KR960007250B1 - Preparation of covering glass for the patterned lighting fixtures being made by cullet - Google Patents

Preparation of covering glass for the patterned lighting fixtures being made by cullet Download PDF

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KR960007250B1
KR960007250B1 KR1019930015259A KR930015259A KR960007250B1 KR 960007250 B1 KR960007250 B1 KR 960007250B1 KR 1019930015259 A KR1019930015259 A KR 1019930015259A KR 930015259 A KR930015259 A KR 930015259A KR 960007250 B1 KR960007250 B1 KR 960007250B1
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South Korea
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glass
transparent glass
dissolved
colored
transparent
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KR1019930015259A
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Korean (ko)
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KR950005765A (en
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홍태식
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홍태식
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    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B17/00—Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
    • C03B17/02—Forming molten glass coated with coloured layers; Forming molten glass of different compositions or layers; Forming molten glass comprising reinforcements or inserts
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B9/00—Blowing glass; Production of hollow glass articles
    • C03B9/30—Details of blowing glass; Use of materials for the moulds
    • C03B9/32—Giving special shapes to parts of hollow glass articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies

Abstract

solid color glass is crushed to 2-6mm size a by rotating crusher; transparent non-color glass is dissolved in a main crucible at over 1200 deg.C; dissolved glass is picked in form of 50-100 mm ball with a long stainless round bar; the crushed and 400-500 deg.C heated color glass is attached to the ball surface; the ball covered with color glass is moved in sub-crucible and then color glass is dissolved on the ball at over 900- 1000 deg.C to be dipped into the main crucible of 1200 deg.C and here dissolved non-color glass is applied compeletely above colored ball. After cooling it down slowly to 900-1000 deg.C, it is put into the mold heated 700- 800 deg.C; the blowing of air is given to the stainless bar by mouth to make an apporpriate shape for cover glass of patterned lighting.

Description

유리조각을 이용한 무늬 조명등 커버유리의 제조방법Manufacturing method of cover glass such as pattern lighting using glass fragments

본 발명은 유리조각 혹은 유리가루등을 이용하여 구름무늬 또는 점박이 무늬등과 같은 다양의 형태의무늬를 조명등 커버유리 내부에 형성시키도록 한 유리조각을 이용한 무늬조명등 커버유리의 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a patterned light cover glass using a glass piece to form a pattern of various shapes such as a cloud pattern or spotted pattern using a glass piece or glass powder in the lamp cover glass.

일반적으로 조명등 커버유리에 다양한 패턴의 유리무늬를 배시하기 위한 방법으로서 종래에는, 일정한 무늬 패턴이 형성된 조명등커버 금형내에 용융상태의 유리를 스테인레스 파이브봉의 하단부에 묻혀서 상기 금형내부에 넣고 파이프봉 상단으로 에어를 주입함으로써, 상기 금형내부에 일정한 무늬가 배시된 조명등 커버유리가 완성되어지는 것이다.In general, as a method for placing a glass pattern of various patterns on the lamp cover glass, conventionally, a molten glass is buried in the lower end of a stainless five-bar rod in a lamp cover mold in which a predetermined pattern is formed, and the air is directed to the upper end of the pipe rod. By injecting, the lamp cover glass having a predetermined pattern placed inside the mold is completed.

이와 같은 방법에 의해 제조되는 무늬 조명등 커버유리는, 유리의 표면으로 무늬가 돌설되어 조명등과 함께 천정에 계지할 경우 돌설된 무늬상에 쉽게 먼지등이 쌓이게 되어 외관이 흉하게 되며, 이를 제거할 경우에도 틈새 사이의 먼지가 제거되지 않게 되는 단점이 있는 것이다.The patterned lamp cover glass manufactured by the above method has a pattern that protrudes from the surface of the glass and hangs on the ceiling together with the lamp, so that dust lamps easily accumulate on the protruding patterns, and the appearance is deteriorated. There is a disadvantage that the dust between the gaps is not removed.

또한, 다양한 패턴의 무늬를 갖는 조명등 커버유리를 제작하기 위해서는 각각의 금형을 필요로 함으로써, 고가의 금형제작에 따른 비경제적인 단점이 수반됨은 물론, 특히 상기와 같이 제조되는 조명등 커버유리는, 무늬와 조명등 커버유리가 같은 단일색상으로만 제조가 됨으로써 조명등 커버유리의 생명인 다양한 색상이 배시된 유리자체를 제조할 수 없는 커다란 문제점이 있었던 것이다.In addition, since each mold is required in order to manufacture a lamp cover glass having a pattern of various patterns, it is accompanied by an uneconomical disadvantage of expensive mold manufacturing, and in particular, the lamp cover glass manufactured as described above, Since the lamp cover glass is manufactured only in the same single color, there was a big problem that the glass itself in which various colors, which are the life of the lamp cover glass, were disposed cannot be manufactured.

본 발명은 상기한 바와 같은 종래의 여러 문제점들을 개선하기 위한 것으로서, 그 목적은, 고체형상의 적색, 청색 및 황색등과 같은 여러 색상의 유리를 일정크기로 분쇄하여 용해상태의 투명유리 표면에 묻히며, 이를 재차 서브도가니내에서 가열하여 표면의 색상유리를 용해후, 그 표면에 용해된 투명유리를 묻혀서 금형내에서 조명등 커버유리로 제작함으로써, 구름무늬 혹은 점박이 무늬등과 같은 다양한 패턴을 갖는 무늬를 유리의 내부에 배시하여 무늬가 형성된 조명등 커버유리를 용이하게 제작할 수 있도록 함은 물론, 다양한 색상의 유리조각을 단색 혹은 여러색상을 혼합한 복합적인 색상으로 유리내부에 배시하여 외관이 미려하고, 조명등 커버유리로서의 기능을 가일층 향상시킬 수 있는 유리조각을 이용한 무늬조명등 컵유리의 제조방법을 제공하는데 있다.SUMMARY OF THE INVENTION The present invention is directed to improving various conventional problems as described above, and an object thereof is to grind a glass of various colors such as red, blue, and yellow in solid form to a certain size, and apply it to the surface of the transparent glass in a dissolved state. Heat it again in the sub crucible to dissolve the colored glass on the surface, and then bury the transparent glass melted on the surface and make it as a cover glass in the mold, so that it has a pattern with various patterns such as cloud patterns or spot patterns. The inside of the glass to facilitate the production of cover lamps with patterned lighting, as well as a variety of colors in a single color or a mixture of colors mixed in the inside of the glass beautiful appearance, Manufacturing method of patterned lighting cup glass using glass pieces that can further improve the function of lighting lamp cover glass To provide.

상기 목적을 달성하기 위한 기술적인 수단으로서 본 발명의 무늬 조명등 커버유리의 제조방법은, 고체상태의 색상유리를 회전식 분쇄기에서 직경 2∼6㎜ 크기로 분쇄하여 유리무늬재료를 형성하며, 색상유리가 아닌 투명유리재료를 메인도가니에 장입하여 1200℃이상의 온도로 가열하여 용해시킨 다음 용해된 투명유리를 스테인레스봉의 하단부에 직경이 50∼100㎜ 크기로 묻혀내에 철판상에서 400∼500℃로 가열된 분쇄색상유리가 상기 스테인레스봉 하단부에 마련된 투명유리의 외주면을 돌려가면서 그 외경 표면에 달라붙도록 하는 예비셩형단계와, 외경표면에 타색상 유리가 달라붙은 투명유리소재를 서브도가니 내부에 장입시켜 1100℃ 이상의 온도를 가하여 투명유리소재 표면에 타색상유리가 용해되어, 부착토록 한 후, 이를 재차 메인도가니내에 자입시켜 1200℃이상의 온도로 용융된 투명유리를 타색상유리가 표면에 용해된 투명유리소재 표면에 완전히 도포하여 투명유리가 도포완료된 투명유리소재를 900∼1000℃까지 서냉시켜 내부의 온도가 700∼800℃로 가열된 금형의 내부에 장입시켜 스테인레스봉의 상단부에서 공기를 주입하여 조명등 커버유리를 성형하는 무늬조명등 커버유리 서형단계로 이루어진 것이 특징이다.As a technical means for achieving the above object, the method of manufacturing a patterned lighting lamp cover glass of the present invention, the colored glass in the solid state is pulverized to a size of 2 to 6mm in diameter in a rotary mill to form a glass pattern material, the colored glass is Put the transparent glass material into the main crucible and heat it to the temperature of 1200 ℃ or more and dissolve it. Then, the melted transparent glass is buried in the bottom of the stainless steel rod with a diameter of 50-100mm and heated to 400 ~ 500 ℃ on the iron plate. A preliminary step of forming the glass to adhere to the outer diameter surface while rotating the outer circumferential surface of the transparent glass provided in the lower end of the stainless rod, and by inserting a transparent glass material in which the other color glass is attached to the outer diameter surface inside the sub- crucible After application of temperature, the other colored glass is dissolved on the surface of the transparent glass material and attached to it. The transparent glass melted at the temperature of 1200 ℃ or more is completely applied on the surface of the transparent glass material in which the other color glass is dissolved.The transparent glass material coated with the transparent glass is slowly cooled to 900-1000 ℃, and the internal temperature is 700-. It is characterized in that it consists of a patterned lamp cover glass standing step of molding the lamp cover glass by charging the inside of the mold heated to 800 ℃ to inject air from the upper end of the stainless rod.

이하, 본 발명의 실시예를 상세하게 설명하면 다음과 같다.Hereinafter, the embodiment of the present invention will be described in detail.

[실시예]EXAMPLE

고체상태의 적색, 청색, 황색 등과 같은 다양한 색상의 색상유리를 혼합하거나 또는 어느 한가지 색상을 채택한 단일색상의 유리더어리를 회전식 분쇄기에 집어넣어 그 직경이 2∼6㎜크기로 분쇄를 하여 구름무늬 혹은 점박이 무늬등을 형성할 수 있는 유리무늬재료로 형성한다.Mix the colored glass of various colors such as red, blue, yellow, etc. in solid state, or put a single-colored glass dust which adopts one color into the rotary grinder and grind it to 2-6mm diameter Alternatively, it is formed of a glass pattern material that can form spot patterns.

특히, 상기 유리무늬재료는 불규칙한 상태로 투명유리에 무늬를 형성시킴으로써 일정한 크기로 분쇄할 필요는 없으며, 직경을 2∼6㎜로 함으로써 투명유리의 표면에 쉽게 달라붙어 단시간내에 용해될 수 있으며, 상기 무늬를 형성하는 색상유리의 직경이 너무 크거나 또는 2㎜ 이하로 될 경우, 투명유리표면에 쉽게 달라붙지 않게 되고, 단시간내에 용해될 수 없거나, 또는 투명유리표면에 너무 많은 양이 달라붙게 되어 원하는 상태의 무늬를 제대로 형성할 수 가 없다.In particular, the glass pattern material does not need to be pulverized to a certain size by forming a pattern on the transparent glass in an irregular state, it can easily dissolve in a short time by sticking to the surface of the transparent glass by the diameter of 2 to 6mm, If the diameter of the colored glass forming the pattern is too large or 2 mm or less, it will not easily stick to the surface of the transparent glass, cannot dissolve in a short time, or will be stuck to the surface of the transparent glass too much. The pattern of the state cannot be formed properly.

계속해서, 투명유리재료를 1200℃이상의 온도로 가열된 메인 도가니내부에 장입하여 완전히 용해시킨 다음, 스테인레스봉의 하단부를 상기 메인도가니내부에 넣어 용해된 투명유리를 직경이 50∼100㎜ 범위내의 구형상 직경을 갖도록 하는 것이 본 발명에 바람직하다.Subsequently, the transparent glass material was charged into a main crucible heated to a temperature of 1200 ° C. or higher to completely dissolve it, and then a lower end portion of the stainless rod was put into the main crucible to dissolve the transparent glass having a diameter within a range of 50 to 100 mm. It is preferred in the present invention to have a diameter.

한편, 상기에서 2∼6㎜의 크기로 분쇄된 색상유리는, 철판상에 올려놓아 히터로서 약 400∼500℃의 온도로 가열시킨 후, 스테인레스봉의 하단부에 구형상으로 묻혀진 투명유리를 1100℃정도 온도의 반용융상태에서 그 외주면을 돌려가면서 외경표면에 색상유리가 달라붙도록 한다.On the other hand, the colored glass crushed to a size of 2 to 6 mm above is placed on an iron plate and heated to a temperature of about 400 to 500 ° C. as a heater, and then the transparent glass buried in a spherical shape at the lower end of the stainless rod is about 1100 ° C. Rotate the outer circumferential surface in the semi-melt state of temperature so that the colored glass sticks to the outer diameter surface.

상기 색상유리를 400∼500℃로 가열하는 이유로서는, 분쇄된 색상유리가 400℃ 이하에서는 반용융상태로 달구어진 투명유리에 달라붙지 않게 되며, 500℃이상에서는 분쇄된 색사유리가 서로 달라붙게 되어 투명유리의 표면에 커다란 덩어리 상태로 붙게됨으로 인하여 불량이 발생하게 되는데 기인한 것이다The reason for heating the colored glass to 400 ~ 500 ℃, the crushed colored glass does not stick to the transparent glass baked in a semi-melted state below 400 ℃, the pulverized colored yarn glass will stick to each other at 500 ℃ or more This is due to the fact that the defect occurs due to the large lumps attached to the surface of the transparent glass.

이와 같이 스테인레스봉 하단부의 구형상 투명유리 외표면에 색상유리가 달라붙은 상태에서 이를 서브도가니에 장입시켜 내부의 온도가 1100℃이상의 온도로 가열하여 상기 투명유리 표면에 달라붙은 색상유리를 용해시켜 용해된 상태로 투명유리표면에 달라붙도록 한다.As such, when the colored glass adheres to the outer surface of the spherical transparent glass at the lower end of the stainless rod, the colored glass is charged into a sub crucible and the temperature inside is heated to a temperature of 1100 ° C. or higher to dissolve and dissolve the colored glass stuck to the transparent glass surface. And stick to the surface of the transparent glass.

상기와 같이 색상유리가 녹아붙은 투명유리는, 재차 메인도가니내에 장입시켜 1200℃이상의 온도로 용융된 투명유리를 외주면에 완전히 도포하여 투명유리가 도포완료된 유시소재를 성형가능 온도인 900∼1000℃까지서냉시시킨다.As mentioned above, the transparent glass in which the colored glass is melted is charged again into the main crucible and completely applied to the outer circumferential surface of the transparent glass melted at a temperature of 1200 ° C. or higher to the temperature at which the transparent glass is applied to a moldable temperature of 900 to 1000 ° C. Slow cooling.

계속해서, 상기와 같이 서냉된 유리소재를 내부의 온도가 700∼800℃로 가열된 조명등 커버 금형내부에 집어 넣고, 스테인레스봉의 상단부를 풍선불듯이 내부에 공기르 주입함으로써, 금형내부의 모양대로 조명등 커버유리가 완성되며, 이때 상기 조명등 커버유리내에는 불규칙한 배열, 모양등이 배시된 구름무늬 또는 점박이 무늬 등이 형성된 것이다.Subsequently, the glass material cooled as described above is put into a lamp cover mold in which the internal temperature is heated to 700 to 800 ° C., and the upper end of the stainless rod is blown into the balloon like a balloon to cover the lamp in the shape of the mold. The glass is completed, wherein the lamp cover glass is formed in an irregular array, a cloud pattern or a spot pattern, such as a shape is placed.

상기에서 금형내부의 온도가 700℃ 이하에서는, 금형의 온도가 너무 낮아 성형되는 조명등 커버유리 표면에 구름이 생기게 되며, 금형내부 온도가 800℃ 이상에서는 성형되는 유리가 금형에 달라붙게 되어 매끄러운 상태의 무늬 조명등 커버유리를 제작할 수 없는 것이다.In the above, when the temperature inside the mold is 700 ° C. or less, the temperature of the mold is so low that a cloud is formed on the cover glass surface to be molded, and when the temperature inside the mold is 800 ° C. or more, the glass to be formed sticks to the mold and is smooth. It is not possible to manufacture a patterned lamp cover glass.

상술한 바와 같이 본 발명에 따른 무늬조명등 커버유리의 제조방법에 의하면, 구름무늬 혹은 점박이 무늬등과 같은 다양한 패턴을 갖는 무늬를 유리내부에 배시하여 무늬가 형성된 조명등 커버유리를 용이하게 제작할 수 있음은 물론, 다양한 색상의 유리조각을 단색 혹은 여러색상을 혼합한 복합적인 색상으로 유리내부에 배시하여 외관이 미려하고, 조명등 커벙리로서의 조명기능을 가일층 향상시킬 수 있는 우수한 효과가 있다.As described above, according to the method of manufacturing a patterned lighting lamp cover glass according to the present invention, a pattern having various patterns such as a cloud pattern or a spotted pattern may be disposed in the glass to easily manufacture a lamp cover glass having a pattern formed thereon. Of course, glass fragments of various colors are mixed into a single color or a complex color mixed with various colors, and the interior is beautiful, and the lighting function as a light lamp can be further improved.

Claims (1)

고체상태의 색상유리를 회전식 분쇄기에서 직경 2∼6㎜ 크기로 분쇄하여 유리무늬재료를 형성하고, 색상유리가 아닌 투명유리재료를 메인도가니에 장입하여 1200℃ 이상의 온도로서 용해시킨 다음, 용해된 투명유리를 스테인레스봉 하단부에 직경 50∼100㎜의 구형상으로 묻혀내어 철판상에서 400∼500℃로 가열시킨 분쇄 색상유리가 상기 스테인레스봉 하단부에 마련된 구형상 투명유리의 외주면을 돌려가면서 그 표면에 달라붙도록 하는 예비성형단계와; 외경표면에 타색상 유리가 달라붙는 투명유리를 서브도가니내에 넣어 1100℃ 이상의 온도를 가하여 투명유리 표면에 달라붙은 타색상유리가 용해된 상태로 부착토록 하고, 이를 재차 메인도가니에 넣어 1200℃이상의 온도로 용융된 투명유리를 타색상유리가 표면에 용해부착된 투명유리소재 표면에 완전히 도포토록 하며, 도포완료된 투명유리 소재를 성형온도인 900∼1000℃까지 서냉하여 내부온도가 700∼800℃로 가열된 금형내에 넣고 스테인레스봉 상단부를 통해 공기를 주입하여 색상무늬가 내부에 형성된 조명등 커버유리를 성형하는 무늬조명등 커버유리 성형단계로 이루어진 것을 특징으로 하는 유리조각을 이용한 무늬조명등 커버유리의 제조방법.The colored glass in solid state is pulverized in a rotary mill to a diameter of 2 to 6 mm to form a glass pattern material. A transparent glass material other than colored glass is charged into a main crucible and dissolved at a temperature of 1200 ° C. or higher, and then the dissolved transparent glass. The crushed colored glass, which was buried in the lower part of the stainless rod in a spherical shape with a diameter of 50 to 100 mm and heated to 400 to 500 ° C on an iron plate, stuck to the surface while rotating the outer circumferential surface of the spherical transparent glass provided at the lower end of the stainless rod. A preforming step to make; Put transparent glass with other colored glass on the outer diameter surface in the sub crucible and apply the temperature above 1100 ℃ to attach the other colored glass stuck to the transparent glass in the dissolved state, and put it in the main crucible again and the temperature above 1200 ℃ The transparent glass melted on the surface of the transparent glass material in which the other color glass is dissolved and adhered to the surface completely.The coated transparent glass material is slowly cooled to a molding temperature of 900 to 1000 ° C and heated to an internal temperature of 700 to 800 ° C. Method of manufacturing a patterned lamp cover glass using a glass piece, characterized in that made of a patterned lamp cover glass molding step of molding the lamp cover glass formed in the color pattern inside by injecting air through the upper end of the stainless rod.
KR1019930015259A 1993-08-06 1993-08-06 Preparation of covering glass for the patterned lighting fixtures being made by cullet KR960007250B1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100655151B1 (en) * 2005-11-28 2006-12-08 김동윤 Manufacturing method of shaped glass and glass tray thereof

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* Cited by examiner, † Cited by third party
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US6549242B1 (en) * 1997-04-04 2003-04-15 Harris Corporation Combining adjacent TV channels for transmission by a common antenna
KR100326336B1 (en) * 1999-05-04 2002-03-08 문공열 A pattern formating method
KR20010004620A (en) * 1999-06-29 2001-01-15 이주화 Method for manufacture of ruggedness with a design on the lighting lamp cover

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100655151B1 (en) * 2005-11-28 2006-12-08 김동윤 Manufacturing method of shaped glass and glass tray thereof

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