KR910003989B1 - Rugged clothe and its making method - Google Patents

Rugged clothe and its making method Download PDF

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KR910003989B1
KR910003989B1 KR1019880004413A KR880004413A KR910003989B1 KR 910003989 B1 KR910003989 B1 KR 910003989B1 KR 1019880004413 A KR1019880004413 A KR 1019880004413A KR 880004413 A KR880004413 A KR 880004413A KR 910003989 B1 KR910003989 B1 KR 910003989B1
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cloth
heated
fabric
mesh cloth
mesh
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Korean (ko)
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KR890015859A (en
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신남출
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신남출
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer

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Abstract

Surface fabric (3) which is unchanged even if it is heated on one side, and is composed of such fibers as rayon, acetate or cotton, is sewd to net fabric (2) which is composed of undrawn yarns and shrinked by heat in a way that the surface fabrics (3) are sewd to both side of net fabric (2). The sewd product are heated to let the net fabric (2) be shrinked, thus making the surface fabrics 93) be fuzzed. This fuzzed product features unique appearance, excellent aesthetic feel suitable for uses for interior decorations, seat covers, cushions, bed covers, etc.

Description

보풀린 봉합 포지 및 그 제조방법Fluffy Suture Forge and Manufacturing Method Thereof

제 1 도는 본 발명의 보풀린 봉합포지의 사시도.1 is a perspective view of the fluff suture paper of the present invention.

제 2 도는 본 발명의 봉합전의 사시도.2 is a perspective view before suture of the present invention.

제 3 도는 본 발명의 봉재후의 사시도.3 is a perspective view after sewing of the present invention.

제 4a 도는 본 발명의 수축전의 봉합상태 단면도, b는 본 발명의 수축후의 완성상태 단면도.4a is a closed state cross-sectional view before shrinkage of the present invention, and b is a completed state cross-sectional view after shrinkage of the present invention.

제 5a 도 및 제 5b 도는 본 발명의 표면천이 양면으로 봉합하여 양면 보풀린 포지의 단면도.5A and 5B are cross-sectional views of double-sided lint-free sutures of the surface transition of the present invention in both sides.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1 : 봉합포지 2 : 망사천1: suture cloth 2: mesh cloth

3 : 표면천 4 : 봉재선이다.3: surface fabric 4: seam.

본 발명은 폴리에스테르 미연신사로된 망사천에 각종 표면천(예컨대, 레이온이나 아세테이트계, 인조견, 면포등)을 봉합하여 이를 가열하여 망사천을 수축시켜서된 보풀린 봉합포지 및 그 제조방법에 관한 것이다.The present invention relates to a lint-free suture paper and a method of manufacturing the same by suturing various surface fabrics (for example, rayon or acetate-based, artificial dogs, cotton cloth, etc.) to a mesh cloth made of polyester unstretched yarn to shrink the mesh cloth. .

일반적으로 보풀린 포지를 실내장식이나, 방석, 의자카버, 쿠션, 침대 및 침구카버등은 물론 의류로도 사용하게 되는데 이의 모양이 특이하고 미적감각이 뛰어나 일반가정이나 또는 호텔 장식등의 치장물로서 사용하며, 각종 의류로도 사용하는 등의 다양한 용도를 가진 것이었다.Generally, lint-free cloth is used as interior decoration, cushion, chair cover, cushion, bed and bedding cover as well as clothing, and its shape is unusual and its aesthetic sense is excellent. It was used for a variety of applications, such as using a variety of clothes.

그러나 종래에는 상기와 같은 용도에 사용하기 위하여 보풀린 봉합포지를 제조하는 과정에서 신축성이 좋은 스판텍스사로된 천을 인장시킨 상태하에서 이에 인장시키지 않은 표면천을 재봉선으로 봉합하여 놓으면 탄성을 갖는 스판텍스천이 원상으로 복귀하면서 수축되어 이에 의하여 표면천이 천 자체는 수축되지 않고 봉재선이 없는 부위에서 표면천이 볼록 볼록 보풀어지도록하여서 보풀린 봉합포지를 제조하여 왔었다.However, in the prior art, in the process of manufacturing a lint-free suture for use in the above-mentioned applications, when the fabric is made of a good elastic spandex yarn and the surface fabric not tensioned is sewn with a seam, the elastic spandex fabric is original. It has been contracted by returning to thereby the surface transition cloth itself has not been contracted, and the surface fabric has been convexly convexly condensed at the site where there is no seam, thereby producing a fluff-sealed suture paper.

상기와 같은 종래의 방법은 스판텍스천을 인장시켜서 봉재하여야 하므로 천의 인장과정에서 전후좌우 인장력을 균일하게 가하여야하고 인장강도 또는 천이 파손되지 않을 정도의 탄성한도내에서 최대한 부여하여야하기 때문에 이에 따른 정확하고 일정한 인장력을 가하여야만 균일한 제품을 얻을 수 있게 되는 것이었다.In the conventional method as described above, the spantex fabric should be tensioned and sealed. Therefore, the tensioning force of the fabric should be applied uniformly before and after, and the maximum elasticity should be given within the elastic limit such that the tensile strength or the fabric will not be damaged. Only by applying a constant tensile force was able to obtain a uniform product.

그러나, 인장력을 균일하게 부여하는 과정이 어렵고 그 장치가 복잡하며 또한 재봉기로 재봉시에 이 겹쳐진 포지도 이동하기 때문에 사방에서 인장력을 균일하게 맞추기에 난점이 있는 것이어서 균일한 제품을 얻기에 어려울 뿐만 아니라 작업능률이 저하되어 생산성을 높일 수가 없는 것이었다.However, since the process of imparting tensile force uniformly is difficult, the device is complicated, and this overlapped forge is moved when sewing with a sewing machine, it is difficult to obtain uniform product because it is difficult to uniformly tension force in all directions. Work efficiency was reduced and productivity could not be increased.

본 발명자는 전술한 방법이 아닌 간단하면서 능률적인 새로운 제조방법 및 이 방법에 의한 포지를 발명하게 된 것으로, 폴리에스테르등과 같은 미연신사로된 망사천을 인장시키지 않고(예컨대, 레이온이나 아세테이트계, 인조견, 면포등)을 재봉선으로 봉함하므로서 재봉작업이 간편하고 재봉선 모양 또한 다양하게 나타낼 수 있는 목적과 함께 열에 의하여 망사천을 수축시키므로서 표면천의 보풀림이 자연스럽고 미감이 나는 보풀린 봉합포지 및 그 제조방법을 제공하는데 그 목적이 있는 것이다.The inventors of the present invention have invented a simple and efficient new manufacturing method and the forge according to this method, without stretching the mesh cloth made of unstretched yarn such as polyester (for example, rayon, acetate, artificial dogs). Lint-free suture cloth with natural and attentive surface cloth by shrinking the mesh cloth by heat with the purpose of making sewing work simple and sewing line shape also various by sealing with a sewing line. The purpose is to provide a method.

본 발명에 연관된 보풀린 포지는 폴리에스테르 등의 미연신사로 되는 망사천의 적어도 일표면에 가열하여도 변형되지 않는 표면천(예컨대, 레이온이나 아세테이트계, 인조견, 면포등)을 소정의 모양으로 봉재하는 공정과, 이 봉합된 포지를 소정의 온도로 가열하여 상기 망사천을 수축시키는 공정으로 제품을 완성하게 되는 보풀린 봉합포지 제조방법인 것이다.The fluffed forge according to the present invention is a surface cloth (eg, rayon, acetate, artificial dog, cotton cloth, etc.) that is not deformed even when heated to at least one surface of a mesh cloth made of unstretched yarn such as polyester, in a predetermined shape. And a method of manufacturing a fluff-sealed bag of pouches, which completes the product by a step of shrinking the mesh cloth by heating the sealed bag to a predetermined temperature.

또한 본 발명의 포지는 상기 봉재공정에서 망사천의 양면에 표면천을 소정모양으로 봉합하여 제조할 수도 있는 방법인 것이다.In addition, the forge of the present invention is a method that can be produced by sewing the surface fabric in a predetermined shape on both sides of the mesh cloth in the sewing process.

따라서 이와 같이된 본 발명의 제조방법은 그 작업 및 장치가 간편하여 작업능률이 향상되고 제품의 상태도 매우 우수함과 동시에 이와 같은 방법으로 제조된 보풀린 봉합포지는 그 생산단가가 저렴하고 제품이 우수하여 각종 침구, 침대, 의자카버 및 각종 장식용등에 용이하게 구입하여 사용할 수 있는 등의 효과가 수반되는 것이다.Therefore, the manufacturing method of the present invention as described above, the operation and the device is simple, the work efficiency is improved, and the state of the product is very excellent, and the fluff-sealed sachets produced in this way are cheap in production cost and the product is excellent. It is accompanied by the effect that can be easily purchased and used in various bedding, beds, chair carvers and various decorative purposes.

이하에서 본 발명을 좀더 구체적으로 설명한다.Hereinafter, the present invention will be described in more detail.

우선, 본 발명에 연관된 포지(1)는 폴리에스테르 미연신사 등을 원사로하여 제조된 망사천(2)에 변형되지 않는 레이온이나 아세테이트계, 인조견 및 면포등으로된 표면천(3)을 재봉선(4)으로 봉합하여 이를 열에 의하여 축소시켜서 표면천(3)이 보풀어 지도록 제조하여 얻어진 것이다.First, the forge 1 according to the present invention is a seam cloth (3) made of rayon or acetate-based, artificial dogs and cotton cloth that is not deformed to the mesh cloth (2) manufactured using polyester undrawn yarn or the like. It is obtained by suturing 4) and shrinking it by heat to make the surface cloth 3 fluff.

다음에 상기와 같은 본 발명의 제조방법을 설명하면 다음과 같다.Next, the manufacturing method of the present invention as described above is as follows.

본 발명의 포지(1)를 구성하기 위한 망사천(2)은 섬유의 방사과정에서 연신공정을 거치지 않은 일명 p.p 사의 폴리에스테르 미연신사를 원사로하여 수축성이 양호하도록 제조된 것이고, 보풀어지는 표면천(3)은 주로 열, 물 등의 외부조건에서도 변형되지 않는 레이온이나 아세테이트계, 인조견, 면포 등으로 제조된 것이며, 상기 망사천(2)과 표면천(3)을 봉합하는 봉사는 상기 망사천(2)의 재질과 동일 재질로 제조된 것이다.The mesh cloth (2) for constituting the forge (1) of the present invention is made of polyester non-stretched yarn of pp pp, which is not subjected to the stretching process in the spinning process of the fiber as a yarn, and is made to have good shrinkage, the surface cloth is fluffed (3) is mainly made of rayon, acetate-based, artificial dogs, cotton cloth, etc. which do not deform even under external conditions such as heat and water, and the service for sealing the mesh cloth (2) and the surface cloth (3) is the mesh cloth It is made of the same material as (2).

상기와 같이 된 망사천(2), 표면천(3), 봉사로 포지(1)를 제조하기 위한 봉재공정은 상기 망사천(2)의 일표면에 표면천(3)을 겹쳐놓고 상기 봉사로 재봉하여 그 재봉선(4)의 모양을 다양하게 나타나게 봉합하면 되는 것이다.The sewing process for manufacturing the cloth (2), the surface cloth (3), the forging (1) by the serving as described above is to superimpose the surface cloth (3) on one surface of the mesh cloth (2) and the Sewing is to sew so that the appearance of the sewing line (4) in various ways.

또한, 상기 재봉공정에서 망사천(2)의 양표면에 표면천(3)을 겹쳐서 재봉하여 봉합할 수도 있는 것이다.In addition, the sewing process may be sewn by overlapping the surface cloth (3) on both surfaces of the mesh cloth (2) in the sewing process.

이어서 상기의 봉합과정을 거친 포지(1)를 축소시키는 공정으로 봉재된 포지(1)를 텐터(Tenter)에서 상기 망사천(2)이 소요폭(예컨대, 0.75m,1.2m,1.5m)으로 축소되도록 여유를 두어 가장자리를 고정시키고, 200℃-250℃온도의 가열이나, 열풍을 투입하거나, 열수에 침적시키거나, 열전도성의 물체와 접촉을 30-50초 정도하여서 망사천(2)을 수축시킨다.Subsequently, the mesh cloth 2 is stretched from the tenter to the required width (for example, 0.75 m, 1.2 m, 1.5 m) in the process of shrinking the forge 1 which has undergone the above-mentioned sealing process. Allow the margin to shrink to fix the edges, and shrink the mesh cloth 2 by heating at 200 ° C-250 ° C, injecting hot air, by dipping in hot water, or by contacting a thermally conductive object for about 30-50 seconds. Let's do it.

이 가열에 의하여 망사천(2)이 소요폭(0.75m,1.2m, 1.5m)으로 수축되어 망사천(2)의 밀도가 조밀해지고 두께가 크게되어 강도가 큰 질긴천으로 됨과 동시에 열등의 외부조건하에서도 변형되지 않는 표면천(3)이 수축되지 않고 봉재선(4)이 없는 부위에서 상부로 보풀어지게 되어 본 발명의 보풀린 봉합포지(1)를 제조할 수 있게 되는 것이다.This heating causes the mesh cloth 2 to shrink to the required width (0.75m, 1.2m, 1.5m), densifying and increasing the thickness of the mesh cloth 2, resulting in a tough, high-strength cloth with high strength and at the same time. The surface cloth 3, which is not deformed even under the conditions, is not contracted and is fluffed to the upper portion in the absence of the seam 4, thereby making it possible to manufacture the fluffed sealing cloth 1 of the present invention.

따라서 본 발명의 제조방법은 그 장치가 간단하고 봉재방법이 간편하여 작업능률이 향상되고, 제품의 상태도 양호하고 또한 생산단가가 저렴하여 보급화가 용이하게 되는 것이다.Therefore, the manufacturing method of the present invention is that the device is simple and the sewing method is simple, the work efficiency is improved, the state of the product is good and the production cost is low, so that it is easy to spread.

[실시예 1]Example 1

폴리에스테르 미연신사로 된 망사천(2)과 인조견으로 된 표면천(3)을 본 발명의 제조방법으로하여 폭 1.2m(44")의 보풀린 봉합포지를 얻었으며, 이때의 봉재선(4)모양은 사각형태로 하였고, 열은 텐터기에서 250℃로 열풍가열하였으며, 가열시간은 30초로 하였다.Using a mesh cloth (2) made of undrawn polyester and a surface cloth (3) made of artificial dogs, a lint-free suture cloth having a width of 1.2 m (44 ") was obtained using the manufacturing method of the present invention. The shape was rectangular, the heat was heated by hot air at 250 ° C. in a tenter, and the heating time was 30 seconds.

[실시예 2]Example 2

폴리에스테르 미연신사로 된 망사천(2)과 아세테이트계로 된 표면천(3)으로하여 폭 1.5m(60")의 보풀린 봉합포지를 얻었고 이때의 봉재선(4) 모양은 꽃무늬 형태로 하였으며, 열은 200℃의 열수침적으로 50초 동안 침적시켰다.Using a mesh cloth (2) made of unstretched polyester and a surface cloth (3) made of acetate, a lint-free suture of 1.5 m (60 ") in width was obtained. At this time, the seam (4) was in the form of a floral pattern. Heat was deposited for 50 seconds with hydrothermal deposition at 200 ° C.

이와 같이 본 발명의 제조방법으로 얻어진 보풀린 봉합포지(1)는 전술한 이점과 마찬가지로 일반 보급화가 매우 저렴한 가격으로 되어 각종 장식이나 일반가정의 생활용품으로 사용하기에 용이하고, 상기와 같이 제조된 포지(1)의 제품상태가 매우 우수하여 더욱 미적감각을 나타내기 위한 장식용으로 사용할 수 있는 등의 다양한 특징을 가진 것이다.As described above, the fluff-sealed suture paper 1 obtained by the manufacturing method of the present invention is similar to the above-described advantages, so that the price of general diffusion is very low, so that it is easy to use as a decoration or household goods of general households, The product state of the forge (1) is very excellent and can be used as a decoration for showing a more aesthetic sense, such as having a variety of features.

Claims (3)

미연신사로 되고 가열축소되는 망사천(2)의 적어도 일측명에 가열하여도 불변형하는 표면천(3)을 소정의 모양으로 봉재하는 공정과, 이 봉합된 포지(1)를 소정온도로 가열하여 상기 망사천(2)을 수축시키는 공정으로 구성된 보풀린 봉합 포지의 제조방법.A step of sewing the unstrained surface cloth (3) in a predetermined shape even when heated to at least one side of the mesh cloth (2) being unstretched and heated and reduced, and heating the sealed forge (1) to a predetermined temperature. Method of producing a lint-free suture forge consisting of the step of shrinking the mesh cloth (2). 미연신사로 되고 가열축소되는 망사천(2)의 적어도 일표면에 가열하여도 불변형되는 표면천(3)(예컨대, 레이온이나 아세테이트계, 인조견, 면포등)을 봉합하여 이를 가열하여 망사천(2)의 수축으로 표면천(3)이 보풀어져서 된 보풀린 봉합포지.A surface cloth 3 (e.g., rayon, acetate, artificial dog, cotton cloth, etc.) which is unstretched and is invariant even by heating is heated on at least one surface of the mesh cloth (2) that is unstretched and heat-shrinked, and then heated to a mesh cloth ( The lint-free suture paper which the surface cloth (3) was fluffed by the contraction of 2). 제 1 항에 있어서, 상기 봉재공정이 망사천(2)의 양면으로 표면천(3)을 소정 모양으로 봉합하여 구성된 보풀린 포지의 제조방법.The method of manufacturing a fluffed forge according to claim 1, wherein the sewing process comprises sealing the surface fabric (3) in a predetermined shape on both sides of the mesh fabric (2).
KR1019880004413A 1988-04-16 1988-04-16 Rugged clothe and its making method KR910003989B1 (en)

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