KR900001785B1 - Winding method of stator for 3-phase ac generator - Google Patents
Winding method of stator for 3-phase ac generator Download PDFInfo
- Publication number
- KR900001785B1 KR900001785B1 KR1019850004268A KR850004268A KR900001785B1 KR 900001785 B1 KR900001785 B1 KR 900001785B1 KR 1019850004268 A KR1019850004268 A KR 1019850004268A KR 850004268 A KR850004268 A KR 850004268A KR 900001785 B1 KR900001785 B1 KR 900001785B1
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- Prior art keywords
- windings
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- group
- stator
- coil
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
- H02K15/085—Forming windings by laying conductors into or around core parts by laying conductors into slotted stators
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/06—Embedding prefabricated windings in machines
- H02K15/062—Windings in slots; salient pole windings
- H02K15/065—Windings consisting of complete sections, e.g. coils, waves
- H02K15/067—Windings consisting of complete sections, e.g. coils, waves inserted in parallel to the axis of the slots or inter-polar channels
- H02K15/068—Strippers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49009—Dynamoelectric machine
Abstract
Description
제1도는 본원 발명에 의한 분할파형 권선방법을 설명하기 위한 개략도.1 is a schematic diagram for explaining a divided waveform winding method according to the present invention.
제2도는 1상에 대응하며, 제1도에 도시된 방법에 의해 권선된 코일을 나타내는 사시도.FIG. 2 is a perspective view showing a coil wound in a manner corresponding to one phase and wound by the method shown in FIG.
제3도는 제2도의 A-A선 단면도.3 is a cross-sectional view taken along the line A-A of FIG.
제4도는 본원 발명에 의한 분할 집중 다층 권선법을 설명하기 위한 사시도.4 is a perspective view for explaining the divided concentration multilayer winding method according to the present invention.
본원 발명은 일반적으로 교류발전기 고정자의 권선방법에 관한 것이다. 일반적으로 차량이 더욱 소형 경량화되고 안락한 운행을 하게 됨에 따라, 3상 교류발전기는 더욱 소형 경량화되고, 고출력을 발생하기에 이르렀다. 이러한 경향은 고정자의 홈안에 끼워 맞추어지며 코일의 고충전률을 요하게 되고 생산비를 절감하기 위해 권선시간을 단축시킬 필요가 생겼다. 코일 삽입지그에 의해 고정자홈에 소정의 권선수를 가진 하나의 코일을 삽입하는 집중 권선방법이 3상 교류발전기 고정자의 권선방법의 한가지로 알려져 있다. 이러한 종류의 권선방법은 예를들면, 1975년 5월16일, 일본특개소 제 55804/1975호(발명의 명칭 : "회전전기기계의 고정자 및 그 코일권선방법")에 기재되어 있다. 그러나 이러한 권선방법은 충분히 고충전률을 제공하지는 못한다.The present invention relates generally to a winding method of an alternator stator. In general, as a vehicle becomes smaller and lighter and more comfortable to operate, a three-phase alternator has become smaller and lighter and generates high power. This tendency is to fit in the grooves of the stator, which requires a high charge rate of the coil and shortens the winding time to reduce production costs. The concentrated winding method of inserting one coil having a predetermined number of turns into a stator groove by a coil insertion jig is known as one of winding methods of a three-phase alternator stator. A winding method of this kind is described, for example, on May 16, 1975, in Japanese Patent Laid-Open No. 55804/1975 (name of the invention: "Stator of a Rotating Electric Machine and Its Coil Winding Method"). However, this winding method does not provide a sufficiently high charge rate.
1981년 10월24일, 일본특개소 제 13161/1981호(발명의 명칭 : "3상 교류발전기 고정자의 권선방법")에 분할 권선방법이 기재되어 있다. 코일의 고충전률을 제공하지만, 이러한 방법은 권선을 행할때, 고정자홈의 엇갈림배열에 분할코일을 하나씩 삽입하는 단계로 구성되어 있어 권선시간이 오래 걸린다.On October 24, 1981, Japanese Patent Application Laid-Open No. 13161/1981 (name of the invention: "winding method of stator of three-phase alternator") describes a divided winding method. While providing a high charge rate of the coil, this method consists of inserting split coils one by one into a staggered array of stator grooves when winding, which takes a long winding time.
1975년 4월25일, 독일특개 제 2348641호(발명의 명칭 : " 전기기계 또는 장치의 권선방법")에는 그 도면의 제7도에 분할 파형다층권선에 대해 나타내고 있지만, 이는 어쨋든 명백히 권선방법을 설명하고 있는 것은 아니다.German Patent Publication No. 2348641 (Invention: "Method of Winding Electrical Machines or Devices"), on April 25, 1975, shows a divided corrugated multilayer winding in FIG. 7 of the figure. It is not explaining.
그러므로 본원 발명은 고코일충전률을 제공하며, 권선시간을 단축시킬 수 있는 3상 교류발전기 고정자의 권선방법을 제공하는데 있다.Therefore, the present invention is to provide a winding method of a three-phase alternator stator that can provide a high coil charge rate, and can shorten the winding time.
본원 발명은 고정자코일을 분할해서 소정 피치씩 이 분할코일을 엇갈리게 하고, 사전에 코일삽입지그에 이들 코일을 끼워 맞추는 동시에 코일삽입지그와 함께 고정자홈안에 이들 코일을 삽입시킨다.The present invention divides the stator coils, staggers the split coils by a predetermined pitch, fits these coils in advance into the coil insertion jig, and simultaneously inserts these coils into the stator groove together with the coil insertion jig.
제1a도에 있어서, 교류발전기 고정자의 1상에 대응하는 파형권선(2a)는 권선피치(P)에 의해 치형상으로 성형되어 있다. 이 도면에는 도시되어 있지 않지만, 파형권선(2a)과 동일한 형상 및 피치를 가진 파형권선(2b)도 형성된다.In FIG. 1A, the waveform winding 2a corresponding to one phase of the alternator stator is formed into a tooth shape by the winding pitch P. As shown in FIG. Although not shown in this figure, a waveform winding 2b having the same shape and pitch as the waveform winding 2a is also formed.
제1b도에 있어서, 파형권선(2a)은 이 도면에 도시된 바와같이, 코일삽입지그의 안내봉(3)에 끼워 맞추어진다.In FIG. 1B, the
제1d도에 있어서, 파형권선(2d)은 코일피치(P)의 거리만큼 파형권선(2a)에 대해 엇갈리게 코일삽입지그의 안내봉(3)에 끼워 맞추어진다.In FIG. 1d, the corrugated winding 2d is fitted to the
제1c도에 있어서, 고정자(1) 및 고정자(1)의 홈이 성형 도시되어 있다. 제1d도에 도시된 파형권선 (2a), (2b)는 동시에 공지방법에 의해 제1c도에 도시된 홈(f)안으로 삽입된다.In Fig. 1c, the stator 1 and the grooves of the stator 1 are shown molded. The
제2도 및 제3도에 있어서, 1상에 대응하는 파형다층권선의 파형권선(2a), (2b)은 고정자홈(f)에 각각 삽입 되어 있다.2 and 3, the
제1도 내지 제3도는 교류발전기 고정자의 1상에 대응하는 파형권선법을 도시하고 있다. 3상권선은 예를들면 제1도의 방법에 의해 V및 W상의 권선을 감아서 권선으로 형성할 수 있으나 이들 권선은 두개의 홈에 의해 서로 엇갈려 있다.1 to 3 show the waveform winding method corresponding to one phase of the alternator stator. The three-phase winding can be wound into windings of the V and W phases, for example, by the method of FIG. 1, but these windings are staggered from each other by two grooves.
제1b도 및 제1d도는 각 파형권선((2a), (2b)이 코일삽입 지그의 안내봉(3)상에 감겨 있는 경우를 나타내고 있지만, 본원 발명은 특히 여기에 제한되어 있는 것은 아니다. 예를들면, 코일삽입지그의 축방향에 따라 제1b도 및 제1d도에 도시한 바와같이, 권선(2a), (2b)이 끼워 맞추어져 있지 않은 위치에 각 권선((2a), (2b)을 삽입할 수 있으며, 고정자홈(f)안에 이들 권선을 끼워 맞출 수 있는 것이다.1B and 1D show a case where each of the
제4도는 코일삽입지그의 안내봉(3)에 대해 교류발전기 고정자의 1상에 대응하는 집중권선(2a)을 끼워맞추는 방법을 나타낸다. 또 제4도의 분할집중 다층권선의 집중권선(2a), (2b)은 제1a도 내지 제1d도에 도시된 방법에 의해 고정자홈(f)안에 삽입할 수 있다.4 shows a method of fitting the
또 제4도에 도시된 분할집중 다층권선은 상기 분할파형 다층권선과 같은 방법으로 다상 다층 구성으로 할 수 있다.The divided concentrated multilayer windings shown in FIG. 4 can have a multiphase multilayer configuration in the same manner as the divided waveform multilayer windings.
본원 발명은 상기 방법으로 분할권선구조를 구성할 수 있으므로 분할 권선구조를 적용하지 않는 종래의 코일의 폭에 비교할 때, 제2도에 도시된 코일(2a) 또는 (2b)의 폭 (t2))을 축소시킬 수 있다. 그러므로 각 상의 코일의 겹쳐진 위치를 축소시킬 수 있으며, 따라서 코일충전률은 매우 향상될 수 있다. 더우기 본원 발명의 방법은 소정권선수로 임의로 분할하고, 코일피치(P)에 따라 코일을 분배하며, 이들 코일을 사전에 그리고 순차적으로 코일삽입지그(3)에 끼워 맞추며, 동시에 상기 코일삽입지그(3)에 의해 대응 고정자의 홈(5)안으로 이들 코일을 끼워 맞추는 것으로 이루어진다. 그러므로 본원 발명의 방법에 의하면 권선시간을 매우 단축시킬 수 있다.In the present invention, since the divided winding structure can be configured by the above method, the width t 2 of the
Claims (6)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP59125274A JPS619142A (en) | 1984-06-20 | 1984-06-20 | Winding method of stator for 3-phase ac generator |
JP125274 | 1984-06-20 |
Publications (2)
Publication Number | Publication Date |
---|---|
KR860000733A KR860000733A (en) | 1986-01-30 |
KR900001785B1 true KR900001785B1 (en) | 1990-03-24 |
Family
ID=14906015
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1019850004268A KR900001785B1 (en) | 1984-06-20 | 1985-06-15 | Winding method of stator for 3-phase ac generator |
Country Status (5)
Country | Link |
---|---|
US (1) | US4864716A (en) |
JP (1) | JPS619142A (en) |
KR (1) | KR900001785B1 (en) |
DE (1) | DE3522085A1 (en) |
GB (1) | GB2160797B (en) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6218952A (en) * | 1985-07-15 | 1987-01-27 | Mitsubishi Electric Corp | Armature of ac generator for vehicle, and its manufacture |
JP2523933B2 (en) * | 1990-04-26 | 1996-08-14 | 三菱電機株式会社 | Manufacturing method of stator |
DE4244699C2 (en) * | 1992-12-30 | 1996-07-25 | Statomat Spezialmaschinen | Method and device for producing a wave winding, in particular for three-phase generators |
US5802706A (en) * | 1995-08-21 | 1998-09-08 | General Electric Company | Apparatus for injecting stator winding coil groups into a stator core |
IT1286132B1 (en) * | 1996-06-28 | 1998-07-07 | Polytool S R L | EQUIPMENT AND PROCEDURE FOR THE FORMING AND INSERTING OF MULTI-LOBED COILS CONSTITUTING THE STATOR WINDING OF A |
US5881778A (en) * | 1997-03-18 | 1999-03-16 | Polytool S.R.L. | Method and apparatus for forming a multi-lobed winding for the stator of an alternator, and winding obtained thereby |
FI112412B (en) | 1997-04-18 | 2003-11-28 | Kone Corp | Process for producing the winding of an electric machine |
DE19739353A1 (en) * | 1997-09-08 | 1999-03-18 | Elmotec Elektro Motoren Tech | Method and device for producing a distributed wave winding |
JP3484412B2 (en) * | 2000-12-26 | 2004-01-06 | 三菱電機株式会社 | Method for manufacturing vehicle alternator and stator thereof |
US7143501B2 (en) | 2003-05-29 | 2006-12-05 | Visteon Global Technologies, Inc. | Method for assembly of an automotive alternator stator assembly with rectangular continuous wire |
DE10329572A1 (en) * | 2003-06-30 | 2005-01-20 | Robert Bosch Gmbh | Process for producing an electromagnetically excitable core |
DE102013226899A1 (en) * | 2013-12-20 | 2015-07-09 | Robert Bosch Gmbh | Method for introducing a winding of several strands by pulling into a round stator iron with grooves |
DE102013226875A1 (en) * | 2013-12-20 | 2015-07-09 | Robert Bosch Gmbh | Method for producing a polyphase winding for a stator of an electric machine |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2348641A1 (en) * | 1973-09-27 | 1975-04-24 | Siemens Ag | Stranded winding for electric machines and appts. - has wave-shaped loops running through slots and crossing over missing out occupied slots |
US4426771A (en) * | 1981-10-27 | 1984-01-24 | Emerson Electric Co. | Method of fabricating a stator for a multiple-pole dynamoelectric machine |
US4520287A (en) * | 1981-10-27 | 1985-05-28 | Emerson Electric Co. | Stator for a multiple-pole dynamoelectric machine and method of fabricating same |
-
1984
- 1984-06-20 JP JP59125274A patent/JPS619142A/en active Pending
-
1985
- 1985-06-15 KR KR1019850004268A patent/KR900001785B1/en not_active IP Right Cessation
- 1985-06-17 GB GB08515319A patent/GB2160797B/en not_active Expired
- 1985-06-20 DE DE19853522085 patent/DE3522085A1/en active Granted
-
1987
- 1987-06-11 US US07/060,239 patent/US4864716A/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
GB8515319D0 (en) | 1985-07-17 |
US4864716A (en) | 1989-09-12 |
KR860000733A (en) | 1986-01-30 |
DE3522085C2 (en) | 1988-08-25 |
GB2160797B (en) | 1987-08-12 |
DE3522085A1 (en) | 1986-01-02 |
GB2160797A (en) | 1986-01-02 |
JPS619142A (en) | 1986-01-16 |
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