KR960014058A - Ceramic sound-absorbing and dustproof plate using polymer resin as binder, and its manufacturing method - Google Patents

Ceramic sound-absorbing and dustproof plate using polymer resin as binder, and its manufacturing method Download PDF

Info

Publication number
KR960014058A
KR960014058A KR1019940027014A KR19940027014A KR960014058A KR 960014058 A KR960014058 A KR 960014058A KR 1019940027014 A KR1019940027014 A KR 1019940027014A KR 19940027014 A KR19940027014 A KR 19940027014A KR 960014058 A KR960014058 A KR 960014058A
Authority
KR
South Korea
Prior art keywords
polymer resin
binder
dustproof plate
waste
ceramic sound
Prior art date
Application number
KR1019940027014A
Other languages
Korean (ko)
Other versions
KR970005870B1 (en
Inventor
최응규
Original Assignee
최훈
삼성건설 주식회사
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 최훈, 삼성건설 주식회사 filed Critical 최훈
Priority to KR1019940027014A priority Critical patent/KR970005870B1/en
Publication of KR960014058A publication Critical patent/KR960014058A/en
Application granted granted Critical
Publication of KR970005870B1 publication Critical patent/KR970005870B1/en

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02—Macromolecular compounds
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02—Macromolecular compounds
    • C04B26/10—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/18—Polyesters; Polycarbonates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/04—Silica-rich materials; Silicates
    • C04B14/10—Clay
    • C04B14/106—Kaolin
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04—Waste materials; Refuse
    • C04B18/06—Combustion residues, e.g. purification products of smoke, fumes or exhaust gases
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/02—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding chemical blowing agents
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/52—Sound-insulating materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/02—Selection of the hardening environment
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

Abstract

본 발명은 제지제조겅정 및 화력발전소에서 산업 폐기물로써 발생되는 폐이쉬에 폴리머수지를 결합재로서 사용하여 일정한 두께로 제조되고, 전체 표면 및 내부에 개방형 미세기포(Opened micro cell)가 불규칙적으로 고르게 분산 형성되어 있는 것을 특징으로 하며, 본 발명에 의하여 제지생산공정 또는 제지제조공정 및 화력발전소에서 산업폐기물로써 발생되는 폐애쉬를 효과적으로 재활용할 수 있으므로, 공해물질인 폐 산업쓰레기를 상당히 줄일 수 있으며, 또한, 폴리머수지를 결합재로서 사용함으로서, 제품의 내구성을 향상시키고 인장 및 휨강도, 특히 인성(toughness)을 높여 단면의 치수를 줄일 수 있고, 중량감소를 통해 재료비나 운반 설치비를 절감시킬 수 있다. 본 발명에 의해 생산된 개방형 미세기포로 분산시켜서 만든 발포세라믹 흡음 및 방진판은 저음, 저진동에 특히 효과적인 흡음 및 방진효과를 나타낸다.The present invention is produced to a certain thickness by using a polymer resin as a binder in waste wastes generated as industrial wastes in papermaking and thermal power plants, and the open micro-cells are uniformly distributed on the entire surface and inside. According to the present invention, since the present invention can effectively recycle the waste ash generated as industrial waste in the paper production process or the paper manufacturing process and the thermal power plant, waste industrial waste, which is a pollutant, can be considerably reduced. By using the polymer resin as a binder, it is possible to improve the durability of the product, increase the tensile and bending strength, in particular toughness (toughness), reduce the dimensions of the cross section, and reduce the material cost and transportation installation cost through weight reduction. The foamed ceramic sound absorbing and vibration damping plate made by dispersing it into the open microbubbles produced by the present invention exhibits a sound absorbing and dustproofing effect that is particularly effective for low sound and low vibration.

Description

폴리머수지를 결합재로 사용한 세라믹 흡음 · 방진판 및 그 제조방법Ceramic sound-absorbing and dustproof plate using polymer resin as binder, and its manufacturing method

본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음As this is a public information case, the full text was not included.

Claims (8)

SiO2및 Al2O3를 다량 함유한 폐애쉬와, 결합제인 폴리머수지와, 상기 폐이쉬와 폴리머수지이 혼합물에 균등하게 희석된 발포제와, 상기 발포제가 균등하게 혼합 발포된 혼합물에 형성된 개방형 미세기포로 이루어진 것을 특징으로 하는 폴리머수지를 결합재로 사용한 세라믹 흡음 · 방진판.Waste ash containing a large amount of SiO 2 and Al 2 O 3 , a polymer resin as a binder, a blowing agent evenly diluted in the mixture of the waste ash and the polymer resin, and an open microbubble formed in the mixture in which the blowing agent is mixed and foamed evenly. Ceramic sound-absorbing and dustproof plate using a polymer resin as a binder. 제1항에 있어서, 상기 미세기포는 제품 부피 1㎥당 0.1 내지 0.3 리터(Liter)이며, 상기 기포크기는 5㎛-100㎛인 것을 특징으로 하는 폴리머수지를 결합재로 사용한 세라믹 흡음 · 방진판.The ceramic sound absorbing and dustproof plate according to claim 1, wherein the microbubbles are 0.1 to 0.3 liters (Liter) per 1 m 3 of the product volume, and the bubble sizes are 5 µm to 100 µm. 제1항에 있어서, 상기 폴리머수지로는 불포화에스터수지, 에폭시수지, 셀롤로우즈계 수지, 아크릴계수지 또는 그들의 혼합물중에서 선택된 일정인 것을 특징으로 하는 폴리머수지를 결합재로 사용한 세라믹 흡음 · 방진판.The ceramic sound absorbing and dustproof plate according to claim 1, wherein the polymer resin is a constant selected from unsaturated ester resins, epoxy resins, cellulose resins, acrylic resins, or mixtures thereof. 제1항에 있어서, 상기 폴리머 수지의 양은 제품총량의 약 5 내지 15중량%인 것을 특징으로 하는 폴리머수지를 결합재로 사용한 세라믹 흡음 · 방진판.The ceramic sound absorbing and dustproof plate according to claim 1, wherein the amount of the polymer resin is about 5 to 15% by weight of the total amount of the product. 세라믹분체의 크기가 5㎛-100㎛ 크기로써 분체크기가 표준분포를 이룬 카올린, 실리카 흄, 플라이 애쉬, 마이카 및 탈크등의 무길질 세라믹 분체중 그 일종 또는 그것의 혼합물에, 폴리머주시와, 상기 무기질 세라믹분체와, 폴리머수지의 혼합물에 균등하게 형성된 개방형 미세기포로 이루어진 것을 특징으로 하는 폴리머수지를 결합재로 사용한 세라믹 흡음 · 방진판.The polymer powder and the mixture of the inorganic powder, such as kaolin, silica fume, fly ash, mica and talc, in which the ceramic powder has a size of 5 µm to 100 µm and has a standard distribution. A ceramic sound-absorbing and dustproof plate using a polymer resin as a binder, characterized in that it is made of an inorganic fine ceramic powder and an open microbubble formed evenly in a mixture of a polymer resin. SiO2및 Al2O3분체를 다량으로 함유한 폐 애쉬 85 내지 95㎏에 폴리머수지 5 내지 15㎏을 혼합하고, 이 슬러리에 2 내지 4%용액으로 희석시킨 발포제를 기포분산을 고르게 부포시키기 위하여 5-15기압 정도의 압축공기를 투입시키면서 상기 슬러리에 혼합시키고, 고속으로 강하게 교반시켜서 혼합한 후, 이를 25±3℃, 50 내지 60% 습도하에서 성형기에 으해 일저안 두께로 경화시키는 것을 특징으로 하는 폴리머수지를 결합재로 사용한 세라믹 흡음 · 방진판의 제조방법.5 to 15 kg of the polymer resin was mixed with 85 to 95 kg of waste ash containing a large amount of SiO 2 and Al 2 O 3 powder, and the foaming agent diluted with 2 to 4% solution was uniformly bubbled to foam dispersion. After mixing 5-15 atm of compressed air into the slurry and mixing it with vigorous stirring at high speed, it is hardened to a thickness of one die by a molding machine under 25 ± 3 ° C. and 50 to 60% humidity. A method for producing a ceramic sound absorbing and dustproof plate using a polymer resin as a binder. 제6항에 있어서, 상기 발포제는 동물성 단백질, 아미노 황산염, 알콜에테르, 알루미늄 파우더 및 아연 파우더중에서 선택된 1종인 것을 특징으로 하는 폴리머수지를 결합재로 사용한 세라믹 흡음 ·방진판의 제조방법.The method according to claim 6, wherein the blowing agent is one selected from animal proteins, amino sulfates, alcohol ethers, aluminum powders and zinc powders. 제6항에 있어서, 상기 폴리머수지는 불포화에스터수지, 에폭시수지, 셀룰로오즈계 수지, 아크릴계수지, 또는 그들의 혼합물중에서 선택된 일종인 것을 특징으로 하는 폴리머수지를 결합재로 사용한 세라믹 흡음·방진판의 제조방법.The method of claim 6, wherein the polymer resin is one selected from unsaturated ester resins, epoxy resins, cellulose resins, acrylic resins, or mixtures thereof. ※ 참고사항 : 최초출원 내용에 의하여 공개하는 것임.※ Note: The disclosure is based on the initial application.
KR1019940027014A 1994-10-21 1994-10-21 Sound absorption/anti-vibration ceramic board using polyer resin as the binder and the method thereof KR970005870B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1019940027014A KR970005870B1 (en) 1994-10-21 1994-10-21 Sound absorption/anti-vibration ceramic board using polyer resin as the binder and the method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1019940027014A KR970005870B1 (en) 1994-10-21 1994-10-21 Sound absorption/anti-vibration ceramic board using polyer resin as the binder and the method thereof

Publications (2)

Publication Number Publication Date
KR960014058A true KR960014058A (en) 1996-05-22
KR970005870B1 KR970005870B1 (en) 1997-04-21

Family

ID=19395616

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1019940027014A KR970005870B1 (en) 1994-10-21 1994-10-21 Sound absorption/anti-vibration ceramic board using polyer resin as the binder and the method thereof

Country Status (1)

Country Link
KR (1) KR970005870B1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100413171B1 (en) * 2000-05-01 2003-12-31 야마하 가부시키가이샤 Damper formed of powder-containing synthetic resin and keyboard musical instrument equipped with the same
KR100421441B1 (en) * 2001-01-27 2004-03-09 박철우 paint composition comprising inorganic substance

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100413171B1 (en) * 2000-05-01 2003-12-31 야마하 가부시키가이샤 Damper formed of powder-containing synthetic resin and keyboard musical instrument equipped with the same
KR100421441B1 (en) * 2001-01-27 2004-03-09 박철우 paint composition comprising inorganic substance

Also Published As

Publication number Publication date
KR970005870B1 (en) 1997-04-21

Similar Documents

Publication Publication Date Title
US5584895A (en) Process for preparing solidified material containing coal ash
RU2005101390A (en) METHOD FOR PRODUCING PRODUCTS BASED ON SILICON-CONTAINING BINDING
DE60211129D1 (en) PREPARATION OF POLYMERNANO FIBER MATERIALS BY DISPERSION DETESTILIZATION
AU6313596A (en) A process for manufacturing, by molding non-resinous organic and inorganic compositions
KR960014058A (en) Ceramic sound-absorbing and dustproof plate using polymer resin as binder, and its manufacturing method
WO2001070647A1 (en) Method of producing a hydraulic binder foam
KR960023514A (en) Foam-type sound absorption / dustproof plate using polymer resin binder and pulp sludge, and method for manufacturing same
DE69503945D1 (en) Injection slurry for coating a reinforcement, especially a prestressed reinforcement
KR0132744B1 (en) The forming ceramics sound absorption board containing waste ash and manufacturing method thereof
CN103265325B (en) Compound cement foaming agent
KR960022353A (en) Lightweight foamed sound-absorbing and dustproof plate mixed with pulp sludge, and method for manufacturing same
CN112745074A (en) High-ductility cement-based artificial stone
KR900700408A (en) Production method and composition of porous lightweight aggregate
JPH0781992A (en) Concrete products using glass-reinforced thermosetting resin as reinforcing material and production thereof
CN1081427A (en) A kind of light-weight building block made from slag-pearlite and production method thereof
JP2863110B2 (en) Continuously vented lightweight solidified material containing latent hydraulic particles
CN108149832A (en) A kind of solid concrete brick and preparation method thereof
JP4210442B2 (en) Wood cement board
Arul FABRICATION OF COMPOSITE MATERIAL USING FLYASH AND PLASTIC POWDER
JPH11199346A (en) Floating block
JPH11268973A (en) Fiber-reinforced lightweight concrete
SU937409A1 (en) Polymeric composition
JP2006069806A (en) Inorganic board and its manufacturing method
JPH0867763A (en) Foamed insulation material or board or square material each made of wastepaper
KR960041106A (en) Manufacturing method of ceramic mortar mainly using kaolin

Legal Events

Date Code Title Description
A201 Request for examination
G160 Decision to publish patent application
E701 Decision to grant or registration of patent right
GRNT Written decision to grant
FPAY Annual fee payment

Payment date: 20070802

Year of fee payment: 11

LAPS Lapse due to unpaid annual fee