but also by the fiber reinforced effect by the paper. Various mechanical properties are greatly improved, and it is beneficial to the human body and the environment compared to the conventional gypsum board, and when removed after construction, industrial waste is not easily generated since it is easily reduced to natural soil. In addition, since the weight is much lighter than the conventional ocher board, construction can be easily carried out with a small number of workers, thereby reducing labor costs.
또한 본 발명의 경량 고령토 패널은 내열성 뿐만 아니라 방음효과가 뛰어나며, 바닥재로 이용될 경우 축열 효과가 좋고 보온성이 뛰어난 효과를 발휘하게 된다.In addition, the lightweight kaolin panel of the present invention is excellent in soundproofing effect as well as heat resistance, and when used as a flooring material exhibits an excellent heat storage effect and excellent thermal insulation.
이러한 경량 고령토 패널은 크기를 블록크기에서부터 대형 패널까지 다종다양하게 주문제작 가능하여 다양한 수요를 쉽게 충족시킬 수 있게 된다.These lightweight kaolin panels can be customized in a variety of sizes, from block size to large panels, to easily meet a variety of demands.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019970077051A KR980009192A (en) | 1997-12-29 | 1997-12-29 | Lightweight kaolin panel and its manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019970077051A KR980009192A (en) | 1997-12-29 | 1997-12-29 | Lightweight kaolin panel and its manufacturing method |
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| Publication Number | Publication Date |
|---|---|
| KR980009192A true KR980009192A (en) | 1998-04-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1019970077051A KR980009192A (en) | 1997-12-29 | 1997-12-29 | Lightweight kaolin panel and its manufacturing method |
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| KR (1) | KR980009192A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101304403B1 (en) * | 2011-03-02 | 2013-09-05 | 이승주 | Composition for ceramic ware containing waste paper and ceramic manufactured using the composition |
-
1997
- 1997-12-29 KR KR1019970077051A patent/KR980009192A/en not_active Application Discontinuation
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101304403B1 (en) * | 2011-03-02 | 2013-09-05 | 이승주 | Composition for ceramic ware containing waste paper and ceramic manufactured using the composition |
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