KR20050051191A - Soundproof and fire-resisting interior board using chaff and straw - Google Patents

Soundproof and fire-resisting interior board using chaff and straw Download PDF

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KR20050051191A
KR20050051191A KR1020030084940A KR20030084940A KR20050051191A KR 20050051191 A KR20050051191 A KR 20050051191A KR 1020030084940 A KR1020030084940 A KR 1020030084940A KR 20030084940 A KR20030084940 A KR 20030084940A KR 20050051191 A KR20050051191 A KR 20050051191A
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straw
chaff
added
mixture
soundproof
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KR1020030084940A
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KR100557705B1 (en
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박성실
곽종태
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곽종태
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/18Waste materials; Refuse organic
    • C04B18/24Vegetable refuse, e.g. rice husks, maize-ear refuse; Cellulosic materials, e.g. paper, cork
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B16/00Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B16/04Macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/28Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/52Sound-insulating materials

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Civil Engineering (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Abstract

본 발명은 왕겨 및 짚을 이용한 방음 및 불연 내장보드에 관한 것으로, 규산소다를 혼합용기에 투입하고 80~90℃의 온도에서 카르복시메틸셀룰로오스를 첨가한 혼합물(A)을, 별도 준비한 왕겨, 짚, 메틸셀룰로오스 및 황토 또는 세라믹분말의 혼합물(B)에 가하여 혼합한 다음, 금형에 고압 주입하고 건조로에서 숙성시킨 후, 탈형시켜 얻어지는 것을 특징으로 하는 왕겨 및 짚을 이용한 방음 및 불연 내장보드이다.The present invention relates to a soundproof and non-flammable interior board using chaff and straw, the mixture (A) in which sodium silicate is added to a mixing vessel and carboxymethylcellulose added at a temperature of 80 ~ 90 ℃, chaff, straw, methyl It is added to the mixture of cellulose and ocher or ceramic powder (B), mixed, and then injected into a mold under high pressure and aged in a drying furnace, followed by demolding.

종래의 석고보드나 기타 무기질 보드가 건강에 유해하고 공해를 유발하는데 반해, 본 발명의 왕겨 및 짚을 이용한 방음 및 불연 내장보드는, 친환경적인 소재인 왕겨 및 짚을 10~30중량% 첨가하고, 기타 황토 또는 세라믹분말을 사용하여 보다 건강하고 안전한 생활을 영위할 수 있는 효과가 있다.While conventional gypsum boards and other inorganic boards are harmful to health and cause pollution, the soundproofing and non-combustible interior boards using chaff and straw of the present invention add 10-30% by weight of chaff and straw, which are environmentally friendly materials, and other loess Or by using ceramic powder is effective to lead a healthier and safer life.

Description

왕겨 및 짚을 이용한 방음 및 불연 내장보드{SOUNDPROOF AND FIRE-RESISTING INTERIOR BOARD USING CHAFF AND STRAW}SOUNDPROOF AND FIRE-RESISTING INTERIOR BOARD USING CHAFF AND STRAW}

본 발명은 왕겨 및 짚을 이용한 방음 및 불연 내장보드에 관한 것으로, 규산소다를 혼합용기에 투입하고 80~90℃의 온도에서 카르복시메틸셀룰로오스를 첨가한 혼합물(A)을, 별도 준비한 왕겨, 짚, 메틸셀룰로오스 및 황토 또는 세라믹분말의 혼합물(B)에 가하여 혼합한 다음, 금형에 고압 주입하고 건조로에서 숙성시킨 후, 탈형시켜 얻어지는 것을 특징으로 하는 왕겨 및 짚을 이용한 방음 및 불연 내장보드이다.The present invention relates to a soundproof and non-flammable interior board using chaff and straw, the mixture (A) in which sodium silicate is added to a mixing vessel and carboxymethylcellulose added at a temperature of 80 ~ 90 ℃, chaff, straw, methyl It is added to the mixture of cellulose and ocher or ceramic powder (B), mixed, and then injected into a mold under high pressure and aged in a drying furnace, followed by demolding.

종래의 석고보드나 기타 무기질 보드가 건강에 유해하고 공해를 유발하는데 반해, 본 발명의 왕겨 및 짚을 이용한 방음 및 불연 내장보드는, 친환경적인 소재인 왕겨 및 짚을 10~30중량% 첨가하고, 기타 황토 또는 세라믹분말을 사용하여 보다 건강하고 안전한 생활을 영위할 수 있는 효과가 있다.While conventional gypsum boards and other inorganic boards are harmful to health and cause pollution, the soundproofing and non-combustible interior boards using chaff and straw of the present invention add 10-30% by weight of chaff and straw, which are environmentally friendly materials, and other loess Or by using ceramic powder is effective to lead a healthier and safer life.

건축용 내장재, 특히 보강재, 방음재, 불연 혹은 난연재 등으로 석고보드 혹은 기타 무기질 보드가 많이 사용되고 있다.Gypsum board or other inorganic boards are widely used for building interior materials, especially reinforcing materials, soundproofing materials, non-combustible or flame retardant materials.

상기 석고보드 등은 강도나 방음 등의 기본적인 조건은 만족하나, 소재 자체가 공해를 유발할 수 있는 재질이어서 인체에 유해하고, 환경적으로도 문제가 많은 내장재이다.The gypsum board is satisfied with the basic conditions such as strength and soundproofing, but the material itself is a material that can cause pollution is harmful to the human body, environmentally problematic interior materials.

따라서, 근자에 와서는 이러한 내장재를 대체할 수 있는 물질로서, 친환경적인 성분인 황토나 왕겨, 볏짚 등을 이용한 신소재가 등장하고 있다.Therefore, in recent years, as a material that can replace such interior materials, new materials using ocher, rice husk, rice straw, etc., which are environmentally friendly ingredients, have emerged.

예를들면, 특허 제186715호(1998. 12. 29. 등록)에는 왕겨 또는 볏짚을 함유하는 단열재 제조용 조성물로서, 왕겨, 볏짚 또는 그것의 혼합물 35~80중량%와 폴리비닐클로라이드, 폴리비닐아세테이트, 폴리아크릴아미드 등에서 선택된 결합제 20~60중량%로 이루어진 조성물이 개시되어 있는 바, 통상의 발포 폴리스티렌보다 우수한 굽힘강도와 압축강도를 나타내 보이고 있다.For example, Patent No. 186715 (registered Dec. 29, 1998) discloses a composition for preparing insulation containing chaff or rice straw, comprising 35 to 80% by weight of chaff, rice straw or a mixture thereof, polyvinyl chloride, polyvinylacetate, The composition consisting of 20 to 60% by weight of a binder selected from polyacrylamide and the like has been disclosed, and exhibits superior bending strength and compressive strength than conventional expanded polystyrene.

또한, 공개특허공보 제2000-44964호(2000. 7. 15. 공개)에는 왕겨를 일정한 크기로 분쇄하고, 접착제와 혼합, 교반하여 형틀에 충진한 다음, 일정한 압력으로 가열 압축성형하는 왕겨목재의 제조방법이 개시되어 있고, 실용신안등록 제325933호(2003. 8. 28. 등록)에는 왕겨, 진주석, 황토 또는 고령토 및 수용성 바인더로 구성된 보온 단열재가 개시되어 난연의 효과는 물론, 원적외선에 의한 건강의 효과까지 얻고자 하고 있다.In addition, Korean Patent Laid-Open Publication No. 2000-44964 (published on July 15, 2000) discloses a variety of rice hulls which are crushed to a certain size, mixed with an adhesive, stirred, filled into a mold, and heated and compression molded at a constant pressure. The manufacturing method is disclosed, and Utility Model Registration No. 325933 (registered on August 28, 2003) discloses a heat insulating material composed of chaff, mother-of-pearl, loess or kaolin, and a water-soluble binder. To get the effect of health.

그런데, 이러한 왕겨와 황토 등을 이용한 기존의 내장재는 바인더로서 난연성이지만 비교적 독성이 강한 PVC 등 만을 사용하여, 결합제나 바인더의 선택에 있어 한계를 보이고 있고, 구성 성분간에 배합 환경이 서로 맞지 않아 원하는 소기의 물성이 얻어지지 않으며, 기존의 내장재에 비하여 가격적인 측면에서도 불리하여 이용에 매우 제한적 이었다.However, the existing interior material using such chaff and ocher has a limitation in the selection of the binder or binder using only flame retardant but relatively toxic PVC as a binder, and the mixing environment between components does not fit each other No physical properties were obtained, and it was disadvantageous in terms of price compared to the existing interior materials, which was very limited in use.

따라서, 본 발명에서는 상기 종래의 문제점을 감안하여 이루어진 것으로, 규산소다에 카르복시메틸셀룰로오스와 왕겨, 짚, 메틸셀룰로오스 및 황토 또는 세라믹분말의 혼합물을 가하여 혼합한 다음, 금형에 고압 주입하고 건조로에서 숙성시킨 후, 탈형시켜 완성함으로써,Therefore, the present invention was made in view of the above-mentioned conventional problems, and mixed by adding a mixture of carboxymethyl cellulose and chaff, straw, methyl cellulose and ocher or ceramic powder to sodium silicate, and then high-pressure injection into a mold and aged in a drying furnace. After demolding and finishing,

종래의 석고보드나 기타 무기질 보드가 건강에 유해하고 공해를 유발하는데 반해, 친환경적이면서 보다 건강하고 안전한 생활을 영위할 수 있는 새로운 형상의 왕겨 및 짚을 이용한 방음 및 불연 내장보드를 제공하는 것을 목적으로 한다. While conventional gypsum boards and other inorganic boards are harmful to health and cause pollution, the purpose of the present invention is to provide soundproof and non-combustible interior boards using chaff and straw of a new shape that can lead to eco-friendly, healthier and safer life. .

이하, 본 발명의 구성에 대해 좀더 상세하게 설명한다.Hereinafter, the configuration of the present invention in more detail.

본 발명의 왕겨 및 짚을 이용한 방음 및 불연 내장보드는, 규산소다를 혼합용기에 투입하고 80~90℃의 온도에서 카르복시메틸셀룰로오스를 첨가한 혼합물(A)을, 별도 준비한 왕겨, 짚, 메틸셀룰로오스 및 황토 또는 세라믹분말의 혼합물(B)에 가하여 혼합한 다음, 금형에 고압 주입하고 건조로에서 숙성시킨 후, 탈형시켜 얻어지는 것을 특징으로 한다.Soundproof and non-flammable interior board using chaff and straw of the present invention, the mixture (A) in which sodium silicate was added to a mixing vessel and carboxymethylcellulose was added at a temperature of 80 to 90 ° C, separately prepared chaff, straw, methyl cellulose and The mixture is added to a mixture (B) of ocher or ceramic powder, mixed, and then injected into a mold under high pressure and aged in a drying furnace, followed by demolding.

여기서, 상기 각 성분의 구성비율은, 완충재로 사용되는 상기 왕겨와 짚을 10~30중량%로 하고, 나머지 바인더 전체를 70~90중량%로 하는 것이 바람직하다.Here, it is preferable that the composition ratio of each said component makes 10 to 30 weight% of the said rice hull and a straw used as a buffer material, and makes the whole remainder 70 to 90 weight%.

여기서, 상기 왕겨와 짚의 함량이 10중량% 미만이면 첨가의 효과가 적어 환경친화적인 제품을 얻을 수 없으며, 반대로 30중량%를 넘게되면 나머지 바인더들과의 조합이 맞지 않아 제품의 성형이 이려워져 좋지 않다.Here, when the content of the chaff and straw is less than 10% by weight, the effect of the addition is not small to obtain an environment-friendly product, on the contrary, when it exceeds 30% by weight, the combination of the remaining binders is not suitable, which makes the molding of the product difficult. Not good.

이하, 실시예를 통하여 좀더 상세히 설명한다.Hereinafter, the present invention will be described in more detail.

[실시예]EXAMPLE

규산소다 100g을 혼합용기에 투입하여 80~90℃의 온도로 상승시키고, 여기에 카르복시메틸셀룰로오스(CMC) 4~7g을 서서히 분산 투입하여 혼합물(A)을 얻는다.100 g of sodium silicate is added to a mixing vessel, the temperature is raised to a temperature of 80 to 90 ° C., and 4 to 7 g of carboxymethyl cellulose (CMC) are gradually added thereto to obtain a mixture (A).

별도로 준비한 다른 혼합용기에 왕겨와 짚(10~30중량%)을 넣고, 80~90℃를 유지하면서 메틸셀룰로오스(MC) 3~6g 및 황토 또는 세라믹분말 10~30g을 혼합한 혼합물(B)에 상기 혼합물(A)을 가하고 충분히 혼합한다.In another separately prepared container, rice husk and straw (10-30% by weight) were put into a mixture (B) in which 3-6 g of methyl cellulose (MC) and 10-30 g of ocher or ceramic powder were mixed while maintaining 80-90 ° C. The mixture (A) is added and thoroughly mixed.

이어서, 준비된 금형(Steel 기준)에 고압으로 주입하여 덮개를 닫고, 건조로(150~220℃ ×1~2시간)에서 숙성한 후, 제품을 금형에서 회수한 다음, 2차 건조(100~120℃ ×1시간)하여 최종제품을 얻는다.Subsequently, the prepared mold (Steel standard) is injected at high pressure to close the cover, aged in a drying furnace (150-220 ° C. × 1-2 hours), and then the product is recovered from the mold, followed by secondary drying (100-120). ℃ 1 hour) to obtain a final product.

이 때, 완성된 최종제품은 1차 투입된 총량 무게의 60~65%(증류분 35~40%)가 되어야 하고, 이 때의 제품의 비중은 0.85 ±0.5 였다.At this time, the finished final product should be 60-65% (35-40% of distillate) of the total weight of the first input, and the specific gravity of the product at this time was 0.85 ± 0.5.

이렇게 하여 얻어진 본 발명의 왕겨 및 짚을 이용한 방음 및 불연 내장보드는, 건축 내장재의 기본적인 특징인 방음 단열재로서의 역할을 하면서 불연재로써 초기 화재시 불이 붙지 않고 유독가스를 발생하지 않기 때문에 인명 및 재산 피해를 줄일수 있고 가격적인 측면에서도 종래와 동일하거나 보다 더 경제적이며, 구성 재질로서 환경 친화성 물질이 혼입되어 친환경적임은 물론, 황토 및 기타 원적외선의 방사로 인한 건강한 생활이 보장될 수 있는 것이다.The soundproof and non-combustible interior board using the chaff and straw of the present invention thus obtained serves as a sound insulation insulation material, which is a basic feature of building interior materials, and does not ignite during an initial fire and does not generate toxic gas during the initial fire. In terms of cost reduction and cost, it is the same or more economical than the conventional one, and environmentally friendly materials are incorporated as constituent materials to be environmentally friendly, and to ensure a healthy life due to the emission of ocher and other far infrared rays.

이상 설명한 바와 같이, 본 발명에 따르면, 규산소다에 카르복시메틸셀룰로오스와 왕겨, 짚, 메틸셀룰로오스 및 황토 또는 세라믹분말의 혼합물을 가하여 혼합한 다음, 금형에 고압 주입하고 건조로에서 숙성시킨 후, 탈형시켜 완성함으로써,As described above, according to the present invention, a mixture of carboxymethyl cellulose and chaff, straw, methyl cellulose and ocher or ceramic powder is added to sodium silicate, mixed, and then injected into a mold under high pressure, aged in a drying furnace, and then demolded to complete. by doing,

종래의 석고보드나 기타 무기질 보드가 건강에 유해하고 공해를 유발하는데 반해, 본 발명은 사용후 폐기됐을때 물에 분해가 쉽게 되며 침전물이 생기지 않고 퇴비처럼 발효가 되어 토양에 유해성을 주지않기 때문에 친환경적이면서 보다 건강하고 안전한 생활을 영위할 수 있어 관련 분야에의 이용 및 응용이 기대된다 하겠다.Whereas conventional gypsum boards and other inorganic boards are harmful to health and cause pollution, the present invention is easy to decompose in water when disposed of after use and does not cause sediment and fermentation like compost does not harm the soil. At the same time, it can lead to a healthier and safer life and is expected to be used and applied in related fields.

Claims (2)

규산소다를 혼합용기에 투입하고 80~90℃의 온도에서 카르복시메틸셀룰로오스를 첨가한 혼합물(A)을, 별도 준비한 왕겨, 짚, 메틸셀룰로오스 및 황토 또는 세라믹분말의 혼합물(B)에 가하여 혼합한 다음, 금형에 고압 주입하고 건조로에서 숙성시킨 후, 탈형시켜 얻어지는 것을 특징으로 하는 왕겨 및 짚을 이용한 방음 및 불연 내장보드.Sodium silicate was added to a mixing vessel, and the mixture (A) added with carboxymethyl cellulose at a temperature of 80 to 90 ° C. was added to a mixture (B) of separately prepared chaff, straw, methyl cellulose and ocher or ceramic powder, and mixed. Soundproof and non-combustible interior board using chaff and straw, characterized in that obtained by high-pressure injection into the mold and aged in a drying furnace, followed by demolding. 제1항에 있어서,The method of claim 1, 상기 왕겨와 짚을 10~30중량%로 하고, 나머지 바인더 전체를 70~90중량%로 하는 것을 특징으로 하는 왕겨 및 짚을 이용한 방음 및 불연 내장보드.The chaff and straw to 10 to 30% by weight, the soundproof and non-combustible interior board using chaff and straw, characterized in that the rest of the binder as 70 to 90% by weight.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101460083B1 (en) * 2013-03-14 2014-11-11 박영선 Insulating materials and the manufacturing method of green construction
CN106242634A (en) * 2016-08-15 2016-12-21 江西师范大学 Composite sound absorption material and preparation method thereof

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KR102012067B1 (en) * 2016-11-17 2019-08-19 전미애 Sound absorbing block for prevention of neighboring floor noise using loess
CN108947453A (en) * 2018-08-02 2018-12-07 天津市建筑材料科学研究院有限公司 A kind of crushed straw aggregate plate and its manufacture craft

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101460083B1 (en) * 2013-03-14 2014-11-11 박영선 Insulating materials and the manufacturing method of green construction
CN106242634A (en) * 2016-08-15 2016-12-21 江西师范大学 Composite sound absorption material and preparation method thereof

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