KR890001555B1 - A process for the production of a dried rice - Google Patents
A process for the production of a dried rice Download PDFInfo
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- KR890001555B1 KR890001555B1 KR1019860007115A KR860007115A KR890001555B1 KR 890001555 B1 KR890001555 B1 KR 890001555B1 KR 1019860007115 A KR1019860007115 A KR 1019860007115A KR 860007115 A KR860007115 A KR 860007115A KR 890001555 B1 KR890001555 B1 KR 890001555B1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/196—Products in which the original granular shape is maintained, e.g. parboiled rice
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/40—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution
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Abstract
Description
본 발명은 건조반의 제조방법에 관한 것이다. 보다 상세히 설명하면 함수 쌀에 소량의 물을 가해 1~2kg/㎠ 압력하에서 취반함으로써 취반미의 입자간의 결착을 방지하여 결착미 생성을 억제하고, 건조시 고온과 저온의 건조 조건을 잘 조합하여, 균열미의 생성을 억제시키고 복원 후 원래의 밥과 동일한 제품을 얻게함을 특징으로 하는 건조반의 제조방법에 관한 것이다.The present invention relates to a method for producing a dry board. In more detail, a small amount of water is added to the brine rice to be cooked under a pressure of 1 to 2 kg / cm 2 to prevent cohesion between particles of the cooked rice, thereby suppressing the formation of the bound rice, and combines high and low temperature drying conditions during drying It relates to a method for producing a dry board, characterized in that it suppresses the formation of cracked rice and obtains the same product as the original rice after restoration.
상기한 복원방법은 통상의 취반 방법과 동일하지만 그 시간이 10~15분 정도로 단축되며, 반미의 복원상태가 통상의 것과 동일하여 라면등의 인스탄트 식품 대용으로 적절하다.The restoration method is the same as the conventional cooking method, but the time is shortened to about 10 to 15 minutes, and the anti-American restoration state is the same as that of the ordinary one, which is suitable for replacing instant food such as ramen.
종래 여러종류의 발명이 개시된 바, 이들을 크게 분류해보면 레토르트식품, 통조림, 컵라면 형태의 식품, 동결 건조식의 비빔밥, 물말은 밥 등으로 나눌 수 있다. 특히 특허출원 공고 제79-1534호는 즉석미의 제조방법을 개재하고 있는바, 이 방법은 압압시 결착을 방지하기 위하여 글리세린, 지방산 에스테르, 슈가 에스테르 등의 계면활성제 또는 식용유지나 탈크를 혼합한 후 증자에 의해 α화 하는데, 이러한 계면활성제 등의 화합물이 함유된 밥을 계속적으로 먹을 경우엔 인체에 전혀 해가 없다고 할 수 없다. 또한 최근에는 글리세라이드 등을 미량이라 할지라도 장기적으로 복용하면 인체에 해롭다는 것이 밝혀졌다.Conventionally, various kinds of inventions have been disclosed, and when they are broadly classified, they can be divided into retort foods, canned food, foods in the form of cup noodles, freeze-dried bibimbap, and powdered rice. In particular, Patent Application Publication No. 79-1534 discloses a method for preparing instant rice, which is a method for preventing binding during pressing, and after mixing surfactants such as glycerin, fatty acid esters and sugar esters or edible oils and talc It is α-induced by the cooker, and it is not said that there is no harm to the human body when the rice containing the compound such as surfactant is continuously eaten. Recently, even small amounts of glycerides have been found to be harmful to the human body in the long term.
특허출원 공고 제73-210호는 200~300℃로 가열된 황산석회 또는 황산고토, 염화나트륨을 잡곡입에 투입, 교반하여 2~4분간 α화 하는 것으로서, 상기 무기성분이 일반적으로 인체에 무해하다고는 하지만 황산석회 또는 황산고토 등은 인체내에서 결석등을 유발할 우려가 있으며, 또한 비경제적이다.Patent Application Publication No. 73-210 discloses a solution prepared by stirring and stirring lime sulphate, koto sulphate, and sodium chloride heated to 200 to 300 ° C. in a mixed grain for 2 to 4 minutes, and said the inorganic component is generally harmless to humans. However, lime sulfate or koto sulfate may cause stones in the human body, and is also uneconomical.
특허출원 공고 제76-88호는 즉석 팽화식품의 제조방법에 관한 것으로서, 이 방법 역시 글리세린으로 α화시키는 상기의 방법을 그대로 이용하고 있는 단점을 갖고 있다.Patent application publication No. 76-88 relates to a method for producing an instant expanded food, and this method also has the disadvantage of using the above-described method of α-degradation with glycerin.
그외에도 구연산이나 조미료를 사용하는 방법(특허출원 공고 제66-926호), 비타민을 사용하는 방법(예, 특허출원 공고 제66-808호), 미생물을 이용하는 방법(예, 특허출원 공고 제68-289호), 열가소성 포장대에 밀봉하고, 이를 고온에서 가열하여 밥을 만드는 방법(예, 특허출원 공고 제86-369호) 등의 여러가지 방법이 있으나, 이러한 방법들은 취반미의 장기 저장에 문제가 되는 쌀 전분의 노화방지를 위해 첨가물 사용하였거나 전처리를 하였으므로 복원 후 원래의 밥과는 그 맛이 다르다.In addition, citric acid and seasonings are used (Patent Application Publication No. 66-926), vitamins are used (Example, Patent Application Publication No. 66-808), microorganisms are used (Example, Patent Application Publication No. 68 -289), the method of sealing in a thermoplastic packaging and heating it at a high temperature to make rice (e.g., Patent Application Publication No. 86-369), but these methods are problematic for long-term storage of cooked rice. The additives were used to prevent the aging of the rice starch, or the pretreatment was different from the original rice after restoration.
본 발명자들은 상기한 문제점을 해결하기 위하여 예의 연구 검토한 결과, 즉석 식품은 아무래도 복원 후 원래의 맛을 낼 수 없다고 판단하여 반 즉석식품을 제조함으로써, 상기 결점을 제거하여 본 발명을 완성하게 되었다.As a result of earnestly researching and solving the above-mentioned problems, the present inventors have determined that the instant food may not have the original taste after restoration.
하기에 본 발명을 상세히 설명한다.The present invention is described in detail below.
제1공정 취반공정1st process cooking process
원료인 백미 또는 현미를 수세한 후, 충분한 시간동안 물에 침지시켜, 쌀 내부에 20~30중량%의 수분이 함유되도록 한다. 이 함수미에 대하여 약 0.3~0.8배, 바람직하게는 0.3~0.5배의 물을 가하고, 1.0~2.0kg/㎠의 압력하에서 10~15분간 취반한다.After washing raw material white rice or brown rice, it is immersed in water for sufficient time so that 20-30 weight% of water may be contained in rice. About 0.3-0.8 times, preferably 0.3-0.5 times of water is added with respect to this moisture beauty, and it cooks for 10 to 15 minutes under the pressure of 1.0-2.0 kg / cm <2>.
제2공정 건조공정Second process drying process
이렇게 취반된 밥은 꼬들꼬들하여, 결착성이 낮아 엉기지 않으므로, 얇게 펴서 건조한다. 건조시 조건에 따라 건조미의 균열정도가 달라지므로 단순한 열풍 건조 공정으로는 균열정도가 낮은 건조미를 얻을 수 없다.The rice cooked in this way is pinched, and since it is low in binding property and does not clump, it spreads thinly and it dries. Since the cracking degree of dried rice varies depending on the drying conditions, dry rice with low cracking degree cannot be obtained by a simple hot air drying process.
건조시 균열이 발생하는 것을 억제하기 위하여, 취반후, 서냉하여 60~90℃ 온도에서 30~60분간 1차 건조시킨 후, 20~30℃, RH 80~90% 조건으로, 10~20시간 건조시켜 최종 수분 함량이 15% 이하가 되록 한다.In order to suppress the occurrence of cracks during drying, after cooling, slow cooling and primary drying for 30 to 60 minutes at a temperature of 60 ~ 90 ℃, then dried for 10 to 20 hours at 20 ~ 30 ℃, RH 80 ~ 90% conditions The final moisture content is less than 15%.
이렇게하여 얻은 건조미는 복원하면 원래의 밥과 동일한 맛을 갖는것을 특징으로 한다.The dried rice thus obtained is characterized by having the same taste as the original rice when restored.
수송등의 문제를 해결하기 위하여, 상기 건조반을 압압하여 원형의 1/2~1/5로 만들 경우에도 취반하여 복원시키면 원래 밥과 동일한 제품으로 되는것이 판명되었다.In order to solve the problem of transportation, it has been found that even when the drying plate is pressed into 1/2 to 1/5 of the original shape, it is cooked and restored to become the same product as the original rice.
이하 실시예 및 시험예로서 본 발명을 상세히 설명한다.Hereinafter, the present invention will be described in detail with Examples and Test Examples.
본 발명의 특징을 설명하기 위하여 공정별로 발명의 시험예를 설명하면 다음과 같다.In order to explain the features of the present invention, a test example of the invention will be described as follows.
가. 취반공정end. Cooking Process
[시험예 1][Test Example 1]
백미 1kg을 수세한 후 약 3l의 물에 1시간동안 침지시킨 후 탈수한다.After washing 1kg of white rice, it is immersed in about 3l of water for 1 hour and then dehydrated.
탈수된 백미에 하기표 1에 나타낸대로 물을 가한뒤 1.5kg/㎠의 압력하에서 15분간 취반한다. 가수량과 결착미 생성율과의 관계를 하기표 1에 나타낸다.Water is added to the dehydrated white rice as shown in Table 1, followed by cooking for 15 minutes under a pressure of 1.5 kg / cm 2. The relationship between the amount of hydrolyzate and the rate of binder formation is shown in Table 1 below.
[표 1]TABLE 1
상기 표 1에서 알 수 있는 바와같이, 가수량이 0.8배 보다 많은 경우에는 결착미 생성율이 높아져 건조 작업시에 곤란하고 수분함량이 높아져 건조하는 동안 노화될 가능성이 높다. 또한 0.3배 보다 적은 경우에는 취반이 곤란하다. 따라서 바람직한 가수량은 0.3~0.8배로서, 이 범위에서 가공하는 경우에 결착미 생성율 및 수분 함량이 낮다.As can be seen from Table 1, when the amount of the hydrolyzate is more than 0.8 times, the rate of formation of the condensed rice is high, which is difficult during the drying operation, and the moisture content is high, which is likely to age during drying. In addition, when less than 0.3 times, cooking is difficult. Therefore, the preferred amount of hydrolysis is 0.3 to 0.8 times, and when the processing in this range, the amount of binding fines produced and the water content is low.
[시험예 2][Test Example 2]
시험예 1과 동일한 방법으로 실시하되, 가수량을 0.4배로 하고 취반압력 및 취반시간의 조건을 하기표 2에 나타낸대로 하여 시험한다. 각각의 조건하에서 얻은 결과, 즉 취반 후의 수분함량(%) 및 복원시간(분)을 표 2에 나타낸다.The test was carried out in the same manner as in Test Example 1 except that the amount of water was increased to 0.4 times and the conditions for the cooking pressure and the cooking time were tested as shown in Table 2 below. The results obtained under each condition, that is, the water content (%) and the recovery time (minute) after cooking are shown in Table 2.
[표 2]TABLE 2
*) 90% 호화기준*) 90% luxury standard
**) 복원온도 : 70℃**) Restoration temperature: 70 ℃
표 2에서 알 수 있는 바와같이 취반압력이 1.0kg/㎠보다 낮은 경우에는 복원시간이 일반 조리시간과 비슷해지며, 수분함량이 높아 건조시간이 길어지게되어 건조중 노화될 가능성이 있다. 또한 2.0kg/㎠보다 높은 경우에는 취반후의 수분함량은 낮아지지만 취반온도가 너무 높아져 탄화가 많이 일어나 수율면에서 바람직하지 못하다. 또한 복원시 밥의 질감 측면에서도 1.0kg/㎠보다 낮은 경우에는 너무 질고, 2.0kg/㎠보다 높은 경우에는 다소 강한 질감의 밥이 얻어져 바람직하지 못하다. 따라서 1.0~2.0kg/㎠에서의 취반이 바람직하다.As can be seen from Table 2, when the cooking pressure is lower than 1.0kg / ㎠ the recovery time is similar to the normal cooking time, the moisture content is high, the drying time is long, there is a possibility of aging during drying. In addition, when the content is higher than 2.0kg / cm 2, the water content after cooking becomes low, but the cooking temperature becomes too high, so that carbonization occurs a lot, which is not preferable in terms of yield. In addition, when it is lower than 1.0kg / cm 2 in terms of texture of the rice during restoration, too strong texture is obtained when it is higher than 2.0kg / cm 2, which is not preferable. Therefore, cooking at 1.0-2.0 kg / cm <2> is preferable.
[시험예 3][Test Example 3]
시험예 1과 동일한 방법으로 실시하되, 가수량을 0.4배로 하고 α화도와 복원시간과의 관계를 표 3에 나타낸다.In the same manner as in Test Example 1, the amount of water is 0.4 times, and the relationship between the degree of α degree and the recovery time is shown in Table 3.
[표 3]TABLE 3
H0: 초기경도H 0 : Initial Hardness
Ht: t시간 후의 경도H t : hardness after t hours
HL: 최종경도H L : final hardness
나. 건조공정I. Drying process
[시험예 4][Test Example 4]
시험예 1과 동일한 방법으로 취반하여(가수량 : 0.4배) 온도별로 수분함량이 15% 정도로 되기까지 건조하여 균열미 생성율을 시험하고 표 4에 나타낸다.It was cooked in the same manner as in Test Example 1 (water content: 0.4 times) and dried until the moisture content was about 15% for each temperature, and the crack formation rate was tested and shown in Table 4.
[표 4]TABLE 4
상기 표 4에서 알 수 있는 바와같이 상법에 의해 항온으로 계속 건조할 경우 균열미가 생성되어 제품의 가치를 떨어뜨리므로 균열미 생성을 억제하기 위하여 시험에 5와 같이 건조온도를 변화시키면서 건조를 행하였다.As can be seen from Table 4, if drying continues at a constant temperature by the conventional method, cracked rice is formed to decrease the value of the product. Thus, drying was performed while changing the drying temperature as shown in Test 5 to suppress cracked rice. .
나. 건조공정I. Drying process
[시험예 5][Test Example 5]
시험예 1과 동일한 방법으로 취반하되(가수량 : 0.4배) 건조 조건에 따른 수분함량 및 균열미의 생성율 관계를 시험하고 결과를 표 5에 나타낸다.It was cooked in the same manner as in Test Example 1 (water content: 0.4 times), and tested the relationship between the water content and the cracking production rate according to the drying conditions, and the results are shown in Table 5.
[표 5]TABLE 5
상기 표 5에서 알 수 있는 바와같이 고온에서 계속 건조시키는 경우에 수분함량이 20~50% 이하로 떨어지면 균열미가 급격히 생성되므로 수분함량이 20~25%가 된 후에는 낮은 온도에서 서서히 건조해야 균열미 생성이 억제됨을 알 수 있다.As can be seen in Table 5, if the moisture content drops to 20 to 50% or less when it is continuously dried at a high temperature, cracks are rapidly generated. After the water content reaches 20 to 25%, dry slowly at a low temperature. It can be seen that production is suppressed.
[시험예 6][Test Example 6]
통상의 방법으로 지은밥과 본 발명의 방법에 따른 건조반을 복원하여 얻은 밥의 외관, 냄새, 맛, 조직감, 및 전체적인 면을 비교하고 결과를 하기표 6에 나타낸다.The appearance, smell, taste, texture, and overall appearance of the cooked rice and the rice obtained by restoring the drying board according to the method of the present invention by a conventional method are compared and the results are shown in Table 6 below.
검사기준은 다음과 같다.The inspection criteria are as follows.
10 : 가장 좋다. 4 : 보통이다.10: the best. 4: Normal.
8 : 대단히 좋다. 2 : 약간 나쁘다.8: Very good 2: a little bad
6 : 약간 좋다. 0 : 대단히 나쁘다.6: Slightly good 0: Very bad
[표 6]TABLE 6
[실시예 1]Example 1
백미 1kg을 수세한 뒤 약 3l의 물에 1시간동안 침지시킨 후 탈수한다. 탈수된 백미에 400ml의 물을 첨기한 후 1.5kg/㎠의 압력하에서 15분간 취반한다. 취반된 백미를 60℃에서 1시간 1차 건조시킨 후, 25℃에서 18시간 건조시켜 균열미의 생성이 최소가 되도록 한다.After washing 1kg of white rice, it is immersed in about 3l of water for 1 hour and then dehydrated. 400 ml of water is added to the dehydrated white rice and cooked for 15 minutes under a pressure of 1.5 kg / cm 2. The cooked white rice is first dried at 60 ° C. for 1 hour and then dried at 25 ° C. for 18 hours to minimize the formation of cracked rice.
[실시예 2]Example 2
현미 1kg을 수세한 후 약 3l의 물에 침지시킨 후 탈수한다. 탈수된 현미에 300ml, 500ml 또는 700ml의 물을 첨가한 후, 2kg/㎠의 압력하에서 10분간 취반한다. 취반된 현미를 90℃에서 30분간 1차 건조시킨 후 20℃에서 20시간 건조시켜 균열미의 생성을 최소가 되도록 한다.After washing 1kg of brown rice, immerse in about 3l of water and dehydrate. 300 ml, 500 ml or 700 ml of water is added to the dehydrated brown rice and then cooked for 10 minutes under a pressure of 2 kg / cm 2. The cooked brown rice is first dried at 90 ° C. for 30 minutes and then dried at 20 ° C. for 20 hours to minimize the formation of cracked rice.
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KR1019860007115A KR890001555B1 (en) | 1986-08-27 | 1986-08-27 | A process for the production of a dried rice |
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KR1019860007115A KR890001555B1 (en) | 1986-08-27 | 1986-08-27 | A process for the production of a dried rice |
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WO2007090296A1 (en) * | 2006-02-07 | 2007-08-16 | Bühler AG | Method for the treatment of rice |
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KR100440459B1 (en) * | 2002-06-10 | 2004-07-14 | 전재형 | Horizontal cylindrical parking equipment |
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WO2007090296A1 (en) * | 2006-02-07 | 2007-08-16 | Bühler AG | Method for the treatment of rice |
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