KR950030745A - Low Pressure Plasma Spray Coating System - Google Patents

Low Pressure Plasma Spray Coating System Download PDF

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Publication number
KR950030745A
KR950030745A KR1019940007372A KR19940007372A KR950030745A KR 950030745 A KR950030745 A KR 950030745A KR 1019940007372 A KR1019940007372 A KR 1019940007372A KR 19940007372 A KR19940007372 A KR 19940007372A KR 950030745 A KR950030745 A KR 950030745A
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KR
South Korea
Prior art keywords
low pressure
pressure plasma
vacuum
container
spraying
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Application number
KR1019940007372A
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Korean (ko)
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KR970010050B1 (en
Inventor
홍상희
최병룡
주원태
Original Assignee
이기준
재단법인 서울대학교 공과대학 교육연구재단
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Priority to KR94007372A priority Critical patent/KR970010050B1/en
Priority to KR2019950006790U priority patent/KR200152006Y1/en
Publication of KR950030745A publication Critical patent/KR950030745A/en
Application granted granted Critical
Publication of KR970010050B1 publication Critical patent/KR970010050B1/en

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/26Plasma torches
    • H05H1/28Cooling arrangements
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/134Plasma spraying
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/26Plasma torches
    • H05H1/32Plasma torches using an arc
    • H05H1/34Details, e.g. electrodes, nozzles
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/26Plasma torches
    • H05H1/32Plasma torches using an arc
    • H05H1/42Plasma torches using an arc with provisions for introducing materials into the plasma, e.g. powder, liquid

Abstract

본발명은 진공 플라즈마 용사 작업을 수행하여 상압 플라즈마 용사중 발생되는 플라즈마의 특성을 개선하고 주면 공기의 혼입 때문에 일어나는 피막 특성변화 및 피막질 저하를 최소화시켜서 고품질의 고기능성 금속 및 세라믹 피막을 제조할 수 있는 저압 플라즈마 용사 시스템에 관한 것으로, 본 발명의 저압 플라즈마 용사 피막제조 시스템은 필요한 용사작업 설비를 내부에 넣어 외부와 밀폐된 상태로 용사가 가능한 독립적인 이중벽 구조의 진공공기, 집진효과와 냉각효과를 동시에 얻을 수 있으며 충분한 냉각 용량을 가진 열교환기, 피막을 형성하지 못한 분말을 걸러내는 집진여과기, 용사 분위기를 진공으로 만들고 유지시켜 주는 진공펌프와 저압중 용사작업이 가능한 저압용 플라즈마 용사기, 진공 및 고온 분위기 하에서 이중벽 구조의 모터 냉각통에 의해 보호된 모터로 플라즈마 용사기를 상하 좌우로 움직여 용사 작업을 수행할 수 있는 용사기 이송장치, 상압용 저압중에서 사용 가능하도록 개조한 분말 공급기, 주변 장치의 제어조절이 효율적으로 이루어지도록 계측 장비와 함께 중앙집중화시킨 저압용사 시스템 제어조절계 등으로 이루어지며 이들 각 요소들은 상압 플라즈마 설비와 함께 최적의 용사 작업이 수행되어질 수 있도록 적절히 연결 배치된 구조로, 기존의 상압 플라즈마 용사 시설을 최대한 활용하여 최소한의 일부장치 개조와 진공용기 및 배기 기계만을 추가하여 저가이면서 연구개발 또는 생산목적에 따라 작업융통성을 부여할 수 있으며 실시예와 같이 상압용사 보다 고품질의 피막을 획득하거나 상압용사로는 피막 형성이 어려운 고기능성 다원서 합금의 피막제조가 가능하도록 한 것이다.The present invention improves the characteristics of plasma generated during atmospheric plasma spraying by minimizing vacuum plasma spraying operations and minimizes the change in film properties and film quality caused by the incorporation of air in the main surface, thereby producing high quality metal and ceramic films of high quality. The low pressure plasma spraying system of the present invention provides a low pressure plasma spraying coating system of the present invention having an independent double-walled vacuum air, dust collection effect, and cooling effect that can be sprayed in an airtight state by putting necessary spraying equipment inside. Heat exchangers with sufficient cooling capacity, dust collectors for filtering out unencapsulated powder, vacuum pumps to maintain and maintain a spray atmosphere, and low pressure plasma sprayers for low pressure spraying operations, vacuum and Double wall motor under high temperature A sprayed motor that can be used to move the sprayed plasma sprayer up and down and left and right by a motor protected by a cooling tube, a powder feeder adapted to be used at low pressure for atmospheric pressure, and control and control of peripheral devices. It consists of a low pressure spray system control and control system that is centralized with the equipment. Each of these elements is properly connected and arranged so that optimal spraying work can be performed together with an atmospheric pressure plasma facility. By modifying at least some devices and adding only a vacuum vessel and an exhaust machine, it is possible to give work flexibility at low cost and according to research and development or production purposes. Film production of high performance polyfunctional alloy which is difficult It will have to function.

Description

저압 플라즈마 용사 피막제조 시스템Low Pressure Plasma Spray Coating System

본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음Since this is an open matter, no full text was included.

제1도는 저압 플라즈마 용사 시스템 구성도, 제2도는 진공용기 측면도 및 정면도, 제3도는 각종 공급선의 주입구 배치도, (a)는 진공용기 윗부분 뒤쪽 주입구, (b)는 진공용기 뒷부분 하단 주입구, 제4도는 저압용 플라즈마 용사기 전원 공급용 주입구 단면도, 제5도는 열교환기 및 집진여과기의 정면도와 평면도, 제6도는 저압용사 시스템 냉각 계통도, 제7도는 위에서 본 진공용기 내 온도 분포도, (압력 110torr에서 300kW 용사기 사용시 직경의 2/3높이에서 측정), 제8도는 저압용 플라즈마 용사기 설계도, 제9도는 용사기 이송장치 및 모재 작업회전대, 제10도는 저압용사용으로 개조된 분말 공급기의 동작 원리도, 제11도는 저압용사 시스템 제어조절계 구성도, 제12도는 저압용사 시스템 제어조절계 전면도 이다.1 is a configuration diagram of a low pressure plasma spray system, FIG. 2 is a side view and a front view of a vacuum container, and FIG. 3 is a layout view of injection ports of various supply lines, (a) is an injection hole behind the upper part of the vacuum container, (b) is a lower injection hole behind the vacuum container, 4 is a cross-sectional view of a low pressure plasma sprayer power supply inlet, FIG. 5 is a front view and a plan view of a heat exchanger and a dust collector, FIG. 6 is a cooling diagram of a low pressure spray system cooling system, and FIG. Measured at 2/3 of the diameter when using 300 kW sprayers), FIG. 8 is a low pressure plasma spray design, FIG. 9 is a spray feeder and a base work swivel, and FIG. 10 is a working principle of a powder feeder adapted for low pressure use. 11 is a schematic diagram of a low pressure spray system control controller, and FIG. 12 is a front view of a low pressure spray system control controller.

Claims (7)

전원 및 냉각수 공급(1), 분말공급기(2), 기체공급장치(3), 공기공급 및 가압장치(4), 및 모재표면 전처리장치(5)로 구성되는 상압프라즈마 용사 시스템 공급계와 상기 시스템 제어 조절계로서의 용사기 제어조절반(6)을 구비한 플라즈마 용사시스템에 있어서, 진공용기(8)와 진공펌프(9)사이에 열교환기(11)와 집진여과기(12)가 연결설치되고, 진공용기(8) 내부에 저압용 플라즈마 용사기(13), 용사기 이송장치(14) 및 모재작업기(15)가 설치될 수 있도록 진공계와 저압플라즈마 용사시스템 제어조절계(7)를 포함한 특징으로 하는 저압 플라즈마 용사시스템.Atmospheric pressure plasma spray system supply system comprising the power supply and cooling water supply (1), powder supply (2), gas supply device (3), air supply and pressurization device (4), and base material surface pretreatment device (5) In the plasma spraying system provided with the spraying-control control panel 6 as a control regulator, the heat exchanger 11 and the dust collector 12 are connected between the vacuum vessel 8 and the vacuum pump 9, and the vacuum Low pressure characterized by including a vacuum gauge and a low pressure plasma spray system control regulator 7 so that the low-pressure plasma spraying machine 13, the spraying machine conveying device 14, and the base material work machine 15 can be installed in the container 8. Plasma spraying system. 제1항에 있어서, 상기 진공용기(8)는 그 밑부분으로 배출구(19)를 가지며, 용기 밑부분, 개폐문 및 용기 몸체가 독립적인 이중벽 구조를 가지면서 벽사이로 냉각수가 흐를 수 있도록 한 것을 특징으로 하는 저압 플라즈마 용사 시스템.2. The vacuum container (8) according to claim 1, wherein the vacuum container (8) has a discharge port (19) at the bottom thereof, and the bottom of the container, the opening and closing door and the container body has an independent double wall structure so that the coolant can flow between the walls. Low pressure plasma spraying system. 제1항에 있어서, 상기 열교환기(11)는 그 내부의 중앙이 분리되어 있고, 분리된 양쪽에 소정의 외경을 가진 다수의 스텐봉 구멍이 뚫린 위아래판에 연결되어지며, 스텐봉 내부로 배기기체가 흐르도록 하는 한편, 냉각수를 스텐봉 주위에 흘려 기체를 냉각시키도록 함을 특징으로 하는 저압 플라즈마 용사 시스템.2. The heat exchanger (11) according to claim 1, wherein the heat exchanger (11) is separated from a center of the inside thereof, and is connected to a top and bottom plate having a plurality of stainless rod holes having a predetermined outer diameter on both sides thereof, and exhausted into the stainless rod. Low pressure plasma spraying system characterized by allowing gas to flow while cooling water flows around the stencil to cool the gas. 제1항에 있어서, 상기 저압용 플라즈마 용사기(13)의 냉각수 및 주입기체 흐름부위는 외부와 완전히 밀폐되어 있고, 노즐고정부(37)에 분말주입구(59)가 형성됨을 특징으로 하는 저압 플라즈마 용사 시스템.The low pressure plasma according to claim 1, wherein the cooling water and the injection gas flow portion of the low pressure plasma sprayer 13 are completely sealed to the outside, and a powder injection hole 59 is formed in the nozzle fixing portion 37. Spray system. 제1항에 있어서, 상기 용사기 이송장치(14)의 구동모터(49)(50)에 이중벽 구조의 모터 냉각통이 장착되어지고, 필요시 진공용기(8) 밖에서 공기나알곤 상기 모터 냉각통안으로 주입하여 가압할 수 있도록 구성됨을 특징으로 하는 저압 플라즈마 용사시스템.The motor cooling cylinder of the double wall structure is mounted in the drive motors 49 and 50 of the thermal sprayer conveying apparatus 14, and if necessary, it is possible to carry out the air cooling outside the vacuum vessel 8. Low pressure plasma spray system, characterized in that configured to be pressurized by injection. 제1항에 있어서, 상기 분말공급기(2)는 유량계(60)가 달린 알곤가압통(65)이 분말통(61)에 연결되어지고, 분말통(61)과 진공용기(8)사이가 차단벨브(62)가 달린 호스로 연결되어 구성되되, 상기 차단밸브(62)의 개폐와 유량계(60)의 조절에 의해 분말통(61) 가압정도와 분말통(61)에 주입되는 유량 및 분말주입량이 조절되어 짐을 특징으로 하는 저압 플라즈마 용사시스템According to claim 1, wherein the powder feeder 2 is an argon pressurized cylinder 65 with a flow meter 60 is connected to the powder container 61, the blocking valve between the powder container 61 and the vacuum container (8) Consists of a hose with a (62), the opening and closing of the shut-off valve 62 and the adjustment of the flow meter 60, the degree of pressurization of the powder container 61 and the flow rate and powder injection amount injected into the powder container 61 Low pressure plasma spray system characterized by controlled load 제1항에 있어서, 상기 저압 플라즈마 용사시스템 제어조절계(7)는 플라즈마 불꽃형성 관련부, 용사기 이송장치부, 진공과 온도 관련부 및 그 외 주변장치의 제어조절을 중앙집권화시킬 수 있도록 구성됨을 특징으로 하는 저압 플라즈마 용사시스템.The method of claim 1, wherein the low-pressure plasma spray system control control system (7) is configured to centralize the control control of the plasma flame-forming portion, the thermal sprayer transfer portion, the vacuum and temperature associated portion and other peripheral devices. Low pressure plasma thermal spray system. ※ 참고사항 : 최초출원 내용에 의하여 공개되는 것임.※ Note: This is to be disclosed by the original application.
KR94007372A 1994-04-08 1994-04-08 A system for low-pressure plasma spray KR970010050B1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
KR94007372A KR970010050B1 (en) 1994-04-08 1994-04-08 A system for low-pressure plasma spray
KR2019950006790U KR200152006Y1 (en) 1994-04-08 1995-04-06 Water extracting apparatus from atmosphere

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Application Number Priority Date Filing Date Title
KR94007372A KR970010050B1 (en) 1994-04-08 1994-04-08 A system for low-pressure plasma spray

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KR950030745A true KR950030745A (en) 1995-11-24
KR970010050B1 KR970010050B1 (en) 1997-06-20

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KR100500430B1 (en) * 2002-12-06 2005-07-12 주식회사 피에스엠 Atmospheric pressure plasma processing apparatus and its process by gas suction method

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KR20030010798A (en) * 2001-07-27 2003-02-06 (주) 범창냉열 Water generator
KR20040038345A (en) * 2002-10-31 2004-05-08 (주)마스터라이프 인코포레이션 A drinking water generation apparatus
KR101102570B1 (en) 2008-10-29 2012-01-03 부경대학교 산학협력단 Accelerating condensation type cooking apparatus
KR101321299B1 (en) * 2013-01-29 2013-10-28 남광진 Air water system improved air inletting structure
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100500430B1 (en) * 2002-12-06 2005-07-12 주식회사 피에스엠 Atmospheric pressure plasma processing apparatus and its process by gas suction method

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KR200152006Y1 (en) 1999-07-15
KR970010050B1 (en) 1997-06-20
KR950030371U (en) 1995-11-20

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