KR910006924B1 - Process for making flavored rice covered with tray - Google Patents
Process for making flavored rice covered with tray Download PDFInfo
- Publication number
- KR910006924B1 KR910006924B1 KR1019890010770A KR890010770A KR910006924B1 KR 910006924 B1 KR910006924 B1 KR 910006924B1 KR 1019890010770 A KR1019890010770 A KR 1019890010770A KR 890010770 A KR890010770 A KR 890010770A KR 910006924 B1 KR910006924 B1 KR 910006924B1
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- South Korea
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- rice
- container
- tray
- minutes
- pressure
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/196—Products in which the original granular shape is maintained, e.g. parboiled rice
- A23L7/1965—Cooked; Precooked; Fried or pre-fried in a non-aqueous liquid frying medium, e.g. oil
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/10—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating materials in packages which are not progressively transported through the apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/34—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within the package
- B65D81/3446—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within the package specially adapted to be heated by microwaves
- B65D81/3453—Rigid containers, e.g. trays, bottles, boxes, cups
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Mechanical Engineering (AREA)
- Cereal-Derived Products (AREA)
Abstract
Description
본 발명은 트레이에 살균포장시킨 인스탄트 약밥의 제조방법에 관한 것으로, 특히 상온에서 장시간 보관되며, 취식시 통상의 약밥과 동일한 식감을 부여할 수 있는 취반조건과 포장조건을 갖도록 한 트레이포장 약밥의 제조방법이다.The present invention relates to a method for manufacturing instant medicine rice sterilized and packaged in a tray, in particular, the production of tray-packed medicine rice which is stored at room temperature for a long time and has cooking conditions and packaging conditions that can give the same texture as a conventional medicine rice during eating. Way.
종래 인스탄트화된 약밥은 없었으나 이와 유사한 파우치포장 오곡밥은 있었다. 이 파우치 포장 오곡밥의 제조방법은 먼저, 수세하여 물에 12시간 침지시킨 후 탈수시킨 쌀과 콩, 팥, 찹쌀, 수수를 통상의 방법으로 취반한 후 파우치(pouch) 상(170mm×130mm)의 나일론, 포리에치렌 포장재료에 담아 열밀봉한 것이었으나 내용물이 떡과 같은 형태로 변하여 외관과 맛면에서 매우 낮은 관능도를 보이고 보존기간도 1개월 밖에 되지 않는 등의 문제점이 있었다.There was no conventional instantized medicinal rice, but there was a similar pouch-packed five grain rice. The manufacturing method of this pouch-packed five-grain rice is first washed with water, immersed in water for 12 hours, and then dehydrated rice, beans, red beans, glutinous rice, and sorghum in a conventional manner, followed by nylon in a pouch (170 mm x 130 mm). In addition, it was sealed in PIE styrene packaging material, but the contents were changed into a rice cake-like form, showing very low sensory appearance and taste, and having a shelf life of only one month.
본 발명은 약밥을 대상으로 한 것으로서 상기한 종래의 문제점을 제거하기 위하여 고내열성과 산소의 차단성이 좋은 재질의 용기를 사용, 취반이 용기내에서 이루어지게 하고, 적정한 조건하에서 살균케하므로써 장기간의 보관이 가능하고, 전자레인지로 간단히 가열하여 통상의 약밥과 동일한 식감을 갖고 섭취할 수 있는 트레이포장 약밥의 제조방법을 제공하는데 그 목적이 있는 것이다The present invention is directed to medicine rice, in order to eliminate the above-mentioned problems, by using a container of high heat resistance and good oxygen barrier property, cooking is made in the container, sterilization under appropriate conditions for a long time The purpose of the present invention is to provide a method for manufacturing a tray-packed medicine rice that can be stored and can be easily ingested with the same texture as a conventional medicine rice by simply heating in a microwave oven.
본 발명은 3-4시간 침지한 후 탈수한 쌀과 전처리된 밤, 대추, 은행을 각각 7 : 1 : 1 : 1의 비율로 하여 PP와 EVOH 및 CPP의 라미네이트 적층제인 용기에 담고, 쌀의 1.1-1.5배의 물을 가하여 0.2-0.8Kg/cm2로 조절된 고압솥에 넣어 15-30분간 가열, 취반한 후 용기내의 산소를 질소 또는 탄산 가스로 공지의 방법에 따라 치환하고 투명한 뚜껑을 열밀봉하여 115℃-120℃하에서 1.1Kg/cm2의 압력으로 5분, 1.3Kg/cm2의 압력으로 5분, 1.5Kg/cm2의 압력으로 20-25분간 가열 살균한 후 냉수로 용기를 냉각시키도록 한것이다.In the present invention, after immersion for 3-4 hours, dehydrated rice, pretreated chestnut, jujube, and ginkgo are each in a container of laminate laminate of PP, EVOH, and CPP in a ratio of 7: 1: 1: 1. Add 1.5 times of water to the autoclave adjusted to 0.2-0.8Kg / cm 2 , heat and cook for 15-30 minutes, replace oxygen in the container with nitrogen or carbonic acid according to the known method, and open the transparent lid. sealed to the container by heating after 5 minutes at a pressure of 1.1Kg / cm 2 under a 115 ℃ -120 ℃, 5 minutes, and the pressure of 1.3Kg / cm 2, at a pressure of 1.5Kg / cm 2 20-25 bungan sterile water To cool it down.
상기에서 고압솥에 넣기 전의 쌀의 함수율은 33-35%이고, 밤은 약 60%이며, 대추는 23-26%이고, 은행은 약 55%의 함수율로 조정된 것이다.In the above, the water content of the rice before the autoclave is 33-35%, chestnut is about 60%, jujube is 23-26%, the bank is adjusted to the moisture content of about 55%.
용기와 뚜껑은 0.5925mm의 CPP와 0.015mm의 EVOH 및 0.5925mm의 PP를 각각 표면층과 중간층 및 내부층을 형성하도록 한 라미네이트 적층체이고, 여기에서 EVOH는 에틸렌 초산비닐 공중합물의 겐화물인 것이다.The container and lid are laminate laminates in which 0.5925 mm CPP, 0.015 mm EVOH, and 0.5925 mm PP are formed to form a surface layer, an intermediate layer and an inner layer, respectively, wherein EVOH is a genide of an ethylene vinyl acetate copolymer.
치환가스로는 질소, 탄산가스를 사용하며, 살균시에 3단계의 압력변동을 주는 것은 세균치사율을 높임과 동시에 제품을 장기간 보관할시에도 맛의 변화가 없도록 할뿐만 아니라 용기와 뚜껑이 가압가열시 변형되거나 파손되지 않게 하기 위한 것이다.Nitrogen and carbonic acid gas are used as the substitution gas, and the three-step pressure change during sterilization increases bacterial mortality and prevents the taste from changing even when the product is stored for a long time. To prevent damage or damage.
생산된 제품의 함수율은 약 65%를 유지한다.The moisture content of the produced product is maintained at about 65%.
본 발명에 따른 실험예를 이하에서 설명한다.An experimental example according to the present invention will be described below.
[실험예 1]Experimental Example 1
변동되는 1.1-1.5Kg/cm2의 압력하에서 살균온도 및 시간에 따른 내용물의 상온에서의 보존성과 맛을 측정하였다. 11℃-125℃의 범위내에서 시간을 각각 달리한 11개의 샘플을 3일에서 1년 6개월까지 6단계로 나누어 그 부패상태 및 맛의 변화도를 측정한 결과 115℃에서 35분간 살균한 경우와 120℃에서 30분간 살균한 경우의 내용물은 1년 6개월이 되어도 세균수가 g당 10개 이내였고 맛은 양호한 상태로 유지되고 있다는 결과를 얻었다.(표 1참조)The preservation and taste at room temperature of the contents with sterilization temperature and time under varying pressure of 1.1-1.5Kg / cm 2 were measured. When 11 samples with different times within the range of 11 ℃ -125 ℃ were divided into 6 stages from 3 days to 1 year 6 months, and the degree of decay and taste were measured and sterilized for 35 minutes at 115 ℃. After sterilization for 30 minutes at 120 ℃, the contents of the bacteria was less than 10 per g and the taste was maintained in good condition even after 1 year and 6 months (see Table 1).
[표 1]TABLE 1
* 부패 : ○는 세균수 g당 10개 이내, ×는 세균수 g당 10개 이상.* Corruption: ○ is less than 10 per g bacteria, × is more than 10 bacteria per g bacteria.
맛 : ○는 양호, △는 보통, ×는 불량.Taste: ○ is good, △ is normal, × is bad.
[실험예 2]Experimental Example 2
120℃하에서 살균압력을 가하였을 경우 용기의 변형도를 측정하였다. 1.0-2.0Kg/cm2의 범위내에서 30분간씩 행한 6개의 샘플과 1.1-1.5Kg/cm2의 범위내에서 각각 시간을 달리하여 가압한 5개의 샘플을 측정한 결과 1.1Kg/cm2에서 5분, 1.3Kg/cm2에서 5분, 1.5Kg/cm2에서 20분간 행한 샘플과 1.1Kg/cm2에서 5분, 1.3Kg/cm2에서 5분, 1.5Kg/cm2에서 25분간 행한 샘플은 용기와 뚜껑이 정상으로 있다는 결과를 얻었으며 이를 표 2에 기재하였다.When the sterilization pressure was applied at 120 ° C., the degree of deformation of the container was measured. As a result of measuring the five samples was pressurized by varying each time in the range of 6 samples performed in the range of 1.0-2.0Kg / cm 2 per 30 minutes and 1.1-1.5Kg / cm 2 at 1.1Kg / cm 2 5 minutes, and 5 minutes performed at 1.3Kg / cm 2, 1.5Kg / 2 20 bungan sample 5 minutes at 1.1Kg / cm 2 conducted in cm, 5 minutes at 1.3Kg / cm 2, 25 bungan at 1.5Kg / cm 2 Samples were obtained with the containers and lids in normal state and are listed in Table 2.
[표 2]TABLE 2
[비교예][Comparative Example]
종래의 파우치포장 오곡밥과 본 발명에 의하여 얻어진 약밥과의 보존기간에 따른 부패도와 맛을 비교하였다. 25±3℃에서 종래의 오곡밥은 3개월 이후가 되면 >10/g의 세균수를 보이고 맛은 1개월까지 보통을 유지하는데 반하여 본 발명에 의한 약밥은 1년에서도 세균수 <10/g과 양호한 맛을 유지하고 있다.(표 3참조)The decay and taste of the conventional pouch-packed five grain rice and the medicine rice obtained by the present invention were compared. At 25 ± 3 ℃, the conventional rice grain shows bacteria count of> 10 / g after 3 months and taste remains normal until 1 month, whereas the medicine rice according to the present invention has good bacteria count <10 / g Maintains the taste. (See Table 3.)
[표 3]TABLE 3
* 부패 : ○는 세균수 g당 10개 이내, ×는 세균수 g당 10개 이상.* Corruption: ○ is less than 10 per g bacteria, × is more than 10 bacteria per g bacteria.
맛 : ○는 양호, △는 보통, ×는 불량.Taste: ○ is good, △ is normal, × is bad.
이와 같은 본 발명은 트레이용기를 사용하므로써 내용물의 외관 및 맛을 고조시키고, 취반조건과 살균조건을 적정하게 맞추어 주므로서 통상의 약밥과 동일한 식감을 장기간에 걸쳐 유지함은 물론 취식시에도 전자레인지에 간단히 데워서 섭취할 수 있는 것이다.The present invention increases the appearance and taste of the contents by using a tray container, while maintaining the same texture as conventional medicine rice for a long time by adjusting the cooking conditions and sterilization conditions appropriately, as well as easily in a microwave oven when eating. It can be eaten warm.
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Application Number | Priority Date | Filing Date | Title |
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KR1019890010770A KR910006924B1 (en) | 1989-07-29 | 1989-07-29 | Process for making flavored rice covered with tray |
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KR1019890010770A KR910006924B1 (en) | 1989-07-29 | 1989-07-29 | Process for making flavored rice covered with tray |
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KR910002363A KR910002363A (en) | 1991-02-25 |
KR910006924B1 true KR910006924B1 (en) | 1991-09-14 |
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KR1019890010770A KR910006924B1 (en) | 1989-07-29 | 1989-07-29 | Process for making flavored rice covered with tray |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1118510C (en) * | 2000-04-26 | 2003-08-20 | 中国石化上海石油化工股份有限公司 | Process for preparing mother particles of polypropylene resin containing gingko leaf extract |
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KR20010079456A (en) * | 2001-07-20 | 2001-08-22 | 김해용 | Method for manufacturing the aseptic packing nutrient cooked rice |
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1989
- 1989-07-29 KR KR1019890010770A patent/KR910006924B1/en not_active IP Right Cessation
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1118510C (en) * | 2000-04-26 | 2003-08-20 | 中国石化上海石油化工股份有限公司 | Process for preparing mother particles of polypropylene resin containing gingko leaf extract |
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KR910002363A (en) | 1991-02-25 |
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