KR970000486Y1 - Air flow dyeing apparatus - Google Patents
Air flow dyeing apparatus Download PDFInfo
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- KR970000486Y1 KR970000486Y1 KR2019930018892U KR930018892U KR970000486Y1 KR 970000486 Y1 KR970000486 Y1 KR 970000486Y1 KR 2019930018892 U KR2019930018892 U KR 2019930018892U KR 930018892 U KR930018892 U KR 930018892U KR 970000486 Y1 KR970000486 Y1 KR 970000486Y1
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- Prior art keywords
- fabric
- dye
- dyeing
- air
- duct
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
내용 없음.No content.
Description
제1도는 본 고안의 종단면도.1 is a longitudinal sectional view of the present invention.
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
1 : 염색조 2 : 윈치릴1: dyeing tank 2: winch reel
3 : 닥트 4 : 에어노즐3: Doc 4: air nozzle
4a : 염료분사노즐 5 : 확산노즐닥트4a: dye spray nozzle 5: diffusion nozzle
6 : 로터바스켓 7 : 직물확포판6: rotor basket 7: fabric spreading board
본 고안은 에어플루(air flow) 염색장치에 관한 것이며, 염색조에 수납된 직물을 에어로 이송시키면서 직물에 염료액을 분사시켜 직물에 물성의 변화가 생기지 않도록 이송시켜 염색조에 침지시켜 순환하는 공정으로 염색이 이루어지게 한 것이다.The present invention relates to an air flow dyeing device, and dyes by circulating by immersing in a dye bath to circulate by transferring the dye solution to the fabric while transporting the fabric contained in the dye tank by air to prevent the change of physical properties of the fabric This is done.
종래에 주로 사용되고 있는 액류염색기는 염색조에 장입되어진 직물이 염료액의 힘으로 이송이 이루어지고 염색이 이루어지게 된다.The liquid dyeing machine mainly used in the prior art is the fabric is loaded into the dyeing tank is transferred to the force of the dye solution and the dye is made.
그런데 동 염색기에 장입된 직물이 액류의 힘으로 이송이 이루어지므로서 이송이 원할하지 못하고 직물이 엉키거나 뭉치게 되어 이를 해소하기 위하여 염색작업중에 염료액의 온도를 상온으로 낮추고 압력을 제거하여 직물의 엉킴과 뭉쳐진 상태를 해소하여야 하는 결점이 있고, 또 직물과 염료액의 액비가 1:6~15이어야 하므로 용수와 염료 및 조제의 사용이 많고, 이를 승온하기 위한 열에너지의 소모가 많고, 폐수의 발생량이 많은 결점이 있어왔다.However, as the fabric loaded in the dyeing machine is transferred by the force of liquid, the transfer is undesired and the fabric is entangled or agglomerated. To solve this problem, lower the temperature of the dye solution to room temperature and remove the pressure during dyeing. There is a drawback to solve the entanglement and agglomeration state, and the liquid ratio of fabric and dye solution should be 1: 6 ~ 15, so the use of water, dyes and preparations is high, and heat energy is consumed to raise the temperature, and the amount of waste water generated There have been many drawbacks.
이에 본 고안은 염색조내의 직물을 에어로 이송시키면서 직물에 염료액을 분사시켜 염색하므로서 직물이 이송되면서 엉키거나 뭉쳐지는 결점을 해소하고 특히 직물과 염료액과의 액비를 1:3으로 줄이므로서 용수와 염료 및 조제등의 사용량과 폐수의 발생량을 줄이고, 고능률적이고 고품질의 직물을 염색가공할 수 있도록 한 고안이다.The present invention solves the entanglement or agglomeration of the fabric as it is transported by dyeing the fabric by spraying the dye in the dyeing tank by air, and in particular, reduces the liquid ratio between the fabric and the dye solution to 1: 3. It is designed to reduce the amount of dyes and preparations and the amount of wastewater generated, and to dye high-efficiency and high-quality fabrics.
이와같은 본 고안을 첨부된 도면에 의하여 상세히 설명하면 다음과 같다.This invention is described in detail by the accompanying drawings as follows.
통상 염색조(1)의 상부에 직물을 이송하는 윈치릴(2)을 구성하고, 그외곽으로는 닥트(3)를 형성하여 닥트(3)를 형성하여 닥트(3)일단에 직물이송용 에어노즐(4)과 직물을 염색하는 염료분사노즐(4a)을 각 구성하며, 염색조(1)내로는 확산노즐닥트(5)를 위치시키고, 염색조(1)의 중앙에는 이송되어진 직물(8)의 자중에 의해 회전되는 로터바스켓(6)을 구성하고, 염색조(1)의 직물유입부중앙에 직물확포판(7)을 구성하여서 된 구조이다.Usually, the winch reel (2) for conveying the fabric on the upper part of the dye bath (1) is configured, and the duct (3) is formed outside the duct (3) to form a duct (3) one end of the air for conveying the fabric The nozzle 4 and the dye spray nozzle 4a for dyeing the fabric are constituted, respectively, and the diffusion nozzle duct 5 is placed into the dye bath 1, and the fabric (8) is transferred to the center of the dye bath 1 (8). The rotor basket (6) rotated by the weight of the weight) and the cloth spreading plate (7) is formed in the center of the cloth inlet of the dyeing tank (1).
도면중 미설명부호 9는 에어발생기, 10은 염료순환펌프, 11은 열교환기, 12는 염료탱크, 13은 염료이송펌프, 14는 드로잉릴, 15는 필터박스, 16은 접속관을 표시한 것이다.In the drawings, reference numeral 9 denotes an air generator, 10 a dye circulating pump, 11 a heat exchanger, 12 a dye tank, 13 a dye transfer pump, 14 a drawing reel, 15 a filter box, and 16 a connection tube. .
이와같이 구성된 본 고안의 작용효과를 설명하면 다음과 같다.Referring to the effect of the present invention configured as described above are as follows.
제직기에서 제직된 직물을 가공하여 이를 염색하고자 할때에는 드로잉릴(14)에 직물(8)을 걸어서 본 고안의 염색조(1)내로 유입시켜 직물(8)의 양끝부를 연결하고, 염료탱크(12)에 염료와 물을 적정비로 혼합하면서 직물과 염료액간의 액비를 1:3이 되도록 하여 염색조(1)내를 고온(140℃), 고압(5Kg/cm2)으로 조성시켜 염색기를 동작시키게 되면 직물(8)이 닥트(3)를 통하여 이송이 이루어지면서 염색작업이 이루어지게 된다.When processing the fabric woven in the weaving machine to dye it, to hang the fabric (8) to the drawing reel (14) to flow into the dyeing tank (1) of the present invention to connect both ends of the fabric (8), dye tank ( 12) Mixing dye and water at an appropriate ratio so that the liquid ratio between the fabric and the dye solution is 1: 3 so that the dyeing tank 1 is operated at high temperature (140 ° C) and high pressure (5Kg / cm2) to operate the dyeing machine. When the fabric (8) is transferred through the duct (3) is made dyeing.
이와같은 작업공정을 구체적으로 설명하면If you explain this work process in detail
윈치릴(2)로 직물(8)을 염색조(1)에 유입시에는 에어발생기(9)에서 발생된 고압의 에어가 에어노즐(4)을 통하여 닥트(3)내에 분사되면서 에어의 압으로 직물(8)이 염색조(1)내로 유입되고, 이와같이 유입된 직물(8)은 염색조(1)내의 로터바스켓(6)에 수납되어져 회전이 이루어지고 수납이 완료되면 직물(8)의 양끝을 연결하게 된다.When the fabric 8 is introduced into the dye bath 1 by the winch reel 2, the high-pressure air generated by the air generator 9 is injected into the duct 3 through the air nozzle 4, and the pressure of the air is increased. The fabric (8) is introduced into the dye bath (1), and the fabric (8) introduced in this way is stored in the rotor basket (6) in the dye bath (1) to be rotated and both ends of the fabric (8) when the storage is completed Will be connected.
이와같이 염색조(1)내로 직물(8)을 유입시킨 다음 염료탱크(12)의 염료액을 염료액순환펌프(10)로서 열교환기(11)로 송수시키면 염료액이 고온(140℃)으로 가열되어져 필터박스(15)를 통과하면서 정류되고 염료분사노즐(4a)을 통하여 염색조(1)내의 직물(8)에 분사시키는 작업을 수행하고, 또 에어발생기(9)를 동작시켜 동 에어발생기(9)에서 발생된 에어를 에어노즐(4)을 통하여 분사시키게 되면 에어노즐(4)에서는 에어가 닥트(3)내의 직물(8)에 분사되고, 그하방의 염료분사노즐(4a)에서는 염료액이 직물(8)에 각 분사가 이루어지게 된다.In this way, the fabric 8 is introduced into the dyeing tank 1, and then the dye solution of the dye tank 12 is transferred to the heat exchanger 11 as the dye solution circulation pump 10 so that the dye solution is heated to a high temperature (140 ° C.). And rectified while passing through the filter box 15, spraying the fabric 8 in the dyeing tank 1 through the dye spray nozzle 4a, and operating the air generator 9 to operate the air generator ( When the air generated in 9) is injected through the air nozzle 4, air is injected into the fabric 8 in the duct 3 in the air nozzle 4, and the dye liquid in the dye spray nozzle 4a below. Each jet is made to this fabric (8).
이로 인하여 직물(8)은 에어의 분사압에 의해서 고속이송이 이루어지고, 분사되는 염료가 이송되는 직물(8)에 묻어 자중이 커져 하강되면 염색조(1)내의 직물확포판(7)에 부딪혀 직물(8)은 폭방향으로 펼쳐지면서 염색조(1)중앙의 로터바스켓(6)내에 길이방향이 불규칙한 지그재그상태로 포개어지고 적정량이 수납되면 로터바스켓(6)은 균형을 유지하기 위하여 자동으로 회전되어져 직물(8)은 순환이 이루어지게 된다.Due to this, the fabric 8 is transported at high speed by the injection pressure of air, and when the dye is injected, it is buried in the fabric 8 to which it is transported. The fabric (8) is unfolded in the width direction and nested in the rotor basket (6) in the center of the dye bath (1) irregularly zigzag in the longitudinal direction, and the rotor basket (6) is automatically rotated to maintain balance when the proper amount is received. The fabric 8 is circulated.
이때 염색조(1)내에는 염료액이 적정량 유치되어져 직물(8)은 로터바스켓(6)의 회전으로 일정시간을 염색조(1)하부의 염료액에 침점상태로 염색이 이루어지면서 순환되고, 염색조(1)내부는 고온(140℃), 고압(5Kg/cm2)의 상태가 유지된다.At this time, the dye solution is attracted in the dyeing tank 1 and the fabric 8 is circulated while dyeing the dye solution under the dye bath 1 in the dyeing state under the rotation of the rotor basket 6 for a certain time. Inside the dye bath 1 , the state of high temperature (140 degreeC) and high pressure (5Kg / cm <2> ) is maintained.
이와같은 본 고안은 염색조(1)내의 직물(8)이 에어에 의해서 이송이 이루어지고, 또 고온의 염료액을 분사노즐에서 직물(8)에 분사하여 물성에 변화발생이 생기지 않도록 한 다음 염색조(1)하방의 염료액에 침지상태로 유도하게 되므로 직물(8)의 염색에 사용되는 염료액의 양을 줄일 수 있게 되므로 염료와 조제 및 용수를 절감할 수 있고, 또 이로인한 폐수의 발생량을 급격히 줄일수 있게 된다.In this invention, the fabric 8 in the dyeing tank 1 is transported by air, and a high temperature dye solution is sprayed onto the fabric 8 by a spray nozzle so that no change in physical properties occurs. Since it is induced in the dye solution below the tank (1), it is possible to reduce the amount of the dye solution used for dyeing the fabric (8), so that it is possible to save dyes, preparation and water, and thus the amount of wastewater generated Can be drastically reduced.
또 본 고안은 염색조(1)내의 직물(8)을 에어로서 이동시키게 되므로 회전속도를 높일수 있게 되어 직물의 염색가공공정을 통하여 리렉스(relax) 및 촉감(handle)을 향상시킬 수 있고, 벌키성과 심색도 및 생산성을 높일 수 있게 된다.In addition, the present invention is to move the fabric (8) in the dye tank (1) as air to increase the rotation speed can be improved through the dyeing process of the fabric (relax) and feel (handle), bulky This will increase performance depth and productivity.
따라서 이상과 같은 본 고안은 염색조내에 수납되는 직물을 에어로서 이송시키면서 직물에 염료액을 분사시켜 물성변화가 생기지 않도록 하여 침점염색하게 되므로 용수와 염료액 및 조제를 절감하고, 이로 인한 폐수의 발생량을 줄이며, 직물의 이송과 순환속도를 높일 수 있어 생산성이 향상되고, 염색된 직물의 품질을 높일 수 있는 염색가공산업에 매우 유용한 고안이다.Therefore, the present invention as described above, by spraying the dye contained in the dyeing tank as air to spray the dye solution on the fabric to prevent the change of physical properties, so that the dyeing point is reduced, water and dye solution and preparation, thereby reducing the amount of waste water generated It is a very useful design for the dyeing and processing industry which can reduce the productivity, improve the transfer and circulation speed of the fabric, and improve the quality of the dyed fabric.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR2019930018892U KR970000486Y1 (en) | 1993-09-17 | 1993-09-17 | Air flow dyeing apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR2019930018892U KR970000486Y1 (en) | 1993-09-17 | 1993-09-17 | Air flow dyeing apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| KR950009020U KR950009020U (en) | 1995-04-19 |
| KR970000486Y1 true KR970000486Y1 (en) | 1997-01-24 |
Family
ID=19363897
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR2019930018892U KR970000486Y1 (en) | 1993-09-17 | 1993-09-17 | Air flow dyeing apparatus |
Country Status (1)
| Country | Link |
|---|---|
| KR (1) | KR970000486Y1 (en) |
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1993
- 1993-09-17 KR KR2019930018892U patent/KR970000486Y1/en not_active IP Right Cessation
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| Publication number | Publication date |
|---|---|
| KR950009020U (en) | 1995-04-19 |
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