KR20230141197A - Eco-friendly water-soluble cutting oil composition - Google Patents

Eco-friendly water-soluble cutting oil composition Download PDF

Info

Publication number
KR20230141197A
KR20230141197A KR1020220040473A KR20220040473A KR20230141197A KR 20230141197 A KR20230141197 A KR 20230141197A KR 1020220040473 A KR1020220040473 A KR 1020220040473A KR 20220040473 A KR20220040473 A KR 20220040473A KR 20230141197 A KR20230141197 A KR 20230141197A
Authority
KR
South Korea
Prior art keywords
parts
weight
benzotriazole
cutting oil
acid
Prior art date
Application number
KR1020220040473A
Other languages
Korean (ko)
Inventor
양철근
송양주
Original Assignee
주식회사 에스케이에프엠
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 주식회사 에스케이에프엠 filed Critical 주식회사 에스케이에프엠
Priority to KR1020220040473A priority Critical patent/KR20230141197A/en
Publication of KR20230141197A publication Critical patent/KR20230141197A/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00Lubricating compositions containing more than 10% water
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/02Water
    • C10M2201/022Hydrogen peroxide; Oxygenated water
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/021Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/022Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms containing at least two hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
    • C10M2207/123Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms polycarboxylic
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/22Heterocyclic nitrogen compounds
    • C10M2215/223Five-membered rings containing nitrogen and carbon only
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/10Inhibition of oxidation, e.g. anti-oxidants
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/12Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/22Metal working with essential removal of material, e.g. cutting, grinding or drilling

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)

Abstract

본 발명은 용매에 약알카리성 물질의 방청첨가제, 윤활성 향상제, 변색방지제 등을 혼합하여 수용성 절삭유를 제조함으로써, 종래의 절삭유가 초경 연삭 가공시에 발생되는 코발트 용출로 인해 금속 표면에서 내부 깊숙한 곳까지 산화 막이 형성되어 가공된 부품의 사용수명을 단축시키는 문제점이 있는데 반해 상기 본원발명의 경우에는 초경 연삭 가공시 발생하는 코발트 용출을 억제하며, 연마석에 점착잔유물(Residue-Adhesion)이 생기거나 들어붙지 않도록 하는 칩 분리성이 우수하여 연삭공구의 사용기간을 연장하며, 표면 변색이나 발청은 물론 우수한 방청성을 유지할 수 있는 것에 장점이 있다.The present invention produces water-soluble cutting oil by mixing a slightly alkaline rust-prevention additive, lubricity improver, and discoloration inhibitor in a solvent, thereby preventing oxidation from the metal surface deep inside the metal surface due to the cobalt elution that occurs during carbide grinding, as conventional cutting oil does. There is a problem of shortening the service life of the machined parts due to the formation of a film, whereas in the case of the present invention, cobalt elution that occurs during carbide grinding is suppressed and adhesive residue (Residue-Adhesion) does not form or stick to the grinding stone. It has excellent chip separation properties, extending the service life of grinding tools, and has the advantage of maintaining excellent rust prevention properties as well as surface discoloration and rusting.

Description

친환경 수용성절삭유의 조성물{Eco-friendly water-soluble cutting oil composition}Eco-friendly water-soluble cutting oil composition {Eco-friendly water-soluble cutting oil composition}

본 발명은 친환경 수용성절삭유의 조성물에 관한 것으로서, 보다 상세하게는 용매에 환경친화적인 약알카리성 성분의 물질들을 혼합하여 수용성절삭유를 제조함으로써, 초경 연삭 가공시 발생하는 코발트 용출을 억제할 수 있어 연삭공구의 수명을 연장하며, 고온다습한 환경에서 표면 변색이나 발청을 억제함으로서 절삭 가공 기계의 부품이나 도장면과 비철금속에 발생되는 변색 식각을 방지할 수 있는것을 특징으로 하는 친환경 수용성절삭유의 조성물에 관한 것이다.The present invention relates to a composition of eco-friendly water-soluble cutting oil. More specifically, by mixing environmentally friendly slightly alkaline substances in a solvent to produce water-soluble cutting oil, cobalt elution occurring during carbide grinding can be suppressed, making it possible to use grinding tools. It relates to a composition of an eco-friendly water-soluble cutting oil, which is capable of preventing discoloration or etching that occurs on parts or painted surfaces of cutting machines and non-ferrous metals by extending the life of the product and suppressing surface discoloration or rusting in a high-temperature and high-humidity environment. .

일반적으로 절삭유는 윤활기유를 포함하는 에멀젼 타입(Emulsion type) 절삭유, 식물유와 합성 물질, 계면활성제를 포함하는(Semi-synthetic type) 절삭유, 합성 타입(Synthetic type) 절삭유로 구분하며, 상기 에멀젼 타입으로 제조하였을 경우 절삭유가 쉽게 부패하고 변질되어 작업시 악취와 작업환경을 나쁘게 하고 기계를 오염시켜 피삭재 등을 세척하는데 어려움이 있다. 그리고 식물유와 합성물 기반의 계면 활성 시스템으로 이루어진 반합성 수용성 절삭유도 부패는 막을 수 없다. 또한 합성타입(Synthetic Type)은 내부패성은 우수하나 윤활성 및 내압성, 절삭성이 떨어지는 단점이 있다. In general, cutting oil is divided into emulsion type cutting oil containing lubricating base oil, semi-synthetic type cutting oil containing vegetable oil, synthetic substances, and surfactants, and synthetic type cutting oil. When manufactured, the cutting oil easily rots and deteriorates, causing bad odors and a bad working environment during work, and contaminating the machine, making it difficult to clean the workpiece. And semi-synthetic water-soluble cutting-induced rot, which consists of vegetable oil and synthetic-based surfactant system, cannot be prevented. In addition, the synthetic type has excellent decay resistance, but has the disadvantage of being poor in lubrication, pressure resistance, and machinability.

그러나 상기와 같은 단점은 윤활성을 보완 하고 절삭공구와 피삭재에 가해지는 압력을 분산시켜 냉각시키는 인산에스테르 화합물을 첨가하여 극복할 수 있으나 이는 첨가되는 다른 화합물과의 화학적 반응으로 유해한 상황이 발생하는 문제점도 야기될 수 있다.However, the above disadvantages can be overcome by adding a phosphoric acid ester compound that supplements lubricity and cools by dispersing the pressure applied to the cutting tool and workpiece, but this also has the problem of creating a harmful situation due to a chemical reaction with other added compounds. It can be caused.

한편, 상기와 같은 절삭유의 문제점을 해결하기 위한 방안으로 수용성 절삭유를 연구 및 개발하여 특허출원된 내용들을 살펴보면, 등록특허공보 제10-2250202호에 증류수; 부탄올 아민,프로판올 아민 혼합물; 옥탄올아민 ; 트리카르복실산 ;지방산;폴리알킬렌글리콜알킬에테르의 합성 에스테르 혼합물; 파라핀정제유; 방부보존제;알킬옥시 폴리에틸렌 옥시에탄올;을 포함하는 것을 특징으로 하는 친환경 수용성 절삭유제 조성물이 알려져 있으나 상기 조성물의 경우에는 아민물질을 사용함으로서 금속의 산화를 억제하는 기능은 보다 향상시킬 수 있으나 절삭 가공 기계의 도장면을 훼손하거나 피삭제를 고정하는 마그네틱 테이블을 침해해서 식각시키는 등의 문제와 폐수를 처리할 때 상당한 오염을 유발시키는 문제점이 있다. Meanwhile, looking at patent applications filed through research and development of water-soluble cutting oil as a way to solve the problems of cutting oil as described above, in Patent Registration No. 10-2250202, distilled water; Butanol amine, propanol amine mixture; octanolamine; Synthetic ester mixture of tricarboxylic acid; fatty acid; polyalkylene glycol alkyl ether; paraffin refined oil; An eco-friendly water-soluble cutting oil composition is known, characterized by containing an antiseptic preservative; alkyloxy polyethylene oxyethanol; however, in the case of this composition, the function of suppressing metal oxidation can be further improved by using an amine material. There are problems such as damaging the painted surface or etching by infringing on the magnetic table that holds the object to be erased, and causing significant pollution when disposing of wastewater.

그리고 등록특허 제10-2339991호에는 윤활 첨가제 1 내지 50 중량%; 윤활성 향상제 1 내지 40 중량%; 및 방청첨가제 0.01 내지 10 중량%;를 포함하고, 상기 방청첨가제는, 1종 이상의 탄소수 2 내지 30의 가지달린 지방산, 탄소수 2 내지 30의 이염기산 및 탄소수 2 내지 30의 삼염기산으로 이루어진 군에서 선택된 적어도 하나 이상을 포함하고, 상기 윤활 첨가제는 폴리알킬렌글리콜계 코폴리머를 포함하고, 상기 폴리알킬렌글리콜계 코폴리머는 EO/PO 코폴리머의 분자량 및 EO 블럭의 함량이 상이한 2종 이상의 EO/PO 코폴리머;를 포함하고, pH 항상제 5 중량% 내지 40 중량%를 더 포함하는 수용성 절삭유 조성물에 관한 것이 알려져 있으나 상기 조성물의 경우 절사유의 혼합물로 염기성 물질이 첨가됨으로 인해 비철금속을 가공할 경우에 식각이나 변색을 야기하는 문제점이 있다.And in Registration Patent No. 10-2339991, 1 to 50% by weight of lubricating additive; 1 to 40% by weight of lubricity improver; and 0.01 to 10% by weight of a rust preventive additive, wherein the rust preventive additive is selected from the group consisting of one or more branched fatty acids having 2 to 30 carbon atoms, dibasic acids having 2 to 30 carbon atoms, and tribasic acids having 2 to 30 carbon atoms. It includes at least one selected, and the lubricant additive includes a polyalkylene glycol-based copolymer, and the polyalkylene glycol-based copolymer is two or more types of EO different from each other in molecular weight and EO block content of the EO/PO copolymer. /PO copolymer; and a water-soluble cutting oil composition further comprising 5% to 40% by weight of a pH adjuster. However, in the case of this composition, a basic substance is added to the mixture of cutting oil, making it difficult to process non-ferrous metals. In some cases, there is a problem that causes etching or discoloration.

상기의 문제점을 해결하기 위한 방안으로 본 발명은 용매에 약알카리성 물질로 구성된 방청첨가제, 윤활성 향상제, 변색방지제 등을 혼합하여 수용성 절삭유를 제조함으로써, 초경 연삭 가공시 발생하는 코발트 용출을 억제할 수 있어 연삭공구의 사용기간을 연장하며, 고온다습한 환경에서 표면 변색이나 발청은 물론 우수한 방청성과 비철금속의 변색이나 식각을 억제함으로 인해 가공한 기계부품 등에서 발생되는 녹을 방지하여 연삭공구 등의 사용수명을 연장 할 수 있는 것을 특징으로 하는 친환경 수용성절삭유의 조성물을 제공하는 것이다.As a solution to the above problems, the present invention produces water-soluble cutting oil by mixing a solvent with a rust-prevention additive, a lubricity improver, and a discoloration prevention agent made of a weakly alkaline material, thereby suppressing cobalt elution that occurs during carbide grinding. It extends the service life of grinding tools by preventing surface discoloration or rusting in a high-temperature and high-humidity environment as well as rust occurring in machined machine parts by suppressing discoloration or etching of non-ferrous metals with excellent rust prevention. The aim is to provide a composition of an eco-friendly water-soluble cutting oil that is capable of doing so.

상기의 과제를 해결하기 위한 본 발명은 용매 100 중량부에 대하여 방청첨가제 20~30 중량부, 윤활성 향상제 15~25 중량부, 변색방지제 15~25 중량부, 산화방지제 10~20 중량부, 유화안정제 5~10 중량부를 포함하는 것을 과제 해결 수단으로 한다.The present invention to solve the above problems includes 20 to 30 parts by weight of a rust preventive additive, 15 to 25 parts by weight of a lubricity improver, 15 to 25 parts by weight of an anti-discoloration agent, 10 to 20 parts by weight of an antioxidant, and an emulsion stabilizer, based on 100 parts by weight of the solvent. Containing 5 to 10 parts by weight is considered a means of solving the problem.

상기에서 방청첨가제는 총 100 중량부 중에서 아민계 방청첨가제 20~30 중량부와 과산화물 70~80 중량부를 포함하는 것을 특징으로 하며, 상기 변색방지제는 총 100 중량부 중에서 양이온계면화성제 또는 비이온계면활성제 40~50 중량부와 디오익산 50~60 중량부를 포함하는 것을 특징으로 하며, 상기 산화방지제는 총 100 중량부 중에서 철금속 산화방지제 40~50 중량부와 비철금속 산화방지제 50~60 중량부를 포함하는 것을 특징으로한다.In the above, the rust preventive additive is characterized in that it contains 20 to 30 parts by weight of an amine-based rust preventive additive and 70 to 80 parts by weight of peroxide out of a total of 100 parts by weight, and the discoloration inhibitor is a cationic surfactant or a non-ionic interface agent out of a total of 100 parts by weight. It is characterized in that it contains 40 to 50 parts by weight of an activator and 50 to 60 parts by weight of dioic acid, and the antioxidant includes 40 to 50 parts by weight of a ferrous metal antioxidant and 50 to 60 parts by weight of a non-ferrous metal antioxidant out of a total of 100 parts by weight. It is characterized by

그리고 상기 철금속 산화방지제는 총 100 중량부 중에서 아미노메틸포스폰산 40~50 중량부, 폴리카르복실산 40~50 중량부, 과산화아세트산 10~20 중량부를 포함하는 것을 특징으로 한다.And the iron metal antioxidant is characterized in that it contains 40 to 50 parts by weight of aminomethylphosphonic acid, 40 to 50 parts by weight of polycarboxylic acid, and 10 to 20 parts by weight of peracetic acid out of a total of 100 parts by weight.

상기 과제 해결 수단에 의한 본 발명에 따른 친환경 수용성절삭유의 조성물은 용매에 약알카리성 물질로 구성된 방청첨가제, 윤활성 향상제, 변색방지제, 산화방지제 등을 혼합하여 수용성 절삭유를 제조함으로써, 종래의 절삭유가 초경 연삭 가공시에 발생되는 코발트 용출로 인해 금속 표면에서 내부 깊숙한 곳까지 산화 막이 형성됨으로 인해 가공된 부품의 사용수명을 단축시키는 문제점이 있는데 반해 상기 본원발명의 경우에는 초경 연삭 가공시 발생하는 코발트 용출을 억제하며, 연마석에 점착잔유물(Residue-Adhesion)이 생기거나 들어붙지 않도록 하는 칩 분리성이 우수하여 연삭공구의 사용기간을 연장할 수 있으며, 또한 고온다습한 환경에서 표면 변색이나 발청은 물론 우수한 방청성과 비철금속의 변색이나 식각을 억제함으로 인해 가공한 기계부품이나 비철금속 등에서 발생되는 녹을 방지할 수 있는 것에 장점이 있다.The composition of the eco-friendly water-soluble cutting oil according to the present invention as a means of solving the above problem produces water-soluble cutting oil by mixing a solvent with a rust preventive additive, a lubricity improver, a discoloration inhibitor, an antioxidant, etc. composed of a weakly alkaline material, so that the conventional cutting oil is used for carbide grinding. There is a problem of shortening the service life of the machined parts due to the formation of an oxide film from the metal surface to deep inside due to cobalt elution occurring during processing. However, in the case of the present invention, cobalt elution occurring during carbide grinding is suppressed. It has excellent chip separation properties that prevent sticky residue from forming or sticking to the grinding stone, thereby extending the service life of the grinding tool. In addition, it has excellent rust prevention properties as well as surface discoloration and rusting in high-temperature and high-humidity environments. It has the advantage of preventing rust from occurring in processed machine parts or non-ferrous metals by suppressing discoloration or etching of non-ferrous metals.

상기의 효과를 달성하기 위한 본 발명은 친환경 수용성절삭유의 조성물에 관한 것으로, 본 발명을 이해하는데 필요한 부분만이 설명되며 그 이외 부분의 설명은 본 발명의 요지를 흩트리지 않는 범위 내에서 생략될 것이라는 것을 유의하여야 한다.The present invention to achieve the above effects relates to a composition of eco-friendly water-soluble cutting oil, and only the parts necessary to understand the present invention will be described, and the description of other parts will be omitted to the extent that it does not distract from the gist of the present invention. You should take note of this.

본 발명은 용매 100 중량부에 대하여 방청첨가제 20~30 중량부, 윤활성 향상제 15~25 중량부, 변색방지제 15~25 중량부, 산화방지제 10~20 중량부, 유화안정제 5~10 중량부를 포함하는 것을 특징으로 한다.The present invention contains 20 to 30 parts by weight of a rust prevention additive, 15 to 25 parts by weight of a lubricity improver, 15 to 25 parts by weight of an anti-discoloration agent, 10 to 20 parts by weight of an antioxidant, and 5 to 10 parts by weight of an emulsion stabilizer, based on 100 parts by weight of the solvent. It is characterized by

본 발명에서 용매는 첨가되는 혼합물을 균일하게 희석시키는 역할을 하는 것으로서, 특별히 한정하는 것이 아니지만 바람직한 용매는 순수, 초순수, 증류수 중에서 1종 또는 그 이상을 선택하여 사용하면 된다.In the present invention, the solvent serves to uniformly dilute the added mixture, and is not particularly limited, but a preferred solvent may be one or more selected from pure water, ultrapure water, and distilled water.

본 발명에서 방청첨가제는 초경 연삭 가공시 표면에 흡착하여 가공시 발생하는 코발트 용출을 억제하여 녹의 발생을 방지하는 역할을 하는 것으로서, 그 사용량은 용매 100 중량부에 대하여 20~30 중량부를 혼합하는 것이 적합하다. 상기 방청첨가제의 혼합량이 20 중량부 미만일 경우에는 방청첨가제의 혼합량 저하로 초경 연삭 가공시 표면 흡착력의 저하로 녹이 발생할 우려가 있으며, 상기 방청첨가제의 혼합량이 30 중량부를 초과할 경우에는 방청첨가제의 혼합량 과다로 초경 연삭 가공시 표면 흡착력을 향상시켜 녹의 발생은 방지할 수 있으나 기타 첨가물의 혼합량 저하로 절삭유 고유의 기능이 저하될 우려가 있다.In the present invention, the rust preventive additive serves to prevent rust by adsorbing to the surface during carbide grinding and suppressing cobalt elution that occurs during processing. The amount used is 20 to 30 parts by weight per 100 parts by weight of solvent. Suitable. If the mixing amount of the rust preventive additive is less than 20 parts by weight, there is a risk of rust occurring due to a decrease in surface adsorption during carbide grinding due to a decrease in the mixing amount of the rust preventive additive. If the mixing amount of the rust preventive additive exceeds 30 parts by weight, the mixing amount of the rust preventive additive may be reduced. Excessive use of carbide can prevent rust by improving the surface adsorption during grinding, but there is a risk that the inherent function of the cutting oil may be deteriorated due to a decrease in the mixing amount of other additives.

그리고 본 발명에서 사용되는 방청첨가제는 바람직하게는 총 100 중량부 중에서 아민계 방청첨가제 20~30 중량부와 과산화물 70~80 중량부를 혼합하여 사용하는 것이 가장 적합하다.And, the rust preventive additive used in the present invention is preferably used in a mixture of 20 to 30 parts by weight of amine-based rust preventive additive and 70 to 80 parts by weight of peroxide out of a total of 100 parts by weight.

상기에서 아민계 방청첨가제는 특별히 한정하는 것은 아니지만 바람직하게는 디페닐아민계로서 디페닐아민, 모노옥틸디페닐아민, 모노노닐디페닐아민, 4,4'-디부틸디페닐아민, 4,4'-디헥실디페닐아민, 4,4'-디옥틸디페닐아민, 4,4'-디노닐디페닐아민, 테트라부틸디페닐아민, 테트라헥실디페닐아민, 테트라옥틸디페닐아민, 테트라노닐디페닐아민, 나프틸아민계로서 α-나프틸아민, 페닐-α-나프틸아민, 부틸페닐-α-나프틸아민, 헥실페닐-α-나프틸아민, 옥틸페닐-α-나프틸아민, 노닐페닐-α-나프틸아민 중에서 1종 또는 그 이상을 선택하여 사용하는 것이 적합하다.In the above, the amine-based rust prevention additive is not particularly limited, but is preferably a diphenylamine-based additive such as diphenylamine, monooctyldiphenylamine, monononyldiphenylamine, 4,4'-dibutyldiphenylamine, 4,4. '-dihexyldiphenylamine, 4,4'-dioctyldiphenylamine, 4,4'-dinonyldiphenylamine, tetrabutyldiphenylamine, tetrahexyldiphenylamine, tetraoctyldiphenylamine, tetranonyldiphenylamine , Naphthylamine series include α-naphthylamine, phenyl-α-naphthylamine, butylphenyl-α-naphthylamine, hexylphenyl-α-naphthylamine, octylphenyl-α-naphthylamine, nonylphenyl- It is appropriate to select and use one or more types of α-naphthylamine.

상기에서 과산화물은 과산화수소, 소듐메타실리케이트, 글루콘산나트륨, 염화니켈 및 이들의 혼합물들 중에서 1종 또는 그 이상을 선택하여 사용하는 것이 적합하다.In the above, the peroxide is preferably selected from one or more of hydrogen peroxide, sodium metasilicate, sodium gluconate, nickel chloride, and mixtures thereof.

본 발명에서 윤활성 향상제는 연삭공구에 윤활성을 부여하여 부품을 연삭 가공시 매끄러운 성질을 유지시켜 연마석에 점착잔유물이 생기거나 들어붙지 않도록 하여 연삭공구의 사용기간을 연장키면서, 혼합물들에 습윤력을 부여하는 것으로서, 그 사용량은 용매 100 중량부에 대하여 15~25 중량부를 혼합하는 것이 적합하다. 상기 윤활성 향상제의 혼합량이 15 중량부 미만일 경우에는 윤활성이 떨어져 부품을 연삭 가공하는 연삭공구의 수명이 저하될 우려가 있고 상기 윤활성 향상제의 혼합량이 25 중량부를 초과할 경우에는 윤활성은 보다 향상시켜 연삭공구의 사용수명은 보다 연장시킬 수 있으나 사용량에 비해 그 효과가 미약하다.In the present invention, the lubricity improver provides lubricity to the grinding tool to maintain smooth properties during grinding of parts, prevents sticky residue from forming or sticking to the grinding stone, extends the service life of the grinding tool, and provides wetting power to the mixture. As a result, it is appropriate to mix 15 to 25 parts by weight with respect to 100 parts by weight of the solvent. If the mixing amount of the lubricity improver is less than 15 parts by weight, the lubricity may decrease and the lifespan of the grinding tool for grinding the parts may be reduced. If the mixing amount of the lubricity improver exceeds 25 parts by weight, the lubricity will be further improved and the grinding tool The usable life can be extended, but the effect is weak compared to the amount used.

그리고 상기 윤활성 향상제는 다관능 알코올로서 에틸렌글리콜, 프로필렌글리콜, 메틸프로판디올, 1,3-부탄디올, 1,4-부탄디올, 1,5-펜탄디올, 1,6-헥산디올, 헥실렌글리콜, 네오펜틸글리콜, 2-부틸-2-에틸-1,3-프로판디올, 트리메틸펜탄디올, 디에틸렌글리콜, 디프로필렌글리콜, 트리메틸렌글리콜, 트리에틸렌글리콜, 사이클로헥산디메탄올, 비스페놀에이, 글리세린, 트리메티롤에탄, 트리메티롤프로판, 펜타에리트리톨, 디펜타에리트리톨, 리비톨, 솔비, 만니톨 중에서 1종 또는 그 이상을 선택하여 사용하는 것이 적합하다.And the lubricity improver is a polyfunctional alcohol such as ethylene glycol, propylene glycol, methyl propanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, hexylene glycol, and neo. Pentyl glycol, 2-butyl-2-ethyl-1,3-propanediol, trimethylpentanediol, diethylene glycol, dipropylene glycol, trimethylene glycol, triethylene glycol, cyclohexanedimethanol, bisphenol A, glycerin, trime It is suitable to use one or more of tyrolethane, trimethylolpropane, pentaerythritol, dipentaerythritol, ribitol, sorbi, and mannitol.

본 발명에서 변색방지제는 초경을 연삭 가공할 때 고온다습한 작업장의 환경으로 인해 화학적 또는 물리적인 현상으로 발생하는 가공부품의 표면 변색을 방지하는 역할을 하는 것으로서, 그 사용량은 용매 100 중량부에 대하여 15~25 중량부를 혼합하는 것이 적합하다. 상기 변색방지제의 혼합량이 15 중량부 미만일 경우에는 변색방지제의 혼합량 부족으로 작업현장에서 발생하는 부품의 표면 변색을 방지하는데 어려움이 예측되고, 상기 변색방지제의 혼합량이 25 중량부를 초과할 경우에는 변색방지제의 혼합량 과다로 작업현장에서 발생하는 가공부품의 표면 변색은 방지할 수 있으나 사용량에 비해 그 효과가 미약하다.In the present invention, the anti-discoloration agent serves to prevent surface discoloration of processed parts that occurs due to chemical or physical phenomena due to the high temperature and humidity of the workshop environment when grinding carbide. The amount used is per 100 parts by weight of solvent. It is appropriate to mix 15 to 25 parts by weight. If the mixing amount of the anti-discoloration agent is less than 15 parts by weight, difficulties are expected in preventing surface discoloration of parts that occur at the work site due to insufficient mixing amount of the anti-discoloration agent, and if the mixing amount of the anti-discoloration agent exceeds 25 parts by weight, the anti-discoloration agent is expected to be difficult to prevent. Excessive mixing amount can prevent surface discoloration of processed parts that occurs at work sites, but the effect is weak compared to the amount used.

그리고 본 발명에서 사용되는 변색방지제는 바람직하게는 총 100 중량부 중에서 양이온계면화성제 또는 비이온계면활성제 40~50 중량부와 디오익산 50~60 중량부를 혼합하여 사용하는 것이 가장 적합하다.And the anti-discoloration agent used in the present invention is preferably used in a mixture of 40 to 50 parts by weight of a cationic surfactant or nonionic surfactant and 50 to 60 parts by weight of dioic acid out of a total of 100 parts by weight.

상기에서 양이온계면화성제는 올레산, 라우르산, 도데실산, 도데칸산과 같은 포화 또는 불포화 지방산 중에서 1종을 선택하여 사용하는 것이 바람직하다.In the above, it is preferable to use one type of cationic surfactant selected from saturated or unsaturated fatty acids such as oleic acid, lauric acid, dodecylic acid, and dodecanoic acid.

상기에서 비이온계면화성제는 소르비탄 지방산에스테르, 글리세린 지방산에스테르, 폴리글리세린 지방산에스테르, 프로필 폴리옥시에틸렌알킬페닐에테르, 폴리옥시에틸렌 지방산에스테르, 폴리옥시에틸렌소르비탄 지방산에스테르, 폴리옥시에틸렌글리세린 지방산에스테르, 폴리옥시에틸렌프로필렌글리콜 지방산에스테르, 폴리옥시에틸렌 피마자유, 폴리옥시에틸렌 경화 피마자유 중에서 1종 또는 그 이상을 선택하여 사용하는 것이 바람직하다. In the above, the nonionic surfactant is sorbitan fatty acid ester, glycerin fatty acid ester, polyglycerin fatty acid ester, propyl polyoxyethylene alkyl phenyl ether, polyoxyethylene fatty acid ester, polyoxyethylene sorbitan fatty acid ester, polyoxyethylene glycerin fatty acid ester. It is preferable to select and use one or more of polyoxyethylene propylene glycol fatty acid ester, polyoxyethylene castor oil, and polyoxyethylene hydrogenated castor oil.

상기에서 디오익산은 에탄디오익산, 프로판디오익산, 부탄디오익산, 펜탄디오익산, 헥산디오익산, 옥탄디오익산, 노난디오익산, 데칸디오익산, 언데칸디오익산, 도데칸디오익산, 헥사데칸디오익산 중에서 1종 또는 그 이상을 선택하여 사용하는 것이 바람직하다. In the above, the diioic acid is ethanedioic acid, propanedioic acid, butanedioic acid, pentanedioic acid, hexanedioic acid, octanedioic acid, nonanedioic acid, decanedioic acid, undecanedioic acid, dodecanedioic acid, and hexadecanedioic acid. It is desirable to select and use one or more types from Iksan.

한편, 상기 계면활성제는 더욱 바람직하게는 총 100 중량부 중에서 양이온계면활성제 50~60 중량부와 비이온계면활성제 40~50 중량부를 혼합하여 사용하는 것이 가장 적합하다.Meanwhile, the surfactant is more preferably used in a mixture of 50 to 60 parts by weight of a cationic surfactant and 40 to 50 parts by weight of a nonionic surfactant out of a total of 100 parts by weight.

본 발명에서 산화방지제는 산소의 작용에 의해 연삭 가공한 부품에서 발생하는 자동산화 현상을 방지하기 위해 첨가하는 것으로서, 그 사용량은 용매 100 중량부에 대하여 10~20 중량부를 혼합하는 것이 적합하다. 상기 산화방지제의 혼합량이 10 중량부 미만일 경우에는 산화방지제의 혼합량 저하로 연삭 가공한 부품에서 발생하는 자동산화를 방지하는데 어려움이 있고, 상기 산화방지제의 혼합량이 20 중량부를 초과할 경우에는 산화방지제의 혼합량 과다로 연삭 가공한 부품에서 발생하는 자동산화 현상은 방지할 수 있으나 사용량에 비해 그 효과가 미약하다.In the present invention, the antioxidant is added to prevent the auto-oxidation phenomenon that occurs in grinding parts due to the action of oxygen, and the appropriate amount of the antioxidant is mixed in 10 to 20 parts by weight per 100 parts by weight of solvent. If the mixing amount of the antioxidant is less than 10 parts by weight, it is difficult to prevent auto-oxidation that occurs in grinded parts due to a decrease in the mixing amount of the antioxidant, and if the mixing amount of the antioxidant exceeds 20 parts by weight, the amount of antioxidant is reduced. Auto-oxidation phenomenon that occurs in parts grinded with excessive mixing amount can be prevented, but the effect is weak compared to the amount used.

그리고 본 발명에서 사용되는 산화방지제는 총 100 중량부 중에서 철금속 산화방지제 40~50 중량부와 비철금속 산화방지제 50~60 중량부를 포함하여 이루어진다.And the antioxidant used in the present invention includes 40 to 50 parts by weight of a ferrous metal antioxidant and 50 to 60 parts by weight of a non-ferrous metal antioxidant out of a total of 100 parts by weight.

한편, 상기에서 사용되는 철금속 산화방지제는 바람직하게는 총 100 중량부 중에서 아미노메틸포스폰산 40~50 중량부, 폴리카르복실산 40~50 중량부, 과산화아세트산 10~20 중량부를 혼합하여 사용하는 것이 가장 적합하다.Meanwhile, the iron metal antioxidant used above is preferably used by mixing 40 to 50 parts by weight of aminomethylphosphonic acid, 40 to 50 parts by weight of polycarboxylic acid, and 10 to 20 parts by weight of peracetic acid, out of a total of 100 parts by weight. is most suitable.

상기에서 아미노메틸포스폰산은 2-하이드록시에틸아미노비스메틸포스폰산, 이소-프로필아미노비스메틸포스폰산, n-프로필아미노비스메틸포스폰산, n-부틸아미노비스메틸포스폰산, n-헥실아미노비스메틸포스폰산, 2-에틸헥실아미노비스메틸포스폰산, n-옥틸아미노비스메틸포스폰산, 이소-노닐아미노비스메틸포스폰산, 도데실아미노비스메틸포스폰산, 디에틸아미노메틸포스폰산, 디에틸아미노디메틸포스폰산, 디메틸아미노메틸포스폰산, 디메틸아미노디메틸포스폰산 중에서 1종 또는 그 이상을 선택하여 사용하는 것이 바람직하다. In the above, aminomethylphosphonic acid is 2-hydroxyethylaminobismethylphosphonic acid, iso-propylaminobismethylphosphonic acid, n-propylaminobismethylphosphonic acid, n-butylaminobismethylphosphonic acid, and n-hexylaminobis. Methylphosphonic acid, 2-ethylhexylaminobismethylphosphonic acid, n-octylaminobismethylphosphonic acid, iso-nonylaminobismethylphosphonic acid, dodecylaminobismethylphosphonic acid, diethylaminomethylphosphonic acid, diethylamino It is preferable to select and use one or more of dimethylphosphonic acid, dimethylaminomethylphosphonic acid, and dimethylaminodimethylphosphonic acid.

상기에서 폴리카르복실산은 숙신산, 디메틸숙신산, 알킬숙신산, 알케닐숙신산, 아디프산, 시트르산 중에서 1종 또는 그 이상을 선택하여 사용하는 것이 바람직하다. In the above, the polycarboxylic acid is preferably selected from one or more of succinic acid, dimethylsuccinic acid, alkylsuccinic acid, alkenylsuccinic acid, adipic acid, and citric acid.

그리고 본 발명에서 사용되는 비철금속용 산화방지제는 벤조트리아졸, 5-아미노벤조트리아졸, 1-하이드록시벤조트리아졸, 5-페닐티올-벤조트리아졸, 5-클로로벤조트리아졸, 4-클로로벤조트리아졸, 5-브로모벤조트리아졸, 4-브로모벤조트리아졸, 5-플루오로벤조트리아졸, 4-플루오로벤조트리아졸, 나프토트리아졸, 톨릴트리아졸, 5-페닐-벤조트리아졸, 5-니트로벤조트리아졸, 4-니트로벤조트리아졸, 2-(5-아미노-펜틸)-벤조트리아졸, 1-아미노-벤조트리아졸, 5-메틸-1H-벤조트리아졸, 벤조트리아졸-5-카르복실산, 4-메틸벤조트리아졸, 4-에틸벤조트리아졸, 5-에틸벤조트리아졸, 4-프로필벤조트리아졸, 5-프로필벤조트리아졸, 4-이소프로필벤조트리아졸, 5-이소프로필벤조트리아졸, 4-n-부틸벤조트리아졸, 5-n-부틸벤조트리아졸, 4-이소부틸벤조트리아졸, 5-이소부틸벤조트리아졸, 4-펜틸벤조트리아졸, 5-펜틸벤조트리아졸, 4-헥실벤조트리아졸, 5-헥실벤조트리아졸, 5-메톡시벤조트리아졸, 5-하이드록시벤조트리아졸, 디하이드록시프로필벤조트리아졸, 1-[N,N-비스(2-에틸헥실)아미노메틸]-벤조트리아졸, 5-t-부틸벤조트리아졸, 5-(1',1'-다이메틸프로필)-벤조트리아졸, 5-(1',1',3'-트리메틸부틸)벤조트리아졸, 5-n-옥틸벤조트리아졸 및 5-(1',1',3',3'-테트라메틸부틸)벤조트리아졸 중에서 1종 또는 그 이상을 선택하여 사용하는 것이 바람직하다.And the antioxidants for non-ferrous metals used in the present invention are benzotriazole, 5-aminobenzotriazole, 1-hydroxybenzotriazole, 5-phenylthiol-benzotriazole, 5-chlorobenzotriazole, and 4-chlorobenzo. Triazole, 5-bromobenzotriazole, 4-bromobenzotriazole, 5-fluorobenzotriazole, 4-fluorobenzotriazole, naphthotriazole, tolyltriazole, 5-phenyl-benzotriazole Sol, 5-nitrobenzotriazole, 4-nitrobenzotriazole, 2-(5-amino-pentyl)-benzotriazole, 1-amino-benzotriazole, 5-methyl-1H-benzotriazole, benzotriazole Sol-5-carboxylic acid, 4-methylbenzotriazole, 4-ethylbenzotriazole, 5-ethylbenzotriazole, 4-propylbenzotriazole, 5-propylbenzotriazole, 4-isopropylbenzotriazole , 5-isopropylbenzotriazole, 4-n-butylbenzotriazole, 5-n-butylbenzotriazole, 4-isobutylbenzotriazole, 5-isobutylbenzotriazole, 4-pentylbenzotriazole, 5-pentylbenzotriazole, 4-hexylbenzotriazole, 5-hexylbenzotriazole, 5-methoxybenzotriazole, 5-hydroxybenzotriazole, dihydroxypropylbenzotriazole, 1-[N, N-bis(2-ethylhexyl)aminomethyl]-benzotriazole, 5-t-butylbenzotriazole, 5-(1',1'-dimethylpropyl)-benzotriazole, 5-(1', One or more of 1',3'-trimethylbutyl)benzotriazole, 5-n-octylbenzotriazole, and 5-(1',1',3',3'-tetramethylbutyl)benzotriazole It is desirable to select and use .

본 발명에서 유화안정제는 수용성 절삭유에 생성되는 유탁액의 유화성을 증진시키는 역활을 하는 것으로서, 그 사용량은 용매 100 중량부에 대하여 5~10 중량부를 혼합하는 것이 적합하다. 상기 유화안정제의 혼합량이 5 중량부 미만일 경우에는 유탁액의 유화성이 저하될 우려가 있고, 상기 유화안정제의 혼합량이 10 중량부를 초과할 경우에는 유탁액의 유화성은 보다 향상될 수 있으나 혼합량에 비해 그 효과가 미약하다.In the present invention, the emulsion stabilizer serves to improve the emulsibility of the emulsion produced in water-soluble cutting oil, and the appropriate amount of use is 5 to 10 parts by weight per 100 parts by weight of solvent. If the mixing amount of the emulsion stabilizer is less than 5 parts by weight, there is a risk that the emulsibility of the emulsion may decrease, and if the mixing amount of the emulsion stabilizer exceeds 10 parts by weight, the emulsibility of the emulsion may be improved, but compared to the mixing amount. The effect is weak.

그리고 상기 유화안정제는 특별히 한정하는 것은 아니지만 바람직하게는 구아검, 아라비아검, 트라칸트검, 카라야검, 젤란검, 람산검, 웰란검, 잔탄검, 카보머 중에서 1종 또는 그 이상을 선택하여 사용하는 것이 적합하다. The emulsion stabilizer is not particularly limited, but is preferably selected from one or more of guar gum, gum arabic, tracantham gum, karaya gum, gellan gum, lamic acid gum, whelan gum, xanthan gum, and carbomer. It is appropriate to do so.

한편, 상기 조성물에 의해 제조되는 친환경 수용성절삭유는 용매에 약알카리성 물질들으로 구성되는 방청첨가제, 윤활성 향상제, 변색방지제, 산화방지제 등을 혼합하여 제조함으로써, 초경 연삭 가공시 발생하는 코발트 용출을 억제하며, 연마석에 점착잔유물(Residue-Adhesion)이 생기거나 들어붙지 않도록하므로 연삭공구의 사용수명을 연장하고 또한 고온다습한 환경에서 발생하는 표면 변색이나 발청은 물론 우수한 방청성과 변색이나 식각을 억제함으로 가공한 기계부품이나 비철금속에서 발생되는 녹을 방지할 수 있는 것에 장점이 있다.Meanwhile, the eco-friendly water-soluble cutting oil manufactured using the above composition is manufactured by mixing a solvent with a rust-prevention additive, a lubricity improver, a discoloration inhibitor, an antioxidant, etc. composed of weakly alkaline substances, thereby suppressing the elution of cobalt that occurs during carbide grinding. It prevents adhesive residue from forming or sticking to the grinding stone, thereby extending the service life of the grinding tool. It also prevents surface discoloration and rusting that occurs in high-temperature and humid environments, as well as excellent rust prevention and discoloration and etching. The advantage is that it can prevent rust occurring in machine parts or non-ferrous metals.

이하, 본 발명의 구성을 실시예를 통해 상세히 설명하면 다음과 같으며, 본 발명의 구성은 반드시 하기 실시예에 의해서만 한정하는 것은 아니다.Hereinafter, the configuration of the present invention will be described in detail through examples as follows, and the configuration of the present invention is not necessarily limited to the following examples.

1. 수용성 절삭유의 제조1. Preparation of water-soluble cutting oil

(실시예 1)(Example 1)

순수 3ℓ에 대하여 방청첨가제 600g, 헥실렌글리콜 600g, 변색방지제 450g, 산화방지제 450g, 구아검 300g를 첨가하여 수용성 절삭유를 제조하였다.Water-soluble cutting oil was prepared by adding 600 g of rust prevention additive, 600 g of hexylene glycol, 450 g of discoloration inhibitor, 450 g of antioxidant, and 300 g of guar gum to 3 liters of pure water.

상기에서 방청첨가제는 디페닐아민 360g과 과산화수소 240g을 혼합하였으며, 변색방지제는 양이온계면화성제로서 도데칸산 250g과 디오익산으로 헥산디오익산 200g을 혼합하였으며, 산화방지제는 철금속 산화방지제로서 디에틸아미노메틸포스폰산 110g과 디메틸숙신산 100g과 과산화아세트산 60g, 비철금속 산화방지제로서 벤조트리아졸 180g을 혼합하였다.In the above, the rust prevention additive was a mixture of 360g of diphenylamine and 240g of hydrogen peroxide, the discoloration inhibitor was a mixture of 250g of dodecanoic acid and 200g of hexanedioic acid as a cationic surfactant, and the antioxidant was diethylamino as an iron metal oxidation antioxidant. 110 g of methylphosphonic acid, 100 g of dimethyl succinic acid, 60 g of peracetic acid, and 180 g of benzotriazole as a non-ferrous metal antioxidant were mixed.

(실시예 2)(Example 2)

순수 3ℓ에 대하여 방청첨가제 750g, 헥실렌글리콜 450g, 변색방지제 600g, 산화방지제 600g, 구아검 150g를 첨가하여 수용성 절삭유를 제조하였다.Water-soluble cutting oil was prepared by adding 750 g of rust prevention additive, 450 g of hexylene glycol, 600 g of discoloration inhibitor, 600 g of antioxidant, and 150 g of guar gum to 3 liters of pure water.

상기에서 방청첨가제는 디페닐아민 450g과 과산화수소 300g을 혼합하으며, 변색방지제는 양이온계면화성제로서 도데칸산 300g과 디오익산으로서 헥산디오익산 300g을 혼합하였으며, 산화방지제는 철금속 산화방지제로서 디에틸아미노메틸포스폰산 150g과 디메틸숙신산 130g과 과산화아세트산 80g, 비철금속 산화방지제로서 벤조트리아졸 240g을 혼합하였다.In the above, the rust prevention additive is a mixture of 450g of diphenylamine and 300g of hydrogen peroxide, the discoloration inhibitor is a mixture of 300g of dodecanoic acid as a cationic surfactant and 300g of hexanedioic acid as a diioic acid, and the antioxidant is diethyl as an iron metal antioxidant. 150g of aminomethylphosphonic acid, 130g of dimethylsuccinic acid, 80g of peracetic acid, and 240g of benzotriazole as a non-ferrous metal antioxidant were mixed.

(비교예 1)(Comparative Example 1)

국내 A사에서 제조한 것으로서, KS인정품인 수용성 절삭유 W3종1호이다.Manufactured by domestic company A, it is a water-soluble cutting oil W3 type 1, a KS-approved product.

(비교예 2)(Comparative Example 2)

국내 B사에서 제조한 것으로서, KS인정품인 수용성 절삭유 W3종1호이다.Manufactured by domestic company B, it is water-soluble cutting oil W3 type 1, a KS-approved product.

2. 평가방법2. Evaluation method

KS M 2525 절삭유제 시험방법에 의거 외관, 표면장력, 불휘발분, pH, 황함량,기포시험, 금속부식을 각 3회 측정하였으며, 측정한 값을 평균한 결과는 [표1]과 같다.According to the KS M 2525 cutting fluid test method, appearance, surface tension, non-volatile matter, pH, sulfur content, bubble test, and metal corrosion were measured three times each, and the average results of the measured values are shown in [Table 1].

구분division 실시예 1Example 1 실시예 2Example 2 비교예 1Comparative Example 1 비교예 2Comparative Example 2 외관Exterior 투명Transparency 투명Transparency 투명Transparency 투명Transparency 투명Transparency 표면장력(10-3 N/m)Surface tension (10-3 N/m) 40 이상over 40 72.472.4 75.575.5 43.843.8 46.646.6 불휘발분(%)Non-volatile content (%) 80 이상over 80 91.891.8 93.493.4 84.284.2 83.483.4 pHpH 8.5이상 10.5미만More than 8.5 but less than 10.5 9.19.1 9.29.2 8.68.6 10.210.2 황함량(%)Sulfur content (%) 5 이하5 or less 1.581.58 1.471.47 3.693.69 4.024.02 기포시험mL(24±2)℃Bubble test mL(24±2)℃ 1 이하1 or less 0.340.34 0.320.32 0.760.76 0.690.69 금속부식(실온, 24h)Metal corrosion (room temperature, 24h) 변색이 없을것
(강판)
There will be no discoloration
(steel plate)
변색없음No discoloration 변색없음No discoloration 변색없음No discoloration 변색없음No discoloration

상기 [표1]에 의하면 실시예 1 및 실시예 2의 경우에는 본 발명에서 규정하는 약알카리 성분의 물질들로 구성되는 혼합물들을 범위 내로 첨가하여 수용성 절삭유를 제조함으로써, 표면장력, 불휘발성, pH 등과 같은 성상이 기준치에 비해 매우 우수하여 연삭공구의 수명을 연장하며, 표면 변색이나 발청은 물론 우수한 방청성을 유지할 수 있는 장점이 있으나 비교예 1 및 비교예 2의 경우에는 표면장력, 불휘발성, pH 등과 같은 성상이 기준치에 근접하고 있어 수용성 절삭유 고유의 기능은 유지할 수 있으나 실시예 1 및 2와 같이 연삭공구의 수명 연장, 표면 변색 등을 방지하는데는 어려움이 있는 것으로 평가되었다.According to [Table 1], in the case of Examples 1 and 2, water-soluble cutting oil was prepared by adding mixtures consisting of weakly alkaline substances specified in the present invention within the range, thereby improving surface tension, non-volatility, and pH. The properties such as these are very excellent compared to the standard value, extending the life of the grinding tool, and have the advantage of maintaining excellent rust prevention as well as surface discoloration and rusting. However, in the case of Comparative Examples 1 and 2, surface tension, non-volatility, and pH Since the properties such as these are close to the standard values, it is possible to maintain the inherent function of water-soluble cutting oil, but it was evaluated that it is difficult to extend the life of the grinding tool and prevent surface discoloration, etc., as in Examples 1 and 2.

상술한 바와 같이, 본 발명에 따른 친환경 수용성절삭유의 조성물은 상기의 바람직한 실시 예를 통해 설명하고, 그 우수성을 확인하였지만 해당 기술분야의 당업자라면 하기의 특허청구범위에 기재된 본 발명의 사상 및 영역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정 및 변경시킬 수 있음을 이해할 수 있을 것이다.As described above, the composition of the eco-friendly water-soluble cutting oil according to the present invention has been explained through the above preferred embodiments and its excellence has been confirmed, but those skilled in the art will be able to understand the spirit and scope of the present invention as set forth in the patent claims below. It will be understood that various modifications and changes can be made to the present invention without departing from the scope.

Claims (7)

용매 100 중량부에 대하여 방청첨가제 20~30 중량부, 윤활성 향상제 15~25 중량부, 변색방지제 15~25 중량부, 산화방지제 10~20 중량부, 유화안정제 5~10 중량부를 포함하는 것을 특징으로 하는 친환경 수용성절삭유의 조성물.Characterized in that it contains 20 to 30 parts by weight of a rust prevention additive, 15 to 25 parts by weight of a lubricity improver, 15 to 25 parts by weight of a discoloration inhibitor, 10 to 20 parts by weight of an antioxidant, and 5 to 10 parts by weight of an emulsion stabilizer, based on 100 parts by weight of the solvent. A composition of eco-friendly water-soluble cutting oil. 제1항에 있어서,
상기 방청첨가제는 총 100 중량부 중에서 아민계 방청첨가제 20~30 중량부와 과산화물 70~80 중량부를 포함하는 것을 특징으로 하는 친환경 수용성절삭유의 조성물.
According to paragraph 1,
A composition of an eco-friendly water-soluble cutting fluid, wherein the rust preventive additive includes 20 to 30 parts by weight of an amine-based rust preventive additive and 70 to 80 parts by weight of peroxide out of a total of 100 parts by weight.
제1항에 있어서,
상기 윤활유 향상제는 에틸렌글리콜, 프로필렌글리콜, 메틸프로판디올, 1,3-부탄디올, 1,4-부탄디올, 1,5-펜탄디올, 1,6-헥산디올, 헥실렌글리콜, 네오펜틸글리콜, 2-부틸-2-에틸-1,3-프로판디올, 트리메틸펜탄디올, 디에틸렌글리콜, 디프로필렌글리콜, 트리메틸렌글리콜, 트리에틸렌글리콜, 사이클로헥산디메탄올, 비스페놀에이, 글리세린, 트리메티롤에탄, 트리메티롤프로판, 펜타에리트리톨, 디펜타에리트리톨, 리비톨, 솔비, 만니톨 중에서 1종 또는 그 이상을 선택하여 사용하는 것을 특징으로 하는 친환경 수용성절삭유의 조성물.
According to paragraph 1,
The lubricant improver includes ethylene glycol, propylene glycol, methyl propanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, hexylene glycol, neopentyl glycol, 2- Butyl-2-ethyl-1,3-propanediol, trimethylpentanediol, diethylene glycol, dipropylene glycol, trimethylene glycol, triethylene glycol, cyclohexanedimethanol, bisphenol A, glycerin, trimethylolethane, trimethane A composition of eco-friendly water-soluble cutting oil, characterized in that one or more of tyrol propane, pentaerythritol, dipentaerythritol, ribitol, sorbi, and mannitol is used.
제1항에 있어서,
상기 변색방지제는 총 100 중량부 중에서 양이온계면화성제 또는 비이온계면활성제 40~50 중량부와 디오익산 50~60 중량부를 포함하는 것을 특징으로 하는 친환경 수용성절삭유의 조성물.
According to paragraph 1,
A composition of an eco-friendly water-soluble cutting oil, wherein the anti-discoloration agent includes 40 to 50 parts by weight of a cationic surfactant or nonionic surfactant and 50 to 60 parts by weight of dioic acid out of a total of 100 parts by weight.
제1항에 있어서,
상기 산화방지제는 총 100 중량부 중에서 철금속 산화방지제 40~50 중량부와 비철금속 산화방지제 50~60 중량부를 포함하는 것을 특징으로 하는 친환경 수용성절삭유의 조성물.
According to paragraph 1,
A composition of an eco-friendly water-soluble cutting oil, wherein the antioxidant comprises 40 to 50 parts by weight of a ferrous metal antioxidant and 50 to 60 parts by weight of a non-ferrous metal antioxidant out of a total of 100 parts by weight.
제5항에 있어서,
상기 철금속 산화방지제는 총 100 중량부 중에서 아미노메틸포스폰산 40~50 중량부, 폴리카르복실산 40~50 중량부, 과산화아세트산 10~20 중량부를 포함하는 것을 특징으로 하는 친환경 수용성절삭유의 조성물.
According to clause 5,
A composition of an eco-friendly water-soluble cutting oil, wherein the iron metal antioxidant comprises 40 to 50 parts by weight of aminomethylphosphonic acid, 40 to 50 parts by weight of polycarboxylic acid, and 10 to 20 parts by weight of peroxyacetic acid out of a total of 100 parts by weight.
제5항에 있어서,
상기 비철금속 산화방지제는 벤조트리아졸, 5-아미노벤조트리아졸, 1-하이드록시벤조트리아졸, 5-페닐티올-벤조트리아졸, 5-클로로벤조트리아졸, 4-클로로벤조트리아졸, 5-브로모벤조트리아졸, 4-브로모벤조트리아졸, 5-플루오로벤조트리아졸, 4-플루오로벤조트리아졸, 나프토트리아졸, 톨릴트리아졸, 5-페닐-벤조트리아졸, 5-니트로벤조트리아졸, 4-니트로벤조트리아졸, 2-(5-아미노-펜틸)-벤조트리아졸, 1-아미노-벤조트리아졸, 5-메틸-1H-벤조트리아졸, 벤조트리아졸-5-카르복실산, 4-메틸벤조트리아졸, 4-에틸벤조트리아졸, 5-에틸벤조트리아졸, 4-프로필벤조트리아졸, 5-프로필벤조트리아졸, 4-이소프로필벤조트리아졸, 5-이소프로필벤조트리아졸, 4-n-부틸벤조트리아졸, 5-n-부틸벤조트리아졸, 4-이소부틸벤조트리아졸, 5-이소부틸벤조트리아졸, 4-펜틸벤조트리아졸, 5-펜틸벤조트리아졸, 4-헥실벤조트리아졸, 5-헥실벤조트리아졸, 5-메톡시벤조트리아졸, 5-하이드록시벤조트리아졸, 디하이드록시프로필벤조트리아졸, 1-[N,N-비스(2-에틸헥실)아미노메틸]-벤조트리아졸, 5-t-부틸벤조트리아졸, 5-(1',1'-다이메틸프로필)-벤조트리아졸, 5-(1',1',3'-트리메틸부틸)벤조트리아졸, 5-n-옥틸벤조트리아졸 및 5-(1',1',3',3'-테트라메틸부틸)벤조트리아졸 중에서 1종 또는 그 이상을 선택하여 사용하는 것을 특징으로 하는 친환경 수용성절삭유의 조성물.
According to clause 5,
The non-ferrous metal antioxidants include benzotriazole, 5-aminobenzotriazole, 1-hydroxybenzotriazole, 5-phenylthiol-benzotriazole, 5-chlorobenzotriazole, 4-chlorobenzotriazole, and 5-bro. Mobenzotriazole, 4-bromobenzotriazole, 5-fluorobenzotriazole, 4-fluorobenzotriazole, naphthotriazole, tolyltriazole, 5-phenyl-benzotriazole, 5-nitrobenzo Triazole, 4-nitrobenzotriazole, 2-(5-amino-pentyl)-benzotriazole, 1-amino-benzotriazole, 5-methyl-1H-benzotriazole, benzotriazole-5-carboxyl Acid, 4-methylbenzotriazole, 4-ethylbenzotriazole, 5-ethylbenzotriazole, 4-propylbenzotriazole, 5-propylbenzotriazole, 4-isopropylbenzotriazole, 5-isopropylbenzo Triazole, 4-n-butylbenzotriazole, 5-n-butylbenzotriazole, 4-isobutylbenzotriazole, 5-isobutylbenzotriazole, 4-pentylbenzotriazole, 5-pentylbenzotriazole , 4-hexylbenzotriazole, 5-hexylbenzotriazole, 5-methoxybenzotriazole, 5-hydroxybenzotriazole, dihydroxypropylbenzotriazole, 1-[N,N-bis(2- Ethylhexyl)aminomethyl]-benzotriazole, 5-t-butylbenzotriazole, 5-(1',1'-dimethylpropyl)-benzotriazole, 5-(1',1',3'- Use one or more of trimethylbutyl)benzotriazole, 5-n-octylbenzotriazole, and 5-(1',1',3',3'-tetramethylbutyl)benzotriazole. A composition of eco-friendly water-soluble cutting oil characterized by:
KR1020220040473A 2022-03-31 2022-03-31 Eco-friendly water-soluble cutting oil composition KR20230141197A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020220040473A KR20230141197A (en) 2022-03-31 2022-03-31 Eco-friendly water-soluble cutting oil composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020220040473A KR20230141197A (en) 2022-03-31 2022-03-31 Eco-friendly water-soluble cutting oil composition

Publications (1)

Publication Number Publication Date
KR20230141197A true KR20230141197A (en) 2023-10-10

Family

ID=88292707

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020220040473A KR20230141197A (en) 2022-03-31 2022-03-31 Eco-friendly water-soluble cutting oil composition

Country Status (1)

Country Link
KR (1) KR20230141197A (en)

Similar Documents

Publication Publication Date Title
CN106118834A (en) A kind of service life length aluminum alloy cutting fluid and preparation method thereof
US6204225B1 (en) Water-dispersible metal working fluid
JP7030713B2 (en) Metalworking liquid
CN108034485A (en) A kind of semi-synthetic cutting fluid of low-phosphorous no chlorine non-formaldehyde aluminium alloy machining
EP0412089B1 (en) Use of an alkanolamine compound as antimicrobial agent in a metal working fluid
JP2008081602A (en) Water-soluble metal working agent, coolant and its preparation method, microorganism deterioration prevention method for water-soluble metal working agent and metal working
CN107892988A (en) Without the universal microemulsified cutting grinding liquid of Dormant oils
EP2110426B1 (en) Metalworking fluid and metalworking method
EP0180561B1 (en) A method for mechanically working cobalt-containing metal, and a concentrate suitable, after dilution with water, for use in said method
CN110846116B (en) Cutting fluid for precisely manufacturing automobile aluminum wheel hub and preparation method thereof
CN107502437A (en) One kind is used for semi-synthetic water-soluble metalworking liquid of stainless steel and preparation method thereof
CN107446681A (en) A kind of emulsifying type water-soluble metal cutting fluid and preparation method thereof
JP6488235B2 (en) Water-soluble cutting fluid stock composition, cutting fluid composition and cutting method
JP2009161585A (en) Water-soluble metal working fluid composition
JPH03229631A (en) Novel biodegradation resisting surfactant and cutting oil compound using same
KR20090015142A (en) Metal working oil composition, method of metal working, and product of metal working
KR20230141197A (en) Eco-friendly water-soluble cutting oil composition
JP2014051650A (en) Water-containing hydraulic fluid
KR20170005742A (en) Boron-free corrosion inhibitors for metalworking fluids
JP2012092205A (en) Machining fluid
KR100821589B1 (en) Metal working fluids composition
KR20090062462A (en) Aqueous cutting oil composite
CN110205191B (en) Water-based synthetic cutting fluid and preparation method thereof
KR20200033442A (en) Water-soluble Composition for Cutting Oil
JP2007254562A (en) Water-soluble oil agent composition for metal processing