KR20240064479A - method of manufacturing printing ribbon textile with improved stiffness and print ability as well as printing ribbon textile - Google Patents

method of manufacturing printing ribbon textile with improved stiffness and print ability as well as printing ribbon textile Download PDF

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Publication number
KR20240064479A
KR20240064479A KR1020220146915A KR20220146915A KR20240064479A KR 20240064479 A KR20240064479 A KR 20240064479A KR 1020220146915 A KR1020220146915 A KR 1020220146915A KR 20220146915 A KR20220146915 A KR 20220146915A KR 20240064479 A KR20240064479 A KR 20240064479A
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South Korea
Prior art keywords
fabric
coating
main
printing
water
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KR1020220146915A
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Korean (ko)
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김형대
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김형대
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Priority to KR1020220146915A priority Critical patent/KR20240064479A/en
Publication of KR20240064479A publication Critical patent/KR20240064479A/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J31/00—Ink ribbons; Renovating or testing ink ribbons
    • B41J31/02—Ink ribbons characterised by the material from which they are woven
    • B41J31/04—Ink ribbons characterised by the material from which they are woven woven from synthetic material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J31/00—Ink ribbons; Renovating or testing ink ribbons
    • B41J31/05—Ink ribbons having coatings other than impression-material coatings
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00—Heating or cooling textile fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/77—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
    • D06M11/79—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/327—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof
    • D06M15/333—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof of vinyl acetate; Polyvinylalcohol

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Impression-Transfer Materials And Handling Thereof (AREA)

Abstract

본 발명은 화분이나 화환 등의 문구 기재용 띠지 또는 상업/홍보용 각종 이미지의 출력 시트 등으로 이용되는 인쇄용 리본 원단을 간결한 제조공정으로 제조하기 위한 제조방법과 그와 같은 제조방법에 의해 제조되는 인쇄용 리본 원단에 관한 것이다.
본 발명은 원단 제직공정(A), 망글링(mangling) 공정(B), 1차 건조공정(C), 1차 코팅 공정(D), 2차 건조공정(E), 2차 코팅 공정(F), 3차 건조공정(G), 재단공정(H) 등에 의해 인쇄용 리본 원단(10)이 구현되도록 구성한 것이다.
본 발명은 간결하게 조성한 전처리 약제 및 1,2차 코팅액의 처리를 통해서 고유의 강직성과 표면에 대한 인쇄 잉크의 접착능을 향상시킨 인쇄용 리본 원단을 구현할 수 있다.The present invention relates to a manufacturing method for manufacturing a printing ribbon fabric used as a paper for writing stationery such as flower pots or wreaths or as an output sheet for various commercial/promotional images, etc. through a simple manufacturing process, and a printing ribbon manufactured by such manufacturing method. It's about fabric.
The present invention includes a fabric weaving process (A), a mangling process (B), a first drying process (C), a first coating process (D), a second drying process (E), and a second coating process (F). ), the 3rd drying process (G), the cutting process (H), etc., so that the printing ribbon fabric 10 is implemented.
The present invention can implement a printing ribbon fabric with improved inherent rigidity and adhesion of printing ink to the surface through treatment of a simply formulated pretreatment agent and primary and secondary coating solutions.

Description

강직성과 인쇄능을 향상시킨 인쇄용 리본 원단의 제조방법 및 위 제조방법에 의해 제조된 인쇄용 리본 원단{method of manufacturing printing ribbon textile with improved stiffness and print ability as well as printing ribbon textile}Manufacturing method of printing ribbon fabric with improved stiffness and printing ability and printing ribbon fabric manufactured by the above manufacturing method {method of manufacturing printing ribbon textile with improved stiffness and print ability as well as printing ribbon textile}

본 발명은 강직성과 인쇄능을 향상시킨 인쇄용 리본 원단의 제조방법 및 위 제조방법에 의해 제조된 인쇄용 리본 원단에 관한 발명으로, 좀더 상세하게는 화분이나 화환 등의 문구 기재용 띠지 또는 상업/홍보용 각종 이미지의 출력 시트 등으로 이용되는 인쇄용 리본 원단을 간결한 제조공정으로 제조하기 위한 제조방법과 그와 같은 제조방법에 의해 제조되는 인쇄용 리본 원단을 제공하기 위한 것이다.The present invention relates to a method of manufacturing a printing ribbon fabric with improved rigidity and printing ability and to a printing ribbon fabric manufactured by the above manufacturing method. More specifically, it relates to a strip for stationery such as flower pots or wreaths or various commercial/promotional uses. The purpose of the present invention is to provide a manufacturing method for manufacturing a printing ribbon fabric used as an image output sheet, etc. through a simple manufacturing process, and a printing ribbon fabric manufactured by such manufacturing method.

인쇄용 리본 원단은 화분이나 화환 등의 문구 기재용 또는 상업/홍보용 각종 이미지의 출력 시트 등에 이용되는 것으로, 통상의 인쇄용 리본 원단은 폴리에스테르(polyester) 또는 T/C, 나일론(nylon) 등의 원사로 제직한 직물지의 표면에 화학약품을 코팅처리함으로써 그 표면에 유성 또는 수성 잉크를 이용한 인쇄나 붓(펜)글씨 쓰기, 이미지 그리기 등의 작업이 가능하도록 한 것이다.Printing ribbon fabric is used for writing text on flower pots or wreaths, or for printing sheets of various images for commercial/promotional purposes. Typical printing ribbon fabric is made of yarn such as polyester, T/C, or nylon. By coating the surface of woven fabric with chemicals, it is possible to print using oil-based or water-based ink, write with a brush (pen), or draw images on the surface.

본 발명에서는 수성 잉크를 이용한 인쇄 또는 붓(펜)글씨 쓰기, 이미지 그리기 등의 작업가 가능하도록 한 수성 잉크 인쇄용 리본 원단을 제안하고자 한다.The present invention proposes a ribbon fabric for water-based ink printing that enables printing using water-based ink, writing with a brush (pen), or drawing images.

통상적인 인쇄용 리본 원단은 합성수지 원사에 의해 직조된 직물의 표면에 화학약품을 혼합한 코팅액을 코팅 처리한 것으로서, 상기 리본 원단은 폴리에스테르, T/C, 나일론 등의 원사를 이용하여 제직한 직물에 의해 구현되고 있다.Typical printing ribbon fabric is made by coating the surface of a fabric woven with synthetic resin yarns with a coating liquid mixed with chemicals. The ribbon fabric is used on fabrics woven using yarns such as polyester, T/C, and nylon. It is being implemented by

종래의 리본 원단은 후드감이 없고 강직도가 떨어져 미미한 외부 영향(바람 등)에도 쉽게 펄럭이거나 뒤집혀 인쇄된 이미지의 식별이 불가하게 되어 최종 소비자의 불만이 발생하였으며, 코팅액에 포함된 염료를 통해 부여한 원단의 기본 색상이 일정하게 표현되지 않아 표면 얼룩이 생겨 리본 원단의 심미감 및 상품성도 떨어지는 등의 문제점이 지적되고 있다.Conventional ribbon fabrics did not have a hood feel and had low rigidity, so they easily fluttered or flipped over even with minor external influences (wind, etc.), making the printed image unrecognizable, resulting in dissatisfaction from end consumers. Fabrics given through dye contained in the coating solution Problems have been pointed out that the basic color of the fabric is not expressed consistently, causing surface stains, which reduces the aesthetics and marketability of the ribbon fabric.

그에 따라서 리본 원단에 도톰한 후드감 및 강직성을 부여하기 위해 직물에 멜라민(melamine) 수지를 코팅처리 또는 침지처리 등의 방법으로 전처리한 후 그 표면에 화학약품을 혼합한 코팅액을 코팅 처리하여 리본 원단이 제시되었다.Accordingly, in order to provide a thick hood and rigidity to the ribbon fabric, the fabric is pretreated with melamine resin by coating or dipping, and then the surface is coated with a coating solution mixed with chemicals to form a ribbon fabric. presented.

상기한 리본 원단은 프린터를 이용한 인쇄나 먹을 이용한 붓(펜)글씨 작업을 하게 되면 그 인쇄 결과물의 발색도가 떨어지고 잉크나 먹이 번져서 표현하고자 내용을 온전하게 표현할 수 없다는 등의 문제점이 지적되었다.The above-mentioned ribbon fabric was pointed out to have problems such as when printing using a printer or writing with a brush (pen) using ink, the color development of the printed result decreases and the ink or ink smudges, making it impossible to fully express the content.

본 발명은 전술한 바와 같은 종래 리본 원단이 가지는 제반 문제점을 해결하기 위해 창출한 것으로서, 간결하게 조성한 전처리 약제 및 1,2차 코팅액의 처리를 통해서 고유의 강직성과 표면에 대한 인쇄 잉크의 접착능을 향상시킨 인쇄용 리본 원단을 양산할 수 있도록 한 리본 원단의 제조방법과 위 제조방법에 의해 제조되는 인쇄용 리본 원단을 제공하고자 한다.The present invention was created to solve various problems with the conventional ribbon fabric as described above, and the inherent rigidity and adhesive ability of printing ink to the surface are improved through treatment with a simply formulated pretreatment agent and primary and secondary coating liquid. The aim is to provide a manufacturing method of a ribbon fabric that enables mass production of an improved printing ribbon fabric and a printing ribbon fabric manufactured by the above manufacturing method.

상기한 기술적 과제를 해결하기 위한 본 발명은 경사가 75 ~ 150 데니아, 위사가 74 ~ 300 데니아의 폴리원스테르 원사를 이용하여 5매 내지 8매 주자직(朱子織)의 직조형태로 직조함으로써 주자직 원단을 구하는 원단 제직공정, 망글장치를 이용하여, 용제인 물(water)을 60% ~ 90%로 하였을 때 초산비닐계 수성접착제를 10% ~ 40%의 중량비율로 혼합한 처리액을 주자직 원단에 함침시켜 주자직 원단을 구성하는 망글링 공정, 상기 망글처리된 주자직 원단에 110℃ ~ 220℃의 열풍을 가해 주자직 원단을 건조하는 1차 건조공정, 용제인 물(water)을 40% ~ 67%에 대하여 초산비닐계 수성접착제 30% ~ 50%, 실리카 3% ~ 10%의 중량비율로 혼합한 제1 코팅액을 나이프 코팅(knife coating)의 방법으로 주자직 원단 표면에 코팅처리함으로써 주자직 원단 표면에 프리이머리층을 형성하는 1차 코팅 공정, 상기 1차 코팅처리에 의해 프라이머리층이 형성된 주자직 원단에 110℃ ~ 220℃의 열풍을 가해 주자직 원단을 건조하는 2차 건조공정, 용제인 물(water) 51% ~ 85%에 대하여 번짐방지 및 발색도 향상을 위한 약제인 양이온계 폴리머(cationic polymer) 2% ~ 4%, 실리카 3% ~ 10%, 폴리비닐알콜(PVA) 용액 5% ~ 15%, 초산비닐계 수성접착제 5% ~ 20%의 중량비율로 혼합한 제2 코팅액을 나이프 코팅(knife coating)의 방법으로 주자직 원단 표면에 코팅처리함으로써 주자직 원단 표면에 인쇄층을 형성하는 2차 코팅공정, 2차 코팅처리에 의해 인쇄층이 형성된 주자직 원단에 110℃ ~ 220℃의 열풍을 가해 주자직 원단을 건조하는 3차 건조공정, 가열된 나이프를 이용하는 열재단을 통해 인쇄용 리본 원단을 소망하는 규격으로 재단하는 재단공정 등에 의해 소망하는 규격의 인쇄용 리본 원단이 구현되도록 한 것을 기술적 특징으로 하는 것이다.The present invention to solve the above-described technical problem is made by weaving polyester yarn with a warp yarn of 75 to 150 denier and a weft yarn of 74 to 300 denier in a 5- to 8-layer weave form. Fabric weaving process to obtain straight fabric, using a mangle device, give a treatment solution mixed with a water-based vinyl acetate adhesive at a weight ratio of 10% to 40% when the water as a solvent is 60% to 90%. A mangling process of impregnating the woven fabric to form a main weave fabric, a primary drying process of drying the main weave fabric by applying hot air at 110℃ to 220℃ to the mangled main weave fabric, and water as a solvent. The first coating solution mixed at a weight ratio of 30% to 50% vinyl acetate-based water-based adhesive and 3% to 10% silica for 40% to 67% is coated on the surface of the main fabric using a knife coating method. A primary coating process to form a primary layer on the surface of the main weave fabric by doing so, and a secondary process to dry the main weave fabric by applying hot air at 110°C to 220°C to the main weave fabric on which the primary layer was formed by the first coating treatment. In the drying process, 51% to 85% of water as a solvent is mixed with 2% to 4% of cationic polymer, 3% to 10% of silica, and polyvinyl alcohol (to prevent smearing and improve color development). A second coating solution mixed at a weight ratio of 5% to 15% of PVA) solution and 5% to 20% of vinyl acetate-based water-based adhesive is coated on the surface of the main weave fabric using a knife coating method. A secondary coating process to form a printing layer, a 3rd drying process to dry the main weave fabric by applying hot air at 110℃ to 220℃ to the main weave fabric on which the printing layer was formed by the secondary coating treatment, using a heated knife. The technical feature is that a printing ribbon fabric of a desired standard can be realized through a cutting process of cutting the printing ribbon fabric to a desired standard through heat cutting.

본 발명에서 제시하는 인쇄용 리본 원단의 제조방법은 간결하게 조성한 전처리 약제 및 제1,2 코팅액을 원단에 처리하는 간결한 제조공정을 통해서 인쇄용 리본 원단을 구현할 수 있도록 한 것으로, 상기와 같이 구현한 인쇄용 리본 원단은 강직성과 표면에 대한 인쇄 잉크의 접착능이 향상되었을 뿐만 아니라 리본 원단에 표현되는 기본 색상이 균일하여 사용자 및 최종 소비자의 상품 만족도를 향상시켜 줄 수 있다.The manufacturing method of the printing ribbon fabric presented in the present invention enables the production of the printing ribbon fabric through a simple manufacturing process of treating the fabric with a simply formulated pretreatment agent and the first and second coating solutions, and the printing ribbon fabric implemented as described above. Not only does the fabric have improved rigidity and the adhesion of printing ink to the surface, but the basic color expressed in the ribbon fabric is uniform, which can improve product satisfaction for users and end consumers.

본 발명에 의해 구현된 인쇄용 리본 원단은 인쇄층에 프린터를 이용한 인쇄나 먹을 이용한 붓(펜)글씨 작업을 실시할 경우 잉크나 먹의 번짐현상을 방지할 수 있을 뿐만 아니라 인쇄 결과물의 발색도가 우수하였으며, 원단의 기본 색상이 일정하게 표현되어 인쇄용 리본 원단의 심미감 및 상품성을 향상시켜 사용자 및 최종 소비자의 만족감을 높여줄 수 있는 등 본 발명은 그 기대되는 효과가 실로 유익하다.The printing ribbon fabric implemented by the present invention not only prevents the bleeding of ink or ink when printing using a printer or writing with a brush (pen) using ink on the printing layer, but also has excellent color development in the printed result. In addition, the expected effects of the present invention are truly beneficial, as the basic color of the fabric is expressed consistently, improving the aesthetics and marketability of the printing ribbon fabric, thereby increasing the satisfaction of users and end consumers.

도 1은 본 발명에서 제시하는 인쇄용 리본 원단 제조방법의 공정도.
도 2 [A]는 5매 주자직에 있어 2비수에 의한 직조패턴을 도시한 참고도이고, [B]는 5매 주자직에 있어 3비수에 의한 직조패턴을 도시한 참고도.
도 3 [A]는 8매 주자직에 있어 3비수에 의한 직조패턴을 도시한 참고도이고, [B]는 8매 주자직에 있어 5비수에 의한 직조패턴을 도시한 참고도.
도 4는 본 발명에 의해 구현된 인쇄용 리본 원단의 구성을 설명하기 위한 참고 사시도.1 is a process diagram of a method for manufacturing a printing ribbon fabric presented in the present invention.
Figure 2 [A] is a reference diagram showing a weaving pattern by 2 stitches in a 5-piece base weave, and [B] is a reference diagram showing a weaving pattern by 3 stitches in a 5-piece base weave.
Figure 3 [A] is a reference diagram showing a weaving pattern using 3 stitches in an 8-piece base weave, and [B] is a reference diagram showing a weaving pattern using 5 stitches in an 8-piece base weave.
Figure 4 is a reference perspective view for explaining the configuration of the printing ribbon fabric implemented by the present invention.

이하에서 첨부된 도면을 참조하여 본 발명을 상세히 설명하기로 한다. 우선, 도면의 기재에 있어서 동일한 구성요소 또는 부품들은 가능한 한 동일한 참조부호를 나타내고 있음에 유의하여야 한다. 그리고, 본 발명을 설명함에 있어서 본 발명에서 향유하고자 하는 기술적 사상의 요지를 모호하지 않게 하기 위해 관련된 공지의 기능 또는 구성에 대한 구체적인 설명은 생략하였다.The present invention will be described in detail below with reference to the attached drawings. First, it should be noted that in the description of the drawings, identical components or parts are given the same reference numerals as much as possible. In addition, in describing the present invention, detailed descriptions of related known functions or configurations have been omitted in order to not obscure the gist of the technical idea to be enjoyed by the present invention.

도 1에 본 발명에서 제시하는 인쇄용 리본 원단 제조방법의 공정도가 도시되는데, 도시된 바를 통해 본 발명은 원단 제직공정(A), 망글링(mangling) 공정(B), 1차 건조공정(C), 1차 코팅 공정(D), 2차 건조공정(E), 2차 코팅 공정(F), 3차 건조공정(G), 재단공정(H) 등의 공정을 의해 인쇄용 리본 원단(10)이 구현되도록 구성한 것임을 확인할 수 있는바, 각 공정의 상세한 실시는 하기와 같이 이루어진다.Figure 1 shows a process diagram of the printing ribbon fabric manufacturing method proposed in the present invention. As shown, the present invention includes a fabric weaving process (A), a mangling process (B), and a primary drying process (C). , the printing ribbon fabric 10 is produced through processes such as the first coating process (D), the second drying process (E), the second coating process (F), the third drying process (G), and the cutting process (H). It can be confirmed that it is configured to be implemented, and the detailed implementation of each process is carried out as follows.

원단 제직공정(A) - 본 공정은 리본 원단의 구현에 이용되는 원단을 제직하기 위한 공정으로서, 경사가 75 ~ 150 데니아, 위사가 74 ~ 300 데니아의 폴리원스테르 원사를 이용하여 5매 내지 8매 주자직(朱子織)의 직조형태로 직조함으로써 주자직 원단(20)을 구한다.Fabric Weaving Process (A) - This process is a process for weaving the fabric used to implement ribbon fabric, using polyester yarn with a warp yarn of 75 to 150 denier and a weft yarn of 74 to 300 denier, 5 to 8 sheets. The main weave fabric (20) is obtained by weaving it in the form of each main weave.

주자직 원단(20)에 있어 5매 주자직 원단의 경우 2비수 또는 3비수의 직조패턴으로 직조될 수 있고,(도 2 참조) 8매 주자직 원단의 경우 3비수 또는 5비수의 직조패턴으로 직조될 수 있다.(도 3 참조)In the case of the 5-ply woven fabric (20), it can be woven in a 2-ply or 3-ply weaving pattern (see Figure 2), and in the case of an 8-ply woven fabric, it can be woven in a 3-ply or 5-ply weaving pattern. Can be woven (see Figure 3).

망글링 공정(B) - 본 공정은 주자직 원단(10)에 평탄도를 부여함과 아울러 내수성을 강화하고 이후 이루어지는 코팅액의 결합력을 향상시켜 주기 위한 전처리 공정으로서, 망글장치를 이용하여, 용제인 물(water)을 60% ~ 90%로 하였을 때 초산비닐계 수성접착제를 10% ~ 40%의 중량비율로 혼합한 처리액을 주자직 원단(20)에 함침시켜 주자직 원단(20)을 구성한다.Mangling process (B) - This process is a pretreatment process to give flatness to the main weave fabric 10, strengthen water resistance, and improve the bonding power of the subsequent coating solution. Using a mangling device, the solvent When the water content is 60% to 90%, the base fabric 20 is impregnated with a treatment solution mixed with a vinyl acetate-based water-based adhesive at a weight ratio of 10% to 40% to form the base fabric 20. do.

한편, 상기 망글링 공정에 있어 처리액에 사용자가 요구하는 색상의 염료를 투입하면 다양한 색상의 색상의 유색 리본 원단을 구현할 수 있을 것이다.Meanwhile, in the mangling process, if dye of the color desired by the user is added to the treatment liquid, colored ribbon fabrics of various colors can be produced.

1차 건조공정(C) - 본 공정은 망글링 공정을 거친 주자직 원단(20)의 후처리를 위해 건조하기 위한 공정으로서, 망글처리된 주자직 원단(20)에 110℃ ~ 220℃의 열풍을 가해 주자직 원단(20)을 건조시킨다.First drying process (C) - This process is a process for drying the main weave fabric 20 that has gone through the mangling process for post-processing. Hot air of 110°C to 220°C is applied to the mangled main weave fabric 20. is applied to dry the main fabric (20).

1차 코팅 공정(D) - 본 공정은 주자직 원단(20)에 강직성을 부여함과 아울러 이후 코팅처리되는 2차 코팅액의 결합력 향상을 위한 프라이머리층(30)을 형성하여 주기 위한 공정으로서, 용제인 물(water) 40% ~ 67%에 대하여 초산비닐계 수성접착제 30% ~ 50%, 실리카 3% ~ 10%의 중량비율로 혼합한 제1 코팅액을 나이프 코팅(knife coating)의 방법으로 주자직 원단(20) 표면에 코팅처리함으로써 주자직 원단(20) 표면에 프리이머리층(30)이 형성되도록 한다.First coating process (D) - This process is a process for providing rigidity to the main fabric 20 and forming a primary layer 30 to improve the bonding strength of the secondary coating solution to be coated later, Apply the first coating solution by mixing 30% to 50% of vinyl acetate-based water-based adhesive and 3% to 10% of silica in a weight ratio of 40% to 67% of water as a solvent using a knife coating method. By coating the surface of the woven fabric 20, a primary layer 30 is formed on the surface of the woven fabric 20.

2차 건조공정(E) - 본 공정은 1차 코팅처리에 의해 프라이머리층(30)이 형성된 주자직 원단(20)의 2차 코팅처리를 위해 건조하기 위한 공정으로서, 1차 코팅처리된 주자직 원단(20)에 110℃ ~ 220℃의 열풍을 가해 주자직 원단(20)을 건조시킨다.Second drying process (E) - This process is a process for drying for the second coating treatment of the main woven fabric 20 on which the primary layer 30 has been formed by the first coating treatment. Hot air of 110°C to 220°C is applied to the woven fabric (20) to dry the woven fabric (20).

2차 코팅 공정(F) - 본 공정은 주자직 원단(20)에 형성된 프라이머리층(30)의 상면에 실질적인 인쇄(붓글씨 쓰기)가 이루어지는 인쇄층(40)을 형성하여 주기 위한 공정으로서, 용제인 물(water) 51% ~ 85%에 대하여 번짐방지 및 발색도 향상을 위한 약제인 양이온계 폴리머(cationic polymer) 2% ~ 4%, 실리카 3% ~ 10%, 폴리비닐알콜(PVA) 용액 5% ~ 15%, 초산비닐계 수성접착제 5% ~ 20%의 중량비율로 혼합한 제2 코팅액을 나이프 코팅(knife coating)의 방법으로 주자직 원단(20) 표면에 코팅처리함으로써 프라이머리층(30)의 상면에 인쇄층(40)이 형성되도록 한다.Secondary coating process (F) - This process is a process for forming a printing layer 40 in which actual printing (calligraphy writing) is performed on the upper surface of the primary layer 30 formed on the main fabric 20, using a solvent. 51% to 85% water, 2% to 4% cationic polymer, 3% to 10% silica, and 5% polyvinyl alcohol (PVA) solution to prevent bleeding and improve color development. The primary layer (30) is coated on the surface of the main fabric (20) using a knife coating method with a second coating solution mixed at a weight ratio of % to 15% and 5% to 20% vinyl acetate-based water-based adhesive. ) so that a printing layer 40 is formed on the upper surface of the.

3차 건조공정(G) - 본 공정은 2차 코팅처리에 의해 인쇄층(40)이 형성된 주자직 원단(20)을 건조하기 위한 공정으로서, 2차 코팅처리된 주자직 원단(20)에 110℃ ~ 220℃의 열풍을 가해 주자직 원단(20)을 건조시킨다.Third drying process (G) - This process is a process for drying the main weave fabric 20 on which the printing layer 40 has been formed by secondary coating treatment. 110 The main fabric (20) is dried by applying hot air at a temperature of ℃ to 220℃.

재단공정(H) - 본 공정은 1,2차 코팅처리가 이루어진 인쇄용 리본 원단(10)을 용도에 맞는 규격으로 재단하기 위한 공정으로서, 가열된 나이프를 이용하는 열재단을 통해 인쇄용 리본 원단(10)을 소망하는 규격으로 재단한다.Cutting process (H) - This process is a process for cutting the printing ribbon fabric (10) that has undergone primary and secondary coating treatment to a standard suitable for the purpose. The printing ribbon fabric (10) is cut through heat cutting using a heated knife. Cut to the desired standard.

이상의 공정을 통해 경사가 75 ~ 150 데니아, 위사가 74 ~ 300 데니아의 폴리원스테르 원사를 이용하여 5매 내지 8매 주자직(朱子織)의 직조형태로 직조된 원단을 베이스로 하는 인쇄용 리본 원단(10)을 구현할 수 있었으며, 상기 인쇄용 리본 원단(10)은 도 4에 도시된 바와 같이 초산비닐계 수성접착제를 함침시킨 주자직 원단(20)의 표면에 프라이머리층(30)이 형성되고, 프라이머리층(30) 상면에 인쇄층(40)이 형성되어 구성되는 것이다.Printing ribbon fabric based on a fabric woven in a 5 to 8 piece weave pattern using polyester yarn with a warp yarn of 75 to 150 denier and a weft yarn of 74 to 300 denier through the above process. (10) was able to be implemented, and the printing ribbon fabric 10 has a primary layer 30 formed on the surface of the main woven fabric 20 impregnated with a vinyl acetate-based water-based adhesive, as shown in FIG. 4, It is configured by forming a printing layer 40 on the upper surface of the primary layer 30.

본 발명은 간결하게 조성한 전처리 약제 및 제1,2 코팅액의 처리를 통해서 고유의 강직성과 표면에 대한 인쇄 잉크의 접착능을 향상시킨 인쇄용 리본 원단(10)을 구현할 수 있도록 한 것으로, 리본 원단의 제조공정이 간결하여 저렴한 비용에 의한 대량생산이 용이하며, 리본 원단에 표현되는 기본 색상이 균일하여 상품 경쟁력을 제고할 수 있다.The present invention makes it possible to implement a printing ribbon fabric (10) with improved inherent rigidity and adhesion of printing ink to the surface through treatment of a simply formulated pretreatment agent and the first and second coating solutions, and manufactures the ribbon fabric. The simple process makes it easy to mass-produce at low cost, and the basic color expressed on the ribbon fabric is uniform, improving product competitiveness.

본 발명에 의해 구현된 인쇄용 리본 원단(10)은 인쇄층(40)에 프린터를 이용한 인쇄나 먹을 이용한 붓(펜)글씨 작업을 실시할 경우 양이온계 폴리머의 응집력에 의해 잉크나 먹의 번짐현상을 방지할 수 있을 뿐만 아니라 인쇄 결과물의 발색도가 우수하게 나타났으며, The printing ribbon fabric 10 implemented by the present invention prevents the bleeding phenomenon of ink or ink due to the cohesive force of the cationic polymer when printing using a printer or writing with a brush (pen) using ink is performed on the printing layer 40. Not only was this prevented, but the color development of the printed result was excellent.

본 발명에서 제시하는「강직도와 인쇄능을 향상시킨 인쇄용 리본 원단 제조방법 및 위 제조방법에 의해 제조된 인쇄용 리본 원단」은 전술하고 있는 실시예 및 첨부된 도면 등에 의해 한정되는 것은 아니라 할 것이며, 본 발명에서 향유하고자 하는 기술적 사상의 범주를 벗어나지 않는 범위 내에서는 다양한 형태로 치환, 변형 및 변경을 가할 수 있는 것인바, 이는 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에게 있어서 자명하다 할 것이다.The “printing ribbon fabric manufacturing method with improved rigidity and printing performance and the printing ribbon fabric manufactured by the above manufacturing method” presented in the present invention are not limited by the above-described examples and attached drawings, etc. Substitutions, modifications and changes can be made in various forms without departing from the scope of the technical idea intended for the invention, and this will be obvious to those skilled in the art to which the present invention pertains. .

10: 리본 원단 20: 주자직 원단
30: 프라이머리층 40: 인쇄층10: Ribbon fabric 20: Main weave fabric
30: primary layer 40: printing layer

Claims (2)

경사가 75 ~ 150 데니아, 위사가 74 ~ 300 데니아의 폴리원스테르 원사를 이용하여 5매 내지 8매 주자직(朱子織)의 직조형태로 직조함으로써 주자직 원단(10)을 구하는 원단 제직공정(A),
망글장치를 이용하여, 용제인 물(water)을 60% ~ 90%로 하였을 때 초산비닐계 수성접착제를 10% ~ 40%의 중량비율로 혼합한 처리액을 주자직 원단(20)에 함침시켜 주자직 원단(20)을 구성하는 망글링 공정(B),
상기 망글처리된 주자직 원단(10)에 110℃ ~ 220℃의 열풍을 가해 주자직 원단(20)을 건조하는 1차 건조공정(C),
용제인 물(water)을 40% ~ 67%에 대하여 초산비닐계 수성접착제 30% ~ 50%, 실리카 3% ~ 10%의 중량비율로 혼합한 제1 코팅액을 나이프 코팅(knife coating)의 방법으로 주자직 원단(20) 표면에 코팅처리함으로써 주자직 원단(20) 표면에 프리이머리층(30)을 형성하는 1차 코팅 공정(D),
상기 1차 코팅처리에 의해 프라이머리층(30)이 형성된 주자직 원단(20)에 110℃ ~ 220℃의 열풍을 가해 주자직 원단(20)을 건조하는 2차 건조공정(E),
용제인 물(water) 51% ~ 85%에 대하여 번짐방지 및 발색도 향상을 위한 약제인 양이온계 폴리머(cationic polymer) 2% ~ 4%, 실리카 3% ~ 10%, 폴리비닐알콜(PVA) 용액 5% ~ 15%, 초산비닐계 수성접착제 5% ~ 20%의 중량비율로 혼합한 제2 코팅액을 나이프 코팅(knife coating)의 방법으로 주자직 원단(20) 표면에 코팅처리함으로써 주자직 원단(20) 표면에 인쇄층(40)을 형성하는 2차 코팅공정(F),
2차 코팅처리에 의해 인쇄층(40)이 형성된 주자직 원단(20)에 110℃ ~ 220℃의 열풍을 가해 주자직 원단(20)을 건조하는 3차 건조공정(G),
가열된 나이프를 이용하는 열재단을 통해 인쇄용 리본 원단(10)을 소망하는 규격으로 재단하는 재단공정(H)을 포함하는 것을 특징으로 하는 강직성과 인쇄능을 향상시킨 인쇄용 리본 원단의 제조방법.A fabric weaving process ( A),
Using a mangle device, the main fabric (20) is impregnated with a treatment solution mixed with a vinyl acetate-based water-based adhesive at a weight ratio of 10% to 40% when the water as a solvent is adjusted to 60% to 90%. Mangling process (B), which constitutes the main weave fabric (20),
A first drying process (C) of drying the main weave fabric (20) by applying hot air at 110°C to 220°C to the mangled main fabric (10),
The first coating solution was mixed in a weight ratio of 30% to 50% of vinyl acetate-based water-based adhesive and 3% to 10% of silica to 40% to 67% of water as a solvent, using a knife coating method. A first coating process (D) of forming a primer layer 30 on the surface of the main weave fabric 20 by coating the surface of the main weave fabric 20,
A secondary drying process (E) of drying the main weave fabric 20 by applying hot air at 110°C to 220°C to the main weave fabric 20 on which the primary layer 30 was formed by the first coating treatment,
51% to 85% of water as a solvent, 2% to 4% of cationic polymer, 3% to 10% of silica, and polyvinyl alcohol (PVA) solution to prevent bleeding and improve color development. A second coating solution mixed at a weight ratio of 5% to 15% and 5% to 20% vinyl acetate-based water-based adhesive is coated on the surface of the main fabric 20 by knife coating. 20) Secondary coating process (F) to form a printed layer 40 on the surface,
Third drying process (G) of drying the main weave fabric 20 by applying hot air at 110°C to 220°C to the main weave fabric 20 on which the printing layer 40 was formed by secondary coating treatment,
A method of manufacturing a printing ribbon fabric with improved rigidity and printing ability, comprising a cutting process (H) of cutting the printing ribbon fabric 10 to a desired standard through heat cutting using a heated knife. 경사가 75 ~ 150 데니아, 위사가 74 ~ 300 데니아의 폴리원스테르 원사를 이용하여 5매 내지 8매 주자직(朱子織)의 직조형태로 직조된 원단에 초산비닐계 수성접착제를 함침시켜 주자직 원단(20)을 구성하고,
상기 주자직 원단(20)의 표면에, 물(water)을 40% ~ 67%에 대하여 초산비닐계 수성접착제 30% ~ 50%, 실리카 3% ~ 10%의 중량비율로 혼합한 제1 코팅액을 코팅처리함으로써 프라이머리층(30)을 형성하며,
상기 주자직 원단(20)의 표면에 형성된 프라이머리층(30)의 상면에, 용제인 물(water) 51% ~ 85%에 대하여 번짐방지 및 발색도 향상을 위한 약제인 양이온계 폴리머(cationic polymer) 2% ~ 4%, 실리카 3% ~ 10%, 폴리비닐알콜(PVA) 용액 5% ~ 15%, 초산비닐계 수성접착제 5% ~ 20%의 중량비율로 혼합한 제2 코팅액을 코팅처리함으로써 잉크층(40)을 형성하여 구성한 것을 특징으로 하는 강직성과 인쇄능을 향상시킨 인쇄용 리본 원단.Fabric woven in a 5 to 8-ply weave form using polyester yarns with a warp yarn of 75 to 150 denier and a weft yarn of 74 to 300 denier is impregnated with a vinyl acetate-based water-based adhesive to create a weave weave. Constructing the fabric (20),
On the surface of the main fabric 20, a first coating solution mixed at a weight ratio of 30% to 50% of a vinyl acetate-based water-based adhesive and 3% to 10% of silica to 40% to 67% of water is applied. A primary layer 30 is formed by coating,
On the upper surface of the primary layer 30 formed on the surface of the main fabric 20, a cationic polymer, which is an agent for preventing bleeding and improving color development with respect to 51% to 85% of water, which is a solvent, is added. ) By coating with a second coating solution mixed in a weight ratio of 2% to 4%, 3% to 10% silica, 5% to 15% polyvinyl alcohol (PVA) solution, and 5% to 20% vinyl acetate-based water-based adhesive. A printing ribbon fabric with improved rigidity and printing ability, characterized by forming an ink layer (40).
KR1020220146915A 2022-11-04 2022-11-04 method of manufacturing printing ribbon textile with improved stiffness and print ability as well as printing ribbon textile KR20240064479A (en)

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