KR850001412B1 - Method for preparing paper board - Google Patents

Method for preparing paper board Download PDF

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KR850001412B1
KR850001412B1 KR1019830003086A KR830003086A KR850001412B1 KR 850001412 B1 KR850001412 B1 KR 850001412B1 KR 1019830003086 A KR1019830003086 A KR 1019830003086A KR 830003086 A KR830003086 A KR 830003086A KR 850001412 B1 KR850001412 B1 KR 850001412B1
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zinc chloride
paper
cellulose
aqueous solution
washed
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KR1019830003086A
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KR850001343A (en
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박병진
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박병진
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21JFIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
    • D21J1/00Fibreboard

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Abstract

This manufacturing process uses a solution treatment with a 60-80% zinc chloride water solution at 40-80≰C for 1-10 min. which passes 1- 15 sheets of original paper to a zinc chloride precipitating box. The paper is hot rolled at 30-50≰C and simultaneously cut. It is then placed in the remaining treatment for 24 hours, washed gradually from the higher concentration zinc chloride water solution to a lower concentration zinc chloride water solution, dried in a rotating drying oven at 80-120 ≰C, pressed at 102-104 kg/cm2 pressure, cut and worked.

Description

견지의 제조방법Method of manufacturing

제1도는 구분식 견지 제조방법의 공정도.1 is a process chart of the manufacturing method of the divided type.

제2도는 반연속식 견지 제조방법의 공정도.2 is a process chart of a semi-continuous dog manufacturing method.

제3도는 연속식 견지제조방법의 공정도.3 is a flow chart of a continuous method of manufacturing.

본 발명은 식물섬유소를 주성분으로 하여 일반적인 방법으로 제조한 판지상 원지(이하 원지라한다)를 염화아연 수용액에 침지한 다음 수세, 건조한 후 열프레스로 가압하여 견지(가교화 화이버)를 제조하는 방법에 관한 것이다. 원지를 염화아연 또는 황산의 가교제와 반응시켜 겔화시킴으로 견지를 제조하는 방법으로서 내약품성, 내충격성, 내굴곡성, 경도, 비중, 강도등의 물리화학적 성질이 크게 개선된다.The present invention is a method of producing a paper (crosslinked fiber) by immersing the paperboard paper (hereinafter referred to as the base paper) prepared by the general method with the main component of the plant fiber in a zinc chloride aqueous solution, followed by washing with water, drying and pressing with a heat press. It is about. As a method of preparing the gel by reacting the base paper with a crosslinking agent of zinc chloride or sulfuric acid, the physical and chemical properties such as chemical resistance, impact resistance, flex resistance, hardness, specific gravity, and strength are greatly improved.

종래의 견지제조방법은 면린터 원지를 염화아연, 황산, 염화알루미늄 수용액등에 침지시켜 하였는데, 세척할 때 불충분한 수세로인해 잔여분이 남거나 건조할 때 시설상의 어려움으로 자연 건조를하여 오른물성의 연화를 방지하지 못하였으며 기술의 미비로인해 수포가 발생하여 원지사이에 들뜨기도하는 현상이 있으며 이외에 굴곡강도가 작아서 쉽게 파열이되는등 여러가지 단점이 있다.The conventional method of manufacturing the cotton was immersed in zinc chloride, sulfuric acid, aluminum chloride aqueous solution, etc., but due to insufficient water during washing, the residue remains or dried naturally due to difficulties in the facility when it is dried. There is a phenomenon that the blister occurs due to the lack of technology, and there is a phenomenon that it is lifted up between the papers.

본 발명은 위와 같은 문제를 해결하기 위하여 열풍 또는 가열로울로서 건조를 충분히 하였으며 염화아연의 농도를 점차 묽게하며 세척함으로 농도차에서 오는 삼투압에 의한 수포발생을 방지하고 연속작업이 가능하게하는등 여러기계적인 공정을 개선하였을 뿐만아니라, 원료는 면린터 원지는 물론 목재 펄프원지를 사용가능하게 하였다.In order to solve the above problems, the present invention is sufficiently dried with hot air or heating rolls, and gradually dilutes the concentration of zinc chloride and washes to prevent blistering due to osmotic pressure from the difference in concentration and to enable continuous operation. In addition to improving the conventional process, the raw materials made it possible to use cotton pulp paper as well as cotton linter paper.

셀루로우스는 면린터와 고순도 목재펄프의 주성분으로써 셀루로우스를 이용하여 종이, 필림, 섬유등의 제품으로 일찌기 사용하여왔으며 셀루로우스에 화학적 반응을 시켜서 만든 셀루로우스 아세테이트, 큐우프라암모니움, 셀루로우스등은 투석막으로서 좋은 성능을 나타내고 있다. 또한 셀루로우스와 비닐모노머를 중합시켜 제조한 그라프트 공중합물에 대하여 많은 연구되고있으며 셀루로우스는 폴리시카라이드의 구조로 되여 있다.Cellulose is a main component of cotton linter and high-purity wood pulp. It has been used as a product of paper, film, fiber, etc. by using cellulose. Cellulose acetate, cupraammonium made by chemical reaction with cellulose And cellulose show good performance as a dialysis membrane. Also, many researches have been made on graft copolymers prepared by polymerizing cellulose and vinyl monomers, and cellulose has a structure of polysaccharide.

셀루로우스는 히드록시기(-OH)가 있으며 곡성이 강한 용매에 잘 녹는다. 건조상태에서는 셀루로우스와 셀루로우스 분자사이에 수소결합을하여 강한 물리적성질을 나타내고 있으나 수분이 존재하면 셀루로우스-셀루로우스 수소결합이 떨어지고 셀루로우스와 물과의 수소결합으로 바뀌여 팽윤이 된다. 이 때 셀루로우스를 황산 또는 염화아연으로 처리하면 발카니제이션(Valcanization) 현상즉 셀루로우스분자끼리 가교결합을 하여 물리화학적 성능이 크게 개선이 된다.Cellulose has a hydroxyl group (-OH) and is well soluble in strong solvents. In the dry state, hydrogen bonds between cellulose and cellulose molecules to show strong physical properties.However, when moisture is present, cellulose-cellulosic hydrogen bonds are dropped and hydrogen bonds between cellulose and water are changed. Swelling. At this time, when cellulose is treated with sulfuric acid or zinc chloride, valcanization, ie, cellulose molecules are crosslinked, thereby greatly improving physicochemical performance.

본발명에서는 이와 같은 점에 착안하여 셀루로우스성분의 원지를 염화아연수용액에 함침시켜 견지(Valcanized Fiber)를 제조하는 방법을 완성시키기에 이르렀다. 견지제조의 원료(이하 원지라 칭함)은 면섬유 또는 목재펄프를 주로 사용한다. 원지는 리그닌또는 기타불순물이 기의 존재하지 않는 셀루로우스가 주성분이어야 한다. 원지로 요구되는 성질은 앞과 뒷면의 차이 또는 가로세로의 차이가 적어야하며 염화 아연과의 팽윤성이 좋아야 한다. 원지의 강도와 반응정도에 따라서 수축 및밀도가 변화하므로 원지의 고유강도에 따라서 견지의 강도가 크게 달라진다. 따라서 원료펄프가 그다지 손상되지 않는 방식이 좋다. 또한 원지의 수분이 많으면 반응성이 저하되므로 함수율을 줄여야 한다.In view of the above, the present invention has been accomplished by impregnating a cellulose-based raw material in a zinc chloride aqueous solution to produce a method of preparing a valcanized fiber. The raw material of the production (hereinafter referred to as raw paper) mainly uses cotton fiber or wood pulp. The base should be cellulose, cellulose or other impurities free of cellulose. The properties required for the base paper should be small in the difference between the front and back or the length and width, and have good swelling ability with zinc chloride. Since the shrinkage and density change according to the strength and reaction degree of the paper, the strength of the support varies greatly according to the natural strength of the paper. Therefore, the way that the raw pulp is not damaged is good. In addition, if the moisture of the base paper is low reactivity, the moisture content should be reduced.

염화아연은 물에 약 70% 부근의 농도로 사용하며 회수하여 제사용이 가능하다. 불순물로서는 NH4 +, Ca++, Fe++가 존재할 수 있는 데 이것은 염화아연 원료에 포함되어 있거나 재사용중의 과정에서 들어갈 수 있다. 염화아연의 산성도가 견지제조의 중요한 점의 하나이다. 알카리성이면 수소에서 희석될 때 수산화아연(Zn(OH)2)의 침전이 원지에 부착하여 오염물질의 원인이 되여 제거하기 어렵다. 산성이 강하면 원지를 상하여 제품강도를 저하한다. 이러한 방법으로 보완되여 제조된 견지는 원지보다 물리화학적성질이 크게 개선된다. 다음 표1, 2에는 구분식, 반연속식, 연속식으로 제조한 시편을 ASTM 규격에 의하여 물리적성질을 측정하여 평균값을 나타내었다.Zinc chloride is used in water at a concentration of around 70% and can be recovered and used again. Impurities may include NH 4 + , Ca ++ , Fe ++ , which may be included in the zinc chloride raw material or may be introduced during the reuse process. The acidity of zinc chloride is one of the important points of manufacturing. If alkaline, the precipitate of zinc hydroxide (Zn (OH) 2 ) adheres to the base when diluted in hydrogen, causing contamination and is difficult to remove. If the acid is strong, it will damage the base and reduce the product strength. Complemented by this method, the physicochemical properties are significantly improved than the original paper. Tables 1 and 2 show the average values of the physical properties of the specimens prepared in the divisional, semi-continuous, and continuous form according to ASTM standards.

[표 1]TABLE 1

구분식, 반연속식, 연속식으로 제조한 견지의 물리적성질Physical properties of the structure manufactured by division type, semi-continuous type and continuous type

Figure kpo00001
Figure kpo00001

[표 2]TABLE 2

각 시료의 Ash, Sio2, Zncl2의 함량분석표Ash, Sio 2 , Zncl 2 content analysis table of each sample

Figure kpo00002
Figure kpo00002

[실시예 1]Example 1

도면 제1도와 같이 구분식 제조공정으로 하여 65-75% 농도의 염화아연이 달긴 40-80℃의 침지통에 원지를 1-10분간통과 시키며 5-20장이 되게 감는다. 원하는 두께가 되면 절단하여 공기중에서 24시간 잉여시킨 후 나머지 염화아연을 수세하여 완전히 제거한 다음 60-90℃의 건조로에서 2-3시간 건조하고 100-150℃의 온도와 102-104kg/㎠의 압력으로 프레스로 압착한 다음 절단가공하여 1.5-10mm 두께의 견지를 얻는다.As a separate manufacturing process as shown in FIG. 1, the paper is passed through a 10-minute dip paper at 40-80 ° C with zinc chloride at a concentration of 65-75%, and wound up to 5-20 sheets. When the desired thickness is cut, it is cut for 24 hours in the air, and the remaining zinc chloride is washed with water to completely remove it, then dried for 2-3 hours in a drying furnace at 60-90 ° C., at a temperature of 100-150 ° C. and 10 2 -10 4 kg / ㎠ Press pressure at the pressure of the press and then cut to obtain a thickness of 1.5-10mm.

[실시예 2]Example 2

반연속식 제조공정으로 도면 제2도에서와 같이 60-80%의 농도인 40-80℃의 염화아연 침지통에 1-15장의 원지를 동시에 통과시킨 후 30-50℃로 가열된 로울러로 압착하면서 절단하여 24시간동안 잉여 시킨다. 농도가 점차 묽은 염화아연 수용액으로 세척하여가면 최종적으로 물로 세척한다. 완전히 수세가 끝나면 회전식 건조로에서 80-120℃의 건조하여 102-104kg/㎠의 압력으로 프레스로서 압축한 후 절단가공한다. 이 때의 견지두께는 1-2mm 정도가 된다.In the semi-continuous manufacturing process, 1-15 sheets of paper were simultaneously passed through a 40-80 ° C zinc chloride dip immersing container at a concentration of 60-80% as shown in FIG. 2, and then pressed with a roller heated to 30-50 ° C. While cutting, excess for 24 hours. If the concentration is gradually washed with dilute aqueous zinc chloride solution, it is finally washed with water. After washing with water, it is dried in a rotary drying furnace at 80-120 ℃, compressed into a press at a pressure of 10 2 -10 4 kg / ㎠, and cut. The holding thickness at this time is about 1-2 mm.

[실시예 3]Example 3

도면 제3도와 같은 연속식 제조공정으로써 1-15장의 원지를 함께 염화아연 수용액에 침지시킨 후 30-60℃의 공지를 15-30분간 통과시키며 열성을 하므로서 잉여를한 다음 계속하여 점차 낮은 농도의 염화아연수용액으로 세척을하며 최종단계에서 물로서 세척을 한다. 70-150℃의 온도로 로울러를 통과시키며 건조한 다음 로울러에서 압축하여 성형을 하여 0.6-1.8mm 까지의 견지를 얻을 수 있다.As a continuous manufacturing process as shown in FIG. 3, 1-15 sheets of paper were immersed together in an aqueous zinc chloride solution, and then passed through a 30-60 ° C. known solution for 15-30 minutes. Wash with zinc chloride solution and wash with water in the final step. Pass through the roller at a temperature of 70-150 ℃, dry it, compress it in the roller, and shape it.

Claims (2)

염화아연 60-80%의 수용액으로 40-80℃에서 1-10분간 처리함에 있어서, 1-15장의 원지를 동시에 염화아연침지통에 통과시킨 후 30-50℃로 가열된 로울러로 압착하면서 절단하여 24시간 동안 잉여시킨 후 농도가 많은 염화아연 수용액으로부터 점차낮은 농도의 염화아연 수용액으로 세척하여 물로 세척한다음 회전식 건조로에서 80-120℃의 온도로 건조하고 102-104kg/㎠의 압력으로 압착한 다음 절단 가공하는 견지제조방법.In 1-10 minutes treatment at 40-80 ° C with an aqueous solution of 60-80% zinc chloride, 1-15 sheets of paper were simultaneously passed through a zinc chloride immersion bin and pressed while cutting with a roller heated to 30-50 ° C. After surplus for 24 hours, the mixture was washed with concentrated zinc chloride aqueous solution from gradually concentrated zinc chloride aqueous solution, and then with water, and then dried in a rotary drying furnace at a temperature of 80-120 ° C. and a pressure of 10 2 -10 4 kg / ㎠ Method of manufacturing the pressing and cutting process. 제1항에 있어서, 1-15장의 원지를 함께 염화아연 수용액에 침지시킨 후 30-60℃의 공기를 15-30분간 통과시키며 열성을하므로서 잉여를하고 점차 낮은 염화아연 수용액으로 세척한 다음 물로 세척하고 70-150℃ 온도의 로울러를 통과시키며 건조한 다음 압착 성형함을 특징으로 하는 견지제조방법.According to claim 1, 1-15 sheets of paper are immersed together in an aqueous zinc chloride solution, and then passed through 30-60 ° C. air for 15-30 minutes, surplus by severity, washed gradually with an aqueous solution of zinc chloride, and then washed with water. And passing through a roller at a temperature of 70-150 ° C., followed by drying and compression molding.
KR1019830003086A 1983-07-06 1983-07-06 Method for preparing paper board KR850001412B1 (en)

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