KR20240013555A - Non-oriented electrical steel sheet and method for manufacturing the same - Google Patents
Non-oriented electrical steel sheet and method for manufacturing the same Download PDFInfo
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- 229910000565 Non-oriented electrical steel Inorganic materials 0.000 title claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims description 20
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 77
- 239000010959 steel Substances 0.000 claims abstract description 77
- 239000000463 material Substances 0.000 claims abstract description 69
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 59
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 59
- 239000010703 silicon Substances 0.000 claims abstract description 59
- 238000005097 cold rolling Methods 0.000 claims abstract description 45
- 239000011572 manganese Substances 0.000 claims abstract description 38
- 238000000137 annealing Methods 0.000 claims abstract description 31
- 229910000519 Ferrosilicon Inorganic materials 0.000 claims abstract description 26
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 22
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 22
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 20
- 238000005098 hot rolling Methods 0.000 claims abstract description 9
- 238000010030 laminating Methods 0.000 claims abstract description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 94
- 229910052742 iron Inorganic materials 0.000 claims description 39
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 24
- 239000010936 titanium Substances 0.000 claims description 20
- 229910052799 carbon Inorganic materials 0.000 claims description 13
- 229910052757 nitrogen Inorganic materials 0.000 claims description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 12
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 11
- 229910052717 sulfur Inorganic materials 0.000 claims description 11
- 229910052719 titanium Inorganic materials 0.000 claims description 11
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 10
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 10
- 229910052698 phosphorus Inorganic materials 0.000 claims description 10
- 239000011574 phosphorus Substances 0.000 claims description 10
- 239000011593 sulfur Substances 0.000 claims description 10
- 230000007423 decrease Effects 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 6
- 239000010410 layer Substances 0.000 description 32
- 229910000976 Electrical steel Inorganic materials 0.000 description 14
- 230000008569 process Effects 0.000 description 11
- 230000004907 flux Effects 0.000 description 10
- 238000005096 rolling process Methods 0.000 description 10
- 239000000203 mixture Substances 0.000 description 8
- 239000002244 precipitate Substances 0.000 description 7
- 238000000576 coating method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 230000009467 reduction Effects 0.000 description 6
- 238000003303 reheating Methods 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000011247 coating layer Substances 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 230000001976 improved effect Effects 0.000 description 4
- 238000004080 punching Methods 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000011162 core material Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 229910052814 silicon oxide Inorganic materials 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 150000004767 nitrides Chemical class 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- VXEGSRKPIUDPQT-UHFFFAOYSA-N 4-[4-(4-methoxyphenyl)piperazin-1-yl]aniline Chemical compound C1=CC(OC)=CC=C1N1CCN(C=2C=CC(N)=CC=2)CC1 VXEGSRKPIUDPQT-UHFFFAOYSA-N 0.000 description 1
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- 229910001224 Grain-oriented electrical steel Inorganic materials 0.000 description 1
- 229910018619 Si-Fe Inorganic materials 0.000 description 1
- 229910003902 SiCl 4 Inorganic materials 0.000 description 1
- 229910008289 Si—Fe Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000010960 cold rolled steel Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 230000005415 magnetization Effects 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 238000005121 nitriding Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000005049 silicon tetrachloride Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000010301 surface-oxidation reaction Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/12—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
- C21D8/1216—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties the working step(s) being of interest
- C21D8/1233—Cold rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/04—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating by means of a rolling mill
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/12—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
- C21D8/1216—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties the working step(s) being of interest
- C21D8/1222—Hot rolling
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/12—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
- C21D8/1244—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties the heat treatment(s) being of interest
- C21D8/1272—Final recrystallisation annealing
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
Abstract
본 발명의 일 실시예에 따른 무방향성 전기강판의 제조 방법은 실리콘(Si), 망간(Mn) 및 알루미늄(Al)을 함유하는 제 1 강재와 제 2 강재를 각각 열간 압연하는 단계; 열간 압연된 상기 제 1 강재와 상기 제 2 강재 사이에 페로실리콘으로 이루어진 중간층을 개재하여 적층한 제 1 적층 구조체를 형성하는 단계; 상기 제 1 적층 구조체를 냉간 압연하여 제 2 적층 구조체를 형성하는 단계; 및 냉간 압연된 상기 제 2 적층 구조체를 냉연 소둔 처리하는 단계;를 포함한다.A method of manufacturing a non-oriented electrical steel sheet according to an embodiment of the present invention includes hot rolling first and second steel materials containing silicon (Si), manganese (Mn), and aluminum (Al), respectively; forming a first laminated structure by laminating the hot rolled first steel material and the second steel material with an intermediate layer made of ferrosilicon; Cold rolling the first laminated structure to form a second laminated structure; and cold rolling annealing the cold rolled second laminated structure.
Description
본 발명은 무방향성 전기강판 및 그 제조 방법에 관한 것으로서, 보다 상세하게는 균일한 집합조직과 높은 점적률 및 생산성을 확보할 수 있는 무방향성 전기강판 및 그 제조 방법에 관한 것이다. The present invention relates to a non-oriented electrical steel sheet and a manufacturing method thereof, and more specifically, to a non-oriented electrical steel sheet capable of securing a uniform texture, high floor space ratio, and productivity, and a manufacturing method thereof.
전기강판은 자기 특성에 따라서 방향성 전기강판과 무방향성 전기강판으로 나눌 수 있다. 방향성 전기강판(oriented electrical steel sheet)은 강판의 압연방향으로 자화가 용이하도록 제조하여 압연 방향으로 특히 우수한 자기 특성을 가지므로, 저철손, 고투자율이 요구되는 대형, 중소형 변압기의 철심으로 주로 사용된다. 이에 반하여, 무방향성 전기강판(non-oriented electrical steel sheet)은 강판의 방향에 관계없이 균일한 자기특성을 가지므로, 소형 전동기나 소형 전원 변압기, 안정기 등의 철심 재료로 널리 사용되고 있다. Electrical steel sheets can be divided into oriented electrical steel sheets and non-oriented electrical steel sheets depending on their magnetic properties. Oriented electrical steel sheet is manufactured to facilitate magnetization in the rolling direction of the steel sheet and has particularly excellent magnetic properties in the rolling direction, so it is mainly used as the iron core of large, small and medium-sized transformers that require low core loss and high magnetic permeability. . In contrast, non-oriented electrical steel sheets have uniform magnetic properties regardless of the direction of the steel sheet, so they are widely used as iron core materials for small electric motors, small power transformers, and stabilizers.
본 발명이 이루고자 하는 기술적 과제는 고주파 철손 특성이 우수한 무방향성 전기강판 및 그 제조 방법을 제공하는 것이다. The technical problem to be achieved by the present invention is to provide a non-oriented electrical steel sheet with excellent high-frequency iron loss characteristics and a method of manufacturing the same.
그러나 이러한 과제는 예시적인 것으로, 이에 의해 본 발명의 범위가 한정되는 것은 아니다.However, these tasks are illustrative and do not limit the scope of the present invention.
상기 과제를 해결하기 위한 본 발명의 일 실시예에 따른 무방향성 전기강판의 제조 방법은 실리콘(Si), 망간(Mn) 및 알루미늄(Al)을 함유하는 제 1 강재와 제 2 강재를 각각 열간 압연하는 단계; 열간 압연된 상기 제 1 강재와 상기 제 2 강재 사이에 페로실리콘으로 이루어진 중간층을 개재하여 적층한 제 1 적층 구조체를 형성하는 단계; 상기 제 1 적층 구조체를 냉간 압연하여 제 2 적층 구조체를 형성하는 단계; 및 냉간 압연된 상기 제 2 적층 구조체를 냉연 소둔 처리하는 단계;를 포함한다.A method of manufacturing a non-oriented electrical steel sheet according to an embodiment of the present invention to solve the above problem involves hot rolling a first steel material and a second steel material containing silicon (Si), manganese (Mn), and aluminum (Al), respectively. steps; forming a first laminated structure by laminating the hot rolled first steel material and the second steel material with an intermediate layer made of ferrosilicon; Cold rolling the first laminated structure to form a second laminated structure; and cold rolling annealing the cold rolled second laminated structure.
상기 무방향성 전기강판의 제조 방법에서, 상기 페로실리콘은 실리콘과 철로 이루어지되, 실리콘(Si): 6 ~ 50 중량% 및 잔부가 철(Fe)일 수 있다.In the method of manufacturing the non-oriented electrical steel sheet, the ferrosilicon may be composed of silicon and iron, with silicon (Si): 6 to 50% by weight and the remainder may be iron (Fe).
상기 무방향성 전기강판의 제조 방법에서, 상기 냉연 소둔 처리하는 단계 후 상기 무방향성 전기강판은 실리콘의 함량이 상기 중간층에서 상기 제 1 강재로의 방향 및 상기 제 2 강재로의 방향으로 점진적으로 낮아질 수 있다.In the method of manufacturing the non-oriented electrical steel sheet, after the cold rolling annealing step, the content of silicon in the non-oriented electrical steel sheet may be gradually lowered in the direction from the intermediate layer to the first steel material and in the direction to the second steel material. there is.
상기 무방향성 전기강판의 제조 방법에서, 상기 제 1 강재 및 상기 제 2 강재는 탄소(C): 0 초과 0.003 중량% 이하, 실리콘(Si): 2.8 ~ 3.8 중량%, 망간(Mn): 0.2 ~ 0.5 중량%, 알루미늄(Al): 0.5 ~ 1.5 중량%, 인(P): 0 초과 0.015 중량% 이하, 황(S): 0 초과 0.003 중량% 이하, 질소(N): 0 초과 0.003 중량% 이하, 티타늄(Ti): 0 초과 0.003 중량% 이하 및 나머지 철(Fe)과 기타 불가피한 불순물을 각각 포함할 수 있다.In the method of manufacturing the non-oriented electrical steel sheet, the first steel material and the second steel material include carbon (C): greater than 0 and less than or equal to 0.003 wt%, silicon (Si): 2.8 to 3.8 wt%, and manganese (Mn): 0.2 to 0.2 wt%. 0.5% by weight, aluminum (Al): 0.5 to 1.5% by weight, phosphorus (P): more than 0 and less than 0.015% by weight, sulfur (S): more than 0 and less than 0.003% by weight, nitrogen (N): more than 0 and less than 0.003% by weight , Titanium (Ti): may contain more than 0 and less than 0.003% by weight, and the remaining iron (Fe) and other inevitable impurities.
상기 과제를 해결하기 위한 본 발명의 일 실시예에 따른 무방향성 전기강판은 실리콘(Si), 망간(Mn) 및 알루미늄(Al)을 각각 함유하되 열간 압연된 제 1 강재와 제 2 강재 사이에 페로실리콘으로 이루어진 중간층을 개재하여 적층한 적층 구조체가 냉간 압연 및 냉연소둔 처리되어 구현된다.The non-oriented electrical steel sheet according to an embodiment of the present invention to solve the above problem contains silicon (Si), manganese (Mn), and aluminum (Al), respectively, but has ferro ferrite between the first and second hot-rolled steels. A laminated structure laminated with an intermediate layer made of silicon is implemented by cold rolling and cold rolling annealing.
상기 무방향성 전기강판에서, 상기 페로실리콘은 실리콘과 철로 이루어지되, 실리콘(Si): 6 ~ 50 중량% 및 잔부가 철(Fe)일 수 있다.In the non-oriented electrical steel sheet, the ferrosilicon is made of silicon and iron, and may contain 6 to 50% by weight of silicon (Si) and the remainder may be iron (Fe).
상기 무방향성 전기강판에서, 상기 중간층에서 상기 제 1 강재로의 방향 및 상기 제 2 강재로의 방향으로 실리콘의 함량이 점진적으로 낮아질 수 있다.In the non-oriented electrical steel sheet, the silicon content may gradually decrease in the direction from the intermediate layer to the first steel material and to the second steel material.
상기 무방향성 전기강판에서, 상기 제 1 강재 및 상기 제 2 강재는 탄소(C): 0 초과 0.003 중량% 이하, 실리콘(Si): 2.8 ~ 3.8 중량%, 망간(Mn): 0.2 ~ 0.5 중량%, 알루미늄(Al): 0.5 ~ 1.5 중량%, 인(P): 0 초과 0.015 중량% 이하, 황(S): 0 초과 0.003 중량% 이하, 질소(N): 0 초과 0.003 중량% 이하, 티타늄(Ti): 0 초과 0.003 중량% 이하 및 나머지 철(Fe)과 기타 불가피한 불순물을 각각 포함할 수 있다.In the non-oriented electrical steel sheet, the first steel material and the second steel material include carbon (C): greater than 0 and less than or equal to 0.003 wt%, silicon (Si): 2.8 to 3.8 wt%, and manganese (Mn): 0.2 to 0.5 wt%. , Aluminum (Al): 0.5 to 1.5% by weight, phosphorus (P): more than 0 and less than 0.015% by weight, sulfur (S): more than 0 and less than 0.003% by weight, nitrogen (N): more than 0 and less than 0.003% by weight, titanium ( Ti): may contain more than 0 and less than 0.003% by weight, and the remaining iron (Fe) and other unavoidable impurities.
본 발명의 실시예에 따르면, 고주파 철손 특성이 우수한 무방향성 전기강판 및 그 제조 방법을 제공할 수 있다.According to an embodiment of the present invention, a non-oriented electrical steel sheet with excellent high-frequency iron loss characteristics and a method for manufacturing the same can be provided.
물론 이러한 효과에 의해 본 발명의 범위가 한정되는 것은 아니다.Of course, the scope of the present invention is not limited by this effect.
도 1은 본 발명의 일 실시예에 따른 무방향성 전기강판의 제조 방법을 나타내는 순서도이다.
도 2는 본 발명의 일 실시예에 따른 무방향성 전기강판의 제조 방법을 개요적으로 도해하는 도면이다.
도 3은 본 발명의 일 실시예에 따른 무방향성 전기강판에서 중간층을 중심으로 실리콘 함량 분포를 개요적으로 도해하는 도면이다. 1 is a flowchart showing a method of manufacturing a non-oriented electrical steel sheet according to an embodiment of the present invention.
Figure 2 is a diagram schematically illustrating a method of manufacturing a non-oriented electrical steel sheet according to an embodiment of the present invention.
Figure 3 is a diagram schematically illustrating the distribution of silicon content centered on the middle layer in a non-oriented electrical steel sheet according to an embodiment of the present invention.
본 발명의 일 실시예에 따른 무방향성 전기강판의 제조 방법을 상세하게 설명한다. 후술되는 용어들은 본 발명에서의 기능을 고려하여 적절하게 선택된 용어들로서, 이러한 용어들에 대한 정의는 본 명세서 전반에 걸친 내용을 토대로 내려져야 할 것이다. A method for manufacturing a non-oriented electrical steel sheet according to an embodiment of the present invention will be described in detail. The terms described below are terms appropriately selected in consideration of their functions in the present invention, and definitions of these terms should be made based on the content throughout the present specification.
일반적으로 전기강판은 방향성 전기강판과 무방향성 전기강판으로 나뉜다. 방향성 전기강판의 경우 주로 변압기와 같은 정지기에 사용이 되고 무방향성 전기강판의 경우 모터와 같이 회전하는 회전기에 많이 쓰인다. 전기강판의 특성은 자속밀도와 철손으로 평가할 수 있으며 자속밀도는 주로 B50, 철손의 경우 일반적으로 W15/50을 평가하였지만 전기자동차와 같이 고주파 특성이 요구되는 경우에는 W10/400으로 평가하고 있다. B50은 5000A/m에서의 자속밀도를 나타내고, W15/50은 50Hz, 1.5T에서의 철손을 나타내고, W10/400은 400Hz, 1.0T에서의 철손을 나타낸다.Generally, electrical steel is divided into oriented electrical steel and non-oriented electrical steel. Grain-oriented electrical steel sheets are mainly used in stationary equipment such as transformers, while non-oriented electrical steel sheets are mainly used in rotating equipment such as motors. The properties of electrical steel can be evaluated by magnetic flux density and iron loss. Magnetic flux density is mainly evaluated as B 50 , and iron loss is generally evaluated as W 15/50 , but in cases where high frequency characteristics are required, such as in electric vehicles, it is evaluated as W 10/400 . there is. B 50 represents the magnetic flux density at 5000A/m, W 15/50 represents the iron loss at 50Hz and 1.5T, and W 10/400 represents the iron loss at 400Hz and 1.0T.
최근 글로벌 환경 이슈에 대한 대책으로 기존 내연 기관을 대체할 하이브리드 자동차(HEV)/ 전기자동차(EV)/ 수소자동차 등으로 기술이 급격히 전환되고 있는 상황이며 전기자동차의 경우 고속 주행 시의 고속회전에 의해 고효율의 고주파 철손(W10/400)특성이 요구된다. Recently, as a response to global environmental issues, technology is rapidly changing to hybrid vehicles (HEV)/electric vehicles (EV)/hydrogen vehicles to replace existing internal combustion engines, and in the case of electric vehicles, High-efficiency, high-frequency iron loss (W 10/400 ) characteristics are required.
철손 개선을 향상시키기 위한 방법으로 실리콘(Si), 망간(Mn) 및 알루미늄(Al) 등의 원소를 첨가하여 비저항을 향상시키거나, 소재의 박물화를 통하여 개선이 가능하다. 하지만, 실리콘(Si), 망간(Mn) 및 알루미늄(Al)과 같은 합금 원소가 증가하였을 경우에는 압연이 어려워져 박물화가 어려워지며, 전기강판의 두께를 얇게 할 경우에는 생산 단가가 증가하고 생산성이 감소하는 단점을 갖는다.As a way to improve iron loss, it is possible to improve resistivity by adding elements such as silicon (Si), manganese (Mn), and aluminum (Al), or by making the material thinner. However, when alloy elements such as silicon (Si), manganese (Mn), and aluminum (Al) increase, rolling becomes difficult and thinning becomes difficult, and when the thickness of the electrical steel sheet is reduced, the production cost increases and productivity decreases. It has the disadvantage of decreasing
도 1은 본 발명의 일 실시예에 따른 무방향성 전기강판의 제조 방법을 나타내는 순서도이고, 도 2는 본 발명의 일 실시예에 따른 무방향성 전기강판의 제조 방법을 개요적으로 도해하는 도면이고, 도 3은 본 발명의 일 실시예에 따른 무방향성 전기강판에서 중간층을 중심으로 실리콘 함량 분포를 개요적으로 도해하는 도면이다. Figure 1 is a flow chart showing a method of manufacturing a non-oriented electrical steel sheet according to an embodiment of the present invention, and Figure 2 is a diagram schematically illustrating a method of manufacturing a non-oriented electrical steel sheet according to an embodiment of the present invention. Figure 3 is a diagram schematically illustrating the distribution of silicon content centered on the middle layer in a non-oriented electrical steel sheet according to an embodiment of the present invention.
도 1 및 도 2를 참조하면, 본 발명의 일 실시예에 따른 무방향성 전기강판의 제조 방법은 (a) 실리콘(Si), 망간(Mn) 및 알루미늄(Al)을 함유하는 제 1 강재(11)와 제 2 강재(12)를 각각 열간 압연하는 단계(S100); (b) 열간 압연된 상기 제 1 강재(11)와 상기 제 2 강재(12) 사이에 페로실리콘으로 이루어진 중간층(13)을 개재하여 적층한 제 1 적층 구조체(10)를 형성하는 단계(S200); 상기 제 1 적층 구조체를 냉간 압연하여 제 2 적층 구조체(20)를 형성하는 단계(S300); 및 냉간 압연된 상기 제 2 적층 구조체(20)를 냉연 소둔 처리하는 단계(S400);를 포함한다.Referring to Figures 1 and 2, the method of manufacturing a non-oriented electrical steel sheet according to an embodiment of the present invention includes (a) a first steel material (11) containing silicon (Si), manganese (Mn), and aluminum (Al); ) and the second steel material 12, respectively, hot rolling (S100); (b) forming a first laminated structure 10 in which the hot rolled first steel 11 and the second steel 12 are laminated with an intermediate layer 13 made of ferrosilicon (S200). ; Cold rolling the first laminated structure to form a second laminated structure 20 (S300); and cold-rolling annealing the cold-rolled second laminated structure 20 (S400).
열간 압연 단계(S100)Hot rolling step (S100)
제 1 강재(11) 및 제 2 강재(12)는 무방향성 전기강판을 제조하기 위한 강재이며, 예를 들어, 탄소(C): 0 초과 0.003 중량% 이하, 실리콘(Si): 2.8 ~ 3.8 중량%, 망간(Mn): 0.2 ~ 0.5 중량%, 알루미늄(Al): 0.5 ~ 1.5 중량%, 인(P): 0 초과 0.015 중량% 이하, 황(S): 0 초과 0.003 중량% 이하, 질소(N): 0 초과 0.003 중량% 이하, 티타늄(Ti): 0 초과 0.003 중량% 이하 및 나머지 철(Fe)과 기타 불가피한 불순물을 각각 포함한다. 다만, 본 발명의 기술적 사상에 따른 무방향성 전기강판의 제조 방법은 이러한 조성범위의 예시에 의하여 한정되지 않으며, 무방향성 전기강판의 기능을 수행할 수 있는 임의의 조성범위까지 확대될 수 있다. 이하에서는, 본 발명의 기술적 사상에 따른 무방향성 전기강판의 제조 방법이 적용될 수 있는 예시적인 조성 성분의 역할 및 함량에 대하여 설명한다.The first steel material 11 and the second steel material 12 are steel materials for manufacturing non-oriented electrical steel sheets, for example, carbon (C): more than 0 and less than 0.003% by weight, silicon (Si): 2.8 to 3.8% by weight. %, manganese (Mn): 0.2 to 0.5% by weight, aluminum (Al): 0.5 to 1.5% by weight, phosphorus (P): more than 0 and less than 0.015% by weight, sulfur (S): more than 0 and less than 0.003% by weight, nitrogen ( N): exceeds 0 and does not exceed 0.003% by weight, titanium (Ti): exceeds 0 and does not exceed 0.003% by weight, and the remainder includes iron (Fe) and other unavoidable impurities. However, the method of manufacturing a non-oriented electrical steel sheet according to the technical idea of the present invention is not limited by this example of composition range, and can be expanded to any composition range that can perform the function of a non-oriented electrical steel sheet. Below, the role and content of exemplary composition components to which the method for manufacturing a non-oriented electrical steel sheet according to the technical idea of the present invention can be applied will be described.
탄소(C): 0 초과 0.003 중량% 이하Carbon (C): greater than 0 and less than or equal to 0.003% by weight
탄소(C)는 TiC, NbC 등 탄화물을 형성하여 철손을 증가시키는 원소로 적을수록 바람직하며 0.003 중량% 이하로 제한한다. 탄소 함량이 0.003 중량%를 초과하는 경우 자기 시효를 일으켜서 자기 특성을 떨어트리며 0.003 중량% 이하에서는 자기시효 현상이 억제된다.Carbon (C) is an element that increases iron loss by forming carbides such as TiC and NbC. The smaller the carbon, the more desirable it is, and it is limited to 0.003% by weight or less. If the carbon content exceeds 0.003% by weight, self-aging occurs and magnetic properties deteriorate, and if the carbon content is less than 0.003% by weight, the self-aging phenomenon is suppressed.
실리콘(Si): 2.8 ~ 3.8 중량%Silicon (Si): 2.8 to 3.8% by weight
실리콘(Si)은 비저항을 증가시켜서 철손(와전류 손실)을 낮추는 성분으로 주요 첨가 원소이다. 실리콘 첨가량이 2.8 중량% 미만으로 낮으면 원하는 저철손 값을 얻기 어려워지며, 첨가량이 증가할수록 투자율 및 자속밀도가 감소하게 된다. 또한 실리콘 첨가량이 3.8 중량%를 초과하면 취성이 증가하여 냉간 압연이 어렵게 되어 생산성이 저하된다.Silicon (Si) is a major added element that increases resistivity and lowers iron loss (eddy current loss). If the silicon addition amount is low, below 2.8% by weight, it becomes difficult to obtain the desired low core loss value, and as the addition amount increases, the magnetic permeability and magnetic flux density decrease. Additionally, if the amount of silicon added exceeds 3.8% by weight, brittleness increases, making cold rolling difficult and productivity decreasing.
망간(Mn): 0.2 ~ 0.5 중량%Manganese (Mn): 0.2 to 0.5% by weight
망간(Mn)은 실리콘과 함께 비저항을 증가시키며 집합조직을 향상시킨다. 망간은 0.2 중량% 미만에서는 미세한 MnS 석출물을 형성하여 결정립 성장을 억제하고 0.5 중량%를 초과하여 첨가하면 조대한 MnS 석출물이 형성되어 자속밀도가 감소되는 등 자기적 성질이 열화된다. 나아가, 망간 함량이 0.5 중량%를 초과하는 경우 첨가량에 비해 철손 감소량이 적은 반면 냉간 압연성 저하가 현저하게 발생한다.Manganese (Mn), along with silicon, increases resistivity and improves texture. When manganese is added in amounts of less than 0.2% by weight, it forms fine MnS precipitates to suppress grain growth, and when added in excess of 0.5% by weight, coarse MnS precipitates are formed, which reduces magnetic flux density and deteriorates magnetic properties. Furthermore, when the manganese content exceeds 0.5% by weight, the reduction in iron loss is small compared to the addition amount, but cold rolling properties are significantly reduced.
알루미늄(Al): 0.5 ~ 1.5 중량%Aluminum (Al): 0.5 to 1.5% by weight
알루미늄(Al)은 실리콘과 함께 비저항을 증가시켜서 철손(와전류 손실)을 낮추는 성분으로 주요 첨가 원소이다. 알루미늄은 자기이방성을 감소시켜 자성 편차를 감소시키는 역할을 한다. 알루미늄은 질소와 만나 AlN 석출을 유도한다. 알루미늄의 함량이 0.5 중량% 미만인 경우 상술한 효과를 기대하기 어려우며 미세한 질화물을 형성하여 자기적 특성 편차를 증가시킬 수 있으며, 알루미늄의 함량이 1.5 중량%를 초과하는 경우 냉간 압연성 저하가 발생하며, 질화물을 과다하게 형성하여 자속밀도가 감소되어 자기적 성질이 열화된다.Aluminum (Al) is a major added element that, along with silicon, increases resistivity and lowers iron loss (eddy current loss). Aluminum plays a role in reducing magnetic deviation by reducing magnetic anisotropy. Aluminum meets nitrogen and induces AlN precipitation. If the aluminum content is less than 0.5% by weight, it is difficult to expect the above-mentioned effects, and fine nitrides may be formed, which may increase the variation in magnetic properties. If the aluminum content exceeds 1.5% by weight, cold rolling properties are deteriorated, and Excessive nitride formation reduces magnetic flux density and deteriorates magnetic properties.
인(P): 0 초과 0.015 중량% 이하Phosphorus (P): greater than 0 and less than or equal to 0.015% by weight
인(P)은 결정립계 편석 원소로 집합 조직을 발달시키는 원소이다. 인의 함량이 0.015 중량%를 초과하는 경우 편석 효과로 결정립 성장 억제, 자성기적 성질이 열화되며 냉간압연성 저하가 발생한다.Phosphorus (P) is a grain boundary segregation element that develops texture. If the phosphorus content exceeds 0.015% by weight, grain growth is suppressed due to the segregation effect, magnetic properties are deteriorated, and cold rolling properties are deteriorated.
황(S): 0 초과 0.003 중량% 이하Sulfur (S): greater than 0 and less than or equal to 0.003% by weight
황(S)은 MnS, CuS 등 석출물을 형성하여 철손을 증가시키며, 결정립 성장을 억제시키므로 가능한 낮게 첨가하며 0.003 중량% 이하로 제한한다. 황의 함량이 0.003 중량%를 초과하면 철손이 증가하는 문제점이 나타난다.Sulfur (S) increases iron loss by forming precipitates such as MnS and CuS, and suppresses grain growth, so its addition is limited to 0.003% by weight or less. If the sulfur content exceeds 0.003% by weight, the problem of increased iron loss occurs.
질소(N): 0 초과 0.003 중량% 이하Nitrogen (N): greater than 0 and less than or equal to 0.003% by weight
질소(N)는 AlN, Tin, NbN 등 석출물을 형성하여 철손을 증가시키며, 결정립 성장을 억제시키므로 가능한 낮게 첨가하며 0.003 중량% 이하로 제한한다. 질소의 함량이 0.003 중량%를 초과하면 철손이 증가하는 문제점이 나타난다.Nitrogen (N) increases iron loss by forming precipitates such as AlN, Tin, and NbN, and suppresses grain growth, so its addition is limited to 0.003% by weight or less. If the nitrogen content exceeds 0.003% by weight, the problem of increased iron loss occurs.
티타늄(Ti): 0 초과 0.003 중량% 이하Titanium (Ti): More than 0 and less than 0.003% by weight
티타늄(Ti)은 TiC, TiN 등 미세한 석출물을 형성하여 결정립 성장을 억제시킨다. 티타늄이 첨가할수록 자기적 성질이 열위되므로 가능한 낮게 첨가하며 0.003 중량% 이하로 제한한다. 티타늄의 함량이 0.003 중량%를 초과하면 자기적 성질이 열화되는 문제점이 나타난다.Titanium (Ti) suppresses grain growth by forming fine precipitates such as TiC and TiN. The magnetic properties deteriorate as titanium is added, so the addition is limited to as low as possible and limited to 0.003% by weight or less. If the titanium content exceeds 0.003% by weight, the problem of magnetic properties deterioration occurs.
상술한 조성을 가지는 제 1 강재(11) 및 제 2 강재(12)는 각각 열간 압연 공정을 거치게 된다. The first steel material 11 and the second steel material 12 having the above-described composition each undergo a hot rolling process.
상기 강재를 열간 압연하는 단계(S100)는 강재를 1110 ~ 1250℃의 재가열온도(SRT) 조건으로 재가열하는 단계, 800 ~ 900℃의 마무리 압연 온도(FDT) 조건으로 열간 압연하는 단계, 560 ~ 600℃의 권취 온도(CT)에서 권취하는 단계를 포함할 수 있다. The step of hot rolling the steel (S100) includes reheating the steel under reheating temperature (SRT) conditions of 1110 to 1250°C, hot rolling under finish rolling temperature (FDT) conditions of 800 to 900°C, and 560 to 600°C. It may include the step of winding at a coiling temperature (CT) of ℃.
슬라브 재가열온도를 1250℃를 초과하는 경우 슬라브 내 C, S, N 등의 석출물이 재고용되어 추후 압연 및 소둔 공정에 미세한 석출물들이 발생하여 결정립 성장을 억제하고 자성이 열화될 수 있다. 슬라브 재가열온도가 1110℃ 미만이면 압연부하가 증가하게 된다. 더욱 바람직하게는 슬라브 재가열온도를 1110 ~ 1250℃로 설정할 수 있다. If the slab reheating temperature exceeds 1250°C, precipitates such as C, S, and N in the slab may be re-dissolved and fine precipitates may be generated in the subsequent rolling and annealing process, suppressing grain growth and deteriorating magnetism. If the slab reheating temperature is less than 1110℃, the rolling load increases. More preferably, the slab reheating temperature can be set to 1110 to 1250°C.
열간 압연된 제 1 강재(11) 및 제 2 강재(12)의 두께(t1)는 각각 1.6 ~ 2.6mm일 수 있다. 열연판 두께가 두꺼울수록 냉간압연 압하율이 증가하게 되어 집합조직이 열위되므로 두께를 2.6mm 이하로 설정하는 것이 바람직하다.The thickness (t1) of the hot rolled first steel material 11 and the second steel material 12 may be 1.6 to 2.6 mm, respectively. As the thickness of the hot-rolled sheet increases, the cold rolling reduction rate increases and the texture becomes inferior, so it is desirable to set the thickness to 2.6 mm or less.
제 1 적층 구조체 형성 단계(S200)First layered structure forming step (S200)
도 2의 (b)를 참조하면, 각각 열간 압연된 제 1 강재(11)와 제 2 강재(12) 사이에 페로실리콘으로 이루어진 중간층(13)을 개재하여 적층한 제 1 적층 구조체(10)를 형성한다. 중간층(13)의 두께는, 예를 들어, 1.5 ~ 2.5㎛일 수 있으며, 제 1 적층 구조체(10)의 두께(t2)는, 예를 들어, 3.2 ~ 5.2mm일 수 있다.Referring to (b) of FIG. 2, a first laminated structure 10 is laminated between hot rolled first steel materials 11 and second steel materials 12 with an intermediate layer 13 made of ferrosilicon. form The thickness of the intermediate layer 13 may be, for example, 1.5 to 2.5 μm, and the thickness t2 of the first laminated structure 10 may be, for example, 3.2 to 5.2 mm.
상기 페로실리콘은 실리콘과 철로 이루어지는 철 합금이며, 예를 들어, 실리콘(Si): 6 ~ 50 중량% 및 잔부가 철(Fe)로 이루어질 수 있다. The ferrosilicon is an iron alloy made of silicon and iron. For example, it may be made of silicon (Si): 6 to 50% by weight and the remainder is iron (Fe).
페로실리콘을 구성하는 실리콘은 후속 공정인 냉연 소둔 공정으로 인하여 제 1 강재(11)와 제 2 강재(12)로 확산될 수 있다. 한편, 본 발명의 변형된 실시예에서는 페로실리콘을 구성하는 실리콘이 제 1 강재(11)와 제 2 강재(12)로 확산되도록 냉연 소둔 공정 외의 별도의 열처리 공정을 수행할 수도 있다.Silicon constituting ferrosilicon may diffuse into the first steel material 11 and the second steel material 12 due to the subsequent cold rolling annealing process. Meanwhile, in a modified embodiment of the present invention, a separate heat treatment process other than the cold rolling annealing process may be performed so that the silicon constituting the ferrosilicon diffuses into the first steel material 11 and the second steel material 12.
한편, 중간층(13)을 구성하는 페로실리콘에서 실리콘의 함량이 6중량% 미만인 경우 최종적인 무방향성 전기강판의 철손 감소 효과가 미미하며, 실리콘의 함량이 50중량%를 초과하면 페로실리콘으로 구성된 중간층으로부터 무방향성 전기강판의 표면으로 실리콘의 과도한 확산으로 인해 표면 취성이 높아져 타발 불량의 문제 및 코팅 불량의 문제가 나타날 수 있다.On the other hand, if the silicon content in the ferrosilicon constituting the intermediate layer 13 is less than 6% by weight, the effect of reducing iron loss of the final non-oriented electrical steel sheet is minimal, and if the silicon content exceeds 50% by weight, the intermediate layer composed of ferrosilicon Excessive diffusion of silicon from the surface of the non-oriented electrical steel sheet may increase surface brittleness, resulting in poor punching and poor coating.
페로실리콘으로 이루어진 중간층(13)과 제 1 강재(11) 또는 제 2 강재(12)와의 접합력은, 후속의 냉간 압연 공정에서 가압력이 인가되고, 후속의 냉연 소둔 공정에서 페로실리콘으로부터 실리콘이 확산되면서, 페로실리콘을 구성하는 철과 제 1 강재(11) 또는 제 2 강재(12)를 구성하는 철이 접합되는 동종 접합에 기인한다. 이러한 동종 접합에 의하면, 제 1 적층 구조체(10)를 구성함에 있어서 페로실리콘으로 이루어진 중간층(13)을 도입함으로써 제 1 강재(11)와 제 2 강재(12) 사이에 중간층(13)을 개재할 때 별도의 본딩층을 추가로 형성하지 않아도 되는 유리한 효과를 기대할 수 있다. The bonding force between the intermediate layer 13 made of ferrosilicon and the first steel material 11 or the second steel material 12 is increased when a pressing force is applied in the subsequent cold rolling process and silicon diffuses from the ferrosilicon in the subsequent cold rolling annealing process. , It is due to homogeneous bonding in which the iron constituting the ferrosilicon and the iron constituting the first steel material 11 or the second steel material 12 are joined. According to this homogeneous bonding, in constructing the first laminated structure 10, the intermediate layer 13 made of ferrosilicon is introduced, thereby interposing the intermediate layer 13 between the first steel material 11 and the second steel material 12. A beneficial effect can be expected in that there is no need to additionally form a separate bonding layer.
한편, 중간층(13)이 페로실리콘이 아니라 세라믹인 산화실리콘으로 구성된다면, 절연물질인 산화실리콘과 제 1 강재(11) 또는 제 2 강재(12)와의 접합은 이종 접합에 따른 계면의 불안정성으로 인하여 불량하게 된다. 중간층(13)이 페로실리콘으로 이루어진 경우의 동종 접합은 중간층(13)이 산화실리콘으로 이루어진 이종 접합의 경우보다, 중간층(13)과 제 1 강재(11) 또는 제 2 강재(12)와의 접합력이 현저하게 개선되는 효과를 기대할 수 있다. On the other hand, if the middle layer 13 is composed of silicon oxide, which is a ceramic, rather than ferrosilicon, the bonding between silicon oxide, which is an insulating material, and the first steel material 11 or the second steel material 12 is due to instability of the interface due to heterogeneous bonding. It becomes defective. In the case of homogeneous bonding in which the middle layer 13 is made of ferrosilicon, the bonding force between the middle layer 13 and the first steel material 11 or the second steel material 12 is higher than in the case of heterogeneous bonding in which the middle layer 13 is made of silicon oxide. Significantly improved effects can be expected.
제 2 적층 구조체 형성 단계(S300)Second layered structure forming step (S300)
도 2의 (c)를 참조하면, 상술한 제 1 적층 구조체(10)를 냉간 압연하여 제 2 적층 구조체(20)를 형성할 수 있다. 냉간 압연은 상기 제 1 적층 구조체(10)를 최종적으로 약 0.2mm ~ 0.6mm의 두께(t3)로 최종 냉간 압연을 진행한다. 압연의 용이성을 위하여 판온도를 100 ~ 200℃로 상승시켜 온간 압연을 진행할 수 있다. 최종 압하율은 50% ~ 85%로 조절할 수 있다.Referring to (c) of FIG. 2, the second laminated structure 20 can be formed by cold rolling the above-described first laminated structure 10. Cold rolling is performed on the first laminated structure 10 to a final thickness (t3) of about 0.2 mm to 0.6 mm. To facilitate rolling, warm rolling can be performed by raising the plate temperature to 100 to 200°C. The final reduction rate can be adjusted from 50% to 85%.
본 발명의 일 실시예에 따른 무방향성 전기강판의 제조 방법에서는, 상기 제 2 적층 구조체(20)를 형성하는 단계(S300)는 상기 제 1 적층 구조체(10)를 형성하는 단계(S200) 후에 열간 압연 소둔 공정을 진행하지 않고 상기 제 1 적층 구조체를 냉간 압연하는 단계를 포함할 수 있다. In the method of manufacturing a non-oriented electrical steel sheet according to an embodiment of the present invention, the step of forming the second laminated structure 20 (S300) is performed by hot pressing after the step of forming the first laminated structure 10 (S200). It may include cold rolling the first laminated structure without performing a rolling annealing process.
냉연 소둔 처리 단계(S400)Cold rolled annealing treatment step (S400)
도 2의 (d)를 참조하면, 냉간 압연된 제 2 적층 구조체(20)를 냉연 소둔 처리할 수 있다.Referring to (d) of FIG. 2, the cold rolled second laminated structure 20 may be subjected to cold rolling annealing.
상기 냉연 소둔 처리를 수행하는 단계(S400)는 냉연 판을 최종 소둔 하는 ACL(Annealing and Coating Line) 단계이며, 승온 속도: 10℃/s 이상, 어닐링 온도: 900 ~ 1100℃, 유지 시간: 30 ~ 90초의 조건으로 어닐링 하는 단계, 냉각 속도: 30℃/s 이상인 조건으로 냉각하는 단계를 포함할 수 있다.The step of performing the cold rolled annealing treatment (S400) is the ACL (Annealing and Coating Line) step of final annealing the cold rolled sheet, temperature increase rate: 10°C/s or more, annealing temperature: 900 ~ 1100°C, holding time: 30 ~ It may include annealing under the condition of 90 seconds and cooling under the condition of cooling rate: 30°C/s or more.
냉연 소둔은 냉간 압연 후 얻어진 냉연판을 가지고 진행한다. 철손 향상 및 기계적 성질을 고려하여 최적의 결정립 크기를 도출하는 온도를 적용한다. 냉연 소둔에서 표면 산화 및 질화를 방지하기 위하여 혼합 분위기 조건으로 가열한다. 질소 및 수소의 혼합 분위기를 통해 표면 상태를 더욱 매끄럽게 한다. 냉연 소둔 온도가 900℃ 미만이면 결정립 크기가 미세하여 이력 손실이 증가할 수 있고, 냉연 소둔 온도가 1100℃를 초과하면 결정립 크기가 조대해지고 와전류 손실이 증가하게 된다. Cold rolling annealing is performed with the cold rolled sheet obtained after cold rolling. The temperature that results in the optimal grain size is applied considering the improvement of iron loss and mechanical properties. In cold rolling annealing, heating is performed under mixed atmosphere conditions to prevent surface oxidation and nitriding. The surface condition becomes smoother through a mixed atmosphere of nitrogen and hydrogen. If the cold rolling annealing temperature is less than 900°C, the grain size may be fine and hysteresis loss may increase, and if the cold rolling annealing temperature exceeds 1100°C, the grain size may become coarse and eddy current loss may increase.
최종 소둔 후 절연 코팅층(15)을 형성하기 위하여 코팅 공정을 실시할 수 있다. 절연 코팅층(15)을 형성함으로써 타발성 향상 및 절연성을 확보할 수 있다. 제 2 적층 구조체(20)의 상부에 형성된 절연 코팅층(15)의 두께는 약 1㎛이며, 제 2 적층 구조체(20)의 상부에 형성된 절연 코팅층(15)의 두께도 약 1㎛일 수 있다.After final annealing, a coating process may be performed to form the insulating coating layer 15. By forming the insulating coating layer 15, punchability can be improved and insulation properties can be secured. The thickness of the insulating coating layer 15 formed on the top of the second laminated structure 20 may be about 1 ㎛, and the thickness of the insulating coating layer 15 formed on the top of the second laminated structure 20 may also be about 1 ㎛.
도 3은 본 발명의 일 실시예에 따른 무방향성 전기강판에서 냉연 소둔 후 중간층을 중심으로 실리콘 함량 분포를 개요적으로 도해하는 도면이다. Figure 3 is a diagram schematically illustrating the distribution of silicon content centered on the middle layer after cold rolling annealing in a non-oriented electrical steel sheet according to an embodiment of the present invention.
도 3을 참조하면, 냉연 소둔 열처리 동안 중간층(13)을 구성하는 페로실리콘으로부터 실리콘이 제 1 강재(11)와 제 2 강재(12)로 확산될 수 있다. 다만, 중간층(13)에서 제 1 강재(11)로의 방향 및 중간층(13)에서 제 2 강재로의 방향으로 실리콘의 함량이 점진적으로 낮아지도록, 냉연 소둔 공정을 제어할 수 있다. Referring to FIG. 3, during cold rolling annealing heat treatment, silicon may diffuse from the ferrosilicon constituting the intermediate layer 13 to the first steel material 11 and the second steel material 12. However, the cold rolling annealing process can be controlled so that the silicon content is gradually lowered in the direction from the middle layer 13 to the first steel material 11 and from the middle layer 13 to the second steel material.
만약, 최종적인 무방향성 전기강판에서 중간층(13), 제 1 강재(11) 및 제 2 강재(12)에 걸쳐 실리콘 확산이 충분히 진행되어 실리콘의 농도가 균일하게 분포되는 경우, 우수한 철손 특성과 타발 불량 방지를 동시에 구현하지는 못하게 된다. 본 발명에 따른 무방향성 전기강판에서는 중간층(13)에 실리콘의 농도가 상대적으로 높아 제 1 강재(11) 및 제 2 강재(12)를 절연시키는 효과를 나타내 우수한 철손 특성을 확보하면서 동시에 전기강판의 표면에는 실리콘의 농도가 상대적으로 낮아 타발 불량 방지를 가능하게 한다. If silicon diffusion proceeds sufficiently throughout the middle layer 13, the first steel material 11, and the second steel material 12 in the final non-oriented electrical steel sheet, and the silicon concentration is uniformly distributed, excellent iron loss characteristics and punching properties are achieved. Defect prevention cannot be implemented simultaneously. In the non-oriented electrical steel sheet according to the present invention, the concentration of silicon in the intermediate layer 13 is relatively high, which has the effect of insulating the first steel material 11 and the second steel material 12, thereby ensuring excellent iron loss characteristics and at the same time maintaining the electrical steel sheet. The concentration of silicon on the surface is relatively low, making it possible to prevent punching defects.
한편, 전기강판의 표면에 사염화규소(SiCl4) 등을 이용해 실리콘을 코팅한 후 열처리를 수행하여 철손을 감소시키는 경우를 비교예로 상정한다면, 전기강판의 표면에 높은 실리콘 농도로 취성이 높아져 타발 불량 및 코팅 불량이 발생하며, 환경에 유해한 반응가스를 사용하는 문제점이 있다. 본 발명에서는 환경에 유해한 반응가스를 사용하지 않으면서도 전기강판의 표면에 실리콘 농도가 낮아 타발이 용이하며 제 1 강재(11)와 제 2 강재(12)를 절연시키는 구성요소가 전기강판의 내부에 위치하므로 절연 코팅성이 향상된다. On the other hand, if we assume as a comparative example a case where the iron loss is reduced by coating the surface of the electrical steel sheet with silicon using silicon tetrachloride (SiCl 4 ), etc. and then performing heat treatment, the high silicon concentration on the surface of the electrical steel sheet increases brittleness, resulting in perforation. Defects and coating defects occur, and there is a problem of using reaction gases that are harmful to the environment. In the present invention, the silicon concentration on the surface of the electrical steel sheet is low without using a reaction gas harmful to the environment, making punching easy, and the component that insulates the first steel material 11 and the second steel material 12 is installed inside the electrical steel sheet. Due to its location, the insulation coating properties are improved.
최종 제품의 결정립 크기는 80 ~ 150㎛, 자속밀도(B50)는 1.65T 이상이고, 0.2mm 이상의 두께에서 철손(W10/400)은 14.5W/Kg이하일 수 있다. 기계적 특성은 항복강도(YP)는 400MPa 이상, 인장강도(TS)는 500MPa 이상을 구현할 수 있다.The final product has a grain size of 80 to 150㎛, magnetic flux density (B 50 ) of 1.65T or more, and iron loss (W 10/400 ) of 14.5W/Kg or less at a thickness of 0.2mm or more. Mechanical properties can achieve yield strength (YP) of more than 400 MPa and tensile strength (TS) of more than 500 MPa.
상술한 제조 방법으로 구현된 무방향성 전기강판은 실리콘(Si), 망간(Mn) 및 알루미늄(Al)을 각각 함유하되 열간 압연된 제 1 강재와 제 2 강재 사이에 페로실리콘으로 이루어진 중간층을 개재하여 적층한 적층 구조체가 냉간 압연 및 냉연소둔 처리되어 구현된다. 상기 페로실리콘은 실리콘과 철로 이루어지되, 실리콘(Si): 6 ~ 50 중량% 및 잔부가 철(Fe)일 수 있다. The non-oriented electrical steel sheet implemented by the above-described manufacturing method contains silicon (Si), manganese (Mn), and aluminum (Al), respectively, with an intermediate layer made of ferrosilicon interposed between the hot rolled first and second steel materials. The stacked laminated structure is implemented by cold rolling and cold rolling annealing. The ferrosilicon is made of silicon and iron, and may contain 6 to 50% by weight of silicon (Si) and the remainder may be iron (Fe).
상기 무방향성 전기강판에서, 상기 중간층에서 상기 제 1 강재로의 방향 및 상기 제 2 강재로의 방향으로 실리콘의 함량이 점진적으로 낮아질 수 있다.In the non-oriented electrical steel sheet, the silicon content may gradually decrease in the direction from the intermediate layer to the first steel material and to the second steel material.
상기 제 1 강재 및 상기 제 2 강재는 탄소(C): 0 초과 0.003 중량% 이하, 실리콘(Si): 2.8 ~ 3.8 중량%, 망간(Mn): 0.2 ~ 0.5 중량%, 알루미늄(Al): 0.5 ~ 1.5 중량%, 인(P): 0 초과 0.015 중량% 이하, 황(S): 0 초과 0.003 중량% 이하, 질소(N): 0 초과 0.003 중량% 이하, 티타늄(Ti): 0 초과 0.003 중량% 이하 및 나머지 철(Fe)과 기타 불가피한 불순물을 각각 포함할 수 있다.The first steel material and the second steel material include carbon (C): greater than 0 and less than or equal to 0.003 wt%, silicon (Si): 2.8 to 3.8 wt%, manganese (Mn): 0.2 to 0.5 wt%, and aluminum (Al): 0.5 wt%. ~ 1.5% by weight, phosphorus (P): more than 0 and less than 0.015% by weight, sulfur (S): more than 0 and less than 0.003% by weight, nitrogen (N): more than 0 and less than 0.003% by weight, titanium (Ti): more than 0 and less than 0.003% by weight % or less and the remainder may contain iron (Fe) and other unavoidable impurities, respectively.
다른 관점에서 살펴보면, 본 발명에 따른 무방향성 전기강판은 전기강판의 중앙부에서 표면 방향으로 실리콘의 함량이 점진적으로 낮아지는 것을 특징으로 하되, 0.2mm 이상의 두께에서 철손(W10/400)은 14.5W/Kg이하인 물성을 가진다.Looking at it from another perspective, the non-oriented electrical steel sheet according to the present invention is characterized in that the silicon content gradually decreases from the center of the electrical steel sheet toward the surface, and the iron loss (W 10/400 ) at a thickness of 0.2 mm or more is 14.5 W. It has physical properties of less than /Kg.
실험예Experiment example
이하 본 발명의 이해를 돕기 위해 바람직한 실험예를 제시한다. 다만, 다음의 실험예는 본 발명의 이해를 돕기 위한 것일 뿐, 본 발명이 다음의 실험예에 의해 한정되는 것은 아니다. Below, preferred experimental examples are presented to aid understanding of the present invention. However, the following experimental examples are only intended to aid understanding of the present invention, and the present invention is not limited by the following experimental examples.
1. 시편의 조성1. Composition of the Psalm
본 실험예에서는 표 1의 합금 원소 조성(단위: 중량%)을 가지는 시편들을 제공한다.In this experimental example, specimens having the alloy element composition (unit: weight%) shown in Table 1 are provided.
표 1을 참조하면, 실험예에 따른 무방향성 전기강판의 조성은 탄소(C): 0 초과 0.003 중량% 이하, 실리콘(Si): 2.8 ~ 3.8 중량%, 망간(Mn): 0.2 ~ 0.5 중량%, 알루미늄(Al): 0.5 ~ 1.5 중량%, 인(P): 0 초과 0.015 중량% 이하, 황(S): 0 초과 0.003 중량% 이하, 질소(N): 0 초과 0.003 중량% 이하, 티타늄(Ti): 0 초과 0.003 중량% 이하 및 나머지 철(Fe)을 만족한다. Referring to Table 1, the composition of the non-oriented electrical steel sheet according to the experimental example is carbon (C): more than 0 and less than 0.003% by weight, silicon (Si): 2.8 to 3.8% by weight, manganese (Mn): 0.2 to 0.5% by weight. , Aluminum (Al): 0.5 to 1.5% by weight, phosphorus (P): more than 0 and less than 0.015% by weight, sulfur (S): more than 0 and less than 0.003% by weight, nitrogen (N): more than 0 and less than 0.003% by weight, titanium ( Ti): exceeds 0 and satisfies 0.003% by weight or less and the remaining iron (Fe).
2. 공정 조건 및 물성 평가2. Evaluation of process conditions and physical properties
압하율cold rolling
Reduction rate
두께final
thickness
(A/m)B 50
(A/m)
(W/kg)W 10/400
(W/kg)
표 2는 본 발명의 실험예에 따른 무방향성 전기강판의 제조 방법에서 공정 조건 및 물성을 나타낸 것이다. 실험예1 및 실험예2는 표 1의 조성을 가지는 강재에 대하여 열연 재가열 온도(SRT): 1250℃, 마무리 압연 온도(FDT): 850℃, 권취 온도(CT): 580℃의 동일한 조건으로 열간 압연을 수행하였다. Table 2 shows the process conditions and physical properties in the method of manufacturing a non-oriented electrical steel sheet according to an experimental example of the present invention. Experimental Examples 1 and 2 were hot rolled under the same conditions of hot rolling reheating temperature (SRT): 1250°C, finish rolling temperature (FDT): 850°C, and coiling temperature (CT): 580°C for steel materials having the compositions in Table 1. was carried out.
실험예1은 비교예로서 페로실리콘으로 이루어진 중간층을 도입하지 않고 열연 단일 강판을 냉연압하율 87.5%의 조건으로 냉간 압연하고, 어닐링 온도: 1000℃, 유지 시간: 60초인 조건으로 냉연 소둔한 후 자속밀도와 철손을 측정하였다. Experimental Example 1 is a comparative example in which a hot-rolled single steel sheet was cold-rolled under the conditions of a cold-rolling reduction ratio of 87.5% without introducing an intermediate layer made of ferrosilicon, and cold-rolled and annealed under the conditions of an annealing temperature: 1000°C and holding time: 60 seconds, and then magnetic flux. Density and iron loss were measured.
실험예2는 실시예로서 페로실리콘으로 이루어진 중간층을 두 개의 열연 강판 사이에 개재한 후 냉연압하율 75.0%의 조건으로 냉간 압연하고, 어닐링 온도: 1000℃, 유지 시간: 60초인 조건으로 냉연 소둔한 후 자속밀도와 철손을 측정하였다. Experimental Example 2 is an example in which an intermediate layer made of ferrosilicon was sandwiched between two hot rolled steel sheets, then cold rolled under the condition of a cold rolling reduction rate of 75.0%, and cold rolled and annealed under the conditions of annealing temperature: 1000°C and holding time: 60 seconds. Afterwards, the magnetic flux density and iron loss were measured.
실험예1은 철손(W10/400)이 12.7W/kg임에 반하여, 실험예2는 철손(W10/400)이 9.5W/kg으로 확인되었는바, 본 발명의 기술적 사상에 따른 성형성이 우수한 고강도 냉연 강판의 제조방법으로 고주파 철손 특성이 우수한 무방향성 전기강판을 구현할 수 있음을 확인할 수 있다.In Experimental Example 1, the iron loss (W 10/400 ) was 12.7W/kg, while in Experimental Example 2, the iron loss (W 10/400 ) was confirmed to be 9.5W/kg, showing the formability according to the technical idea of the present invention. It can be confirmed that non-oriented electrical steel sheets with excellent high-frequency iron loss characteristics can be produced using this excellent high-strength cold-rolled steel sheet manufacturing method.
통상적인 공정인 단판 냉간 압연을 거친 실험예1은 14.0 W/kg이하의 철손(W10/400)을 확보하기 위해 0.30mm의 최종 두께가 요구된다. 본 발명의 실시예인 2겹 냉간 압연을 거친 실험예2는 최종두께 0.20mm에서 10.0 W/kg이하의 철손(W10/400)을 확보하였다. 실험예2에서는 전기강판의 중앙에 형성된 높은 저항의 Si-Fe층이 상부와 하부의 판을 절연시키는 효과를 나타내 철손을 감소시켰으며, 높은 농도의 Si층의 높은 투자율로 인한 향상된 자속밀도를 나타낸다.Experimental Example 1, which underwent single plate cold rolling, which is a typical process, requires a final thickness of 0.30 mm to secure an iron loss (W 10/400 ) of 14.0 W/kg or less. Experimental Example 2, which underwent two-ply cold rolling, which is an example of the present invention, secured an iron loss (W 10/400 ) of 10.0 W/kg or less at a final thickness of 0.20 mm. In Experimental Example 2, the high-resistance Si-Fe layer formed in the center of the electrical steel sheet had the effect of insulating the upper and lower plates, reducing iron loss, and improved magnetic flux density due to the high permeability of the high-concentration Si layer. .
이상에서는 본 발명의 실시예를 중심으로 설명하였지만, 당업자의 수준에서 다양한 변경이나 변형을 가할 수 있다. 이러한 변경과 변형이 본 발명의 범위를 벗어나지 않는 한 본 발명에 속한다고 할 수 있다. 따라서 본 발명의 권리범위는 이하에 기재되는 청구범위에 의해 판단되어야 할 것이다.Although the above description focuses on the embodiments of the present invention, various changes and modifications can be made at the level of those skilled in the art. These changes and modifications can be said to belong to the present invention as long as they do not depart from the scope of the present invention. Therefore, the scope of rights of the present invention should be determined by the claims described below.
Claims (8)
열간 압연된 상기 제 1 강재와 상기 제 2 강재 사이에 페로실리콘으로 이루어진 중간층을 개재하여 적층한 제 1 적층 구조체를 형성하는 단계;
상기 제 1 적층 구조체를 냉간 압연하여 제 2 적층 구조체를 형성하는 단계; 및
냉간 압연된 상기 제 2 적층 구조체를 냉연 소둔 처리하는 단계;를 포함하는,
무방향성 전기강판의 제조 방법.Hot rolling first and second steel materials containing silicon (Si), manganese (Mn), and aluminum (Al), respectively;
forming a first laminated structure by laminating the hot rolled first steel material and the second steel material with an intermediate layer made of ferrosilicon;
Cold rolling the first laminated structure to form a second laminated structure; and
Including a step of cold rolling annealing the cold rolled second laminated structure.
Method for manufacturing non-oriented electrical steel sheet.
상기 페로실리콘은 실리콘과 철로 이루어지되, 실리콘(Si): 6 ~ 50 중량% 및 잔부가 철(Fe)인,
무방향성 전기강판의 제조 방법.According to claim 1,
The ferrosilicon is made of silicon and iron, with silicon (Si): 6 to 50% by weight and the balance being iron (Fe),
Method for manufacturing non-oriented electrical steel sheet.
상기 냉연 소둔 처리하는 단계 후 상기 무방향성 전기강판은 실리콘의 함량이 상기 중간층에서 상기 제 1 강재로의 방향 및 상기 제 2 강재로의 방향으로 점진적으로 낮아지는 것을 특징으로 하는,
무방향성 전기강판의 제조 방법.According to claim 1,
After the cold rolling annealing step, the non-oriented electrical steel sheet is characterized in that the silicon content is gradually lowered in the direction from the intermediate layer to the first steel material and in the direction to the second steel material,
Method for manufacturing non-oriented electrical steel sheet.
상기 제 1 강재 및 상기 제 2 강재는 탄소(C): 0 초과 0.003 중량% 이하, 실리콘(Si): 2.8 ~ 3.8 중량%, 망간(Mn): 0.2 ~ 0.5 중량%, 알루미늄(Al): 0.5 ~ 1.5 중량%, 인(P): 0 초과 0.015 중량% 이하, 황(S): 0 초과 0.003 중량% 이하, 질소(N): 0 초과 0.003 중량% 이하, 티타늄(Ti): 0 초과 0.003 중량% 이하 및 나머지 철(Fe)과 기타 불가피한 불순물을 각각 포함하는,
무방향성 전기강판의 제조 방법.According to claim 1,
The first steel material and the second steel material include carbon (C): greater than 0 and less than or equal to 0.003 wt%, silicon (Si): 2.8 to 3.8 wt%, manganese (Mn): 0.2 to 0.5 wt%, and aluminum (Al): 0.5 wt%. ~ 1.5% by weight, phosphorus (P): more than 0 and less than 0.015% by weight, sulfur (S): more than 0 and less than 0.003% by weight, nitrogen (N): more than 0 and less than 0.003% by weight, titanium (Ti): more than 0 and less than 0.003% by weight % or less and the remaining iron (Fe) and other unavoidable impurities, respectively,
Method for manufacturing non-oriented electrical steel sheet.
무방향성 전기강판.A laminated structure containing silicon (Si), manganese (Mn), and aluminum (Al), respectively, and laminated with an intermediate layer made of ferrosilicon between the hot-rolled first and second steel materials is subjected to cold rolling and cold rolling annealing. implemented,
Non-oriented electrical steel sheet.
상기 페로실리콘은 실리콘과 철로 이루어지되, 실리콘(Si): 6 ~ 50 중량% 및 잔부가 철(Fe)인,
무방향성 전기강판.According to claim 5,
The ferrosilicon is made of silicon and iron, with silicon (Si): 6 to 50% by weight and the balance being iron (Fe),
Non-oriented electrical steel sheet.
상기 중간층에서 상기 제 1 강재로의 방향 및 상기 제 2 강재로의 방향으로 실리콘의 함량이 점진적으로 낮아지는 것을 특징으로 하는,
무방향성 전기강판.According to claim 5,
Characterized in that the content of silicon gradually decreases in the direction from the intermediate layer to the first steel material and to the second steel material,
Non-oriented electrical steel sheet.
상기 제 1 강재 및 상기 제 2 강재는 탄소(C): 0 초과 0.003 중량% 이하, 실리콘(Si): 2.8 ~ 3.8 중량%, 망간(Mn): 0.2 ~ 0.5 중량%, 알루미늄(Al): 0.5 ~ 1.5 중량%, 인(P): 0 초과 0.015 중량% 이하, 황(S): 0 초과 0.003 중량% 이하, 질소(N): 0 초과 0.003 중량% 이하, 티타늄(Ti): 0 초과 0.003 중량% 이하 및 나머지 철(Fe)과 기타 불가피한 불순물을 각각 포함하는,
무방향성 전기강판.
According to claim 5,
The first steel material and the second steel material include carbon (C): greater than 0 and less than or equal to 0.003 wt%, silicon (Si): 2.8 to 3.8 wt%, manganese (Mn): 0.2 to 0.5 wt%, and aluminum (Al): 0.5 wt%. ~ 1.5% by weight, phosphorus (P): more than 0 and less than 0.015% by weight, sulfur (S): more than 0 and less than 0.003% by weight, nitrogen (N): more than 0 and less than 0.003% by weight, titanium (Ti): more than 0 and less than 0.003% by weight % or less and the remaining iron (Fe) and other unavoidable impurities, respectively,
Non-oriented electrical steel sheet.
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