KR870001620B1 - Polyhedral cigar manufacturing process and device - Google Patents

Abstract

Process and device to manufacture polyhedral cigar are presented. Thus, tobacco leaves are crushed and treated with alcohol and acetone to remove nicotine. To remove tar, the leaves are treated with methylene chloride and CCl4. The device consists of two formative rollers, an uneven blade, a flat blade, a rolling mill, and a conveyer belt.

Description

Method and apparatus for manufacturing primrose type artificial tobacco

1 is a schematic side view of a manufacturing apparatus according to an embodiment of the present invention.

Figure 2 is a front view of the braid used in one embodiment of the present invention.

Figure 3 is a perspective view of a plate leaf showing a state that is molded in the form of a vinegar by the apparatus of the present invention.

4 is a front view of the braid according to another embodiment of the manufacturing apparatus of the present invention.

FIG. 5 is a schematic side view of the manufacturing apparatus showing the shape of the cut grass by the FIG. 4 braid; FIG.

* Explanation of symbols for main parts of the drawings

1, 1 ', 11, 11': Molding roller 2, 12, 12 ': Uneven braid

3, 13: flat braid 6, 16, 16 ': main part

7, 17, 17 ': iron 8, 18: platelet

9, 19: band body

The present invention relates to a method and a device for producing an artificial vinegar having low content of nicotine and tar.

Artificial tobacco was prepared in the form of a plate using tobacco, bone, proton bone, dicots, extraordinary lobe, basma scrap, etc., powdered and mixed with pressure-sensitive adhesive, followed by electrodeposition, adhesion, saturation, papermaking, and rolling. .

The artificial tobacco prepared in this way is called a plate-like leaf, and when used, it is used in combination with the leaf tobacco by cutting in the form of vinegar like leaf tobacco. Plate leaf is usually used in combination with leaf tobacco, so should be cut to the same size as the tobacco tobacco bark. Unlike leaf tobacco, powdery raw materials are adhered by adhesives or adhesives, so there are many short angles when cutting. Appeared, resulting in a decrease in yield.

In addition, the conventional leaflets were prepared without removing the tar and nicotine harmful components, it was recognized that artificial leaflets are used only for the production of low-quality tobacco.

The present invention is to solve the above-mentioned problems of the conventional platelets, raw materials such as golgol, quantum bone, dichotomy, extraordinary lobe, basma scrap and the like by sequentially processing with solvents of different polarity step by step, such as nicotine and tar To provide a method and apparatus for effectively removing and powdering the harmful components of the mixture, then mixing with the adhesive and preparing in the form of vinegar.

The treatment of the solvent is carried out after the raw materials are divided into suitable sizes and then processed or powdered.

When treating the solvent, the first treatment with a polar solvent such as water and alcohol to remove nicotine, and then secondly extracted with acetone with a moderate polarity to remove residual nicotine and non-polarity such as methylene chloride, carbon tetrachloride with little polarity The tar component is removed by third treatment with a solvent.

The step-by-step treatment by dividing the solvent by polarity is to extract as much nicotine and tar as possible and at the same time to recover the treated solvent to facilitate reuse.

In addition to nicotine or tar, the extract obtained as a result of the three-stage extraction resulted in the extraction of a flavor substance at the same time. The extract extracted with a polar solvent was fractionally distilled to separate the flavor substance, and the taste substance was treated again as a raw material for flavoring. Use to adjust the

Since the raw material from which nicotine and tar are removed by the aforementioned solvent treatment becomes a circulating raw material which is almost free of nicotine and tar, it is dried, pulverized and powdered, mixed with an adhesive, and sent to the edible artificial artificial tobacco forming process.

An example of the edible type artificial tobacco forming process is explained by adding a pressure-sensitive adhesive such as sodium carboxymethyl cellulose to the raw material powder obtained in the above-mentioned step, adding water to make a dough, and then mixing the two rolling rollers completely. After passing through the forming rollers, make them into a plate shape and at the same time, cut out the plate-shaped body from the forming rollers using a concave-convex braid and a flat plate braid into a band with a width of about 0.9-11m / m and dry it to about 10% moisture content. Cut about 2-3cm.

When passing through the forming roller, it is possible to make the tobacco band produced by changing the rotational speed of the forming roller and the linear speed of the conveyor belt slightly to improve the swellability.

In addition, if necessary, before or after cutting the tobacco band, it is advisable to mix the preservative, humectant, and deodorant material with about 11-12% of the moisture content, and then to adjust for 1-2 hours.

Thus prepared artificial primrose tobacco can be used in combination with the vinegar of the leaf tobacco as in the conventional leaflets, or can be wound alone to be produced as a winding.

According to the present invention described above, since artificial tobacco is manufactured in the form of a vinegar in advance in the process of molding into a plate-like leaf shape, there is no rapeutic phenomenon due to the occurrence of short angles appearing when making the vinegar by cutting it into a conventional plate-like leaf. In addition to less loss, the working environment of the tobacco is improved, and nicotine and tar are removed during processing of raw materials, and at the same time, only the extracted flavored substances are added, so that the flavor is maintained, and artificial tobacco such as first-aid tobacco with low nicotine and tar content is maintained. Is obtained.

In addition, according to the present invention, since nicotine and tar are removed, the solvent having a different polarity may be treated in a stepwise manner, thereby facilitating recovery of the solvent and facilitating separation of the smelly substance, thereby reducing the production cost.

Next, an apparatus for producing primrose tobacco will be described by way of example.

1 to 3 are schematic side views of a device showing an embodiment of the manufacturing apparatus of the present invention, a front view of a braid used in the present invention, and a perspective view of a plate leaf formed in the shape of a vinegar according to the present invention. The apparatus of the present invention in the embodiment consists of two forming rollers (1) (1 ') and two uneven and flat plate braids (2) (3) attached together to either of the forming rollers (1) and forming rollers. (1) (1 ') is provided with a conveyor belt (5) for conveying raw material rolling rollers (4) and (4') and molded tobacco plants in the upper and lower parts of the bar (2) and (3). As shown in FIG. 2, one has an uneven braid (2) having recesses (6) and convex portions (7) with a spacing of 0.9-1.1 m / m and the other is a flat braid (3). ), The convex portion 7 is connected below the one side forming roller 1, and the flat plate braid 3 is in contact with the forming roller 1 above. It is.

The apparatus of the present invention as described above is formed into a plate-like leaf (8) when the raw material of the plate-like form of dough passes between two rolling rollers (4) (4 ') and forming rollers (1) (1'). It comes out in a state that is attached to the main surface of the roller (1) and the plate-like leaf (8) coming out first comes in contact with the concave-convex braid (2), which is placed below the forming roller (1), and the convex portion of the concave-convex blade (2) (7) separates the plate leaf (8) corresponding to the part from the forming roller (1), and the other part is still attached to the roller (1) and passes through the recess (6) as it is. Results The paths of the leaflets 8 are staggered at intervals, split into multiple bands 9 of width 0.9-1.1 m / m, and then in contact with the convex portion 7. Only the first drop on the conveyor belt (5), still attached to the forming roller (1) of the uneven braid (2) The remaining band bodies 9 passing through the recesses 6 are separated from the forming roller 1 in the next order by the flat plate braid 3 placed on the upper side, and are transported off the conveyor belt 5.

At this time, in the present invention, when the linear speed of the conveyor belt 5 is slightly lower than the rotational speed of the forming rollers 1, 1 ', the band body 9 to be formed is molded into a tortuous form with a severe wrinkle and thus the band body ( 9) can also be provided with swelling properties.

The band-shaped body 9 in the form of a long edible grass thus formed is dried and cut into 2-3 cm in length, and then subjected to a roughening treatment to obtain artificial edible flowers of the edible grass type.

According to the above-described apparatus of the present invention, it is possible to simultaneously shape the plate into two pieces of rollers and the uneven blades and the plate braids, and to form the cutting pieces into the bands of the grass type at the same time. There is no short-circuit or falling off caused by the separate step, so that there is no loss of artificial tobacco, and it is possible to impart swelling properties to the molded grass, and also to improve the drawing process. .

4 and 5 are exemplary side views of a braid according to another embodiment of the present invention and an apparatus using the same. In this embodiment, two uneven braids 12 are used in this example in which the previous example uses one braid as the uneven braid. 12 'is the same as in the previous embodiment.

That is, the braid is attached to the two forming rollers 11 and 11 'and the one forming roller 11 provided with the Youngwoo raw material rolling rollers 14 and 14' and the conveyor belt 15 of this example. The same as the above, but the previous example uses one uneven braid (2) and a flat plate braid (3). In this example, the braid has two uneven braids (12) and 12 'and one flat braid ( 13).

In this case, the uneven blades 12 and 12 'are formed with concave portions 16 and 16' and convex portions 17 and 17 ', respectively, to form the platelets 18 between the forming rollers 11 and 11'. Formed into a plurality of band bodies 19 by sequentially contacting the concave portions 16, 16 ', the concave portions 17, 17', and the flat plate blades 13 of the uneven braid 12, 12 '. Molding is the same as the previous example, but the peculiar thing is that the convex portions 17 () 17 ′ of the concave-convex braids 12, 12 ′ are intermediate to the concave portions 16, 16 ′ of the opponent concave-convex blades 12, 12 ′. It is configured to be in wealth.

According to the concave-convex blades 12 and 12 ′, the plate-shaped leafs 18 to be molded are first narrowed by the concave portions 16 and the convex portions 17 of the concave-convex blades 12, which are wide and narrowly formed. After making the first incision with different widths and wide widths, only the narrow band body 19 having a width of 0.9-1.1 m / m is first separated from the forming roller 11 and dropped onto the conveyor belt 15. The wider band body has a narrower band required by cutting the middle part of the width into two thirds by the recessed part 16 'and the convex part 17' of the upper uneven braid 12 'which are next connected. After being chopped into the sieve 19, it is separated from the forming roller 11 by the convex portion 17 'and the flat plate blade 13 in order to be transported away to the conveyor belt 15.

In addition, in this example, the linear velocity of the conveyor belt 15 is slightly lower than the rotational speed of the forming rollers 11 and 11 ', thereby forming the band body 19 formed in a tortuous waveform to give swelling properties. There is also.

Therefore, this embodiment also has the effect of preventing the occurrence of short-angle or the falling-off phenomenon as described above, and shortening the manufacturing process and improving the swelling property. When two uneven braids are first cut into a wider width and then cut into narrower widths, the narrow width of the edible grass can be accurately formed.

Claims (6)

In the middle of the tobacco bone, quantum bone, biscuit, extraneous lobe, basma, scrap, etc., powdered and mixed with an adhesive and then molded into a plate body as a forming roller (1) (1 ') (11) (11'), Before or after the raw material is powdered, solvent treatment is carried out to remove nicotine and tar in the fuel, and the raw material mixed with the adhesive is formed into a plate in a molding roller (1) (1 ') (11) (11'). The saw blade-shaped uneven braid (2) (12) (12 ') is cut into narrow band bodies (9) and (19') to form a plate-shaped body simultaneously with the shape of the weedle-shaped artificial tobacco. Manufacturing method. The method of claim 1, wherein the treatment of the solvent with respect to the raw material is a method of manufacturing artificial primrose weeds, characterized in that the treatment of solvents having different polarities from each other in the third order in polarity order. In claim 1 above, the narrow width of the narrow band body 9, 19 ′ is formed and the rotation speed of the forming rollers 1, 1 ′, 11, 11 ′ and the conveyor belt 5, 15. A method for producing a primrose-like artificial tobacco, characterized in that it is formed to have a swelling and swollen by the linear speed difference. Two forming rollers 1, 1 ', 11, 11' and a conveyor belt 5, below the rolling rollers 4, 4 ', 14 and 14' for rolling the dough-like fare. 15) is installed to form a fortune between the rollers (1) (1 ') (11) (11') in the form of a plate-shaped body, the blade-shaped uneven blade (1) (11) 2) 12, 12 'and the flat plate braid 3, 13 are placed in contact with the forming rollers 1, 11 to form a plate-like body and at the same time as the uneven braid (2), 12, 12' and An apparatus for producing an artificial weed-shaped artificial tobacco, characterized in that the plate-shaped body on which the flat plate braids (3) and (13) are molded is cut in the form of a vinegar on the narrow band body (9) (19 '). Apparatus according to claim 4, characterized in that the uneven braid (2) has recesses (6) and recesses (7) of the same width. The uneven braid (2) and (12 ') of the claim 4 is three times larger than the width of the concave portions (17) and (17') of each of the concave-convex blades (2) and (12 '). ') Consisting of two braids formed in the middle of the recessed portions (16) and (16') of the mating blades (12) (12 ').

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