KR20230169660A - Power transmission apparatus for electric wheel vehicle and, electric vehicle having same - Google Patents
Power transmission apparatus for electric wheel vehicle and, electric vehicle having same Download PDFInfo
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- KR20230169660A KR20230169660A KR1020220070072A KR20220070072A KR20230169660A KR 20230169660 A KR20230169660 A KR 20230169660A KR 1020220070072 A KR1020220070072 A KR 1020220070072A KR 20220070072 A KR20220070072 A KR 20220070072A KR 20230169660 A KR20230169660 A KR 20230169660A
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- gear
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 185
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- 239000007789 gas Substances 0.000 description 2
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/04—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
- B60K17/043—Transmission unit disposed in on near the vehicle wheel, or between the differential gear unit and the wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/02—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of clutch
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/04—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/04—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
- B60K17/06—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of change-speed gearing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/021—Shaft support structures, e.g. partition walls, bearing eyes, casing walls or covers with bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H7/00—Gearings for conveying rotary motion by endless flexible members
- F16H7/02—Gearings for conveying rotary motion by endless flexible members with belts; with V-belts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H7/00—Gearings for conveying rotary motion by endless flexible members
- F16H7/06—Gearings for conveying rotary motion by endless flexible members with chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2200/00—Type of vehicle
- B60Y2200/10—Road Vehicles
- B60Y2200/12—Motorcycles, Trikes; Quads; Scooters
- B60Y2200/126—Scooters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2200/00—Type of vehicle
- B60Y2200/10—Road Vehicles
- B60Y2200/13—Bicycles; Tricycles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2200/00—Type of vehicle
- B60Y2200/90—Vehicles comprising electric prime movers
- B60Y2200/91—Electric vehicles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Structure Of Transmissions (AREA)
- Gear Transmission (AREA)
Abstract
본 발명은 전기차량용 동력전달장치와 이를 구비한 전기차량에 관한 것으로, 그 목적은 구동모터부와 이단변속부가 일체로 연결되고, 이단변속부의 구동력이 동력전달부에 의해 바퀴 구동축에 전달되도록 구성되어, 이단변속부와 바퀴의 거리에 관계없이 동력전달이 효율적으로 이루어질 수 있는 동력전달이 효율적으로 이루어지는 전기차량용 동력전달장치와 이를 구비한 전기차량을 제공하는 것이다.
본 발명은 구동모터부; 구동모터부에 연결되는 이단변속부; 이단변속부 및 바퀴에 연결설치되는 동력전달부를 포함하되, 상기 이단변속부는, 구동모터부가 제1회전축에 스프라인 축결합되고 제1회전축에 저단기어와 고단기어가 연결설치된 제1회전부와, 제1회전부의 저단기어가 제1전달기어에 치합되고, 고단기어가 제2전달기어에 치합되며 제1,2전달기어가 제2회전축에 일체로 연결설치된 제2회전부와, 제2회전부의 제2전달기어에 제3전달기어가 치합되고 제3전달기어에 제3회전축이 일체로 연결설치되는 제3회전부를 포함하고, 상기 동력전달부는, 제3회전축에 일체로 회전구동되도록 연결설치되는 구동회전체와, 바퀴 축에 일체로 회전구동되도록 연결설치되는 종동회전체와, 구동회전체의 회전구동력이 종동회전체에 전달되도록 구동회전체와 종동회전체에 연결설치되는 연결체를 포함하도록 구성되어 있다. The present invention relates to a power transmission device for an electric vehicle and an electric vehicle equipped with the same. The purpose of the present invention is to provide a drive motor unit and a two-speed transmission unit integrally connected, and a driving force of the two-speed transmission unit to be transmitted to the wheel drive shaft by the power transmission unit. , to provide a power transmission device for an electric vehicle that efficiently transmits power regardless of the distance between the two-speed transmission and the wheels, and an electric vehicle equipped with the same.
The present invention includes a driving motor unit; A two-speed transmission unit connected to the drive motor unit; It includes a two-speed transmission unit and a power transmission unit connected to the wheel, wherein the two-speed transmission unit includes a first rotation unit in which a drive motor unit is coupled to a spline shaft to a first rotation shaft and a low gear and a high gear are connected to the first rotation shaft. The low-stage gear of the first rotation unit is meshed with the first transmission gear, the high-stage gear is meshed with the second transmission gear, the second rotation unit in which the first and second transmission gears are integrally connected to the second rotation shaft, and the second rotation unit of the second rotation unit. It includes a third rotating part in which a third transmission gear is meshed with the transmission gear and a third rotation shaft is integrally connected to the third transmission gear, and the power transmission part is a driving rotor that is connected and installed to rotate integrally with the third rotation shaft. It is configured to include a driven rotor that is connected and installed to rotate integrally with the wheel axis, and a connection body that is connected to the driving rotor and the driven rotor so that the rotational driving force of the driving rotor is transmitted to the driven rotor.
Description
본 발명은 전기차량용 동력전달장치와 이를 구비한 전기차량에 관한 것으로, 구동모터부의 구동력이 이단변속기와 동력전달부에 의해 바퀴에 전달되도록 하여, 이단변속기와 바퀴의 거리에 관계없이 동력전달이 효율적으로 이루어지고, 다양한 전기 차량 특히 전기 이륜차량에 대한 구동모터부, 이단변속기 및 동력전달부의 교체 및 설치가 용이하게 이루어질 수 있는 전기차량용 동력전달장치와 이를 구비한 전기차량에 관한 것이다.The present invention relates to a power transmission device for an electric vehicle and an electric vehicle equipped with the same. The driving force of the drive motor unit is transmitted to the wheels by a two-speed transmission and a power transmission unit, so that power transmission is efficient regardless of the distance between the two-speed transmission and the wheels. It relates to a power transmission device for an electric vehicle that can easily replace and install the drive motor unit, two-speed transmission, and power transmission unit for various electric vehicles, especially electric two-wheeled vehicles, and an electric vehicle equipped with the same.
최근 자동차의 배기가스로 인한 대기오염 및 지구온난화와 같은 문제로 인해 지구환경 보호와 에너지자원의 고갈에 따른 에너지 절약정책이 추진되고 있으며, 이러한 문제를 해결하고자 전기자동차, 하이브리드 전기자동차, 연료전지 전기 자동차, 전기 바이크 등과 같은 친환경 차량에 대한 관심이 증대되고 있다.Recently, due to problems such as air pollution and global warming caused by exhaust gases from automobiles, energy saving policies are being promoted to protect the global environment and deplete energy resources. To solve these problems, electric vehicles, hybrid electric vehicles, and fuel cell electricity are being promoted. Interest in eco-friendly vehicles such as cars and electric bikes is increasing.
일반적으로, 전기자동차 또는 스쿠터, 오토바이, 자전거 등의 전기 이륜차량은 연료로서 가솔린 엔진과는 달리 전기를 사용하고 있어 동력원으로 전기모터를 사용하고 있어, 배기가스의 배출이 전혀 없는 무공해차량으로, 초기에는 전기모터에서 발생되는 동력을 단순한 감속기로 감속하여 구동륜을 구동하도록 하는 동력전달구조가 주로 사용되었으나, 최근에는 전기모터로부터의 동력을 보다 효율적으로 구동륜으로 전달하도록 하여, 차량의 주행가능거리를 연장하고 구동성능을 향상시키는 변속시스템에 대한 연구가 활발하게 진행되고 있다.In general, electric two-wheeled vehicles such as electric vehicles, scooters, motorcycles, and bicycles use electricity as fuel, unlike gasoline engines, and use electric motors as a power source, making them zero-emission vehicles with no exhaust gas emissions. A power transmission structure was mainly used to drive the drive wheels by reducing the power generated from the electric motor with a simple reducer, but recently, the power from the electric motor has been transmitted more efficiently to the drive wheels, extending the vehicle's driving range. And research on transmission systems that improve driving performance is actively underway.
종래 전기자동차 특히, 전기 바이크는 모터의 특성이 우수하여 단일기어비를 갖는 감속기가 널리 사용되어지고 있으나, 이와 같이 감속기만을 사용할 경우 상대적으로 모터의 용량이 커져야만 하는 문제점이 있어, 최근에는 모터를 최대한 효율적으로 운전할 수 있는 2단 변속 장치가 널리 사용되어지고 있다.Conventional electric vehicles, especially electric bikes, have been widely used as reducers with a single gear ratio due to the excellent motor characteristics. However, when only a reducer is used, there is a problem in that the capacity of the motor must be relatively large, and recently, motors have been used as much as possible. Two-speed transmissions that enable efficient driving are widely used.
그러나, 종래의 2단변속장치는 2단 변속단을 구현하기 위해, 2개의 마찰클러치 또는 유체클러치를 필요로 하고 있으며, 이로 의해 부피가 커지고, 제조원가가 증가될 뿐 아니라, 복잡한 구조로 인해 동력전달효율이 저하되는 문제점이 있었다.However, the conventional two-speed transmission requires two friction clutches or fluid clutches to implement the two-speed gear, which not only increases the volume and manufacturing cost, but also increases the power transmission due to the complex structure. There was a problem of reduced efficiency.
특히, 종래의 2단변속장치는 다수의 외접기어와, 록킹 장치, 시프트 기구 등의 구성이 적용되고 있어, 그 구조가 매우 복잡하고, 조립성이 저하되며, 구성 부품의 수가 증가 및 복잡한 연결관계에 의해 동력원의 동력이 출력축에 신속하게 전달되지 못하는 동력손실현상이 발생되어, 변속성능이 저하되는 문제점이 있었다.In particular, the conventional two-speed transmission uses multiple external gears, locking devices, shift mechanisms, etc., so the structure is very complicated, assembly is reduced, the number of components increases, and the connection relationship becomes complicated. As a result, a power loss phenomenon occurred in which the power of the power source was not quickly transmitted to the output shaft, causing a problem in which shifting performance deteriorated.
또한, 종래의 2단변속장치는 바퀴 휠내에 일체로 설치되거나, 출력축에 바퀴가 일체로 연결설치되도록 되어 있어, 변속장치의 출력축과 바퀴가 이격된 차량 구조에는 적용될 수 없으며, 특정된 차량 프레임의 형상에 한정적용되고 있어, 그 적용범위가 극히 제한되는 등 여러가지 문제점이 있었다.In addition, the conventional two-speed transmission is installed integrally within the wheel or the wheels are integrally connected to the output shaft, so it cannot be applied to a vehicle structure in which the output shaft of the transmission and the wheels are spaced apart, and it cannot be applied to a vehicle structure in which the output shaft of the transmission and the wheels are spaced apart. There were various problems, including limited application to shapes, and its scope of application was extremely limited.
본 발명의 목적은 구동모터부와 이단변속부가 일체로 연결되고, 이단변속부의 구동력이 동력전달부에 의해 바퀴 구동축에 전달되도록 구성되어, 이단변속부와 바퀴의 거리에 관계없이 동력전달이 효율적으로 이루어질 수 있는 동력전달이 효율적으로 이루어지는 전기차량용 동력전달장치와 이를 구비한 전기차량을 제공하는 것이다.The purpose of the present invention is to configure the drive motor unit and the two-speed transmission unit to be integrally connected, and the driving force of the two-speed transmission unit to be transmitted to the wheel drive shaft by the power transmission unit, so that power is transmitted efficiently regardless of the distance between the two-speed transmission unit and the wheel. The aim is to provide a power transmission device for an electric vehicle that efficiently transmits power and an electric vehicle equipped with the same.
본 발명의 목적은 이단변속부와 바퀴가 분리 구성되고, 이단변속부의 구성이 단순화되어 있어, 소형화가 가능할 뿐 아니라, 다양한 이륜 차량의 프레임에 손쉽게 적용설치가 이루어질 수 있는 동력전달이 효율적으로 이루어지는 전기차량용 동력전달장치와 이를 구비한 전기차량을 제공하는 것이다.The purpose of the present invention is to provide an electric device in which the two-speed transmission and the wheels are separated and the configuration of the two-wheel transmission is simplified, so that not only is miniaturization possible, but power transmission is also efficient and can be easily applied and installed on the frames of various two-wheeled vehicles. The purpose is to provide vehicle power transmission systems and electric vehicles equipped with them.
본 발명은 구동모터부; 구동모터부에 연결되는 이단변속부; 이단변속부 및 바퀴에 연결설치되는 동력전달부를 포함하되, 상기 이단변속부는, 구동모터부가 제1회전축에 스프라인 축결합되고 제1회전축에 저단기어와 고단기어가 연결설치된 제1회전부와, 제1회전부의 저단기어가 제1전달기어에 치합되고, 고단기어가 제2전달기어에 치합되며 제1,2전달기어가 제2회전축에 일체로 연결설치된 제2회전부와, 제2회전부의 제2전달기어에 제3전달기어가 치합되고 제3전달기어에 제3회전축이 일체로 연결설치되는 제3회전부를 포함하고, 상기 동력전달부는, 제3회전축에 일체로 회전구동되도록 연결설치되는 구동회전체와, 바퀴 축에 일체로 회전구동되도록 연결설치되는 종동회전체와, 구동회전체의 회전구동력이 종동회전체에 전달되도록 구동회전체와 종동회전체에 연결설치되는 연결체를 포함하도록 구성되어 있다. The present invention includes a driving motor unit; A two-speed transmission unit connected to the drive motor unit; It includes a two-speed transmission unit and a power transmission unit connected to the wheel, wherein the two-speed transmission unit includes a first rotation unit in which a drive motor unit is coupled to a spline shaft to a first rotation shaft and a low gear and a high gear are connected to the first rotation shaft. The low-stage gear of the first rotation unit is meshed with the first transmission gear, the high-stage gear is meshed with the second transmission gear, the second rotation unit in which the first and second transmission gears are integrally connected to the second rotation shaft, and the second rotation unit of the second rotation unit. It includes a third rotating part in which a third transmission gear is meshed with the transmission gear and a third rotation shaft is integrally connected to the third transmission gear, and the power transmission part is a driving rotor that is connected and installed to rotate integrally with the third rotation shaft. It is configured to include a driven rotor that is connected and installed to rotate integrally with the wheel axis, and a connection body that is connected to the driving rotor and the driven rotor so that the rotational driving force of the driving rotor is transmitted to the driven rotor.
본 발명은 이단변속기의 출력이 동력전달부에 의해 바퀴로 전달되어, 이단변속기와 바퀴의 거리에 관계없이 동력전달이 안정적으로 이루어지는 효과가 있다. The present invention has the effect of transmitting the output of the two-speed transmission to the wheels by the power transmission unit, thereby ensuring stable power transmission regardless of the distance between the two-speed transmission and the wheels.
본 발명은 구동모터부와 이단변속부 및 동력전달부로 분리구성되고 이들이 상호 연결되도록 되어 있어, 다양한 전기 이륜차량에 대한 구동모터부, 이단변속기 및 동력전달부의 교체 및 설치가 용이하게 이루어지는 효과가 있다. The present invention is composed of a drive motor unit, a two-speed transmission unit, and a power transmission unit, which are separated and connected to each other, so that the replacement and installation of the drive motor unit, two-speed transmission, and power transmission unit for various electric two-wheeled vehicles is facilitated. .
본 발명은 모듈화된 구동모터부와 이단변속부 및 동력전달부의 조립에 의해 이루어지도록 되어 있어, 조립설치가 용이하고, 원가가 절감되며, 소형화가 가능할 뿐 아니라, 중량이 최소화되어 주행효율이 향상되는 효과가 있다. The present invention is made by assembling a modular drive motor part, a two-speed transmission part, and a power transmission part, so that assembly and installation are easy, costs are reduced, miniaturization is possible, and the weight is minimized to improve driving efficiency. It works.
본 발명은 이단변속기의 구성이 단순하도록 되어 있어, 동력전달과정이 간단하고, 기존 이단변속기에 비해 동력전달효율이 우수하며, 동력손실이 적어 에너지 효율이 향상되는 효과가 있다. The present invention has a simple two-speed transmission, so the power transmission process is simple, power transmission efficiency is superior to that of the existing two-speed transmission, and energy efficiency is improved due to low power loss.
본 발명은 2단의 변속비를 제공하도록 되어 있어, 전기차량의 구동성능을 보다 향상시키며, 동력 소모를 최소화하여 전기차의 연비향상 및 주행가능 거리의 증가를 도모할 수 있는 효과가 있다.The present invention is designed to provide a two-stage transmission ratio, which has the effect of improving the driving performance of electric vehicles and minimizing power consumption to improve fuel efficiency and increase the driving range of electric vehicles.
본 발명은 전기구동차량, 전기구동이륜차 등등 전기구동에 의해 움직이는 기기에 설치될 수 있을 뿐 아니라, 기생산된 기기에도 쉽게 적용할 수 있다. The present invention can not only be installed in devices driven by electric drives, such as electric vehicles and electric two-wheeled vehicles, but can also be easily applied to already produced devices.
특히 본 발명은 설계변경 또는 구조변경없이 기생산된 전기 이륜차량에 손쉽게 적용될 수 있어, 교체 설치에 의해 우수한 변속효율이 이루어지고, 안정적인 동력전달 및 주행이 이루어지는 등 많은 효과가 있다.In particular, the present invention can be easily applied to already produced electric two-wheeled vehicles without design or structural changes, and has many effects, such as excellent shifting efficiency and stable power transmission and driving through replacement installation.
도 1 은 본 발명에 따른 구성을 보인 예시도
도 2 는 본 발명에 따른 분해구성을 보인 예시도
도 3 은 본 발명에 따른 분해구성을 보인 또다른 예시도
도 4 는 본 발명에 따른 이단변속부의 제1회전부 구성을 보인 예시도
도 5 는 본 발명에 따른 이단변속부의 제1회전부 조립상태를 보인 예시도
도 6 은 본 발명에 따른 이단변속부의 제2회전부 구성을 보인 예시도
도 7 은 본 발명에 따른 이단변속부의 제3회전부 구성을 보인 예시도
도 8 은 본 발명의 설치상태를 보인 예시도Figure 1 is an exemplary diagram showing a configuration according to the present invention.
Figure 2 is an exemplary diagram showing an exploded configuration according to the present invention.
Figure 3 is another example showing an exploded configuration according to the present invention.
Figure 4 is an exemplary diagram showing the configuration of the first rotating part of the two-stage transmission according to the present invention.
Figure 5 is an exemplary diagram showing the assembled state of the first rotating part of the two-speed transmission according to the present invention.
Figure 6 is an exemplary diagram showing the configuration of the second rotating part of the two-stage transmission according to the present invention.
Figure 7 is an exemplary diagram showing the configuration of the third rotating part of the two-stage transmission according to the present invention.
Figure 8 is an exemplary diagram showing the installation state of the present invention
도 1 은 본 발명에 따른 구성을 보인 예시도를, 도 2 는 본 발명에 따른 분해구성을 보인 예시도를, 도 3 은 본 발명에 따른 분해구성을 보인 또다른 예시도를, 도 4 는 본 발명에 따른 이단변속부의 제1회전부 구성을 보인 예시도를, 도 5 는 본 발명에 따른 이단변속부의 제1회전부 조립상태를 보인 예시도를, 도 6 은 본 발명에 따른 이단변속부의 제2회전부 구성을 보인 예시도를, 도 7 은 본 발명에 따른 이단변속부의 제3회전부 구성을 보인 예시도를, 도 8 은 본 발명의 설치상태를 보인 예시도를 도시한 것으로, Figure 1 is an exemplary diagram showing a configuration according to the present invention, Figure 2 is an exemplary diagram showing an exploded configuration according to the present invention, Figure 3 is another exemplary diagram showing an exploded configuration according to the present invention, and Figure 4 is an exemplary diagram showing the exploded configuration according to the present invention. Figure 5 is an exemplary diagram showing the configuration of the first rotating part of the two-speed shifting unit according to the present invention, Figure 5 is an exemplary diagram showing the assembled state of the first rotating part of the two-speed shifting unit according to the present invention, and Figure 6 is a diagram showing the second rotating part of the two-speed shifting unit according to the present invention. Figure 7 is an exemplary diagram showing the configuration of the third rotating part of the two-speed transmission according to the present invention, and Figure 8 is an exemplary diagram showing the installation state of the present invention.
본 발명은 구동모터부(100); 구동모터부(100)에 연결되는 이단변속부(200); 이단변속부(200) 및 바퀴에 연결설치되는 동력전달부(300)를 포함하되,The present invention includes a driving motor unit 100; A two-speed transmission unit 200 connected to the drive motor unit 100; It includes a two-speed transmission unit 200 and a power transmission unit 300 connected to the wheels,
상기 이단변속부(200)는, The two-stage shifting unit 200,
구동모터부(100)가 제1회전축(211)에 스프라인 축결합되고 제1회전축(211)에 저단기어(212)와 고단기어(213)가 연결설치된 제1회전부(210)와,A first rotating unit 210 in which the driving motor unit 100 is spline-coupled to the first rotating shaft 211 and a low gear 212 and a high gear 213 are connected to the first rotating shaft 211,
제1회전부(210)의 저단기어(212)가 제1전달기어(222)에 치합되고, 고단기어(213)가 제2전달기어(223)에 치합되며 제1,2전달기어(222,223)가 제2회전축(221)에 일체로 연결설치된 제2회전부(220)와,The low-stage gear 212 of the first rotating unit 210 is engaged with the first transmission gear 222, the high-stage gear 213 is engaged with the second transmission gear 223, and the first and second transmission gears 222 and 223 are engaged. A second rotating part 220 integrally connected to the second rotating shaft 221,
제2회전부의 제2전달기어(223)에 제3전달기어(232)가 치합되고 제3전달기어(232)에 제3회전축(231)이 일체로 연결설치되는 제3회전부(230)를 포함하고,It includes a third rotation unit 230 in which a third transmission gear 232 is meshed with the second transmission gear 223 of the second rotation unit and a third rotation shaft 231 is integrally connected to the third transmission gear 232. do,
상기 동력전달부(300)는, The power transmission unit 300,
제3회전축(231)에 일체로 회전구동되도록 연결설치되는 구동회전체(310)와, 바퀴 축(410)에 일체로 회전구동되도록 연결설치되는 종동회전체(320)와, 구동회전체(310)의 회전구동력이 종동회전체(320)에 전달되도록 구동회전체(310)와 종동회전체(320)에 연결설치되는 연결체(330)를 포함한다. The driving rotor 310 is connected and installed to be rotatably driven integrally with the third rotary shaft 231, the driven rotor 320 is connected and installed to be rotatably driven integrally with the wheel axis 410, and the driving rotor 310. It includes a connecting body 330 connected to the driving rotating body 310 and the driven rotating body 320 so that the rotational driving force is transmitted to the driven rotating body 320.
상기 구동모터부(100)는 동력을 발생시키는 것으로, 도 1 및 도 8 에 도시된 바와 같이, 이단변속부(200)에 고정설치되거나, 이단변속부(200)의 제1회전축(211)에 축결합되도록 별도의 차량 프레임(500)에 고정설치될 수 있다. The drive motor unit 100 generates power, and as shown in FIGS. 1 and 8, it is fixedly installed on the two-speed transmission unit 200 or is attached to the first rotation shaft 211 of the two-speed transmission unit 200. It can be fixedly installed on a separate vehicle frame 500 to be axially coupled.
상기 이단변속부(200)는 도 2 및 도 3 에 도시된 바와 같이, 제1회전부(210), 제2회전부(220), 제3회전부(230) 및, 제1,2,3회전부(210,220,230)로 이물질의 유입이 방지되도록 설치되는 하우징부(240)를 포함한다. As shown in FIGS. 2 and 3, the two-speed transmission unit 200 includes a first rotating unit 210, a second rotating unit 220, a third rotating unit 230, and first, second, and third rotating units (210, 220, 230). ) includes a housing portion 240 installed to prevent the inflow of foreign substances into the housing.
상기 제1회전부(210)는 도 2 내지 도 5 에 도시된 바와 같이, 구동모터부(100)의 구동력이 전달되는 제1회전축(211)과, 제1회전축(211)과 일체로 회전구동되도록 연결설치되는 단방향 클러치(214)와, 단방향 클러치(214)의 일측에 일체로 연결설치되고 제1회전축(211)에 베어링 지지되도록 설치되는 저단기어(212)와, 제1회전축(211)의 끝단에 연결설치되는 변속클러치(215)와, 변속클러치(215)에 연결설치되고 제1회전축(211)에 베어링 지지되는 고단기어(213)를 포함하되,As shown in FIGS. 2 to 5, the first rotating unit 210 is rotated integrally with the first rotating shaft 211, through which the driving force of the driving motor unit 100 is transmitted, and the first rotating shaft 211. A one-way clutch 214 that is connected and installed, a low gear 212 that is integrally connected to one side of the one-way clutch 214 and is supported by a bearing on the first rotation shaft 211, and an end of the first rotation shaft 211. It includes a shift clutch 215 connected to and a high gear 213 connected to the shift clutch 215 and supported by a bearing on the first rotation shaft 211,
상기 저단기어(212)는 제2회전부의 제1전달기어(222)에 치합되고, 고단기어(213)는 제2회전부의 제2전달기어(223)에 치합되어 구동모터부(100)의 구동력이 제1회전부(210)를 통해 제2회전부(20)로 전달되도록 구성되어 있다. The low-stage gear 212 is meshed with the first transmission gear 222 of the second rotation unit, and the high-stage gear 213 is meshed with the second transmission gear 223 of the second rotation unit to provide the driving force of the drive motor unit 100. It is configured to be transmitted to the second rotating part 20 through the first rotating part 210.
상기 제1회전축(211)은 일측이 구동모터부(100)와 결합되고, 타측이 변속클러치(215)에 연결되며, 하우징부(240)내에 회전가능하도록 베어링 지지되어 있다. 상기 제1회전축(211)과 구동모터부(100), 제2회전축(221)과 변속클러치(215)는 회전력이 전달되도록 축결합 일 예로 스프라인 축결합되어 연결설치될 수 있다. One side of the first rotation shaft 211 is coupled to the drive motor unit 100, the other side is connected to the shift clutch 215, and is supported on a bearing so as to be rotatable within the housing unit 240. The first rotation shaft 211, the drive motor unit 100, the second rotation shaft 221, and the shift clutch 215 may be connected and installed through a shaft coupling, for example, a spline shaft coupling, so that rotational force is transmitted.
상기 단방향 클러치(214)는, 구동모터부(100)의 구동력에 의한 제1회전축(211)의 일방향 회전력(정방향 회전력)을 저단기어(212)에 전달하는 것으로, 도 4 및 도 5 에 도시된 바와 같이, 제1회전축(211)과 키 결합되어 일체로 회전되는 클러치 보스(214a)와, 저단기어(212)에 일체로 결합되는 클러치 플레이트(214d)와, 클러치 플레이트(214d)에 볼트체결되는 클러치 회전체(214b)와, 클러치 보스(214a)와 클러치 회전체(214b) 사이에 배치되는 다수의 롤러(214c)를 포함한다. The one-way clutch 214 transmits the one-way rotation force (forward rotation force) of the first rotation shaft 211 caused by the driving force of the drive motor unit 100 to the low gear 212, as shown in FIGS. 4 and 5. As shown, the clutch boss 214a is keyed and rotated integrally with the first rotation shaft 211, the clutch plate 214d is integrally coupled to the low gear 212, and the clutch plate 214d is bolted to the clutch plate 214d. It includes a clutch rotating body (214b) and a plurality of rollers (214c) disposed between the clutch boss (214a) and the clutch rotating body (214b).
상기와 같이 구성된 단방향 클러치(214)는, 제1회전축(211)이 일방향(정방향 또는 주행방향)으로 회전되면 롤러(214c)가 클러치 보스(214a)와 클러치 회전체(214b)에 동시 접촉(구속)되어 제1회전축(211), 클러치 보스(214a), 클러치 회전체(214b)가 일체로 회전되어, 저단기어(212)가 연결설치된 클러치 플레이트(214d)로 제1회전축(211)의 회전력이 전달되도록 작동되고, In the one-way clutch 214 configured as above, when the first rotation shaft 211 rotates in one direction (forward or traveling direction), the roller 214c simultaneously contacts (constrains) the clutch boss 214a and the clutch rotating body 214b. ), the first rotation shaft 211, the clutch boss 214a, and the clutch rotation body 214b are rotated as one body, and the rotational force of the first rotation shaft 211 is transmitted to the clutch plate 214d to which the low gear 212 is connected. It operates to deliver,
제1회전축(211)이 타방향(역방향 또는 후진방향)으로 회전되거나, 클러치 회전체(214b)의 회전력이 클러치 보스(214a)의 회전력보다 더 크게 되면, 클러치 보스(214a) 및 클러치 회전체(214b)에 대한 롤러의 접촉(구속)이 해제되어, 클러치 보스(214a) 및 클러치 회전체(214b)가 서로에 대해 자유롭게 회전되도록 구성되어 있다. When the first rotation shaft 211 rotates in the other direction (reverse or backward direction) or the rotational force of the clutch rotary body 214b is greater than the rotational force of the clutch boss 214a, the clutch boss 214a and the clutch rotary body ( The contact (constraint) of the roller with respect to 214b is released, and the clutch boss 214a and the clutch rotary body 214b are configured to freely rotate with respect to each other.
상기 클러치 보스(214a)와 클러치 회전체(214b) 및 다수의 롤러(214c)는, 공지의 롤러 타입 원웨이 클러치의 구성 및 작동에 대응되므로, 이에 대한 상세한 설명은 생략한다.Since the clutch boss 214a, the clutch rotating body 214b, and the plurality of rollers 214c correspond to the configuration and operation of a known roller-type one-way clutch, detailed description thereof will be omitted.
상기 저단기어(212)는 도 4 및 도 5 에 도시된 바와 같이, 제1회전축(211)에 베어링(216) 지지되고, 제1회전축(211)의 회전작동시, 단방향 클러치(214)에 의해 구속되어 제1회전축(211)과 일체로 회전되도록 단방향 클러치(214)에 고정설치되어 있다. As shown in FIGS. 4 and 5, the low gear 212 is supported by a bearing 216 on the first rotation shaft 211, and is rotated by a one-way clutch 214 when the first rotation shaft 211 rotates. It is fixed and installed on the one-way clutch 214 so that it is restrained and rotated integrally with the first rotation shaft 211.
즉, 상기 저단기어(212)는 단방향 클러치의 클러치 플레이트(214d)에 일체로 고정되는 기어보스(212a)와, 기어보스(212a)에 일체로 형성되고 외면에 톱니가 구비되며 제1회전축(211)에 베어링(216) 지지된 기어본체(212b)를 포함하여, That is, the low gear 212 is formed integrally with the gear boss 212a, which is integrally fixed to the clutch plate 214d of the one-way clutch, and is provided with teeth on the outer surface, and the first rotation shaft 211 ) Including a gear body (212b) supported on a bearing 216,
단방향 클러치(214)에 의해 제1회전축(211)과 일체로 정방향(구동모터부(100)에 의한 제1회전축(211)의 구동방향) 회전된다. It is rotated integrally with the first rotation shaft 211 in the forward direction (the driving direction of the first rotation shaft 211 by the drive motor unit 100) by the one-way clutch 214.
이때, 상기 베어링(216)은 롤러 베어링 또는 볼베어링이 설치될 수 있으나, 바람직하게는 롤러 베어링이 설치된다.At this time, the bearing 216 may be a roller bearing or a ball bearing, but is preferably a roller bearing.
또한, 상기 저단기어(212)는, 저단기어(212)의 회전속도가 제1회전축(211)의 회전속도 보다 빠르게 될 경우, 단방향 클러치(214)에 의해 제1회전축(211)에 대하여 아이들링 상태가 된다.In addition, when the rotation speed of the low gear 212 becomes faster than the rotation speed of the first rotation shaft 211, the low gear 212 is in an idling state with respect to the first rotation shaft 211 by the one-way clutch 214. It becomes.
상기에서와 같이, 본 발명은 저단기어(212)가 제1회전축(211)에 대하여 롤러베어링에 의해 지지되면서, 단방향 클러치(214)에 의해 제1회전축(211)에 연결되어 작동될 경우, 고하중 발생시에도 저단기어(212)의 회전작동이 원활하게 이루어지는 효과가 있다. As described above, in the present invention, when the low gear 212 is supported by a roller bearing with respect to the first rotation shaft 211 and is connected to the first rotation shaft 211 by the one-way clutch 214 and operated, There is an effect that the rotation of the low gear 212 is performed smoothly even when a heavy load occurs.
상기 변속클러치(215)는 제1회전축(211)의 회전력을 고단기어(213)에 전달하기 위한 것으로, 제1회전축(211)의 회전력이 설정속도(변속속도-일 예로 바퀴 출력속도 30㎞/h) 이상으로 상승될 경우, 자동으로 작동되어 제1회전축(211)과 고단기어(213)를 일체로 회전구동시키게 된다. The shift clutch 215 is for transmitting the rotational force of the first rotation shaft 211 to the high gear 213, and the rotational force of the first rotation shaft 211 is set at a set speed (shift speed - for example, a wheel output speed of 30 km / When it rises above h), it is automatically activated to rotate and drive the first rotation shaft 211 and the high gear 213 as one unit.
상기 변속클러치(215)는 전자제어식 클러치(EM클러치)로 이루어지거나, 원심력식 클러치로 이루어질 수 있으며, 상기 전자제어식 클러치 및 원심력식 클러치는 공지의 것이 사용되어질 수 있다. The shift clutch 215 may be made of an electronically controlled clutch (EM clutch) or a centrifugal force type clutch, and known electronically controlled clutches and centrifugal force type clutches may be used.
상기와 같이 구성된 변속클러치(215)는 제1회전부(210)의 제1회전축(211)에 연결되도록 하우징(240) 외측에 연결설치된다.The shift clutch 215 configured as described above is connected to the outside of the housing 240 so as to be connected to the first rotation shaft 211 of the first rotation unit 210.
상기 고단기어(213)는 변속클러치(215)의 작동에 의해 제1회전축(211)과 일체로 회전구동되는 것으로, 도 4 및 도 5 에 도시된 바와 같이, 변속클러치(215)의 일측에 스프라인 축결합되는 제1보스(213a)와, 하우징(240)에 베어링 지지되는 제2보스(213b)와, 외면에 톱니가 구비되고 제1회전축(211)에 베어링 지지되는 기어본체(213c)를 포함하며, 제1보스(213a)와 제2보스(213b) 및 기어본체(213c)는 일체로 형성되어 있다. The high gear 213 is rotated integrally with the first rotation shaft 211 by the operation of the shift clutch 215, and as shown in FIGS. 4 and 5, a sprocket is installed on one side of the shift clutch 215. A first boss 213a coupled to the line axis, a second boss 213b bearing-supported on the housing 240, and a gear body 213c provided with teeth on the outer surface and bearing-supported on the first rotating shaft 211. Included, the first boss (213a), the second boss (213b), and the gear body (213c) are formed as one body.
이와 같이 구성된 고단기어(213)는 제1회전축(211)의 회전력이 설정속도(변속 속도-일 예로 바퀴 출력속도 30㎞/h)이상으로 상승될 경우, 변속클러치(215)의 작동에 의해 제1회전축(211)과 일체로 정방향(구동모터부에 의한 제1회전축의 구동방향) 회전된다. The high gear 213 configured in this way is controlled by the operation of the shift clutch 215 when the rotational force of the first rotation shaft 211 increases above the set speed (shift speed - for example, wheel output speed 30 km/h). It is rotated integrally with the first rotation shaft 211 in the forward direction (the driving direction of the first rotation shaft by the drive motor unit).
상기 제2회전부(220)는, 도 2 내지 도 3 및, 도 6 에 도시된 바와 같이, 제1회전부의 제1회전축(211)과 평행하도록 하우징부(240)에 양단이 베어링 지지되도록 설치되고 고단기어(213) 및 제3회전부의 제3전달기어(232)에 치합되는 제2전달기어(223)가 일체로 형성된 제2회전축(221)과, 제2회전축(221)에 일체로 연결설치되고 제1회전부의 저단기어(212)에 치합되는 제1전달기어(222)를 포함한다. As shown in FIGS. 2 to 3 and FIG. 6, the second rotating part 220 is installed so that both ends are supported by bearings on the housing part 240 so as to be parallel to the first rotating axis 211 of the first rotating part. The second transmission gear 223 meshed with the high gear 213 and the third transmission gear 232 of the third rotation part is integrally connected to the second rotation shaft 221 and the second rotation shaft 221. and includes a first transmission gear 222 engaged with the low gear 212 of the first rotating part.
이때, 상기 저단기어(212)와 제1전달기어(222)의 기어비(감속비)는, 고단기어(213)와 제2전달기어(223)의 기어비(감속비) 보다 더 크도록 형성되어, 저단기어(212)를 통해 전달되는 회전구동력에 의해 저속주행이 이루어지고, 고단기어(213)를 통해 전달되는 회전구동력에 의해 고속주행(증속주행)이 이루어지도록 되어 있다.At this time, the gear ratio (reduction ratio) of the low stage gear 212 and the first transmission gear 222 is formed to be larger than the gear ratio (reduction ratio) of the high stage gear 213 and the second transmission gear 223, so that the low stage gear Low-speed driving is achieved by the rotational driving force transmitted through (212), and high-speed driving (increased speed) is achieved by the rotational driving force transmitted through the high gear (213).
또한, 상기 제2회전부(220)는 제2회전축(221)과 제1전달기어(222) 및 제2전달기어(223)가 각각 분리구성된 후, 일체로 회전구동되도록 결합설치될 수 있다.In addition, the second rotating part 220 may be installed so that the second rotating shaft 221, the first transmission gear 222, and the second transmission gear 223 are separately configured and then rotated as one unit.
상기와 같이 구성된 제2회전부(220)는, 변속클러치(240)의 미작동시에는 제1회전부의 구동력이 저단기어(212)를 통해 제1전달기어(222)로 전달되어 제2회전축(221)이 회전되고, 제2회전축(221)의 회전에 의해 제2전달기어(223)가 회전되어, 제1회전부(210)의 구동력을 제3회전부(230) 즉, 제3전달기어(232)로 전달하게 된다. In the second rotating unit 220 configured as above, when the shift clutch 240 is not operated, the driving force of the first rotating unit is transmitted to the first transmission gear 222 through the low gear 212 and the second rotating shaft 221. is rotated, and the second transmission gear 223 is rotated by the rotation of the second rotation shaft 221, so that the driving force of the first rotation unit 210 is transferred to the third rotation unit 230, that is, the third transmission gear 232. It will be delivered.
또한, 상기와 같이 구성된 제2회전부(220)는, 변속클러치(215)의 작동시에는 제1회전부의 구동력이 고단기어(213)를 통해 제2전달기어(223)에 전달되고, 제2전달기어(223)의 회전에 의해 제1회전부(210)의 구동력을 제3회전부(230) 즉, 제3전달기어(232)로 전달하게 된다. In addition, the second rotating unit 220 configured as above transmits the driving force of the first rotating unit to the second transmission gear 223 through the high gear 213 when the shift clutch 215 is operated, and the driving force of the first rotating unit is transmitted to the second transmission gear 223 through the high gear 213. By rotating the gear 223, the driving force of the first rotating part 210 is transmitted to the third rotating part 230, that is, the third transmission gear 232.
즉, 변속클러치(215)의 작동시에는 제1회전축(211)의 회전력이 변속클러치(215)에 의해 고단기어(213)에 전달되고, 고단기어(213)의 회전력은 제2회전부의 제2전달기어(223)를 통해 제3회전부의 제3전달기어(232)로 전달된다. 이때, 제2전달기어(223)에 의한 제2회전축(221)의 회전속도는, 제1전달기어(222)에 의한 제2회전축(221)의 회전속도 보다 더 빠르게 되므로, 제1전달기어(222)에 치합되어 회전되는 저단기어(212)는 단방향 클러치(214)에 의해 제1회전축(211)에 대하여 아이들링 상태로 회전이 이루어지게 된다.That is, when the shift clutch 215 is operated, the rotational force of the first rotation shaft 211 is transmitted to the high gear 213 by the shift clutch 215, and the rotational force of the high gear 213 is transmitted to the second rotational force of the second rotation unit. It is transmitted to the third transmission gear 232 of the third rotating part through the transmission gear 223. At this time, the rotation speed of the second rotation shaft 221 by the second transmission gear 223 is faster than the rotation speed of the second rotation shaft 221 by the first transmission gear 222, so the first transmission gear ( The low gear 212 engaged and rotated by 222 is rotated in an idling state with respect to the first rotation shaft 211 by the one-way clutch 214.
상기 제3회전부(230)는, 도 2 내지 도 3 및 도 7 에 도시된 바와 같이, 제2회전부의 제2전달기어(223)에 일측이 치합되도록 설치되는 제3전달기어(232)와, 제3전달기어(232)가 일체로 연결설치되고 제2회전축(221)에 평행하도록 하우징부(240)에 베어링 지지되며, 동력전달부(300)의 구동회전체(310)가 결합되는 제3회전축(231)을 포함한다. As shown in FIGS. 2 to 3 and 7, the third rotating part 230 includes a third transmission gear 232 installed so that one side engages with the second transmission gear 223 of the second rotating part, The third transmission gear 232 is integrally connected and installed and supported by a bearing on the housing part 240 so as to be parallel to the second rotation axis 221, and the third rotation axis to which the driving rotor 310 of the power transmission unit 300 is coupled. Includes (231).
상기와 같이 구성된 제3회전부(230)는, 제1회전부의 저단기어(212)에 의한 회전력 또는, 고단기어(213)에 의한 회전력이 제2회전부의 제2전달기어(223)를 통해 제3전달기어(232)에 전달되고, 제3전달기어(232)의 회전력이 제3회전축(231)을 통해 동력전달부(300)의 구동회전체(310)에 전달되도록 되어 있다. The third rotating unit 230 configured as described above is configured such that the rotational force generated by the low-stage gear 212 of the first rotating unit or the rotating force generated by the high-stage gear 213 is transmitted to the third rotating unit through the second transmission gear 223 of the second rotating unit. It is transmitted to the transmission gear 232, and the rotational force of the third transmission gear 232 is transmitted to the driving rotor 310 of the power transmission unit 300 through the third rotation shaft 231.
상기와 같이 구성된 이단변속부(200)는 도 1 내지 도 3 에 도시된 바와 같이, 하우징(240)내에 제1,2,3회전부(210,220,230)가 설치되되, 제1회전부의 변속클러치(215)는 하우징(240) 외측에 위치하도록 설치된다.As shown in FIGS. 1 to 3, the two-stage transmission unit 200 configured as above has first, second, and third rotation parts (210, 220, and 230) installed in the housing 240, and a shift clutch 215 of the first rotation part. is installed to be located outside the housing 240.
상기 동력전달부(300)는, 이단변속부(200)에 의해 감속된 구동모터부(100)의 구동력을 바퀴 축(410)으로 전달하여 바퀴(400)의 회전구동이 이루어지도록 하는 것으로, 도 1 에 도시된 바와 같이, 제3회전부의 제3회전축(231)에 구동회전체(310)가 고정설치되고, 바퀴 축(410)에 종동회전체(320)가 고정설치되며, 구동회전체(310)와 종동회전체(320)에 연결체(330)가 연결설치되어, 이단변속기(200)에 의해 감속된 구동모터부(100)의 회전구동력이 바퀴(400)로 전달되도록 되어 있다. The power transmission unit 300 transmits the driving force of the drive motor unit 100, which is decelerated by the two-speed transmission unit 200, to the wheel shaft 410 to rotate the wheel 400. As shown in 1, the driving rotating body 310 is fixedly installed on the third rotating shaft 231 of the third rotating part, the driven rotating body 320 is fixedly installed on the wheel axis 410, and the driving rotating body 310 A connecting body 330 is connected to and installed on the driven rotating body 320, so that the rotational driving force of the driving motor unit 100, which is decelerated by the two-speed transmission 200, is transmitted to the wheel 400.
이때, 상기 동력전달부(300)는 체인과 스프라켓 타입으로 구성되거나, 풀리와 벨트 타입으로 구성될 수 있으며, 바람직하게는 체인과 스프라켓 타입으로 구성된다. At this time, the power transmission unit 300 may be of a chain and sprocket type, or may be of a pulley and belt type, and is preferably of a chain and sprocket type.
즉, 상기 동력전달부(300)는 구동회전체(310)와 종동회전체(320)가 스프라켓으로 구성되고, 연결체(330)가 체인으로 구성되어, 구동회전체의 구동력이 연결체에 의해 중동회전체로 전달되도록 구성될 수 있다. That is, the power transmission unit 300 is composed of a driving rotor 310 and a driven rotor 320 made of sprockets, and the connecting body 330 is composed of a chain, so that the driving force of the driving rotating body is transmitted to the middle rotating body by the connecting body. It can be configured to be delivered as a whole.
또한, 상기 동력전달부(300)는 구동회전체(310)와 종동회전체(320)가 풀리로 구성되고, 연결체(330)가 벨트로 구성되어, 구동회전체의 구동력이 연결체(330)에 의해 중동회전체로 전달되도록 구성될 수 있다. In addition, the power transmission unit 300 includes a driving rotor 310 and a driven rotor 320 composed of pulleys, and the connecting body 330 is composed of a belt, so that the driving force of the driving rotating body is connected to the connecting body 330. It can be configured to be delivered to the Middle East rotation body.
상기와 같은 구성된 동력전달부(300)는 연결체(330)의 길이를 조정하는 것만으로 이단변속부(200)의 제3회전축(231)에 대한 바퀴 축(410)의 이격거리와 방향을 다양하게 변경적용시킬 수 있어, 구동모터부(100), 이단변속부(200) 및 동력전달부(300)를 보다 효율적으로 배치시킬 수 있다. The power transmission unit 300 configured as described above can vary the separation distance and direction of the wheel axis 410 with respect to the third rotation axis 231 of the two-speed transmission unit 200 by simply adjusting the length of the connecting body 330. Since it can be changed and applied, the drive motor unit 100, the two-speed transmission unit 200, and the power transmission unit 300 can be arranged more efficiently.
상기와 같이 구성된 본 발명의 전기 차량용 동력전달장치는 이륜을 구비하는 차량 뿐 아니라, 삼륜, 역삼륜, 사륜 타입의 전기 차량(스쿠터, 오토바이, 자전거 등등 포함) 및, 일반적인 전기차량, 리어커, 휠체어, 유모차, 이동성을 구비한 로봇 등등 다양한 분야에 적용될 수 있다.The power transmission device for an electric vehicle of the present invention configured as described above is applicable not only to two-wheeled vehicles, but also to three-wheeled, inverted three-wheeled, and four-wheeled types of electric vehicles (including scooters, motorcycles, bicycles, etc.), general electric vehicles, rear wheels, wheelchairs, etc. It can be applied to various fields such as baby strollers, mobile robots, etc.
저속 주행(변속클리치 미작동-감속)Driving at low speed (shift clinch not working - deceleration)
구동모터부에 의해 제1회전축의 회전속도가 변속시점(변속클러치의 작동시점 - 일 예로 바퀴 출력속도 30㎞/h) 미만을 구비하도록 저속회전될 경우, 구동모터부의 구동력은, 제1회전부의 제1회전축 → 제1회전부의 저단기어 → 제2회전부의 제1전달기어 → 제2회전부의 제2회전축 → 제2회전축의 제2전달기어 → 제3회전부의 제3전달기어 → 제3회전부의 제3회전축 → 동력전달부의 구동회전체 → 동력전달부의 연결체 → 동력전달부의 종동회전체로 전달되어, 바퀴 축이 회전구동됨으로써, 바퀴가 저속회전되어 주행이 이루어지게 된다.When the rotational speed of the first rotation shaft is rotated at a low speed by the drive motor unit to be less than the shift point (operation point of the shift clutch - for example, the wheel output speed of 30 km/h), the driving force of the drive motor unit is that of the first rotation unit. 1st rotation shaft → low gear of the 1st rotation section → 1st transmission gear of the 2nd rotation section → 2nd rotation shaft of the 2nd rotation section → 2nd transmission gear of the 2nd rotation shaft → 3rd transmission gear of the 3rd rotation section → 3rd transmission gear of the 3rd rotation section It is transmitted to the third rotating shaft → the driving rotor of the power transmission unit → the connecting body of the power transmission unit → the driven rotor of the power transmission unit, and the wheel axle is rotationally driven, so that the wheel rotates at a low speed and travels.
고속 주행(변속클리치 작동 - 증속)High-speed driving (shift clinch operation - speed increase)
구동모터부에 의해 제1회전축의 회전속도가 변속시점(변속클러치의 작동시점 - 일 예로 바퀴 출력속도 30㎞/h) 이상으로 고속회전될 경우, 구동모터부의 구동력은, 제1회전부의 제1회전축 → 변속클러치 → 제1회전부의 고단기어 → 제2회전축의 제2전달기어 → 제3회전부의 제3전달기어 → 제3회전부의 제3회전축 → 동력전달부의 구동회전체 → 동력전달부의 연결체 → 동력전달부의 종동회전체로 전달되어, 바퀴 축이 회전구동됨으로써, 바퀴가 고속회전되어 주행이 이루어지게 된다. When the rotational speed of the first rotation shaft is rotated at a high speed higher than the shift point (operation point of the shift clutch - for example, wheel output speed of 30 km/h) by the drive motor unit, the driving force of the drive motor unit is the first rotation speed of the first rotation unit. Rotation shaft → Shift clutch → High gear of the 1st rotation section → 2nd transmission gear of the 2nd rotation shaft → 3rd transmission gear of the 3rd rotation section → 3rd rotation shaft of the 3rd rotation section → Drive rotation body of the power transmission section → Connector of the power transmission section → It is transmitted to the driven rotor of the power transmission unit and the wheel axle is rotated, so that the wheel rotates at high speed and travel is achieved.
또한, 고속 주행 시, 제2회전축에 연결된 제1전달기어에 의해 제1회전부의 저단기어가 회전되나, 저속기어와 제1전달기어의 기어비(감속비)는, 고단기어와 제2전달기어의 기어비(감속비) 보다 더 크므로, 저단기어를 통해 제1회전축에 전달되는 회전력보다, 고단기어를 통해 제1회전축에 전달되는 회전력이 더 크게 되어, 저단기어는 단방향 클러치에 의해 제1회전축에 대하여 아이들링 상태를 이루게 된다. 즉, 구동모터부 구동력은 변속클러치에 의해 고단기어를 통해서만 제2전달기어로 전달되게 된다.In addition, during high-speed driving, the low gear of the first rotating part is rotated by the first transmission gear connected to the second rotation shaft, but the gear ratio (reduction ratio) of the low gear and the first transmission gear is the gear ratio of the high gear and the second transmission gear. (reduction ratio), the rotational force transmitted to the first rotation shaft through the high gear is greater than the rotational force transmitted to the first rotation shaft through the low gear, and the low gear is idling with respect to the first rotation shaft by a one-way clutch. A state is achieved. That is, the driving force of the drive motor unit is transmitted to the second transmission gear only through the high gear by the shift clutch.
본 발명은 상술한 특정의 바람직한 실시예에 한정되지 아니하며, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형실시가 가능한 것은 물론이고, 그와 같은 변경은 청구범위 기재의 범위내에 있게 된다. The present invention is not limited to the specific preferred embodiments described above, and various modifications can be made by anyone skilled in the art without departing from the gist of the invention as claimed in the claims. Of course, such changes fall within the scope of the claims.
또한, 본 발명에 기재된 용어는 하나의 구성요소를 다른 구성요소로부터 구별하고 본 발명의 이해를 돕기 위한 것이므로, 본 발명의 구성요소들이 기재된 용어들에 의해 한정되는 것은 아니다. In addition, the terms described in the present invention are intended to distinguish one component from another component and aid understanding of the present invention, and therefore the components of the present invention are not limited by the described terms.
(100) : 구동모터부 (200) : 이단변속부
(210) : 제1회전부 (211) : 제1회전축
(212) : 저단기어 (212a): 기어보스
(212b): 기어본체 (213) : 고단기어
(213a): 제1보스 (213b): 제2보스
(213c): 기어본체 (214) : 단방향 클러치
(214a): 클러치 보스 (214b): 클러치 회전체
(214c): 롤러 (214d): 클러치 플레이트
(215) : 변속클러치 (216,218): 베어링
(217) : 오일 씰 (220) : 제2회전부
(221) : 제2회전축 (222) : 제1전달기어
(223) : 제2전달기어 (230) : 제3회전부
(231) : 제3회전축 (232) : 제3전달기어
(240) : 하우징부 (300) : 동력전달부
(310) : 구동회전체 (320) : 종동회전체
(330) : 연결체 (400) : 바퀴
(410) : 바퀴 축 (500) : 차량 프레임
(800) : 동력전달장치(100): Drive motor unit (200): Two-step transmission unit
(210): 1st rotation part (211): 1st rotation axis
(212): Low gear (212a): Gear boss
(212b): Gear body (213): High gear
(213a): 1st boss (213b): 2nd boss
(213c): Gear body (214): One-way clutch
(214a): Clutch boss (214b): Clutch rotor
(214c): Roller (214d): Clutch plate
(215): Shift clutch (216,218): Bearing
(217): Oil seal (220): Second rotating part
(221): 2nd rotation shaft (222): 1st transmission gear
(223): 2nd transmission gear (230): 3rd rotating part
(231): Third rotation shaft (232): Third transmission gear
(240): Housing part (300): Power transmission part
(310): Driving rotor (320): Driven rotor
(330): Connector (400): Wheel
(410): Wheel axle (500): Vehicle frame
(800): Power transmission device
Claims (8)
상기 이단변속부는, 구동모터부가 제1회전축에 스프라인 축결합되고 제1회전축에 저단기어와 고단기어가 연결설치된 제1회전부와, 제1회전부의 저단기어가 제1전달기어에 치합되고, 고단기어가 제2전달기어에 치합되며 제1,2전달기어가 제2회전축에 일체로 연결설치된 제2회전부와, 제2회전부의 제2전달기어에 제3전달기어가 치합되고 제3전달기어에 제3회전축이 일체로 연결설치되는 제3회전부를 포함하고,
상기 동력전달부는, 제3회전축에 일체로 회전구동되도록 연결설치되는 구동회전체와, 바퀴 축에 일체로 회전구동되도록 연결설치되는 종동회전체와, 구동회전체의 회전구동력이 종동회전체에 전달되도록 구동회전체와 종동회전체에 연결설치되는 연결체를 포함하는 것을 특징으로 하는 전기차량용 동력전달장치.
Drive motor unit; A two-speed transmission unit connected to the drive motor unit; Including a two-speed transmission and a power transmission unit connected to the wheels,
The two-speed transmission unit includes a first rotating unit in which the drive motor unit is spline shaft coupled to the first rotating shaft and a low gear and a high gear are connected to the first rotating shaft, the low gear of the first rotating section is meshed with the first transmission gear, and the high gear is engaged with the first transmission gear. The gear is meshed with the second transmission gear, and the first and second transmission gears are integrally connected to the second rotation shaft, and the third transmission gear is meshed with the second transmission gear of the second rotation part, and the third transmission gear is connected to the second rotation shaft. It includes a third rotating part in which the third rotating shaft is integrally connected and installed,
The power transmission unit includes a driving rotor that is connected and installed to be rotated integrally with the third rotation shaft, a driven rotor that is connected and installed to be rotated integrally with the wheel axis, and a drive rotor so that the rotational driving force of the driving rotor is transmitted to the driven rotor. A power transmission device for an electric vehicle, characterized in that it includes a connecting body connected to the entire and driven rotating body.
제1회전부는, 구동모터부의 구동력이 전달되는 제1회전축과, 제1회전축에 일측이 일체로 연결설치되는 단방향 클러치와, 단방향 클러치의 타측에 일체로 연결설치되고 제1회전축에 베어링 지지되도록 설치되는 저단기어와, 제1회전축의 끝단에 일측이 연결설치되는 변속클러치와, 변속클러치의 타측에 연결설치되고 제1회전축에 베어링 지지되는 고단기어를 포함하되,
상기 저단기어는, 제2회전부의 제1전달기어에 치합되고, 고단기어는 제2회전부의 제2전달기어에 치합되고, 저단기어와 제1전달기어의 기어비(감속비)는, 고단기어와 제2전달기어의 기어비(감속비) 보다 더 크도록 형성되어,
저단기어를 통해 전달되는 회전구동력에 의해 저속주행이 이루어지고, 고단기어를 통해 전달되는 회전구동력에 의해 고속주행(증속주행)이 이루어지는 것을 특징으로 하는 전기차량용 동력전달장치.
In claim 1;
The first rotating part includes a first rotating shaft through which the driving force of the drive motor unit is transmitted, a one-way clutch on one side of which is integrally connected to the first rotating shaft, and a one-way clutch installed on the other side of the one-way clutch and supported by a bearing on the first rotating shaft. It includes a low gear, a shift clutch on one side connected to the end of the first rotation shaft, and a high gear connected to the other side of the shift clutch and supported by a bearing on the first rotation shaft,
The low-stage gear is meshed with the first transmission gear of the second rotating part, and the high-stage gear is meshed with the second transmission gear of the second rotating part, and the gear ratio (reduction ratio) of the low-stage gear and the first transmission gear is the high-stage gear and the second transmission gear. It is formed to be larger than the gear ratio (reduction ratio) of the 2 transmission gear,
A power transmission device for an electric vehicle, characterized in that low-speed driving is achieved by rotational driving force transmitted through a low gear, and high-speed driving (increased speed driving) is achieved by rotational driving force transmitted through a high gear.
상기 단방향 클러치는, 제1회전축과 키 결합되어 일체로 회전되는 클러치 보스와, 저단기어에 일체로 결합되는 클러치 플레이트와, 클러치 플레이트에 볼트체결되는 클러치 회전체와, 클러치 보스와 클러치 회전체 사이에 배치되는 다수의 롤러를 포함하되,
제1회전축이 일방향(정방향 또는 주행방향)으로 회전되면, 롤러가 클러치 보스와 클러치 회전체에 동시 접촉(구속)되어 제1회전축, 클러치 보스, 클러치 회전체, 클러치 플레이트가 일체로 회전되고, 클러치 플레이트의 회전에 의해 저단기어가 제1회전축와 일체로 일방향 회전작동되고,
제1회전축이 타방향(역방향 또는 후진방향)으로 회전되거나, 클러치 회전체의 회전력이 클러치 보스의 회전력보다 더 크게 되면, 클러치 보스 및 클러치 회전체에 대한 롤러의 접촉이 해제(구속 해제)되어, 클러치 보스 및 클러치 회전체가 서로에 대해 자유롭게 회전되도록 구성된 것을 특징으로 하는 전기차량용 동력전달장치.
In claim 2;
The one-way clutch includes a clutch boss that is keyed and rotated integrally with the first rotation shaft, a clutch plate that is integrally coupled to the low gear, a clutch rotor bolted to the clutch plate, and a clutch rotor between the clutch boss and the clutch rotor. Including a plurality of rollers arranged,
When the first rotation shaft rotates in one direction (forward or traveling direction), the roller is simultaneously in contact with (locked into) the clutch boss and the clutch rotating body, so that the first rotating shaft, clutch boss, clutch rotating body, and clutch plate rotate as one, and the clutch Due to the rotation of the plate, the low gear rotates in one direction integrally with the first rotation shaft,
When the first rotation shaft rotates in the other direction (reverse or backward direction) or the rotational force of the clutch rotating body is greater than the rotational force of the clutch boss, the contact of the roller with the clutch boss and clutch rotating body is released (released), A power transmission device for an electric vehicle, characterized in that the clutch boss and the clutch rotor are configured to rotate freely relative to each other.
저단기어는 제1회전축에 롤러 베어링에 의해 지지되는 것을 특징으로 하는 전기차량용 동력전달장치.
In claim 2;
A power transmission device for an electric vehicle, characterized in that the low gear is supported by a roller bearing on the first rotation shaft.
변속클러치는 전자제어식 클러치(EM클러치)로 이루어지거나, 원심력식 클러치로 이루어진 것을 특징으로 하는 전기차량용 동력전달장치.
In claim 2;
The shift clutch is a power transmission device for an electric vehicle, characterized in that it consists of an electronically controlled clutch (EM clutch) or a centrifugal force clutch.
제2회전부는, 제2회전축과, 제2회전축에 일체로 형성되고 제1회전부의 저단기어에 치합되는 제1전달기어와, 제2회전축에 일체로 연결설치되고 제1회전부의 고단기어 및 제3회전부의 제3전달기어에 치합되는 제2전달기어를 포함하고,
제3회전부는, 제2회전부의 제2전달기어에 일측이 치합되도록 설치되는 제3전달기어와, 제3전달기어가 일체로 연결설치되고 동력전달부의 구동회전체가 결합되는 제3회전축을 포함하는 것을 특징으로 하는 전기차량용 동력전달장치.
In claim 1 or claim 2;
The second rotating part includes a second rotating shaft, a first transmission gear formed integrally with the second rotating shaft and meshed with the low gearing of the first rotating section, a high gearing gear of the first rotating section, and a first transmission gear integrally connected to the second rotating shaft. It includes a second transmission gear engaged with the third transmission gear of the third rotation part,
The third rotating part includes a third transmission gear installed so that one side engages with the second transmission gear of the second rotating part, and a third rotating shaft to which the third transmission gear is integrally connected and installed and the driving rotor of the power transmission part is coupled. A power transmission device for an electric vehicle, characterized in that.
동력전달부는, 구동회전체와 종동회전체가 스프라켓으로 구성되고, 연결체가 체인으로 구성되거나, 구동회전체와 종동회전체가 풀리로 구성되고, 연결체가 벨트로 구성된 것을 특징으로 하는 전기차량용 동력전달장치.
In claim 1;
The power transmission unit is a power transmission device for an electric vehicle, wherein the driving rotor and the driven rotor are composed of sprockets, the connecting body is composed of a chain, or the driving rotating body and the driven rotating body are composed of pulleys, and the connecting body is composed of a belt.
An electric vehicle characterized by being provided with a power transmission device according to any one of claims 1 to 7.
Priority Applications (2)
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KR1020220070072A KR20230169660A (en) | 2022-06-09 | 2022-06-09 | Power transmission apparatus for electric wheel vehicle and, electric vehicle having same |
PCT/KR2022/008525 WO2023238976A1 (en) | 2022-06-09 | 2022-06-16 | Electric vehicle power transfer device configured to efficiently transfer power and electric vehicle comprising same |
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KR1020220070072A KR20230169660A (en) | 2022-06-09 | 2022-06-09 | Power transmission apparatus for electric wheel vehicle and, electric vehicle having same |
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Citations (4)
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KR200324640Y1 (en) | 2003-06-02 | 2003-08-25 | 이슬기 | Power transmission device of a two-wheeled vehicle |
KR100629086B1 (en) | 2004-09-23 | 2006-09-27 | 주식회사 코브코 | Power train for two-wheeled electric vehicle |
KR20100010886U (en) | 2009-04-28 | 2010-11-05 | (주)씨엔에프 | Power transmission apparatus for two wheel vehicle |
KR101939910B1 (en) | 2017-06-29 | 2019-01-17 | 현대위아 주식회사 | Power transmission device for electric vehicle of 4 wheel driving |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2008281015A (en) * | 2007-05-08 | 2008-11-20 | Takaaki Yokoyama | Transmission, and motor-driven light vehicle using the same |
KR101282691B1 (en) * | 2011-07-28 | 2013-07-05 | 현대자동차주식회사 | Power tain for electric vehicle |
KR101458949B1 (en) * | 2013-08-07 | 2014-11-11 | 주식회사 이브텍 | In-wheel driving device |
JP6515017B2 (en) * | 2015-11-27 | 2019-05-15 | 株式会社シマノ | Bicycle drive unit |
CN210890009U (en) * | 2019-11-15 | 2020-06-30 | 重庆昌明机车制造有限公司 | Automatic double-gear speed-changing power device |
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2022
- 2022-06-09 KR KR1020220070072A patent/KR20230169660A/en active IP Right Grant
- 2022-06-16 WO PCT/KR2022/008525 patent/WO2023238976A1/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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KR200324640Y1 (en) | 2003-06-02 | 2003-08-25 | 이슬기 | Power transmission device of a two-wheeled vehicle |
KR100629086B1 (en) | 2004-09-23 | 2006-09-27 | 주식회사 코브코 | Power train for two-wheeled electric vehicle |
KR20100010886U (en) | 2009-04-28 | 2010-11-05 | (주)씨엔에프 | Power transmission apparatus for two wheel vehicle |
KR101939910B1 (en) | 2017-06-29 | 2019-01-17 | 현대위아 주식회사 | Power transmission device for electric vehicle of 4 wheel driving |
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