KR960014052A - Simultaneous manufacturing method of foam ceramic and tile - Google Patents

Simultaneous manufacturing method of foam ceramic and tile Download PDF

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Publication number
KR960014052A
KR960014052A KR1019940026663A KR19940026663A KR960014052A KR 960014052 A KR960014052 A KR 960014052A KR 1019940026663 A KR1019940026663 A KR 1019940026663A KR 19940026663 A KR19940026663 A KR 19940026663A KR 960014052 A KR960014052 A KR 960014052A
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KR
South Korea
Prior art keywords
plate
dried
small
tile
tiles
Prior art date
Application number
KR1019940026663A
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Korean (ko)
Other versions
KR970009181B1 (en
Inventor
김주환
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김주환
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Publication date
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Priority to KR1019940026663A priority Critical patent/KR970009181B1/en
Publication of KR960014052A publication Critical patent/KR960014052A/en
Application granted granted Critical
Publication of KR970009181B1 publication Critical patent/KR970009181B1/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/40—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material
    • B28B7/46—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material for humidifying or dehumidifying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/001—Applying decorations on shaped articles, e.g. by painting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/041—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers for moulded articles undergoing a thermal treatment at high temperatures, such as burning, after coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04—Discharging the shaped articles
    • B28B13/06—Removing the shaped articles from moulds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0053—Machines or methods for applying the material to surfaces to form a permanent layer thereon to tiles, bricks or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/14—Moulds with means incorporated therein, or carried thereby, for cutting the moulded article into parts
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0038—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by superficial sintering or bonding of particulate matter
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/009—Porous or hollow ceramic granular materials, e.g. microballoons
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/08—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding porous substances

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Finishing Walls (AREA)

Abstract

1. 청구범위에 기재된 발명이 속한 기술분야.1. The technical field to which the invention described in the claims belongs.

발포세라믹과 타일의 동시제 조방법에 관한것임Regarding simultaneous manufacturing method of foam ceramic and tile

2. 발명이 해결하려고 하는 기술적 과제.2. The technical problem that the invention is trying to solve.

발포세라믹을 제조함에 있어 종래에는 고가이면서도 제조공정이 복잡한 봉판을 이용하였으며, 이로인해 발포세람기의 제조원가가 크게 상승됨으로 말미암아 발포세라믹의 보편화 내지 대중화 되지 못하는 요인이 되어 왔던바, 따라서 일반건축, 토목, 인테리어드의 분야에서 내.외장재등의 판넬로서 보다 저렴하게 이동될 수 있는 발포세라믹의 개발이 시급하였던 것임.In the manufacture of foamed ceramics, conventionally, expensive and complicated manufacturing processes have been used. Due to this, the manufacturing cost of foamed ceramics has been greatly increased, which has resulted in the generalization or failure of popularization of foamed ceramics. In the field of interiors, it was urgent to develop foam ceramics that can be moved cheaper as panels for interior and exterior materials.

3. 발명의 해결방법의 요지.3. Summary of the Solution of the Invention.

본 발명은 대.소형토련기(20)(19)로 뷰터 대소형소지판(5)(6)을 출토시키되. 소형소지판(6)은 재차 사각제금형(1) 외주연에 권취시킨후 1차건조시켜 사각소지체(7)를 형성토록 하고 대형소지판(5) 역시 1차건조시키며, 재건조되어져 나온 사각함체(9)내부에 알루미나 분말등으로 코팅층(10)을 형성하고 이어 발포성무기화합물(11)을 사각함체(9) 내부에 투입한후 소성로(13)에 넣고 1100-1480℃의 온도범위내에서 소성. 발포시킨 다음 사각합체(9)와 발포세라믹(14)을 상호 분리함으로써 발포세라믹(14)과 타일(17)이 저렴한 가격으로서 대량공급할 수 있도록 한 것임.The present invention is to excavate a small but small plate (5) (6) with a large. The small plate (6) is again wound on the outer periphery of the square metal mold (1), and then dried first to form a square body (7), and the large plate (5) is also firstly dried and rebuilt. The coating layer 10 is formed of alumina powder or the like inside the blind box 9, and then the expandable inorganic compound 11 is introduced into the blind box 9 and then placed in the baking furnace 13 within a temperature range of 1100-1480 ° C. Firing at The foamed ceramics 14 and the tiles 17 are separated from each other by foaming, and then the foamed ceramics 14 and the tiles 17 can be supplied in bulk at a low price.

4. 발명의 중요한 용도.4. Important uses of the invention.

건물이 내.외장재, 천정판, 판열재, 지붕재, 타일, 벽돌 기타 판넬 등으로 제조하여 건축자재 등으로 사용하는 것임.The building is made of interior and exterior materials, ceiling panels, heat plates, roofing materials, tiles, bricks and other panels, and used as building materials.

Description

발포세라믹과 타일의 동시 제조방법Simultaneous manufacturing method of foam ceramic and tile

본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음As this is a public information case, the full text was not included.

Claims (3)

타일용소지나 벽돌용소지를 대형토련기(20)및 소형 토련기(19)를 통하여 출토시키되, 대형토련기(20)로 부터는 비교적 폭이 넓은 소지판(5)을 출토시키고, 소형 토련기(19)로 부터는 비교적 폭이 좁은 소지판(6)을 출토시킨뒤, 소형토련기(19)로 부터 출토된 소지판(6)을 사각체금형(1) 외주연에 권취시킨후 1차 건조시켜 사각소지체(7)를 형성토록하고 대형토련기(20)로 부터 출토된 소지판(5) 또한 일정한 길이로 자른뒤 1차 건조시키고 건조된 대형소지판(5) 상면에 다시 사각소지체(7)를 얹어 건로로(8′)에 넣은 후 수분함유량의 최소화를 위해 약 900℃이상의 상온에서 재건조시키며, 재건조 되어져 나온 사각함체(9)내부에 투입한 후 소성로(13)에 넣고1100℃-1480℃의 온도 범위내에서 소성, 발포시키며 소성, 발포완료후에 제차 사각함체(9)와 발포세라믹(14)을 상호 분리 할 수 있음을 특징으로 하는 발포세라믹과 타일의 동시 제조방법.The soil for tile or brick is excavated through the large size drill 20 and the small size drill 19, but from the large drill 20, a relatively wide plate 5 is excavated, and the small scale drill ( 19) the relatively narrow plate (6) is excavated, and then the plate (6) excavated from the small drill (19) is wound around the rectangular mold (1) and dried first. The base plate (5) to form a rectangular body (7) and cut out from the large squirrel machine (20) is also cut to a certain length and dried first and dried on the upper surface of the dried large plate (5) square body ( 7) Put it in the furnace (8 ') and re-dry at room temperature above about 900 ℃ to minimize moisture content, and put it inside the reconstructed square box (9) and put it in the kiln (13). Firing and foaming within the temperature range of ℃ -1480 ℃, after firing and foaming, the secondary box (9) and the foam ceramic (14) Simultaneous preparation of the foam ceramic tiles, characterized in that it is possible to remove. 제1항에 있어서, 사각함체(9)의 밑판(15)과 측면판(16)들을 발포세라믹(14)과 분리한뒤 분리된 각판(15)(16)의 표면 또는 이면에 유약을 도포한후 재소성하여 타일(17)을 제조함을 특징으로 하는 발포세라믹과 타일의 동시 제조방법.According to claim 1, wherein the bottom plate (15) and side plates (16) of the rectangular enclosure (9) are separated from the foamed ceramic (14) and then coated with a glaze on the surface or the back of the separated plate (15, 16) Simultaneous refired to produce a tile 17, characterized in that the foamed ceramic and the method of producing a tile at the same time. 제1항및 제2항에 있어서, 대.소형소지판(5)(6)을 마지막 슬라브로울러(18′)로 통과시킴으로써 대.소형소지판 (5)(6)의 표면에 여러가지의 다양한 그림이나 무늬, 로고등이 형성되도록 한다음 최종적으로 유약을 상기 소지판(5)(6)의 표면 또는 이면에 도포하여 재소성 함으로써 문양등이 새겨진 타일(17)의 제조가 가능함을 특징으로 하는 발포세라믹과 타일으 동시 제조방법.3. Various various figures on the surface of the large and small platelets 5 and 6 by passing the large and small platelets 5 and 6 to the last slab roller 18 '. After the glaze is applied to the surface or the back of the base plate (5) and (6), and finally the glaze is applied to form a pattern, a logo, etc. Simultaneous production of ceramics and tiles. ※ 참고사항 : 최초출원 내용에 의하여 공개하는 것임.※ Note: The disclosure is based on the initial application.
KR1019940026663A 1994-10-15 1994-10-15 Producing method of a foaming ceramics and tiles KR970009181B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1019940026663A KR970009181B1 (en) 1994-10-15 1994-10-15 Producing method of a foaming ceramics and tiles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1019940026663A KR970009181B1 (en) 1994-10-15 1994-10-15 Producing method of a foaming ceramics and tiles

Publications (2)

Publication Number Publication Date
KR960014052A true KR960014052A (en) 1996-05-22
KR970009181B1 KR970009181B1 (en) 1997-06-07

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Family Applications (1)

Application Number Title Priority Date Filing Date
KR1019940026663A KR970009181B1 (en) 1994-10-15 1994-10-15 Producing method of a foaming ceramics and tiles

Country Status (1)

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KR (1) KR970009181B1 (en)

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Publication number Publication date
KR970009181B1 (en) 1997-06-07

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